Mark VIe for Units Controls Mark IV and v Upgrade Master 2013

Presenter: Quang Vo

Control Sales Manager

South East Asia

Date: Jan 2013

GE Mark* VIe Control System Upgrade

Total Integrated Control Solutions

On Single GE Networked I/O Control Platform

for Mark IV and Mark V Control Upgrade

* Mark is a trademark of the General Electric Company

Mark I Mark II Mark IV Mark V Mark VI Mark VI e

Introduced 1966 1973 1982 1991 1997 2004

Shipments 850 2181 1080 3513 1746 214

Application Gas Turbine Gas Turbine Gas Turbine Gas / Steam Turbine / BOP Governor / BOP

Technology

Relays for

Sequencing &

Discrete Solid-state

for Control

Discrete Solid-state

for Sequencing. IC's

& Microprocessor for

Control

Complete

Microprocessor

Based. 8086/80286.

Proprietary Backplane

Distributed

Processors 186/196.

Proprietary Backplane

Upgradable CPUs.

VME Backplane.

Distributed

Controllers

Upgradable CPUs.

cPCI Backplane.

Networked I/O.

Local/Remote

Redundancy Single Single Single / Triple Single / Triple Single / Triple Single / Dual / Triple

Operator

Interface

Meters, PBs,

Switches, Relay

Annuniciator

Meters, PBs,

Switches, Solid-state

Annuniciator

Black & White

Monitor with

Membrane PBs

PC. Initially

Proprietary. Later

Windows, Cimplicity

Windows PC with

Cimplicity GUI

Windows PC with

Cimplicity GUI

Third Party

Interface Hardwired Hardwired Serial & Proprietary

Modbus & Ethernet

TCP-IP GSM

Modbus, Ethernet

GSM, OPC, DNP 3.0

Modbus, Ethernet

GSM, OPC, DNP 3.0

Networks NA NA NA Arcnet

10MB Ethernet, Peer-

to-Peer

Communications

100MB Ethernet,

Peer-to-Peer

Communications

Maintenance

Interface

Analog Cablibration,

Pots, Timers

Analog Cablibration,

Pots, Timers Software Calibration Software Calibration

Software Calibration,

Windows Based

Software Calibration,

Windows Based

Turbine Controls History

Pre-Electronic Gas Turbine Controls (1948-1968) = 1,043

Factory & Field Service Trained on Mark I - VIe

Steam Turbine Controls Prior to 2011 Small Steam Turbines = 1,100 Medium Steam Turbines = 4,200 Large Steam Turbines = 400

Application Range

Structured Design

7FA Gas Turbine

Industrial Steam

9H Combined Cycle

Expandable Design Networked I/O

Netw

ork

ed

I/O

, 1

00

MB

Eth

ern

et /

Fib

er

Governors

VM

E B

ackp

lane, E

the

rne

t, W

indow

s

Pro

prie

tary

Desig

n

Mark V Mark VI

Mark VI e

Turbine Control 1991

Turbine & Plant 1997

Governor to Plant 2004

Mark IV

Turbine Control 1982

Heavy Duty Gas

Turbine

Parent Production and Renewal Parts are Active

Date Of Introduction

Date Parent Production Ends

Renewal Parts Active - Exchange - Repair/Replace - New

Mature Product Cycle - Exchange - Repair/ Replace - New

Last Time Buy - Exchange - Repair/ Replace - New

Ongoing Support Options - Repair Only

- Obsolete - Referral

7 yrs. (Typical) 2 yrs. (Typical) 1 yr. (Typical) 5 yrs. (Typical)

Rapid Advance of Electronic Technology, Product Volume & Consumption Rate Affect Availability

10 Years (Typical)

Typical Controls Life Cycle Model

Mark* IV to

Mark* VIe Upgrade

Mark* IV to Mark* VIe Upgrade

Key Issue:

• Limited in expansion (hardware, control functions and applications)

• Limited in third party system communication

•2008 last time buy opportunity for new spare parts – 4 years past original target – becoming critical – no supports available

Mark* IV Controller upgrade

Tear Out and Replace: •Complete control system replacement

• Installation/commissioning in weeks

Migration: •Non destructive complete control upgrade through plug and play

• Installation/commissioning in days

•Decreased Risk

Mark* IV to Mark* VIe Migration What it is: Introduced in 2007, Complete migration of the as running GE Mark* IV Control system to GE’s most advanced Mark* VIe controls platform and software

•Installed and commissioned in less than 12 outage days •Mark* VIe I/O to Mark* IV terminal boards with plug-in connectors •Retain existing

•Cabinet •Mark* IV terminal blocks •Field terminations •Turbine devices •Control & protection philosophy •Triple redundancy

Mark* IV to Mark* VIe Migration Benefits

• Reset the clock on life-cycle support – Same as Mark VIe

• Substantially more computational power to accommodate advanced software enhancements and TILs.

• Upgradeable - Ability to add and distribute additional I/O – expand functionality, integrate other instrumentation to reduce maintenance/simplify operation

• 100MB Ethernet communications - Client/server communications for local/remote interface

• Modern operator/maintenance stations and software tools simplifies plant operation, maintenance, configuration, diagnostics and data analysis with ControlST and open Windows 7® based software with Proficy* HMI/SCADA CIMPLICITY* tools

• Reliability Improvements

• Mark* VIe Applicable to gas, steam, excitation, starting device and BOP

Mark* IV to Mark* VIe Migration

Factory Assembled and tested

Field installation Plug and Play field connections

Mark IV to Mark Vie Unit Control Migrated

Speed Vibration Servos Flame Combustion

/ DLE

Turbine

Auxiliaries Driven Load

• Generator

• Compressor

• Pump

Remaining Process

• Power Island

• Balance of Plant

I/O Network - 100MB Ethernet

Unit Data Highway

Plant Data Highway

Controller(s)

Operator &

Maintenance

Stations

Ethernet

Ethernet 1 Control with Distributed I/O for:

• Turbine & Process Sensors

• 10, 20, 40ms System Frame Rates

• Simplex, Dual, Triple Redundancy

Control and Protection

• Gas Turbine

• Steam Turbine

• Compressor

• Pump

Mark* V to

Mark* VIe Upgrade

Mark V Key Issues

Limitations: •Marginal computing power

•Virtually no expansion capability

•Limited in third party system communication

•Limited in advanced applications (TILs, DLN…)

Obsolescence: • Be prepared for end of 2013 and early 2014 last time buy opportunity for new spare parts

Mark* V Controller upgrade

Tear out and Replace: •Complete control system replacement

• Installation/commissioning in 10 days

Migration: •Non destructive key component replacement through plug and play

• Installation/commissioning in days

•Decreased Risk

Mark* V Migration to Mark* VIe

Address Limitations:

Introduced in 2007, for HD gas and small/medium steam, Mark* VIe establishes a partial upgrade path to GE’s most advanced Mark VIe, controls platform, enabling state of the art controls and system upgrades.

• Upgrades Mark* V processors and communication cores, plant networks, operator stations and application software to MK6e technology, in aprox 7 day outage period.

• No changes to existing Mark* V I/O Interface terminal boards, field wiring, and turbine devices.

Mark* V to Mark* VIe Migration

Benefits

• Substantially increased computational power - accommodate advanced software functionality and TILs – Wide Wobbe, MPC, Autotune, DLN, etc.

• Easily add and distribute additional I/O – expand functionality, integrate instrumentation to reduce maintenance/simplify operation

• 100MB Ethernet communications - Client/server communications for local/remote interface

• Modern operator/maintenance stations and software tools simplifies plant operation, maintenance, configuration, diagnostics and data analysis with ControlST and open Windows 7® based software with Proficy* HMI/SCADA CIMPLICITY* tools

• Compatible with current programs for compliance with cyber-security standards, maintenance programs, and RM & D

• Applicable to gas, steam, Excitation and BOP

Mark V Mark VIe

Day 0 Day 10

<PD>

Mark V to Mark Vie Unit Control Migrated


/ DLE

Turbine


• Generator

• Compressor

• Pump

Remaining Process

• Power Island



Unit Data Highway

Plant Data Highway

Controller(s)

Operator &

Maintenance

Stations

Ethernet






• Gas Turbine

• Steam Turbine

• Compressor

• Pump

Mark* IV & Mark* V

To Mark Vie Full Panel

Upgrade

Mark IV-V to Mark Vie Full Control Upgrade

Controllers

Power Supplies

IONet Switches

New Mark Vie panel

Field Wiring remained

• Vertical Channels

• Top & Bottom

Cabinet Access

• Barrier Blocks

• Pluggable

• (2) 3.0mm2

(#12AWG) wires/pt

Controllers

Mark IV

Mark V

Mark IV-V to Mark Vie Unit Control Full Upgrade


/ DLE

Turbine


• Generator

• Compressor

• Pump

Remaining Process

• Power Island



Unit Data Highway

Plant Data Highway

Controller(s)

Operator &

Maintenance

Stations

Ethernet






• Gas Turbine

• Steam Turbine

• Compressor

• Pump

Controller

Control, Protection, Monitoring

Backup Protection

Backup Protection

Backup Protection

“Backup” Protection - Over speed - Backup Synch Check - Manual Trip

3 I/O Nets (Ethernets)

- Speed Difference Detection - Watchdog Diagnostics - Cross-tripping

Mark IV-V to Mark Vie Unit Control Migrated and Full Upgrade

2/3

Relay

Vote

-Vdc

2/3

Relay

Vote

+Vdc

Trip Solenoids

Controller

Dual Controller

Triple

Mark Vie

The Mark Vie Building Blocks

The I/O

The Software

The Networks

The Controllers

Flexible Architecture

Mark VIe (Enhanced)

Simplex

Processors

Dual

Triple

Simplex

Switches &

I/O Net

Dual

Triple

Dual

Triple

I/O Packs

Simplex

1 Pack

Redundancy

• Dual (Process Runs if Controller Fails)

• Triple (Process Runs if Controller has

Partial or Complete Failure)

Distributed / Remote I/O

• Less Installation & Maintenance Cost

• More Flexible Application

On-line Repair / I/O Packs

• Hot Swap in Redundant Systems

• Improved MTTR / Availability

Flexible Redundancy

Switch

Remote I/O Module Panel (N) PS

PS

Switch Switch

T

B

T

B

Switch

T

B

To UDH

1 2 3 4 5 6

R0

PS

CC

MI

UC

CA

To UDH

1 2 3 4 5 6

S0

PS

CC

MI

UC

CA

Remote I/O Module Panel (N) PS

PS

Switch Switch

T

T

B

100 MBit Fiber

T

B

T

B

T

B

TMR Control Architecture

Switch

Switch Switch

To UDH

1 2 3 4 5 6

S0

PS

CC

MI

UC

CA

Mark VIe communication system is superior to conventional I/O networks:

• The controllers and I/O packs utilizes GE Ethernet Global Data (EGD)

protocol to communicate between devices over the IONet physical layer.

• As shown, the EGD protocol generates essentially the same network traffic

at any number of node utilization.

• TCP/IP communication traffic increases exponentially with more nodes.

IONet (Internal to Mark VIe)

• IEEE 802.3 Switched 100 Mbit full duplex Ethernet network

• Deterministic UDP/IP packets (User Datagram)

• Ethernet (Unshielded TP Cat 5 or Fiber)

• Supports Control at 10ms

• TCP/IP is not used on the IONet

Unit Data Highway (Mark VIe, EX2100, LCI)

• Ethernet (deterministic) EGD Protocol

• Peer-To-Peer Communications (40ms)

• +/-1ms Time Coherence (NTP Protocol)

Plant Data Highway

• - Ethernet TCP-IP Protocol

Network Communication (PDH and UDH)

Request Response Protocol (TCP/IP)

Ethernet Global Data (UDH/IP)

0

10

20

30

40

50

60

70

80

90

100

0 5 10 15 20

Number of Nodes

% N

etw

ork

Uti

liza

tio

n

EGD (UDP/IP)

TCP/IP

40ms, 64 bytes, 10MB

Mark VIe Controller Rack

UCCA & UCCC: CPCI Operating Range: 0°C

to 60°C

Hazardous Class Location: NFPA Class 1,

Division 2

Controllers

UCCA & UCCC: Optional Second &

Independent Processor for back up.

Power Supply with optional redundant power

supply 3U slot.

Main Processor

• QNX Operating System

• Unit Data Highway for Peer-to-Peer

Communications

• IONet Bus Master 100MB Ethernet

• UCSA controller = 667 MHz Power

QUICC II Pro Freescale processor.

• UCCA controller = 650MHz Intel

Celeron processor (Standard).

• UCCC controller = 1.6GHz Pentium M

Series processor (Optional)

Mark VIe Controller Rack

Power Supply What’s Not New?

• Same Control & Protection Strategy

• Same Proven Software Blocks

• Same Maintenance Tools & Diagnostics

• Same QNX Based Operating System

Operation: 0°C to 60°C

NFPA Class 1, Division 2

Processor 650MHz 1.66GHz

Cache 256k bytes 1M byte

Ram 128M bytes 256M bytes

Flash 128M bytes 128M bytes

Communication Dual 10/100 Full Duplex Ethernet

Power 18 to 32Vdc

Redundant Controllers

Main Processor Board

• Compact PCI

• QNX Operating System

• Unit Data Highway, Ethernet

• IONet 100MB Ethernet

Optional Second Processor

Mark VIe I/O Packs

• I/O Packs Plug into Mk VI

Termination Boards

• Barrier & Box Type TBs

Features

• Dual 100MB Ethernet Ports

• Low I/O Density

• On-line Repair per I/O Block

• Operation -30°C to 65°C

• Accuracy - 30°C to 65°C

• 6W Heat Dissipation / pack (approx.)

• NFPA Class 1, Div 2 with Local Temp Sensor

• Infrared Transceiver for Low Level Diagnostics

- Monitor I/O Values, Set I/O Pack Host/

Function Names, Error Status

- Requires Windows Based Diagnostic Tools

on Laptop or Handheld PC

- Ethernet TSM Support

Processor 32 Bit RISC CPU 266MHz

Cache 32k bytes

Ram 32M bytes

Flash 16M bytes

Communication Dual 10/100 Full Duplex Ethernet

Power 28Vdc

I/O Pack Status LEDs

• Power (PWR): Green

- Power is present

• Attention (ATTN): Red

- Off: no fault

- Solid: critical fault that prevents Pack operation

- Fast flash: alarm (connected to wrong TB, no TB, SW loading error)

- Medium flash: Pack is not on line

- Slow flash: manual request to flash to identify Pack location

• Link (LINK): Green

- Ethernet connection is established for IONet (2 per Pack)

• Transmit / Receive (TxRx): Yellow

- Transmitting or receiving data on IONet (2 per Pack)

• Application Specific LEDs

- Example: LED for each Contact Input and Relay Output

Terminal Boards Barrier Terminal Blocks

& 1, 2, or 3 I/O Packs

Box Type Terminal Blocks

1 I/O Pack, but Dual Networks

• Barrier Type

- Derived from Mark VI

- Full Set of Functionality

- Simplex, Dual, Triple Redundant

• Box Type

- Subset of Barrier Type Functionality

- Simplex or Dual Redundant

• New I/O Types vs. Mark VI (Ex: Solid-State Relays)

- New I/O Types Backwardly Compatible to Mark VI

Triple Redundant for GT, ST and Nuclear Cabinets

Controllers

Power Supplies

IONet Switches

Field Wiring

• Vertical Channels

• Top & Bottom

Cabinet Access

• Barrier Blocks

• Pluggable

• (2) 3.0mm2

(#12AWG) wires/pt

Remote I/O Panel with “S” or “T” Type Boards

Dual IONet Switches

Terminal Boards

Dual Power Supplies

Remote I/O

Signal Quality

• Processing at TB

• Processing in

Main Cabinet

• Fiber Eliminates Ground Faults

& Provides Lightning Immunity

• Fewer Field Wires Reduces Long-Term Maintenance

• Skid Mounted I/O Improves Signal Quality

& Reduces Commissioning Time

MS5001N at GEAE Plant in Lynn, Mass.

Thermocouple TB

I/O Types

1. Process Control (also used on turbines)

2. Rotating Machinery (servos, vibration, etc.)

Process Control I/O - Discrete

Discrete I/O Types - General Purpose Board

Redundancy

Packs/Board

24 DI (125Vdc, group isolated) 1ms SOE TBCIH1 1 or 2 or 3



24 DI (115/230Vac, 125Vdc, point isolated) 1ms SOE on 125Vdc TICIH1 1 or 2 or 3

24 DI (24Vdc, point isolated) 1ms SOE TICIH2 1 or 2 or 3

24 DI (24Vdc, group isolated) 1ms SOE STCIH1 1



12 "C" mech. relays w/6 solenoids, coil diagn. (115/230Vac, 24/125Vdc) TRLYH1B 1 or 3

12 "C" mech. relays w/6 solenoids, voltage diagn. (115/230Vac, 125Vdc) TRLYH1C 1 or 3

12 "C" mech. relays w/6 solenoids, voltage diagn. (24Vdc) TRLYH2C

6 "A" mech. relays for solenoids, solenoid impedance diagn. (24/125Vdc) TRLYH1D 1 or 3

12 "A" solid-state relays/inputs (115/230Vac) TRLYH1E 1 or 3

12 "A" solid-state relays/inputs (125Vdc) TRLYH2E 1 or 3

12 "A" solid-state relays/inputs (24Vdc) TRLYH3E 1 or 3

36 mech. relays, 12 voted form "A" outputs TRLYH1F 3

12 fused branches WPDFH1A

36 mech. relays, 12 voted form "B" outputs TRLYH2F 3

12 fused branches WPDFH3A

12 "C" mech. Relays SRLY 1

6 solenoid circuits WROB

12 relay fuses WROF

12 field power outputs WROG

Process Control I/O – Analog & Communications

Specifications - Operation: -30°C to +65°C - Accuracy: -30°C to +65°C - I/O Filtering in Firmware

Analog I/O & Communications - General Purpose Board

Redundancy

Packs/Board

10AI (V/I inputs) & 2AO (4-20/0-200ma outputs) TBAIH1C 1 or 2 or 3

10AI (V/I inputs) & 2AO (4-20/0-200ma outputs) STAIH1A 1

16 AO (4-20ma outputs) 8 per I/O Pack TBAOH1C 1 or 2

8 AO (4-20ma outputs) STAOH1A 1

12 Thermocouples TBTCH1B 1 or 2 or 3

24 Thermocouples (12 per I/O Pack) TBTCH1C 1 or 2

12 Thermocouples STTCH1A 1

16 RTDs 3 wires /RTD (8 per I/O Pack) TRTDH1C 1 or 2

8 RTDs 3 wires /RTD SRTDH1A 1

4 Pulse Rate Inputs STURH3A 1

I/O Communications

6 Serial ports for I/O drivers RS232, RS422, RS485 PSCAH1A 1

HART® Communications: 10/2 Analog I/O SHRAH1A 1

PROFIBUS-DP Communications SPIDH1A 1

IONet Switches Features

• Operating Temp: -40 to 85C

• Operating Humidity: 10 to 95% Non-Condensing

• Shock: 200g @ 10ms

• Vibration / Seismic: 50g, 5-200Hz, Tri-axial

• MTBF: > 2M hours

• Auto-sensing 10/100 Base TX, Duplex, and MDIX

• Up to 2.6Gb/s, High Speed Backplane

• Steel Enclosure, Prevents EFI and RFI

• DIN-Rail or Rack Mounted

• Redundant Power Inputs 10-30Vdc,

- 200ma (w/o fiber) 400ma (w fiber) at 24Vdc

• Bi-color LED’s for Link, Speed, Activity, and Duplex Status

Switch Types

• N-TRON 500 Series

• 508TX – 8 10/100 BaseTX RJ-45 Ports

• 516TX – 16 10/100 BaseTX RJ-45 Ports

• 509FX – 8 10/100 BaseTX RJ-45 Ports

1 100 BaseFX Fiber Port

• 517FX – 16 10/100 BaseTX RJ-45 Ports


• 508FX2M – 6 10/100 BaseTX RJ-45 Ports


Emissions and Safety Approvals

• FCC Part 15 Class A

• UL Listed (US & Canada)

• Class 1, Div 2, Groups A, B, C, D, T4A

• CE: EN55011, EN61000-6-2 and –6-4

• EN61000-4-2,3,4,5,6,11, EN61010-1 Class III,

Pollution Degree 2

IONet Specifications Controller

U

C

C

A

SwitchIONet - Cat. 5

100m / 328'

IONet - Cat. 5

100m / 328'

Pack

Field Wire

300m / 984'

Field

Device

Controller

U

C

C

A


100m / 328'

IONet - Cat. 5

100m / 328'

or

100FX Fiber

2,000m / 6,600'


100m / 328'

Pack

Field Wire

300m / 984'

Field

Device

Local I/O

Distributed I/O

TB

TB

100Base TX 100Base FX

IEEE Specification 802.3u 802.3u

Wire Speed 100Mbps 100Mbps

Cable Type UTP Cat. 5 Fiber (multi-mode) *

Connector Type RJ-45 SC

Max I/O Packs / Network 199 199

Topology Star Star

Time Synch Protocol PTP PTP per IEEE-1588

Distance 100m 2 km

* single-mode: 15km, 40km, 80km

Power Sources, Converters, Supplies

24Vdc

Field Power Sources

• 1 Source

• 2 Sources

• 3 Sources

125Vdc

115/230Vac

Internal Power Converters

Create 28Vdc for:

• Compact PCI® Controller(s)

• IONet Switches

• I/O Packs

Controllers

Switches

I/O Packs

28Vdc

24Vdc

Field Power Sources

• 1 Source

• 2 Sources

• 3 Sources

48Vdc

125Vdc

Contact Ins.

Solenoid Dr.

Wetting V.

115/230vac

Wetting V.

Can be Fed Directly from

Field Power Source

Power for Field Devices

Power for Electronics

Power Sources and Supplies

Controller

Power Supply 175W

Typically: 24Vdc or

115/230Vac

Second Power Supply

Incoming Power Sources

24Vdc

125Vdc

115/230Vac

Any Redundant Combination

Controller Power Supplies

Switches

(2) Supply Inputs

10-30Vdc, 260ma @ 24V

Industrial Grade

I/O

Pack

Termination Boards

Power requirements vary according

to the application needs. Example:

125Vdc field solenoids

Most power for transducers comes

“through” the I/O Packs, is current

limited per point, and fed to the

transducers.

I/O Packs

Single 16-32Vdc from Local Supply

Exception: Servo I/O Pack is 26-32Vdc

Local Supply(s): 24Vdc, 115/230Vac, 125Vdc

Hot-swap with Solid-state Breaker & Soft-start

Power Options

Power “Source” Voltage Local & Remote

Power “Source” Voltage Redundancy

Redundant Power “Supplies”

- Local: Controller & Local Switches

- Remote: I/O Packs & Remote Switches

UPS Options for Control & Operator Stations

HMI Control and Monitoring Screens - Steam

HMI Control and Monitoring Screens - Gas

Unit # (Gas Turbine #1)

Typical System Responses

Functional Operator Commands

Active Status Feedback

Active Trending

Active Alarm Management

Select Start-up Screen

Select Control Group

Command Acknowledge Required for Most Commands

Title Block Time & Date Screen Name

Diagnostic Reset

Alarm Management

Time with 40ms Resolution

Date

Project Name

Unit Number (Turbine Number)

Status of Initial Alarm Condition

Acknowledgement Status

Alarm ID (Message Number)

Descriptive Message

Acknowledge

Silence

Lockout Alarm (Creates Message)

Unlock Alarm

Comments (Add Notes)

Setup (Example: Show GT Alarms, but Filter ST Alarms)

Explain

Historical Data Screens – Trend and Data Archived

Third Party Interfaces

& Time Synch

Third Party Interfaces

HMI Client to PI Server Interface Available

• Ethernet (PDH) Physical Layer

• PI Server Requires PI API Node Buffering

• 500 Points, 1 Hz, No Local Time Tags

Feature Modbus GSM OPC-DA/AE DNP 3.0

Physical Layer Serial / Ethernet Ethernet Ethernet Serial / Ethernet

Client / Server Client / Server Server Server Server

Time Tags

Alarm Queue & Commands

Alarm / Event Excep. Reports

Time Synchronization

Synchronization Time Reference HMI Accuracy Coherence

None None Drift Drift

Low Resolution HMI CPU Clock No Server or Client 30ms 30 to 200ms

High Resolution bc635pci Clock NTP Client Tracking +/-1ms +/-1ms w/ source

or Customer Ref. a NTP Server +/-2ms w/controls

High Resolution Global Position. bc635pci & NTP +/-1ms +/-1ms w/source

GPS Receiver Satellite (GPS) Server +/-2ms w/controls

Time Synch Between Controllers

Switch

I/O Packs

Mark VI e

Unit Data Highway (UDH) - Ethernet

Plant Data Highway (PDH) - Ethernet

HMI

Server

+/-2ms Time Coherence between Controls

Network Time Protocol (NTP)

Switch

I/O Packs

"R"

Controller

Switch

I/O Packs

U

C

C

A

"S"

Controller

U

C

C

A

"T"

Controller

U

C

C

A

Master

Clock

Wall Clock

Time Reference

IRIG-B

Time

Card

Mark VI e Mark VI e

+/-1ms Time Accuracy & Time

Coherence to Time Reference

IONet IONet

Controller Coordination

- UDH Communicator

- Generates Process Alarms

- Designated Controller

- Supplies Initialization Data

- Keeps Master Clock

- Master for Control Data

Subsystem PLC

HRSG & BOP IO Mark Vie

Red

HRSG & BOP Controllers Mark Vie Red

ESD Mark VieS

Safety SIL3

Printers

Plant EWS & Historian

OSM

Turbine Control & Protection Mark Vie

TMR

Generator Excitation & Protection

EX2100e, LS2100e and G60

Operator Interfaces

TRAINING ON

SINGLE SYSTEM

REDUCED

HARDWIRING

COMMON DATA

HIGHWAY

COMMON OPERATOR

INTERFACE

ONE CONFIGURATION

& DIAGNOSTIC TOOL

GE Mark Vie Single System for Plant and Unit Controls

SINGLE SOE &

ALARM DATABASE

COORDINATED

OPERATION

AVAILABILITY:

99.9967 %

FULL PLANT

SIMULATION TOOL

GE Single ITCC Control System Network

Control and Monitoring ITCC

Unit Control

10/100Mbps

BN3500 Mark Vie

PDH 10/100Mbps

Historian

BN3500 Mark Vie

Unit Control

BN3500 Mark Vie

Unit Control

Engineering Workstation

ITCC

Time Server

DCS

ITCC

ITCC

Remote Monitoring FO

UDH

10/100Mbps

FO kms

Historian Engineering Workstation

Mark Vie

GTC2

Mark Vie

GTG1

Timer Server

HMI SIS/PES

Remote

HMI

Monitor

EX2100e

GTG1

GPP2100

GTG1

3500 for

GTG1 and GTC2

Standards:

IEC 61508-1:1998;

IEC 61508-2:2000;

IEC 61508-3;1998; Functional safety of

electrical/electronic/programmable

electronic safety-related systems

Safety Integrity Level (SIL)

SIL 3 capable: 2003 (TMR) and 1002 high

and low demand, de-energize to trip

SIL 2 capable: 2003 (TMR) and 1002 low

demand, energize to trip

SIL 2 capable: 2002 low demand,

energize and de-energize to trip SIL 2 capable: 1001 low demand, de-

energize to trip

Certificate

Factory Acceptance Test

& Training

Factory Acceptance Test

Software Test

Hardware Test

System Integration Test

- Operator / Maintenance Stations

- Networks

Simulations Available

Training Locations:

Longmont, Colorado

Salem, Virginia

Site & Global Training

50% class time

50% hands-on time

Controls: turbine, generator, power delivery

Instructors are experts in their fields

Experience includes engineering and field service

Thank you

Mark VIe TMR Controller with TMR I/O Packs

MTBF: 14,427 Hours

MTBFO: 192,000 Hours

MTTR: 2 hours for Pack, TB, Processors

MTTR: 4 hours for all other components & insp.

Availability 99.9967% Mark VIe Dual Controller with Simplex I/O Packs

MTBF: 14,427 Hours

MTBFO: 94,876 Hours

MTTR: 2 hours for Packs, TB, & Processors,

MTTR: 4 hours for all other components & insp.

Availability: 99.996684 % NOTE: Above MTBF & MTBFO values are system dependent Controllers

Standard UCCA 650MHz Intel Celeron Optional UCCC 1.6GHz Pentium M Compact UCSA 667MHz QUICC II Pro Hardware Configuration Simplex Dual

Triple Modular Redundant (TMR)

Mark VIe System Hardware Summary Temperature Rating: Controllers: 0°C to 60°C Packs: -30°C to 65°C Terminal Boards: -30°C to 65°C Hardware FMEA Test:

Highly Accelerated Life Test (HALT)

Rittal TS8 Cabinet: Environmental Rating IP54 (standard) VIe Hardware Hazardous Classification Rating: NFPA Class 1, Div 2 (USA) = IEC Zone 2

Hardware Resolution: Controller Frame Rate: 10ms Analog Input Scan Rate: 5ms Analog Output Scan Rate: 10ms Digital Input Scan Rate: 1ms Digital Output Scan Rate: 6ms Nodes:

Maximum PDH 1024 Maximum UDH 25 Estimated Maximum I/O ~37000 I/O

Mark VIe System Communication Summary Communication 100baseTX 100BaseFX IEEE Specification 802.3u 802.3u Wire Speed 100Mbps 100Mbps Cable Type UTP Cat. 5 Fiber Connector Type RJ-45 SC Max Packs / Network 199 199 Topology (RSTP) Star Star

PDH & UDH Time Protocol NTP (64sec poling) NTP (64sec poling) IONet Time Protocol IEEE-1588 IEEE-1588 Distance 100m 2 km Network Communication Protocol PDH TCP/IP, Modbus, OCP, DNP3, GSM UDH EGD-UDP, EGD-CMP, Modbus, DNP3, GSM IONet EGD-UDP, EGD-CMP, Modbus

PLC to IONet EGD-CMP, Modbus, Profibus DP (PA with DP-PA link coupler) Communication Configurations Connection PDH HMI to PLC, non-GE DCS, RTU, SCADA, and Application PC UDH HMI to PLC and non-GE DCS CPCI UCCA, UCCC, UCSA Controller (Slave) Ethernet Modbus® between controller and third party DCS

CPCI UCCA, UCCC, UCSA Controller (Slave) Serial EIA-232 (Com2) to between controller and third party DCS CPCI UCCA, UCCC, UCSA Controller (Slave) Ethernet EGD-CMP for controller to PLC 90-70 series PSCA Pack IONet (Master) Ethernet Modbus (simplex), Serial Modbus [EIA-232, EIA-422, EIA- 485 (formerly RS)] Nodes: Maximum PDH 1024

Maximum UDH 25 (~37000 I/O)

Maximum Ethernet PSCA channels to ToolboxST 18

Mark VIe for Units Controls Mark IV and v Upgrade Master 2013

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