Marine Seminar 13.02 - Blue Maritime Cluster Marine & Offshore Seminar Ålesund 13thFebruary 2019....
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Hydro Extruded Solutions Marine & Offshore Seminar Ålesund 13 th February 2019
Transcript of Marine Seminar 13.02 - Blue Maritime Cluster Marine & Offshore Seminar Ålesund 13thFebruary 2019....
Hydro Extruded Solutions Marine & Offshore Seminar
Ålesund13th February 2019
The global and complete aluminium company
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“…create a more viable society by innovative and efficient use of natural resources and products”
Aluminium– metal of the
future
Hydropower– infinitely
recyclable energy
Engaged in the entire value chain – R&D, innovation
and tailormade solutions
Global reach, local presence
More than 110 years of industrial
developmentand responsibility
Involved andengaged
35,000employees
150locations
40countries
Engaged in the entire aluminium value chain
Bauxite Alumina Energy Primary
RecyclingRolling
Extrusion
Casting Products
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Product service offering and quality along the value chain
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1) Outside China; 2) Extrusion ingot, sheet ingot, primary foundry alloys and wire rod; 3) Packaging, automotive, litho, building & construction and general engineering; 4) Primary Foundry Alloys
Built on market understanding, customer closeness and competence
EuropeNorth America
AsiaGlobally
Strong market
presenceacross
segments3
~24% marketshare in
extruded products
Strong presence in the Nordic
power market
~22% marketshare in
extruded products
Top 3 positions in
3rd-party bauxite& alumina
marketglobally1
#1 positions
foil and lithoglobally
#1 position precision
tubingglobally
#1positionin value
added metal products2
#3 position extrusion
ingot
Top 3positions in
extrusion ingot and
PFA4
~18% market share
in buildingsystems
Bauxite & Alumina
Extruded Solutions
Primary Metal
Energy
Rolled Products
Recycling
Engineering the future, light weighting our planet
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Positioning Hydro for the future
Raise performance and improve customer offering
Lead the transition towards sustainable solutions
BetterExpand the use of aluminium and strengthen Hydro’s platform for growth
Bigger Greener
Better Bigger Greener
Engineering the future, light weighting our planet
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Positioning Hydro for the future
Source: Hydro
Raise performance andimprove customer offering
• Extend Hydro’s leadership in advanced technology and product innovation
• Create value through raw materials access, customer collaboration and integrated model
• Continue benchmark performance and ensure attractive returns over the cycle
Expand the use of aluminium and strengthen Hydro’s platform for growth
• Promote Hydro and aluminium through value-adding products and solutions for our customers
• Be the preferred partner and mosttrusted voice of the aluminium industry
• Pursue selective growth from raw materials to products, solutions and recycling
Lead the transition towards sustainable solutions
• Advocate aluminium as a building block for the low-carbon, circular economy
• Continue to improve footprint from own production, recycling and sustainable solutions
• Making a positive difference by strengthening local communities and our business partners
The global extrusion champion– worldwide reach, local presence
Customers in diversified end-markets(Share of Sapa’s sales volumes)
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Fragmented industry where closeness to customers and markets are key success factors
Source: CRU, Sapa Annual Report and Investor Briefing 2016
1) Heating, ventilation, air conditioning and refrigeration
Strong global positions
22,400 people
Present in 40 countries
Primarily serving domesticChinese markets
Unrivalled position as #1 extrusions provider globally
Extrusion volumes (2016), in thousand mt
0
500
1000
1500
Sapa
Zhon
gwan
g
Shan
dong
Hua
jian
Gua
ngdo
ng F
engl
u
fa A
lum
iniu
m
Gua
ngdo
ng J
MA
Gua
ngdo
ng W
eiye
Con
stel
lium
Gua
ngyi
n As
iaAl
umin
um
Building & Construction Transportation
Distribution
Industrial/other
Automotive HVAC&R 1)
29% 20%
14%
20%
16% 1%
Unique market positions, built on European and US strongholds
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22,400 highly competent people across the world, with total turnover of BNOK 53
Source: Sapa Annual Report and Investor Briefing 2016
Extrusion Europe Extrusion North America Precision Tubing Building Systems
• Market leader focusing on value-added products
• 22% market share
• 40 locations, 9,400 people
• Uniquely positioned as the only coast-to-coast supplier
• 24% market share
• 23 locations, 6,300 people
• Technology leader in selected market niches
• 35% market share globally
• 17 locations, 3,100 people
• Leading European player with multi-brand portfolio
• 18% market share in Europe
• Presence in 29 countries, 2,800 people
EBITDA (2016)BNOK 1.3
Revenue (2016)BNOK 20.4
EBITDA (2016)BNOK 1.3
Revenue (2016)BNOK 20.3
EBITDA (2016)BNOK 0.6
Revenue (2016)BNOK 6.4
EBITDA (2016)BNOK 0.5
Revenue (2016)BNOK 7.2
Aluminium is the metal for the future
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Properties lead to increased market share
Lightweight
1/3 density of steel means lighter vehicles, lower energy consumption and reduced emissions
Recyclability
5% of original energy consumption
75% of all aluminium produced still in use
Formability
Makes it possible to integrate different technologies into one solution, e.g. in buildings
Conductivity
A superconductor for heat and electricity, more cost efficient than copper, enabling energy-efficient systems for electrical transmission, such as transfer components
Alloying technology
Aluminium can be made hard, soft, stiff, bendable, smooth, temperature resistant etc. depending on the actual need, by developing tailor-made alloys
Corrosion resistant
Natural oxide layer protects the metal against corrosion and makes it virtually maintenance free
Macro trends and favorable properties drive aluminium demand
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Realizing full potential of aluminium’s strong qualities and versatility
For illustrative purposes only
Aluminium
Lightness and strengthDurability and formabilityCorrosion resistanceConductivityRecyclability
Energy-intensity
Steel
Strength and durabilityRecyclabilityPrice
WeightCorrosionEnergy-intensity
Copper
ConductivityCorrosion resistanceRecyclability
PriceWeightEnergy-intensity
Composites
Lightness Strength
PriceRecyclabilityClimate footprintEnergy-intensity
PVC
Lightness and formabilityCorrosion resistancePrice
Climate footprintRecyclabilityDurability
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
0 20 000 40 000 60 000
Aluminium continues to outpace other base metals
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China still has considerable growth potential from a per-capita perspective
Source: CRU, Hydro analysis
Aluminium continues to be the fastest growing base metal Growth rates dependent on level of economic maturity
Real GDP per capita(PPP adjusted, USD)
China
Western EuropeNorth America
India
Size of bubbles:Accumulated semis demand per capita 1950-2016
= 0,5 mt
70
120
170
220
270
2000 2002 2004 2006 2008 2010 2012 2014 2016
Aluminium primary Copper Lead Zinc Nickel
Global demand base metals, Index 2000=100 Semis demand growth 2016
Fully integrated across value chain and markets
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Broad products and solutions offering from bauxite to end-user products
Bauxite
Alumina
Energy
Primary Metal
Rolled Products
Extrusion
Recycling
Machinery &equipment
Transport &automotive
Building &construction
Packaging Electronics & electrical
Consumerdurables
New segments and applications supporting aluminium demand
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Marine/offshore applications Zero-emission electrical car ferries in 100% aluminium for light-weighting
Industrial applications, e.g. furniture
B&C, e.g. supertall buildings
Middle and high voltage cables, wireand cables for electrical applications
Transportation, truck & trailer applications
Automotive, strong drive towards EV Aluminium in solar panels
Alloys
Ålesund13th February 2019
46% Oxygen28% Silicon
5% Iron4% Calcium3% Sodium3% Potassium2% Magnesium0.6% Titanium0.1% Hydrogen0.1% Phosphor0.009% Carbon0.009% Manganese
8% Aluminium
Aluminium Alloys
4 kg Bauxite(15-20% Alu)
2 kg Alumina
1 kg
Discovered 29 Billion
Undiscovered (est): 55 – 75 Billion tons
• Aluminum can be re-used over and over again without loss of properties
• Around 50% of Hydro Extrusion’s production is based on recycled aluminum.
• Recycling requires only 5% of the original energy input.
• 75% of all aluminum ever produced is still in use!
Aluminium Alloys Recyclability
• Small amounts of other elements added to ALU, that affect its properties
Silicon
Magnesium
CopperManganese
Iron
Aluminium Alloys What is an Alloy ?
Aluminium alloy types6000-series mostly used for extrusions
Alloy series Main alloying element Hardening
1XXX > 99% AluminumWork hardened
2XXX Copper and MagnesiumHeat treatment
3XXX ManganeseWork hardened
4XXX SiliconWork hardened
5XXX MagnesiumWork hardened
6XXX Magnesium and SiliconHeat treatment
7XXX Zinc, Magnesium & CopperHeat treatment
8XXX Other ElementsHeat treatment
T4 - heat-treated and naturally aged to a substantially stable condition.T6 - heat-treated and then artificially aged.
Some other relevant projects
• TrAM Project • KPN Project – Robotic Welding of large aluminum structures• Big Beam project• ALURE• Casa • LFCS
Wrought Alloys e.g. AA6060
Thermal Heat Treat
2XXX – Copper Alloys 6XXX –Silicon/Magnesium
7XXX –Zinc/Magnesium
7XXX –Zinc/Magnesium/Copper
Strain Hardened
1XXX – 99% Aluminum 3XXX – Manganese
4XXX – Silicon 5XXX - Magnesium
Cast Alloys e.g. A356
Thermal Heat Treat e.g. A356-T6
Aluminum Association Designations
Aluminium Alloys Different alloy series
Aluminium Alloys 1000-series (99% Aluminium)
• Advantages• Good extrudability• Good formability• High heat and electrical conductivity
• Disadvantages• Soft, low dent resistance• Difficult to machine
AlAlaluminum
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26.982
Aluminium Alloys 2000-series
• Advantages− High mechanical strength with good fracture toughness.− High machinability (2011 contains Pb)
• Disadvantages− Low extrudability− High demands on thermal processing− Corrosion performance can be a concern
AlAlaluminum
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26.982CuCu
copper
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63.546MgMgmagnesium
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24.305
Aluminium Alloys 3000-series
• Advantages− Good extrudability− High melting point
• Disadvantages− Soft, difficult to handle
MnMnmanganese
25
54.938AlAl
aluminum
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26.982
Aluminium Alloys 5000-series
MgMgmagnesium
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24.305AlAl
aluminum
13
26.982
• Advantages− Good sea water corrosion resistance− Good formability
• Disadvantages− Low extrudability
• Common Forms− 5052, 5083, 5383 Sheet− 5054 Extrusion− 5083, 5383 Extrusion
Aluminium Alloys 6000-series
• 6005A Advantages− Improved toughness over 6005− Improved strength over 6063 − Improved surface appearance− Structural Alloy− Better extrudability over 6061 / 6082
• 6005A Disadavantages− Lower strength than 6061 / 6082
AlAlaluminum
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26.982SiSisilicon
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28.086MgMgmagnesium
12
24.305
Aluminium Alloys 6082
• Advantages• High mechanical strength• High toughness• Good fatigue properties• Good machinability
• Disadvantages• Higher production cost• Not recommended for anodizing• Less suitable for complex profiles• Challenging cooling of thick walls
(hollow profiles)
AlAlaluminum
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26.982SiSisilicon
14
28.086MgMgmagnesium
12
24.305
Aluminium Alloys 7000 Series – Low Cu Variants
• Advantages− Low cooling sensitivity− High strength− Good weldability
• Disadvantages− Low extrudability− Prone to stress corrosion
AlAlaluminum
13
26.982MgMgmagnesium
12
24.305ZnZn
zinc
30
65.390
$
Aluminium Alloys 7000 Series – 0.5% Cu Variants
CuCucopper29
63.546
AlAlaluminum
13
26.982MgMgmagnesium
12
24.305ZnZn
zinc
30
65.390
• Advantages− Very high strength− Excellent compressive strength
• Disadvantages− High demands on processing
− Thermal Treatments− Cooling Sensitivity− Low Extrudability
− Corrosion resistance
0
100
200
300
400
500
600
Al 99,5 AlMn1 AlMgSi0,5 AlMg4.5 AlMgSi1 AlMg4.5 AlZnMg1 AlCuSiMn AlZnMgCu1.5
Strength of diffrent ALU alloys
Ulti
mat
e te
nsile
stre
ngth
(MPa
)
1000 60603003 6082 7020 2015 7075
Most common used alloys
Offshore Marine
5083H111
5083H116
Aluminium Alloys Typical Mechanical properties
Property Value ALU Value Steel Module of elasticity (MPa) 70000 210000 Tensile Strength, Ultimate (MPa) 310 (6082T6) 420 (S355) Yield Strength (MPa) 260 (6082T6) 355 (S355) Density (g/cm3) 2.7 7.8 Melting Point (°C) 660 1425 - 1540 Linear Expansion (0-100°C) (x10-6/°C) 23.5 12 Thermal Conductivity (0-100°C) (W/m-K) 170 44 - 52 Specific Heat Capacity (0-100°C) (J/g.°C) 0.9 0.47 Reflectance / Reflectivity (%) 55 - 90 40 - 60 Emissivity ε (heat radiation) 0.09 (sheet) 0.8 (weathered)
Aluminium Material propertiesComparison Aluminium versus Steel
Aluminium Material propertiesLight Weight with High Strength-to-Weight Ratio
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