PSG COLLEGE OF TECHNOLOGY: COIMBATORE - 641 004GENERAL CONDITIONS

1. Sealed Tenders in duplicates are invited by the Principal, PSG College of Technology, Coimbatore-4 for the supply of Machineries/Equipments as specified in the schedule attached.

2. Tender documents can be downloaded from our website should be accompanied by demand draft of `1180/- (One thousand one hundred and eighty only) drawn in favour of “The Principal, PSG College of Technology” payable at Coimbatore towards the cost of tender fee and Service Tax.

3. Only actual manufacturers, or their authorized agents and stockists may tender. Sub-letting and assigning of contracts, except with the prior permission of the Principal, PSG College of Technology, Coimbatore is prohibited.

4. The quotations should be sent separately for each item when there is more than one item, in the schedule in a sealed envelope super scribed as Tender No..............................................(for the supply of................................................) to PSG College of Technology, due on 27.03.2018 The sealed cover should be addressed to the Principal, PSG College of Technology, Coimbatore - 4 and sent by Registered post so as to reach this office before 4.00 PM on 27.03.2018.

5. Tenders will be opened by the Principal, PSG College of Technology, Coimbatore or by an Officer of the College authorized by him, on his behalf at 10.00 AM on 28.03.2018 in Board Room, PSG College of Technology, Coimbatore - 641 004.

6. All the tenders must be submitted in the prescribed form, they may be copied, if so desired, but even in that case the original forms should be returned with the quotation.

7. Prices: The prices should be quoted in Rupees for free Delivery at destination. The customs and excise duty if any should be indicated separately. The rate of Sales Tax, if extra should be specified.

8. Payment : 100% of the cost of stores will be paid within a reasonable time after the receipt of the stores in good condition and in accordance with the specifications.

9. Validity: The quotation should be valid at least for 90 days from the date of opening the tender and the term "the prices ruling at the time of delivery" will not be accepted.

10. The Loss or Damage: External damages or shortages that are prima facie the results of rough handling in transit or due to defective packing will be intimated within a fortnight from the receipt of the material. Internal defects, damages of any internal parts which cannot ordinarily be exhibited on a superficial inspection though due to bad handling and transit or defective packing would be intimated within two months from the date of receipt of the stores. In either case the damaged or defective stores should be replaced by you free of cost and the defective stores may be taken back at your cost and risk.

11. Guarantee: The supplier shall undertake to repair free of charge or replace any defective part of the equipment supplied due to defective materials or faulty design or bad workmanship during a period of one year following the date of commissioning of the equipment.

12. Leaflets and Descriptive Literature: Full descriptive particulars and drawings of the equipment offered should accompany the tender. Information regarding the country of manufacture or origin of materials used in the manufacture of the articles should be furnished.

13. Tests: Manufacturers certificate for the routine tests specified in the B.I.S. of latest issue or as per manufacturer's standard practice should be forwarded in duplicate. The materials will be rejected, if the test results are not satisfactory.

14. Acceptance: The College reserves the right to reject any Tender in full or in part without assigning any reasons therefore.

15. Delivery: The delivery period should be specified.

16. Penalty clause: The delivery should be guaranteed by you under our penalty clause mentioned hereunder.

Should delivery be delayed by strike, lockouts, fire accidents or any case whatsoever, beyond the reasonable control of the contractor and whether such delay or impediment occurs before or after the time or extended time for dispatch or completion, a reasonable extension of time shall be granted.

If the contractor fails in due performance of his contract, within the time fixed by the contract or any extension thereof the contractor is liable at the discretion of the purchaser to a penalty up to 4% per month of the contract value of such portion only of the materials as cannot in consequence of the delay be used during each month between the appointed or extended time as the case may be and the actual time of acceptance, but such penalty/liability for the delay shall not in any case exceed 25% of the contract value of such portion of the materials.

17. Quotations without complete particulars will not be considered.

PRINCIPAL

PSG COLLEGE OF TECHNOLOGY: COIMBATORE - 641 004

TENDER SCHEDULE:

i) Item :

ii) Name of the Tenderer :

iii) Specification :

iv) Item Price Rs.

Amount of Excise duty/customs duty(% age should be clearly mentioned) Rs.

Amount of Sales Tax and surcharge(% age should be clearly specified) Rs.

Freight charges (F.O.R.) Rs.

Discount if any Rs.

Details of maintenance Rs.

v) Warranty period ...

vi) Delivery time ...

vii) Payment terms 100% value of the stores will be paid after receipt in good condition and satisfactory installation.

(FIRM SEAL) SIGNATURE OF REPRESENTATIVE

OF THE FIRMNOTE:

1) Packing, forwarding and freight charges may be clearly mentioned for delivery of the stores at the institutional premises. Rate for F.O.R. Coimbatore may also be mentioned separately.

2) The tenders should be accompanied by the following declaration: I/We hereby quote for the supply of stores of the rates specified in the underwritten in the manner and within the time as set forth in the terms and conditions attached thereto. The quotations furnished in the schedule below are subject to conditions set forth in the tender notice and tender forms and instructions to tender received by me/us.

TENDER NO. PROD/MODROBS/01/2018

IIOT BASED INTEGRATED SYSTEMS FOR MACHINE CONDITION MONITORING(Machine analytics – OEE, Maintenance, Condition monitoring, Online SPC, Wearable)

GENERAL SPECIFICATIONS:1. Provided Real-time remote machine condition monitoring for their production

machines2. Integrating with machine PLC system to capture the machine Parts count,

Machine runtime, Quality, Machine condition to obtain real-time factory machine performance analysis with respect to Overall Equipment Efficiency (OEE)

3. Provided Real wear - Head Mounted Wearable Android for experiencing and getting training of Augmented reality technology

4. Providing Industrial Connectivity Manufacturing Suite and IoT Platform to connect all the machines in Production Engineering Department

5. Developed and provided Remote monitoring application on IoT Platform to monitor the machine condition and analyze the machine performance, real-time machine condition-based alerts, online SPC, reports and trends of production machines

6. Providing efficient maintenance alerts based on the production machine condition through online, Email, SMS & calls

7. Operation & maintenance manual to be supplied - 2 hard copies and 1 soft copy with the equipment’s

SCOPE OF SUPPLY:S. No Item with description Qt

y1. Industrial Connectivity Manufacturing Suite

a) PROTOCOLS:a. MQTT Clientb. RESTful Web Services Clientc. RESTful Web Services Server

b) FEATURES:a. Streams real-time data from Industrial Connectivity Manufacturing

Suite to mobile, Big Data, Enterprise Asset Management, analytics software, and IoT platforms

b. Leverages the 150+ drivers within Industrial Connectivity Manufacturing Suite to collect data from thousands of industrial sensors and machines, including PLCs, RTUs, PACs, DAQs, controllers, and more

c. Provides four agents to stream data over the MQTT, HTTP/REST, and the ThingWorx AlwaysOn protocols

d. Offers advanced message formatting for client agents to support multiple data modeling requirements, such as JSON, XML, CSV, and custom models

e. Includes advanced features such as dead banding, support for reading and writing data arrays, multiple simultaneous agents and application connections, Cross Origin Resource Sharing (CORS) restrictions, and CSV tag import and export

f. Offers third-party and remote configuration for all agent types through the Industrial Connectivity Manufacturing Suite

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Configuration API

2.

Industrial IoT Platforma. Cloud based IOT applicationb. Login based access to the applicationc. Receive data from end devices using different industrial protocols like

HTTP, MQTT, etc…d. Support to view web, mobile & augmented reality applicationse. Easy interface with the 3rd party analysis toolsf. Rich & customisable user interface for remote monitoring of the

connected devicesg. Real time custom reports & business intelligence (BI) based on the

real time data received from the machines & devices

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3.

Head Mounted Wearable Androida. MODEL: HMT-1-Z1, FMC1/D1 – ATEX Zone 1 (battery non-removable)b. DISPLAY: 854×480 pixels- 7-inch tablet at arms-lengthc. BOOM ARM: Adjusts six waysd. CAMERA: 16MP, autofocus and 4 axis optical image stabilizatione. EARS: Four digital microphones and advanced active noise

cancellationf. LOUD & CLEAR: Integrated 91dB speaker and 3.5mm audio jack with

hearing protectiong. PROTECTION: IP66 – dust proof & waterproof – 2 meters drop test

onto concrete – MIL-SPEC 810Gh. PROCESSOR: Self-contained Android 6.0 Qualcomm Snapdragon 625

platform with 2GB RAM/ 16GB Flashi. CONNECTION: Wi-Fi + Bluetooth 4.1 LE. Tether to smart phones,

portable hotspots, or plug-in USB dongles for LTE accessj. TRACKING: GPS, gyroscopes and digital compass for positioning –

detects Bluetooth beaconsk. BATTERY: Rechargeable, removeable, hot-swappable full shift hour

battery (3250mAH)

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TENDER NO. PROD/MODROBS/02/2018

IIOT BASED INTEGRATED SYSTEMS FOR ENERGY MONITORING(Renewable energy analytics (Small wind turbine))

GENERAL SPECIFICATIONS:1. Providing smart & connected wind turbine to capture the renewable energy

analysis2. Providing smart energy meter with CT Sensor to acquire the energy generation

data such as Voltage, current and kWH of the renewable energy generation system and energy utilized in the Production department area

3. Providing IoT Gateway to capture all the water sensor data and send it to cloud for remote monitoring of water dispenser

4. Developed and provided Remote monitoring application on IoT Platform to monitor the real-time monitoring of energy generated from the renewable energy system and energy utilized in production department

5. Providing continuous monitoring of battery voltage level, wind speed & Wind direction

6. Providing efficient maintenance alerts based on the renewable energy system condition through online, Email, SMS & calls

7. Operation & maintenance manual to be supplied - 2 hard copies and 1 soft copy with the equipment’s

SCOPE OF SUPPLY:S. No Item with description Qty

1.

Small Wind Turbine:a. Rotor diameter: 1.26 mb. Weight: 15.11 lbs. (6.8 Kg)c. Shipping dimension/wt.: 685X380X215mm (8.65 kg)d. Mount 1.5" schedule 40 pipe (1.9" OD, 48mm)e. Start-up wind speed: 8.04 mph (3.6 m/s)f. Voltage: 12,24 VDCg. Rated power: 400 watts at 28mph (12.5 m/s)h. Turbine controller Microprocessor-based smart regulatori. Material of Body Cast aluminum (powder coated option for bulk)j. Material of Blades Carbon fibre composite (3 Nos.)k. Over speed protection Electronic torque controll. Kilowatt hours per month 40 KWh/mo @ 12mph (5.4 m/s)m. Survival wind speed 112mph (50 m/s)

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2. Energy Metera. Model: LG+1129 /LCD, µG 1129b. Accuracy: Class 1 Default as per IEC 62053-21, Class 0.5 as per IEC

62053-22c. Sensing/Measurement: True RMS, 1 Sec update time. 4 Quadrant

Power & Energyd. Input voltage: 4 Voltage inputs (VR, VY, VB, VN)e. Programmable 110 or 415V LL Nominal (Range 50 to 550V LL).f. Primary Programmable up to 999 kV. Burden: 0.2VA Max. per phaseg. Input Frequency: 45 - 65Hzh. Input current: Current inputs (AR, AY, AB) 500mA - 6A (Field

configurable 1A or 5A).i. Primary programmable up to 99 kA.

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j. Overload: 10A max continuous, 50A max for 3 Sec.k. Burden: 0.2VA Max. per phase.l. Aux-Supply: (Control Power)- 80 - 300V AC/DC, 40-70Hz. Burden:

5VA Maxm. Display Type: LG+/µG+: 10mm height bright red LED displays. LCD:

10mm height bright LCD.n. Display Resolution: 4 digits for instantaneous, Integrated: 6digits

for LED, 7digits for LCDo. CT PT Ratio Max: 2000 MVA programmable.p. Communication: Rs485 serial channel connection, Industry

standard Modbus RTU protocolq. Baud rate: 4800 bps to 19200 bps. (Preferred 9600bps).r. Isolation: 2000 volts AC isolation for 1 minute between

communication and other circuits.s. Weight: Unpacked: 300 gms, Packed: 400 gms.

3.Current transformera. Model Name: Rishabh XM01-105011B000000 CTB 45/14/40 30/5A

1VA CL1b. Current Rating: 30/5 A

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4.

a) IIoT Gateway Ethernet & Wi-Fia. 1xRS232/RS422/485 & 1x LAN Portb. Power Supply: 24V Power Supplyc. I/O Module: 4 AI, 8DI, 2 Relayd. Design: Industrial design (24 VDC power supply, DIN Rail

mounting, extended temperature)e. Processor: ARM9f. Clock: Backed up real time clock (RTC)

b) Backup battery has 10 years life expectancya. Ethernet Interface 4 LAN Ethernet ports 10/100 Mbpsb. Mounting: Latch for DIN rail EN50022-compliant

c) Safety Standards:a. IEC/EN 60950-1b. UL 60950-1c. CSA-C22.2 No 60950-1-07

d) Certifications:a. UL Certificate of Compliance (COC) # 20121129-E350576b. CB certificate # DK-53957-UL

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TENDER NO. PROD/MODROBS/03/2018

IIOT BASED INTEGRATED SYSTEMS FOR VEHICLE TRACKING

GENERAL SPECIFICATIONS:1. Providing vehicle tracking system for tracking the institute vehicle location2. Providing remote monitoring application to experience the vehicle tracking

system technology3. Provides vehicle tracking device to connect with vehicle and live tracking of

vehicle location, vehicle speed, Fuel level, Geo-fence settings, Ignition status & vehicle battery status

4. Providing efficient alerts based such as vehicle ignition alerts, Fuel alerts, over speed, Running hours alerts, Vehicle trip summary reports and trends via SMS & Calls

5. Operation & maintenance manual to be supplied - 2 hard copies and 1 soft copy with the equipments

SCOPE OF SUPPLY:

S. No Item with description Qty

1.

Vehicle Tracking Devicea. Input Voltage: DC9.0-30Vb. Power Consumption: 1mA in sleep mode; 100 mA in Active modec. Battery Backup: 3.7V, 1100mAh (lithium ion battery); Upto 8hrs

standbyd. Operating Temperature: -20DegC to 55DegCe. Humidity: 5% to 95% (Non-Condensing)f. I/O’s: 2DI’s, 2DO’s & 2 AIg. GSM Module: Quad band (850, 900, 1800, 1900 MHz)h. SIM Type: Normal SIMi. Position Accuracy: <10 M 2D RMSj. Velocity Accuracy: < 0.1 m/s2k. Timing Accuracy: 1PPS Out (10ns)

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TENDER NO. PROD/MODROBS/04/2018

IIOT BASED INTEGRATED SYSTEMS FOR SMART WATER DISPENSING SYSTEMGENERAL SPECIFICATIONS:1. Providing Bottle type bottom loading water dispenser with IOT to experience the

aftermarket intelligence solution.2. Providing Smart water level sensor to continuously measure the water level in

bottle and send alerts when it comes to low level3. Providing IoT Gateway to capture water parameters data and send it to cloud for

remote monitoring of water dispenser4. Smart connected Water dispenser will give the real-time monitoring of water

consumption, dispenser component condition, Water flow & water level in the bottle.

5. Provided IoT Remote monitoring application to remotely monitor the water dispenser performance, condition, Reports and trends.

6. Operation & maintenance manual to be supplied - 2 hard copies and 1 soft copy with the equipment’s

SCOPE OF SUPPLY:S. No Item with description Qty

1.

Bottle type Water Dispensers with completely stainless-steel bodya. Power Supply (AC 50Hz): 180-260 Voltsb. Purification Method: Ultraviolet & Ozonec. Water Level Controller: Electronic – Micro controller boardd. Filtration method: Anti-bacterial spun cartridge + Active carbon

blocke. Method of level sensing: Stainless steel probesf. Heater Temperature Range: 50 – 75 Deg Cg. Cooling Temperature range: 16 – 22 Deg Ch. Condenser Tubing: Grooved Copperi. Insulation of cooling tank: Polyurethane Foamj. Compressor Make: Emerson / Tecumsehk. Compressor Refrigerant: R-134al. Purifier Voltage: 50 wattsm. MOC Housing (SS202): Stainless steel -0.8mm sheetn. MOC Normal Water Tank: LLDPEo. MOC - Cold water tank: (SS304): Stainless steel -0.8mm sheetp. MOC - Hot water tank: (SS304): Stainless steel -0.8mm sheetq. MOC - Legs: (SS202): Stainless steel -2.0 mm sheetr. MOC - Faucets: Brass – chromium plateds. MOC – Heater Coil: Stainless Steelt. MOC – Drip Tray: Stainless Steelu. Dimension: 1300x365x355 mm

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2.

Industrial IOT Gatewaya. RS-232 interfaceb. Sim modulec. Power Supply: 24V Power Supplyd. 4 Analog I/P, 4 Digital I/P & 2 Pulse I/ Pe. Power consumption: 12 Watts

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3. Flow Sensor 1

a. Operating Voltage: 5 -20 V DCb. Range: 0.5 -10 LPM

TENDER NO. PROD/MODROBS/05/2018DO IT YOURSELF KITS FOR SORTING STATION

GENERAL SPECIFICATIONS:1. The mechatronics system kit shall be of sleek design and portable one with

castor wheels2. Provided with standard Aluminium based mounting board (modular type) with all

stations so as to make the mounting of components easier3. All the products to be provided with suitable one touch fittings.4. All the components used shall be of reputed make and the Vendor shall specify

the make and submit the proposal with complete technical catalogue5. Vendor to provide the learning resources –Pneumatics, electro pneumatics,

programmable logic controllers6. Operation & maintenance manual to be supplied - 1 hard copies and 1 soft copy

with the equipment’s

SORTING STATION:Sorting Station should be possible to sort the incoming work piece based on colour and material characteristics to appropriate slides. The Sorting Station consists of the following

(a) Sorting Conveyor module(b) Horizontal Profile Table work bench with castor wheels (c) PLC Board(d) Control Console(e) I/O interface module(f) Valve manifold (g) Slide module

The sorting station should have 3 slides to sort the incoming jobs based on its material and color. The conveyor module should be fitted with sensors to sense the presence of jobs at the start of the conveyor. Inductive sensors and colour sensors to be used to detect whether the material is metallic or non-metallic & its colour respectively, and divert them to the appropriate slides. A pneumatically actuated sorting arrangement is to be provided to extend for pushing the work pieces onto the appropriate slides.

The station should consist of anodized profile table, filter regulator and lubricator unit with pressure gauge, on/off valve quick push connections and couplings mounted with suitable mountings for easy assembly and disassembly.

The conveyor module should have DC motor driven conveyor belt which shall carry the job to the appropriate location on the station while the inductive and color sensor detect the material and color of the jobs carried along the conveyor. The pneumatically operated sorting guides to be provided to sort the work pieces into various slides as per colors and material. The presence of the work piece in the station is to be detected using diffuse sensor. The end position of all pneumatic actuators should be detected by using Magnetic sensors.

Networking and signaling the subsequent station for further processing should be done by establishing I/O communication between the PLC’s of subsequent stations.

The PLC used in this station should be capable of handling various digital inputs/ outputs, and it should have Ethernet interface to communicate with PC for programming

SCOPE OF SUPPLY:

S. No Item with description Qty

1.

Horizontal Aluminium profile plate:a. (L x W x H)- 540 x 640 x 40 mma. Aluminium profile

Table top profile – 40 x 160 mmSupporting profile- 40 x 40 mm

b. Grid spacing( From slot to slot) – 40 mmc. Profile groove width – 8.3 mmd. Profile plate connectors:

Length 55 mm, thickness 5mmMounting method M6 Socket head screw with M6 hammer head nut

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2.

I/O Interface module:a. 25 Pin D-Sub connector interface board for interfacing valves

and actuatorsa. 25 Pin D-Sub cable for transferring the I/O to the terminals

which in turn are to be connected to PLC

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3.

Valve Manifold:a. L x W x H : 60 X 26.5 X 65 mmb. Grid spacing – 19 mmc. Mountable valve port size 1/8’’d. Provided with Conical silencers for reducing the dB level of

exhausted aire. 5/2 Double solenoid pilot operated valve:

Material- Extruded aluminium with anodized finishSize – 1/8 ’’Design – Spool typePressure range – 2 – 10 barFlow rate – 450 l / minManual override- ResettingFitted with 1/8’’ flow control valve for varying the flow

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4.

Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve:a. Port size -1/4 inchb. Flow rate – 500 l/minc. Maximum supply pressure – 10 bard. Operating pressure- 6 bare. Filtering element grade – 40 μmf. Minimum operating flow – 12 l/ming. Filter Bowl capacity – 9 mlh. Lubricator Bowl capacity – 20 mli. Connection for tube 8 dia input and 8 dia outputj. Mounting – Socket head cap screw with M6 hammer head nut

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5. Sorting Conveyor Module:a) Flat belt conveyor with overall length of 500mm

a. Conveyor to be driven by 24V DC motor of reputed makeb) Comprising of 2 pneumatic cylinders of dia 25 mm and stroke 40

mmSorting slides for collecting the work piece on appropriate slides

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c) Color Sensor:a. Sensing range: 15mmb. Supply Voltage and Current: 10 to 30V DC (10% max. ripple)c. Switch output: PNP, normally open/normally closed contactd. Output Protection: Protected against false pulse on power-

up, short-circuit protectede. Output rating : 100 mA

d) Proximity sensor:a. Type - Cylindrical inductive typeb. Supply voltage -12 – 24V DCc. Sensing range – 8 mm

e) Diffuse Sensor :a. Type : Infra-redb. Sensing range: 15mmc. Supply Voltage and Current: 10 to 30V DC (10% max. ripple)

@ 20 mAd. max currente. Switch output: PNP, normally open/normally closed contactf. Output Protection: Protected against false pulse on power-

up, short-circuit protected

6.

Control console:a. Cycle start push button –Green with illuminatedb. Auto /Manual selector switch -Blackc. Home position push button –Red with illuminatedd. Emergency button -Red

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7.

Cable duct and accessories:a. Wire duct size 45x25b. Fastening screws

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8. TUBE(PU) OD4 (Blue) 4 mtrs

9. TUBE(PU) OD6 (Blue) 1 mtr

TENDER NO. PROD/MODROBS/06/2018S7-1200 PLC CONTROL PANEL

GENERAL SPECIFICATIONS:1. PLC control panel should be supplied with Siemens S7 1200 PLC2. PLC control panel should be provided with Motor drive unit compatible for DC

brushless motor3. PLC software should be supplied with floating license 4. PLC Software and Programming cable should be compatible with PLC used in the

above stations for programming and real time communication5. Programming software should support various programming languages like ST,

FBD, ladder, etc.,6. Ethernet cable should be supplied with the length of 5mtr for connecting PLC to

PC for programming and other communicationsSCOPE OF SUPPLY:S.

No

Item with description Qty

1.

PLC control panel with S7 1200 PLC:a. Power supply: Input voltage :230/115 V AC (47 – 63 Hz), Output

voltage: 24 V DC ,short-circuit-proof Output current: Maximum 3Ab. Miniature circuit breaker DC voltage with max.5A current ratingc. Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet

interface 1 x TCP/IP, 10 Mbit/sd. Terminal blockse. 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2f. Cable ductsg. Power Connection cable:3pin plug with length of 1.3m

2

2.

PLC Programming software with cable accessoriesa. Siemens TIA Software to be suppliedb. License key to be provided with software packagec. Software should be supplied in the form of CD –Romd. Single user licensee. 5meter cable length with RJ45 connector should be suppliedf. It should be compatible with Siemens TCP communicationg. It should be possible to use it for MOD bus communication

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3.

Horizontal Aluminium profile table:a. (L x W x H)- 540 x 640 x 790 mmb. Aluminium profile

Table top profile – 40 x 160 mmSupporting profile- 40 x 40 mm

c. Grid spacing( From slot to slot) – 40 mmd. Profile groove width – 8.3 mme. Leveling casters for quick setting and smooth movementf. Profile plate connectors:

Length 55 mm, thickness 5mmMounting method M6 Socket head screw with M6 hammer head nut

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4.

Motor driver unit for Conveyor module :a. Motor driver unit should be operated with 24V DCb. Electronic drive unit for conveyor module to be provided for

regulating the speed, reversing the direction and other functionsc. Provided with 35mm Din Rail mounting provisiond. Relay interface module to be provided for switching the motor

output

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