Manufacturing Excellence Line- Efficiency Improvement Project
19
EFFICIENCY IMPROVEMENT THROUGH ME METHODOLOGY Style: FG36T380 Buyer: Walmart Line: 01 Unit: Unit-2
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Transcript of Manufacturing Excellence Line- Efficiency Improvement Project
EFFICIENCY IMPROVEMENT THROUGH
ME METHODOLOGY
Style: FG36T380Buyer: WalmartLine: 01Unit: Unit-2
DEFINE
DEFINE
Training & Development• Training with Line chief, Supervisor& Line IE about ME Methodology .• After that completed simulation exercise
MEASURE
MEASURE…CONT IN UE
Category Current TargetEfficiency 76% 91%Production 1000 pcs 1200 pcsPeople Ratio 77:5:18 79:5:16SMV 24.3 23.3Line Balancing 74% 86%
Category Attachment
Base data
Current OB
Process flow chart
People Ratio
Capacity Graph
Lay out
Base data
Current OB
People Ratio
Capacity Graph
Process flow chart
MEASURE…CONT INUE
Lay out
ANALYSIS
IMPROVE
Benefits:
Line 1 & 2 both line production increase 200 pcs production increase 17% efficiency improved
Benefits:
12% balancing efficiency improved
1. Method analysis
2. Line balancing analysis
LINE BALANCING
Before
After
IMPLEMENT
Line Balancing
Category Before After
Line
Balancing
74% 86%
METHOD IMPROVEMENT…….
Cuff Turn
Before
After
METHOD IMPROVEMENT…….
Cuff Press
Before After
METHOD IMPROVEMENT…
Cuff Attach Category Before Method Improve
After Method Improve
Capacity 48 pcs 59 pcsCycle time 62 sec 51 sec
Result 110 pcs/day increase
METHOD IMPROVEMENT…
Box & cross stitch
Category Before Method Improve
After Method Improve
Capacity 90 pcs 125 pcsCycle time 33 sec 24 sec
Result 350 pcs/day increase
METHOD IMPROVEMENT…
Att. sleeve tap 2 gamble
Category Before Method Improve
After Method Improve
Capacity 111 pcs 130 pcsCycle time 27 sec 23 sec
Result 190 pcs/day increase
METHOD IMPROVEMENT…….
Sticker Remove
METHOD IMPROVEMENT
ACHIEVEMENT
Production
