Manual Maq Llenado Agua Refrigerante y Limpia Parabrisa

JRJZJRJZJRJZJRJZ----V04V04V04V04/N11/N11/N11/N11PPPP Coolant and Washer Fluid Filling Machine

Operating Instruction

JINAN CJIERUI ELECTRIC CO.,LTD. OF CHINA Adress:No.56 General Road in Jinan, Shandong province Post Code:250108

Tel: 0531-88266622 （General Phone）

Fax: 0531-88772200 0531-81206707

E-mail: [email protected] Web Site: www.cjierui.com

JRJZ vacuum filling machine instruction

Company Introduction

JINAN JIERUI ELECTRIC CO., LTD. OF CHINA, that is JINAN

CJIERUI ELECTRIC CO., LTD, which integrates design and development,

manufacture, installation and sales services as one. This manufacture has higher

competitive in intelligence professional electromechanical equipment in China.

Also it is certified high-tech enterprises in Shandong Province.

JINAN JIERUI ELECTRIC CO., LTD. was established in October 1995

and its register fund was one million yuan; JINAN CJIERUI ELECTRIC CO.,

LTD. was established in June, 2003 and its register fund was five million yuan.

The enterprise is located No.56 in General Road of Jinan city and covers 8700

㎡. In 2010 the company's income of annual sales was more than 80 million

yuan, with an annual taxes was more than 6 million yuan, and fixed assets was

50 million yuan, and current assets was over 38 million; The company has

maintained a 40% average annual growth since it was founded.

At present, the numbers of employees are 156 persons, 53 technical

engineers who have rich experience in the application of vacuum technology,

automatic control, gas and liquid transmission technology, electro-hydraulic

integration technology and other field’s professionals. CJIERUI ELECTRIC

CO., LTD. establishes expedite communication and business contacts with

well-known domestic and foreign enterprises and institutions such as the U.S.

GRACO. Germany BURKERT, LEYBOLD, WILO, Britain SPIRAX likelihood,

Sweden ORION, Shandong University, Harbin Institute of Electrical and

Mechanical College, Tianjin Industrial University of Technology and so on.

From 1999 to 2001, JIERUI ELECTRIC CO., LTD. made the first

completely automatic power steering vacuum filling machine of China

proprietary intellectual property rights with China First Automobile Group and

the Chinese Automobile Research institute, which supplied prologue of the

automobile assembly line to high, fine, excellent on mechanical and electrical


numerical control equipment domestically; And it seized the domestic and

foreign markets rapidly in afterwards several years.

Currently, the brand of JIERUI and CJIERUI vacuum filling equipment,

quantitative filling equipment and automobile assembly line of mechanical and

electrical equipment have occupied more than 60% market share in domestic

market. In Volkswagen, Hongqi, FAW, DFAC, Chery, Chang'an, Great Wall

Changfeng, HuaTai, KIA, Nissan and other famous auto company's product line

to replace the imported equipment, and successfully exported to Russia,

Vietnam and other foreign markets. It received customers’ recognization at

home and abroad as a stable quality, excellent cost performance and improved

customer service system.

When consolidating the existing products and markets, CJIERUI

ELECTRIC CO., LTD. always sticks to technology and quality as top of the

enterprise development, continuously improves products system and explores,

develops new products; gradually transfers to non-standard industry. In 2006 the

company successfully developed hermetic leak detection, attack started, Helium

recycling etc. a series of automatic electrical and mechanical equipment for

Emerson Group, and quality of products transcended the Emerson Group of the

United States suppliers, and successfully exported to the Vietnamese company

of Emerson Group. At present, the company has already established business tie

with foreign-funded enterprise of the Yangtze River Delta, Pearl River Delta and

the Bohai - rim areas and successfully operates a large number of non-standard

equipment items.

The concept of JIERUI ELECTRIC CO., LTD. is "integrity, dedication,

efficiency, innovation". The company adheres to the people-oriented,

market-oriented, innovative technology standpoint, and reliable products quality

management system to provide our customers with high performance and low

cost of products and first-class technical services, which will become best

Intelligent electromechanical equipment suppliers in China.


JIERUI Products Brief

Standard Products：：：：

� JRJZ-V series Vacuum Filling products

� JRBJ series Intelligence Industrial Identification products

� JRBJ series Intelligence Industrial Gelatinizing products

� JRJZ-N series Quantitative Filling products

� JRJZ-S Concentrated Fluid Transportation system

� JRJZ-H series Lubricant Coating system

� JRJL series Hermetic Leak Detectors

� JR-XX series information gathering of production lines,

monitoring system.

Non-standard products：：：：

� Industrial non-standard equipment, engineering and construction solutions

consulting, design, production, services on site

� Automobile assembly line specialized non-standard work, clamp, and

automation solutions

� Various production lines specialized non-standard equipment, automation

solutions

� Various production lines used to retrofit, manufacture and sale solutions in

China with imported equipment

Special Notice: “CJIERUI”, “JIERUI ELECTRIC”, “JIERUI” etc. relating

brand, mark, trademark are CJIERUI’S register brand, its property and

ownership governed by CJIERUI ELECTRIC CO., LTD., and protected by the

relevant laws and regulations.


CJIERUI Sales Services Introduction

CJIERUI ELECTRIC CO., LTD. not only provides high-class products, but

also provides top-notch service for customers from various levels; during

pre-market, performance, sale provides elaborate technical services and

meticulous, effective, comprehensive communication with customers to ensure

that manufacturers of products are to customers and themselves satisfaction. As

for sold products, we grant whatever is requested and reply whatever is asked

and overall track, in order to pursuit dual-perfect of products quality and

technical services.

★★★★ Service Concept

Sincerity, specialty, prompt, careful

★★★★Service support

After-sales service department directly is responsible for customers and the

general manager, with implementing Initial Consultation system to ensure that

the service got an effective response;

Perfect services database, the maturity clients, equipment archives, digital and

network management, which effectively coordinate the relevant departments,

and to ensure timely and accuracy;

In In In In Nationwide distribute after-sales service Office and to ensure service

response timely and efficiency;

The 24-hour direct dial service hotline and complaint hotline, inspect and

supervise services to ensure customers satisfaction

★★★★ Service team

Make a good use of talents and establish a high standard, high quality, efficient

service team, and use a full service system;

Specialty engineers president over replying technical problems from

customers.

The leader, technical deputy and professional maintenance staff of the

company regularly or irregularly visit customers;


We set permanent office in FAW (Changchun), DFAC (Shiyan), Chongqing,

Suzhou, etc. area, specialty personnel are responsible for after sales service.

★★★★ Service promise

All the sold equipments are used for warranty within one year and lifetime

maintenance.

We can guide installation on-site according to the needs of its customers and

ensure the correct installation of equipment;

To ensure that users have qualified personnel to operate and maintain with

systematic operation training.

Receipt of a notice should be given treatment response within one hour.

Service personnel serve on-site with the average area 12-hour and special area

within 24 hours

Make a customer archives to provide regular visit.


Introduction of other area agencies

Office in China First Automobile Group

Address: FAW factory No. 665, 38 blocks

Tel: 0431-5986108 13944179631

Office in DFAC Group

Address: Dongfeng Group office, Shiyan city

Tel: 0719-8264988 13617195365

Office in Chongqing

Office in Suzhou

Office in Tianjin


Caution before using

Safety Note

� Misuse Equipment hazardous:

� The equipment used exclusively for professional use and avoid misusing of

equipment.

� Please read carefully manual equipment instructions and all components

instructions, warning etc before using.

� No moving or changing equipments.

� All the equipment parameters are set before leaving factory, and

non-professionals avoid amending.

� Before changing parameters, please record original parameters.

� Check and maintain the equipments daily, and replace the worn components

immediately.

� Fire and Explosion hazardous

� The equipment is the three-phase 4-wire 380V AC power equipment, which

should be grounded line before using, solidly and reliably connect to the safety

standards protection grounded line after electricity switched on.

� No smoking in the working area.

� Keep well ventilation of equipments.

� If accidents occur, please immediately shut down, until maintain equipment

to normal before the boot.

� Spraying hazardous

1. Avoid any part of the body close the pipeline system components during


operations and maintenance.

2. Do not use hands and any other part of the body to prevent the leakage.

3. Please carefully check equipment pipeline and connecting whether to be

normal, when you find the worn parts and replace them immediately. When

maintaining equipments, you must keep the pressure relief.

� Personal Safety

1. Working uniform: Workers must wear protective uniform, do not

wear earrings, bracelets, necklace and other jewelry ornaments!

2. Protective gloves: Workers must wear protective gloves to prevent

danger.

3. Protective glasses: Workers must wear protective glasses to protect

their eyes from harming!

4. Safety boots: Workers are required to wear protective boots!


JRJZ-V04/N11P Coolant and Washer fluid filling machine

Operating Instruction

CONTENTS

1 EQUIPMENT OVERVIEW ....................................................................................................1

1.1 Constitution and Function of Equipment--------------------------------------------------------1

2 PRINCIPAL OF WORKING...................................................................................................6

3 MAIN TECHNICAL INDEX..............................................................................................6

4 COOLANT VACUUM FILLING EQUIPMENT OPERATION PROCESS......................7

4.1 Preparation-------------------------------------------------------------------------------------------7 4.2 Evacuation -------------------------------------------------------------------------------------------7 4.3 Leakage check---------------------------------------------------------------------------------------7 4.4 Re-evacuation ---------------------------------------------------------------------------------------8 4.5 Filling process ---------------------------------------------------------------------------------------8 4.6 Suction process--------------------------------------------------------------------------------------8 4.7 Complete ---------------------------------------------------------------------------------------------8 4.8 Suction against drop --------------------------------------------------------------------------------8 4.9 System supply ---------------------------------------------------------------------------------------8

5 OPERATING........................................................................................................................9

5.1 Start/stop Operating System-----------------------------------------------------------------------9 5.2 System Parameters Set -----------------------------------------------------------------------------9 5.3 Filling operation----------------------------------------------------------------------------------- 13 5.4 System Monitor ----------------------------------------------------------------------------------- 16 5.5 Manual Debugging ------------------------------------------------------------------------------- 17 5.6 Date Query Function ----------------------------------------------------------------------------- 18 5.7 Warning Relating Operations ------------------------------------------------------------------- 19

6 FAULTS AND REMEDY .....................................................................................................20

7 MAINTENANCE AND REPAIR..........................................................................................21

7.1 System Maintenance Daily ---------------------------------------------------------------------- 21 7.2 System Maintenance:----------------------------------------------------------------------------- 21

ANNEX ONE...........................................................................................................................22

MAIN COMPONENTS LIST..................................................................................................24

JRJZ vacuum filling equipment 1

1 Equipment Overview

JRJZ-V04/N11P coolant and washer

fluid filling machine is for the needs of

filling coolant and washer fluid in

production Line, designed and

manufactured by JINAN CJIERUI

ELECTRIC CO., LTD, as a new type of

mechanical-electrical integration, special

vacuum quantitative filling equipment.

Fig 1.1.1

When filling coolant , JRJZ-V04/N11P coolant and washer fluid filling machine

can synchronous detect power steering fluid pipeline system pressure reliably and deal

with statistics about the filling volume, vacuum and pressure data parameters when

filling powering steering oil. It provides reliable quality assurance for production

management and performance testing.

1.1 Constitution and Function of Equipment

The equipment consists of coolant proportion vacuum filling and clear fluid ration

filling two parts.

1.1.1 The internal pipeline and components of the equipment as shown in Figure 1.1.3,

internal piping system consists of vacuum tube fill pipe, suction pipe and fluid tube

for coolant filling unit and the fill pipe, supply pipe for clear fluid filling. The symbol

of pipelines indicated in Figure 1.1.2.

Vacuum pipeline

Exhaust pipes

Compressed air

Fluid Pipeline

Suction line

1.1.1.1、coolant vacuum filling system：


1) Vacuum system：mainly is used for vacuuming with imported vacuum pump in

shortest time, which consists of vacuum pump, vacuum tank, water and air

separated tank, vacuum sensor, vacuum pressure gauge , The control and

adjustment valves with visual position control. Use SV25B pump as vacuum

pump to complete system vacuuming.

2) Filling System: system filled using constant-current electric vane pump and

shorten fluctuations time in the pipeline system under pressure and can more

accurately reflect filling pressure. Regulating pressure by fluid regulate valve.

Mainly consists of the storage tank, filling pump, regulator valve, flow meter,

filters, pressure sensor, pressure gauges, the control and adjustment valves with

visual position control. The main water tank filling is controlled by pressure, and

the subsidiary water tank is controlled by flow.

3) Supply system: including original fluid pipe and storage tank, water supply and

storage tank, and decide supply by time delay and flow switch. This system consists of

supply pump and control and adjustment valves with visual position control etc.

Suction system: the main function is to adjust fluid level and suction fluid remained in

pipeline to storage tank after filling complete. This system consists of control and

adjustment valves with visual position control etc.


Fig 1.1.3 inter pipe

1.1.1.2、 Cleaning fluid filling system

1）Filling system: make filling by American GRACO dissepiment pump, regulate

pressure with manual gate valve. This system mainly consists of storage tank, filling

gun ,gate valve, pressure meter, control and adjustment valves with visual position

control etc.

2）Supply system: there are two roads for supply with automatic switch. Supply fluid

by American GRACO dissepiment pump. This system mainly consists of supply pump,

control and adjustment valves with visual position control and flow switch etc.

1.1.2、 Control panel: the main operating control panel. Operator can make

man-machine conversation on control panel.

Coolant filling

Coolant vacuum pump

Cooling unit

Coolant proportion tank

Original fluid, water, proportion fluid supply pump

Clear fluid Supply pump

Clear fluid Filling pump

Clear fluid Filling pump

Clear fluid Filling pipe


Fig 1.1.4

Main operating control panel mainly consists of switch indication control panel,

process indication lamp panel and touch screen. When vacuum filling equipment is

running and instructed by indicator light in addition to color LCD display relevant data

to ensure that operators in remote monitor the state of filling.

Switch control panel is composed of 【Emergency stop】、【Power on】（with

light）、【Power stop】、【Manual/Auto】、【Start】、【Stop】、【Supply】、【Reset】、【Formula

type1】、【Formula type2】.

Switch indicator panels is composed of “Ready→First vacuum→Vacuum

leak→Post vacuum→Filling→Suction→Over”.

Type selection button is composed of 【High low】、【Type 1】、【Type 2】、【Type

3】、【Type 4】、【Type 5】. 1.1.3、Pneumatic Control Unit: located on the right door of cabinet, the main function

is to provide an effective source of compressed air. Before compressed air coming into

the equipment, firstly processes unit (triplet) filter, lubrication etc., and then gas

sources will be available to provide to the aerodynamic components. Control the sol

valves by PLC to achieve pneumatic control functions. Mainly consists of solenoid

valve group, valve board, air disposal unit (triplet), and regulator etc.


1.1.4、The electric control system：the main electric control loop. Inside electric

cabinet there are PLC, A/D module, mini breaker, motor protective switches, mini

relay, contactor, switch electric source, connection terminal etc. PLC shall make logic

operation of whole system to assistant each control component action to ensure normal

working of system. A/D module shall translate the simulation signal of each sensor

（pressure, vacuum） into digital and input them to PLC, then PLC shall compare

every parameter and program to control filling system and vacuum system. Mini

breaker can be used for manual switch under debugging mode, and protect each loop

form over current under normal mode. Motor protection switch mainly protects each

pump motor form over current and under voltage. Mini relay complete logic

operation with contactor.

1.1.5、Filling gun and its house group: the equipment is equipped with one coolant

vacuum filling gun and one cleaning ration filling gun and one coolant filling gun

transition adapter. The vacuum filling gun can be used solely or with transition adapter

to complete filling to complete different vehicle type. Cleaning fluid ration filling gun

completes ration filling of cleaning fluid. The gun houses are located on the ground.

Mainly has the following functions:

A. Gun and the main pipeline joints connecting rapid routing and coated with plastic

covers.

B. The gun head is designed with anti-leak, after filling finishes; there is no leakage

when plucking gun head.

C. Gun is set with start and stop button and indicator lighters.

D. Gun head cooperated with oil tank are connected with pneumatic clamping type.

E. Filling oil gun is seated right and left sides of equipment for use, which is made

from aluminum (not including handle), the part of easy-worn connected with oil

tank is considered intension, durability and corrosive resistance.

F. Gun head cooperated with the oil tank, oil tank mouth is without deformation or

injury, and the body without interference.


2 Principal of Working

JRJZ-V04/N11P coolant and washer fluid filling machine is composed of fluid

control, pneumatic control and electric control three parts: Fluid control mainly

real-time check and quantitative controls Antifreeze filling and system vacuum

pressure; pneumatic control part mainly finishes the fluid valve supplying pilot gas

supply and controls filling gun clamping; electrical control system mainly finishes

system process control and testing, also deal with process parameters data,

preservation and the system monitoring, data display and failure alarm, etc.

JRJZ series common vacuum filling equipment working principle is based filled

system with vacuum check, vacuum filling, and suction of filling line and purification

etc. process technology integration of intelligent control. And complete vacuum,

checking and filling process with higher operating rhythms.

Vacuum process of JRJZ-V04/N11P coolant and washer fluid filling machine

includes low vacuum and high vacuum stages; suction process includes suction,

ventilation etc. several stages. Filling process of quantitative vacuum filling equipment

consists of preparation, evacuation and leakage detection, re-evacuation, filling,

suction and completing, etc. several sequential process.

Refer to system diagram, see the attachedfigure.

3 Main Technical Index

1) Technical Parameters

� system vacuum value (filling gun mouth):≤20mbar 。

� filling pressure:：0.1－0.4mpa adjustable

� filling volume： 1－20L adjustable

� coolant filling accuracy: level height±2mm

� clear fluid filling accuracy：±1%

� Filling cycle :：≤8set /hour。

� Storage tank≥90L。

� Noise <80dB。

� Equipment shape dimensions: length×width×height: 3200×800×1800mm

2) working environment


� gas source:0.4-0.6MPa；

� power: Three-phase 380V±5% 50Hz；

� environment temperature: 0～40℃；Environment humidity: 20～90%RH；

4444 Coolant Coolant Coolant Coolant Vacuum Filling Equipment Operation Process

4.1 1 1 1 Preparation

After power on, then system shall enter into working state.

4.2 2 2 2 Evacuation

When first evacuation, vacuum pump M1 runs, vacuum pressure holding valve

V401and gun vacuum valve V422 opens, a few seconds later, vacuum sensor V404.1

opens, until preset time.

4.3 3 3 3 Leakage check

No Process Content

1 Preparation Electrified, equipment enters preparation after self-check

2 Automatically clamp

Press the green button on the gun, seal complete

3 Evacuation

Big leakage checking

If failure to withdraw from filling cycle, sound and light alarm

4 Constant pressure,

leakage check

Small leakage checking

If failure to withdraw from filling cycle, sound and light alarm

5 Re-evacuation Gun head reach the lowest vacuum

6 Pressure filling Constant pressure filling, pressure, flow and time triple control. If failure

to withdraw from filling cycle, sound and light alarm

7 Keep pressure Make the filling pressure constant to ensure fill up

8 Suction process Inflatable, and suction to complete level treatment

9 Filling complete State initialization, sound and light alarm

10 Pneumatic loosening Press red button on the gun and unclamp

11 Manually take guns Suction against drop.


After first evacuation, vacuum pressure holding valve V401 closes, system begins

leakage checking, until preset time.

4.4 Re-evacuation

Generally, system enters into re-evacuation process after leakage checking, and

opens vacuum pressure holding valve V401 again. The re-evacuation is to repeat

evacuation process, until preset time.

4.5 Filling process

When filling, filling pump M2 runs, and gun filing valve V421 and filling valve

V402 act, meantimes, tank breath valve V507 acts to accelerate filling process, until

preset pressure.

4.6 Suction process

After filling, the oil in pipeline shall be sucked back into tank. During this

process, suction valve V403,gun suction valve and blowing valve V509 act, until

preset time.

4.7 Complete

After suction, the whole filling process ends, system shall give indication signal

for s few seconds.

4.8 Suction against drop

Then, press stop button, suction valve V403 acts to suction against drop until

preset time or after gun returns into its house. The suction against time can be set on

man-machine interface. See details in fig 5.2.3.

4444.9 System supply

Auto supply mode, supply valve V410or V411 acts and supply pump P3 runs to

supply oil into tank.

NNNNote: all parameters of each vacuum filling process can be set on manote: all parameters of each vacuum filling process can be set on manote: all parameters of each vacuum filling process can be set on manote: all parameters of each vacuum filling process can be set on man----machine interface.machine interface.machine interface.machine interface.

JRJZ vacuum filling machine instruction 9

5555 Operating

5.1 Start/stop Operating System

5.1.1 Power On:

Connect with the main power of the JRJZ-V04/N11P coolant and washer fluid

filling machine ; Push the 【power on】button in the control panel ，The indication

light shines and the touch screen enters the original interface(fig 5.1.1)

Fig5.1.1 system original interface

5.1.2 Power off Operation: Shut off the main electric source switch.

5.2 System Parameters Set

System parameters set is completed on the touch screen.

5.2.1 Selection of Working Mode

Switch the 【manual / automatic】switch to manual location on the control panel,

system enters manual mode; If switching the switch to automatic location, the system

enters automatic work mode.

5.2.2 Operating Parameters Set

NNNNote: this item must be operated by professional person or authorized persote: this item must be operated by professional person or authorized persote: this item must be operated by professional person or authorized persote: this item must be operated by professional person or authorized person by our on by our on by our on by our

company, strictly prohibit other person amend.company, strictly prohibit other person amend.company, strictly prohibit other person amend.company, strictly prohibit other person amend.

1)Technical Parameters Set

In figure 5.1.1 window, press "Parameter set" to access the interface shown as


figure 5.2.1. After inputting the process password (system default password 1), press

ENT and system firstly enters current parameter set interface one (Figure 5.2.2), press

DOWN to enter “technic parameter two(fig 5.2.3)” , you can set each control

parameters of vacuum filling process, including the coolant vacuum filling process

parameters and clear fluid ration filling process parameters.

The definition of each parameter can be fund in list 5.2.1.

Fig 5.2.1 password input interface

Fig 5.2.2 technics parameter set interface


Fig 5.2.3 technics set interface 2

List 5.2.1：

No parameters title units parameters signification Current set

1 Rough vacuum time S Evacuation process, the time to check vacuum

pipe and coolant pipe whether there is big leakage.

2 Rough vacuum value mbar

The big leakage checking value, if it not to reach the preset vacuum value in first

vacuum time , system will give “big leakage alarm”

3 Fine vacuum time S Evacuation process, the time to check vacuum pipe and vehicle coolant pipe whether there is

leakage.

4 Fine vacuum value mbar Evacuation process, base on the vacuum degree to judge vacuum pipe and vehicle coolant pipe

whether there is leakage.

5 Leakage check time S The system leakage checking time

6 leakage check value mbar Estimate whether or not have small leakage

value when vacuum checking

7 Re-evacuation time S The second vacuum time

8 Filling protection

time S the longest time of fill during filling

9 Main tank filling

volume L

The preset value for main coolant tank ration filling

10 Filling quantity error L The main coolant tank filling quantity error.

12 Filling pressure Bar Judge pressure value of fill pipeline with

topping up during filling process

13 Filling pressure keeping time

S The time of keeping the filling pressure preset

value.

14 Secondary tank filling volume

L The preset value for secondary coolant tank

ration filling


15 Secondary filling protection time

S the longest time of secondary tank filling.

16 Suction time S suction process time

17 The original coolant

filling quantity L The preset filling quantity of original coolant

18 Drum empty check

time S Supply drum empty check time

19 Alarm screen time S The alarm screen time after pressing reset

button.

20 Suction against drop

time S

pick up gun and anti-leakage, suction time after completing filling

21 The preset value of clear fluid filling

quantity. L The preset value of clear fluid filling quantity.

22 The filling protect

time S the longest time of fill during clear fluid filling

23 Drum exchange time S Drum exchange time after achieving system

drum empty information.

2)System parameter set

System parameters are for system measurement to ensure the filling accuracy.

Input system parameter password (system default password 1) in the interface shown

as fig 5.2.1, press ENT key and system enters “system parameter set” interface (fig

5.2.4 ). Continue to flip to enter into “system parameter set” interface2 (fig 5.2.5).

AAAAttention: the system parameters have been set right, ttention: the system parameters have been set right, ttention: the system parameters have been set right, ttention: the system parameters have been set right, do not change them without do not change them without do not change them without do not change them without

professional personprofessional personprofessional personprofessional person....

Fig 5.2.4 system parameter set interface


Fig 5.2.5 system parameter set interface

5.35.35.35.3 Filling operation

5.3.15.3.15.3.15.3.1 Coolant vacuum filling

1. First, switch【manual / automatic】switch to the automatic position on the panel,

filling equipment enters preparation state, preparation indicator lights on.

2. Filling operation: base on vehicle type, Take the gun from bracket and point to the

filled nozzle. Push the green FILLING button on the top of the gun or press the remote

control locking button, the three claws in the gun clamps the lip of the pot and the

entire vacuum filling cycle starts as follow. The indication lamps will indicate the each

process; the whole cycle is going on automatically without person. The order is shown

as following:

Ready→First vacuum→Vacuum leak→Post vacuum→ Filling→Suction→Over

After the filling of main water tank, start filling secondary water tank with certain

quantity until preset value.

3. After both main water and secondary water tank have completed, press stop button

to unclamp claws, then system starts suction against drop until preset time or gun

returns into its house.

4. Put the gun into its house.

5.3.2 5.3.2 5.3.2 5.3.2 Cleaning fluid automatic ration filling

1. First, switch 【manual / automatic】 switch to the manual position on the panel,


filling equipment enters preparation state, preparation indicator lights on. .

2. Take the gun from bracket and point to the filled pot, press filling button to start

filling until preset value.

3.Put filling gun into its house, the whole filling process completes.

5.3.35.3.35.3.35.3.3 Manual filling


filling equipment enters preparation state, preparation indicator lights on. .

2. Un-quantitative manual filling: take filling gun and point to filling nozzle, press

filling button to start main water tank, and press stop filling button to stop filling, the

filling quantity can be controlled by operator himself.

Note ：

a) System shall sync-output fault alarm with the indicator on panel when fault.

b) With automatic mode filling, if press【filling stop】 key on the gun or the stop

button on the operation panel, system stops current operation, and then return the

initial state.

c) During filling process, operators can observe the current fill volume, the current

pressure and current vacuum degree by system monitor interface. Detailed monitoring

interface see 5.4.

d) Any filling state, users can adjust filling pressure by the filling pipeline regulating

valve RF1 to regulate the speed of the filling.

5.3.5.3.5.3.5.3.4444 Supply fluid to tank by hand


filling equipment enters manual state.

2. Press【manual supply】button on the panel, supply indicator lights are on, supply

fluid valve open, the system begins supplying oil to the storage tank from. to fill

the required level, again press on the panel【manual supply】button, and stop

supplying.

Note: Note: Note: Note: DuringDuringDuringDuring manual manual manual manual supplysupplysupplysupply, , , , until until until until systemsystemsystemsystem set set set set the the the the high high high high level, level, level, level, you need not you need not you need not you need not presspresspresspress

【【【【manual manual manual manual supplysupplysupplysupply】】】】buttonbuttonbuttonbutton , the system will automatically stop , the system will automatically stop , the system will automatically stop , the system will automatically stop supplying.supplying.supplying.supplying.

5.3.5.3.5.3.5.3.5555 Automatically supply fluid to tank


System monitors the level of the fluid in the storage tank by the fluid level switch.

When the storage tank level reaches the low level, system will automatically open the

valve V410or V411(VB10 or VB11 for cleaning fluid)to supply, when reach to high

level, the system automatically stop supplying, supply valve closed.

5.3.6 5.3.6 5.3.6 5.3.6 State Indicator Instructions

1. Three-color Lamps indicator

1) A red warning light constant on indicated system with malfunction, when checking

generally electricity or equipment preparation state. This warning, system does not

start filling operations. Mainly in the following circumstances lit :

A. Gas source is smaller than set smallest pressure, which is to protect pneumatic

valve dependable motion.

B. The Trip situation of filling pump, vacuum pump motor protector.

C. The liquid level is too low or too high.

2) A red warning light frequent flashes indicating filling process with failure, in this

case, you can choose complete mandatory or restoration re-operation. Mainly in

the following circumstances:

A. Filling time exceeds longest filling time set.

B. When evacuation, you can not vacuum the largest leak vacuum degree in set

time, the system reckons there is big leakage.

C. During leakage check, find leakage greater than the set.

D. When filling, the pipe-distance exceed journey.

3) A yellow light constant on shows system with problem, need to solve with manual

intervention, mainly in the following circumstances:

A. Filters plug, regardless of supply filters or filling filters

B. When complete filling, the actual filling volume is less than the preset least

filling volume.

C. When the edge of oil drum empty.

2) The green light is on expressed filling, extinguishing indicates completing.

2. Sound warning : the following two situations :

A. After filling completed, the buzzer will call a period of time to remind the

operator complete filling. 1HZ frequency, time out or press the "stop" button


on the gun to stop.

B. System with malfunction, with a red light for state instructions, buzzer

frequency 5HZ, until troubleshooting or by pressing the "alarm reset" button.

5.4 5.4 5.4 5.4 System Monitor

Systems with real-time monitoring function, users can fully understand equipment

current work state by this picture.

Touch "system monitor” in the initial interface 5.1.1, you can access to the main

monitor window of system (Figure 5.4.1), the operators can observe the current filling

volume, the current cycle time, the current pressure and the current vacuum value and

the current parameters of the changes by this interface etc.

Fig 5.4.1 system monitor interface

In addition, system also has pipeline monitor function through monitor interface.

Press “pipe monitor” to enter “ pipeline monitor interface” shown as fig 5.4.2,

which can give you the realtime working state of each valve.


Fig 5.4.2 pipeline monitor interface1

5.5 5.5 5.5 5.5 Manual Debugging

The function reserves the use of super administrator. During the system adjusting

or failure checking, divorcing from any PLC mode control, easy to operate and judge

the valve operation more directly on the man-machine interface. But professional

personnel are needed to complete, otherwise you can not properly handled the valve

interlocked relationship and brought the unexpected failure. This function absolutely is

used cautiously.

In 5.5.1 window after input “manual debugging password”, press the ENT key,

and then the system enters manually debugging window (Figure 5.5.1), users can

manually debugging in this window, "the manual debugging" functions for system

service/ maintenance, an online debugging functions of the main system components

individually, or a combination check.


Fig 5.5.1 manual debugging window 1

5.6 5.6 5.6 5.6 Date Query Function

Data query function is about statistics about the total filling volume and time of

filling, users can access this function window for data inquiries.

In the main menu select "Data Query", the system accesses data query

interface(fig 5.6.1), on which, you can query the latest filling time, vacuum value and

whole filling time.

Fig 5.6.1 data query window.


5.7 5.7 5.7 5.7 Warning Relating Operations

（1） During systems operation, before operators carry out the next phase of the

operation or change the setting, must complete ongoing operation, or will result

in system disorder or system failures.

（2） In all touch-screen interfaces "return" buttons are return the initial interface.

（3） In case of emergencies, you can beat 【emergency stop】 on the panel,

equipment stop.

Unless an emergency situation, you can not press【emergency stop】 button,

frequently use 【emergency stop】 button to stop power would affect some

components of life, even damage some electrical components.


6 6 6 6 Faults and Remedy

The system has fault diagnosis and alarm instructions function. In any working

state, the alarm buzzers ring with failure, while red indicator light on of the top

three-color, the operator can query the current buzz content on the screen, the specific

alarm Table see 6.1.

Failure Alarm, press【alarm reset】on the panel to cancel alarm ,users can handle

relating alarm by alarm picture.

Table 6.1 detailed alarm items and treatment

alarm content reason treatment

level too low alarm

Level switches may be damaged or infusion pump

damage

1、check level switch 2、adjust infusion pump and filter

level too high alarm

level switch may be damaged or infusion speed

too fast

1、check level switch 2、adjust throttle valve of infusion

pressure shortage alarm

pressure switch may be damaged or Undervoltage

gas supply circuit

1、check pressure switch 2、Check pressure of the gas supply loop

whether to be enough

filling pump alarm

load may be too large or system power failure

1、protective switch current set whether to be too small

2、check system load whether to be too large

3、check system distribution electricity circuit

vacuum pump alarm

load may be too large or system power failure

1、protective switch current set whether to be too small

2、check system load whether to be too large

3、check system distribution electricity circuit

big leakage alarm

Seal system not well, filling head unclamp, pipeline

leakage, or large leakage check parameter set too

small

1、remove filling head and clamp 2、check system pipeline whether to be leak

3、adjust large leakage parameters

small leakage alarm

pipeline with small leakage or small leakage parameters

set too small

1、choose compel filling or cancel filling 2、check system pipeline

3、adjust system small leakage check parameters

drum empty alarm

level switch damage drum empty

1、check level switch 2、change drum prompt

filter alarm filter damage

pipeline unsmooth 1、check filter

2、check clean pipeline

filling overtime alarm

set filling volume too large filling pipeline leak

1、check set filling volume and filling protective

2、check and maintain pipelie


Note: any of the foregoing alarm, according to the screen prompts for the

corresponding inspection and operation. If that does not succeed, please contact with

the manufacturers.

7 7 7 7 Maintenance and Repair

7.17.17.17.1 System Maintenance Daily

（1）System Pipeline Maintenance: check equipment pipelines daily and tie-in whether

to leak or not, and ensure that equipment is clean and tidy. Carrying out maintenance

every three months with cleaning dust and check whether pipeline and circuit are

normal.

（2Electric Maintenance: regularly inspect whether connection terminal line loosens

and whether the relay contacts badly and every valve plug contacts badly in order to

ensure signal reliably input and output.

（3）System Maintenance:System checks vacuum value and flux parameters every half

year and makes them optimization.

（4）Vacuum Maintenance: perform use methods, safety and maintenance stated in the

operating manual of pump to ensure pump running safely. Regularly checking

and maintain to eliminate possible fault and hidden trouble.

Refer to details see the operating manual.

（5）Air disposal unit( triple): see appendix one.

7.2 System Maintenance:

1. Fluid control circuit maintenance: every fluid valve can open manual in the fluid

control circuit, during maintenance if you want to operate a valve, you can press

white point in the sol valve manually, and check and maintain the relevant

pipelines, you can operate manually sol valve only on the power off conditions.

2. Electric loop maintenance: Total system logic controls are in the PLC control,

after checking trapezium and know the logic relation, and then observe each

input and output state in the “PLC” to confirm interior logic with failure or

exterior connector and valve or its perform components problem. During

maintenance process you can refer to system theory chart and electric control

chart.


Annex one

Two conjoined / triple-use (compressed air source processor) instruction

(for reference only difference between models)

一、 Installation

1、Blow the pipeline by compressed air before installation.

2、Triplet required install vertical, and water cup and oil cup are adown, but

pressure relief valve knob install up or adown.

3、Arrowhead direction refers to air compress direction, pay attention to it when

installation.

二、 Environment

1、Avoid exposure in the sun。

2、As a result of water cup and oil cup are made from creosote; Avoid using in

circumstances containing the following chemistry: compound oil, thinner,

chloroethylene, kerosene, acid or aroma hydrocarbon.

三、 Operation

1、The filter should advert to release water with drainage manually, level does not

exceed level symbol, at least set water once every number of runs

2、When adjusting pressure, firstly pull the knob, right rotate with pressure

ascending and left rotate with pressure descending, and then push the knob and

clock on the adjusted pressure.

3、The oil level of oil tank should keep between upper limit and lower limit, oil

deficiency, supply oil prompt. use mucosity 2.5～7ºE lubricate, we commend

use number 22 steamer oil.

4、The minimum air flux in the normally operating should content the minimum

flux request of oil tank.

5、Cup and cup cover removed should be operated without pressure.

（1）Clutch shield cover by hands, press orientation device and rotate right or


left 45º by thumb, make the arrowhead of orientation device versus the

arrowhead of valve and pull adown to remove.

（2）Some models can directly tweak down.

6、Oil tank can fill oil with stop gas or non stop gas, fill oil step as follows:

（1）Usually directly fill by opening oil stuff.

（2）Some model: a. open the block of oil tank and dropt air of cup →b. tweak

down oil cup→ c.add the cup proper oil→ d. tweak up oil cup→e.tweak up

stuff.

四、 Maintenance:

Abstersion of cup and sieve should choose litmusless scour, after washing with

rinsing and co

JRJZ真空加注机使用说明书第 24页

Main Components List

NO Name Type Quantity Manufactures Mark

1 Vacuum pump 2BV2070 1 SIEMENS

2 Atmospheric

ejector 2BP107 1 SIEMENS

3 Vacuum sensor PTX610 1 DRUCK

4 Pressure sensor A-10 1 WIKA

5 Flow sensor 8030 3 Germany

BURKERT

6 Flow valve 1/2 14 Germany

BURKERT

7 Regulator Reference 11 1 France AD

8 Coolant filling

pump MHI-206 1 Germany WILO

9 Coolant supply

pump H716 3 GRACO

10 Cleaning filling

pump H716 1 GRACO

11 Cleaning

supply pump H716 1 GRACO

12 Condensation TFHSZ4531FHR 1 France taikang

13 Flow switch FB21-020GK 3 Shanghai

14 Freezing point measurement

LCC3T 1 Guangzhou china

15 PLC 1766-L32BWA 1 AB

16 I/O extending

unit 1762-IQ16 2 AB

17 I/O extending

unit 1762-OW16 4 AB

JRJZ真空加注机使用说明书第 25页

18 A/D extending

unit 1762-IF4 1 AB

19 Touch screen 2711P-T6C20A 1 AB

20 Sol valve VQZ115-5G-C6 20 Japan SMC

21 Reducing valve AR20-02 11 Japan SMC

22 Triple AC30-03 1 Japan SMC

23 Pressure meter 0-2.5MPa 2 Shanghai china

24 Electric

components 1 SCHNEIDER

25

Pipeline,

connecter,

valve

Stainless steel 1 American

PARKER

26 Hose φ16X13 7m*2 Japan DMZ

27 Ripple pipe

jacket AD42.5 7m Germany FLEX

28 Fluid filter G3/4,G1/2 10 Haideke

29 Supply oil

combination JR001 6 Self-made

30 Storage tank 5 Self-made

31 Cabinet 3200*800*1800 1 china

32 Balancer 1.5-3 2 china

33 Vacuum filling

gun J812B-03 1 Self-made

34 Condensing

unit 1 Self-made

Manual Maq Llenado Agua Refrigerante y Limpia Parabrisa

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Transcript of Manual Maq Llenado Agua Refrigerante y Limpia Parabrisa