Manual Electrode Steam Humidifier - MatoSaunamatosauna.com/image/files/HygroMatik HyLine montavimo...

Electrode Steam HumidifierElectrode Steam Humidifier

ÁHYL.ENsÈHYL.EN

Manual

A Word about Water Quality

The mode of operation of all electrode steam humidifiers is based on the fact that water containsminerals and is therefore conductive.

• "normal" tap water is ideal.

• but what is "normal" tap water exactly?

Users of HygroMatik units in the most diverse areas consider their tap water "normal."

HygroMatik typically defines "normal" as feed water with a conductivity between 200 and 500 µS/cm (microSiemens per centimeter) at 15° C.

Some areas, however, are supplied with tap water whose quality is outside the parameters spec-ified by HygroMatik. If the HygroMatik steam humidifier's control is not adjusted correctly in theseareas, the unit cannot perform optimally. For example, the electrodes could wear out particularlyquickly or the steam production could be too low.

The operational parameters set by HygroMatik in the factory are intended for normal tap water.However, they can very easily be reprogrammed to fit the special requirements of a particulararea. In addition, it is possible to install a plastic star in the cylinder in order to increase the lifespan of the electrodes or to provide a flushing mechanism to extend maintenance intervals.

Because of this you should monitor your new unit during initial operation. Make sure that it hasbeen properly installed and is operating to your satisfaction.

Consult your HygroMatik specialists. We will test the quality of your water and advise you oninstallation and initial operation. Your HygroMatik steam humidifier will be carefully adapted toyour particular application.

Warning, Hazardous Voltage: All work to be performed by trained personnel only.All electrical installation and servicing of the electrical components of this unit to beperformed by qualified electricians only. Disconnect power supply before installationand servicing!

© Copyright HygroMatik GmbH; HyLine, 21.10.2015

Information in this manual is subject to change or alteration without prior notice.

Current version of this manual can be found at: www.hygromatik.co.uk

1. Introduction ....................................................................................................................... 5

1.1 Directions for Use .............................................................................................................. 5

1.2 Typographic Distinctions ................................................................................................... 6

1.3 Documentation .................................................................................................................. 6

2. Safety Notes ....................................................................................................................... 7

2.1 Overview ........................................................................................................................... 7

2.2 Guidelines for Safe Operation ........................................................................................... 7

2.3 Disposal after Dismantling ................................................................................................. 8

3. Transport ............................................................................................................................ 9

3.1 Overview ........................................................................................................................... 9

3.2 Packing .............................................................................................................................. 9

3.3 Interim Storage .................................................................................................................. 9

3.4 Check for Complete and Correct Delivery of Goods ......................................................... 9

4. Operation and Installation ................................................................................................ 10

4.1 Mode of Operation ............................................................................................................. 10

4.2 Installation and Operation ................................................................................................. 10

5. Installation ......................................................................................................................... 13

5.1 Steam Humidifier Operating Environment ......................................................................... 13

5.1.1 Fitting measures ............................................................................................................. 14

5.1.2 Unit Dimensions HY05-HY45 ......................................................................................... 16

5.1.3 Unit Dimensions HY60-HY116 ....................................................................................... 17

5.2 Fan Unit (optional) ............................................................................................................. 18

5.2.1 Fan Unit Type VG ........................................................................................................... 18

5.2.2 Fan Unit Cover ............................................................................................................... 19

5.3 Absorption Distance BN .................................................................................................... 20

5.3.1 Determining the Absorption Distance ............................................................................. 20

5.3.2 Absorption Distance Nomogram .................................................................................... 22

5.4 Steam Manifold ................................................................................................................. 23

5.4.1 Notes on Installation ....................................................................................................... 23

5.5 Steam Line ........................................................................................................................ 27

5.6 Cover Plate ........................................................................................................................ 28

5.7 Drill Pattern ........................................................................................................................ 29

5.8 Condensate Hose .............................................................................................................. 31

5.9 Types of Installation .......................................................................................................... 31

5.10 Steam Solenoid Valves ................................................................................................... 33

5.11 Unit Installation Check ..................................................................................................... 33

6. Water Installation .............................................................................................................. 34

6.1 Operation with Softened Water ......................................................................................... 34

6.2 Water Supply ..................................................................................................................... 35

6.3 Water discharge ................................................................................................................ 36

6.4 HyFlowFilling Cup (Option*) .............................................................................................. 37

6.5 Water Installation Check ................................................................................................... 38

7. Electrical Connection ........................................................................................................ 39

7.1 Electrical Installation .......................................................................................................... 39

7.2 Cable Connections ............................................................................................................ 41

7.3 Fan Unit ............................................................................................................................. 42

7.4 Safety Interlock .................................................................................................................. 43

7.5 Wiring Diagram .................................................................................................................. 43

7.6 Electrical Installation Checklist .......................................................................................... 43

8. Commissioning ................................................................................................................. 44

9. Maintenance ....................................................................................................................... 45

9.1 Maintenance Work ............................................................................................................ 45

9.2 Access Electrical Enclosure .............................................................................................. 46

9.3 Removing and Cleaning the Steam Cylinder .................................................................... 47

9.4 Electrode wear .................................................................................................................. 52

9.4.1 Original Electrode Lengths ............................................................................................. 53

9.4.2 Uneven Electrode Lengths ............................................................................................. 53

9.5 Replacing Electrodes ........................................................................................................ 53

9.6 Cleaning the Blow- Down Pump ........................................................................................ 55

9.7 Cleaning the Water Inlet Solenoid Valve ........................................................................... 56

9.8 Cleaning the Water Inlet Solenoid Valve and HyFlow (optional) ....................................... 56

9.9 Chekking Cable Connections and Electrode Cables ......................................................... 57

9.10 Checking Hoses .............................................................................................................. 58

9.11 Checking Operation ......................................................................................................... 58

9.12 Dismantling ...................................................................................................................... 58

10. EC-Declaration of Conformity ........................................................................................ 59

11. Spare Parts ...................................................................................................................... 60

12. Fax Form - Order for spare parts ................................................................................... 65

13. Technical Specification .................................................................................................. 66

14. Exploded View ................................................................................................................. 68

15. View of housing ............................................................................................................... 69

1. Introduction

Dear Customer,

Thank you for choosing a steam humidifier.

In order to operate your HygroMatik steam humidifier safely,properly and efficiently, please read these operating instructions.

Employ your steam humidifier only in sound condition and asdirected. Consider potential hazards and safety issues and fol-low all the recommendations in these instructions.

If you have additional questions, please contact us:

Tel.: +49-(0)4193 / 895-0 (Main Number)

Tel.: +49-(0)4193 / 895-293 (Technical Support Hotline)

Fax: +49-(0)4193 / 895-33

E-Mail: [email protected]

For all technical questions or spare parts orders, please be pre-pared to provide unit type and serial number (see name plate onthe unit).

1.1 Directions for Use

The HygroMatik steam humidifier is intended for steam produc-tion.

Proper usage also entails following HygroMatik's instructions forinstallation, dismantling, reassembly, initial operation and opera-tion and maintenance, as well as disposal procedures.

Only qualified, authorized personnel may operate or service theunit. Workers who transport or service the unit must have readand understood the relevant sections of the operating instruc-tions, especially the section "Safety Notes." In addition, staffmust receive safety training about potential hazards from theoperator. Place a copy of the operating instructions at the loca-tion where the unit is operated. VUse feed water with a conduc-tivity between 125 and 1250 µS/cm only

D1: Lower threshold

C1: Range of reduced conductivity (adjustments recommended)

A: Normal tap water

B: Range of heightened conductivity

C2: Range of high conductivity (adjustments recommended)

D2: Upper threshold

Warning: HygroMatik steam humidifiers emit steam with a tem-perature of 100° C. The steam may not be inhaled directly.

The HygroMatik Steam Humidifier is not designed for outdoor fit-ting

1.2 Typographic Distinctions

• preceded by a bullet: general specifications.

» preceded by an arrow: Procedures for servicing or maintenance which should or must be performed in the indicated order.

Installation step which must be checked off.

italics Terms used with graphics or drawings..

1.3 Documentation

Retention

Please retain these operating instructions in a secure, alwaysaccessible location. If the product is resold, turn the documenta-tion over to the new operator. If the documentation is lost, pleasecontact HygroMatik.

Versions in Other Languages

These operating instructions are available in several languages.If interested, please contact HygroMatik or your HygroMatikdealer.

2. Safety Notes

2.1 Overview

These safety notes are required by law. They promote work-place safety and accident prevention.

Warnings and Safety Symbols

The safety symbols below identify sections containing warningsabout hazards or potential dangers. Please familiarize yourselfwith these symbols.

Warning: Failure to observe this warning may result in seriousinjury or death and/or damage to the unit.

Danger, Hazardous Voltage: Hazardous electrical current! Fai-lure to observe this warning may result in injury or even seriousinjury or death.

Warning: Failure to follow these instructions may result indamage to the unit due to electrostatic discharge. The electroniccomponents of the humidifier control are very sensitive to elec-trostatic discharges. In order to safeguard these componentsduring installation and servicing, steps must be taken to protectagainst ESD.

Reminder: Materials and consumables must be handled and/ordisposed of as required by law.

Note: Appears before explanations or cross-references whichrefer to other sections of the operating instructions.

2.2 Guidelines for Safe Operation

Overview

Obey all safety notes and warnings present on the unit.

In case of a malfunction, switch off the unit immediately and pre-vent a restart. Repair malfunctions promptly. After any repairwork, have qualified personnel check the safe operation of theunit.

Use original spare parts only. Additional national safety regulati-ons also fully apply to the operation of this unit.

This unit is not designed for the use by persons (also children) with limited physical, sensory and mental abilities - or without knowledge and experience. Unless they are supervised or trai-ned by a person, who is responsible for their safety. Supervise children in order to ensure that they will not play withthe unit.

The unit is only allowed to work with connected steam hose thatsafely leads the steam.

Caution steam

Accident Prevention Regulations

Attention: In the event of leaky or faulty components uncon-trolled hot steam may flow.

HygroMatik steam humidifiers are IP20-protected. Make surethat the unit is protected from drips in its installed location.

Installing a humidifier in a room without water discharge requiressafety devices to protect against water leakages.

Accident Prevention Regulations

Comply with the Accident Prevention Regulation ElectricalSystems and Equipment to prevent injury to yourself and others.

Operation of the Unit:

Do not perform any work which compromises the safety of theunit. Regularly check that all safety and monitoring devices arefunctioning normally. Do not remove or disable safety devices.

Installation, Dismantling, Maintenance and Repair of theUnit:

Disconnect unit components from power supply prior to mainte-nance or repair work.

Attaching or installing additional components is permitted onlywith the written consent of the manufacturer.

Electrical

Work on the electrical system must be performed by qualifiedpersonnel.

Disconnect unit components from power supply prior to work.

It is not allowed to connect the unit to DC voltage supply.

In case of a malfunction in the electrical power supply, switch offthe unit immediately. Use only original fuses with the appropriateamperage rating. Regularly check the unit's electrical equip-ment. Promptly repair any damage, such as loose connections,burned wiring or defective electrical insulation. After proper elec-trical installation or repair, test all safety mechanisms (such asgrounding resistance).

2.3 Disposal after Dismantling

Note: The operator is responsible for the disposal of unit compo-nents as required by law.

3. Transport

3.1 Overview

Note: Proceed carefully when transporting the steam humidifierin order to prevent damage due to stress or careless loading andunloading.

3.2 Packing

Note: Notice the symbols affixed to the packing box.

3.3 Interim Storage

Store the unit in a dry place and protect from frost.

3.4 Check for Complete and Correct Delivery ofGoods

Upon receipt of the unit, confirm that:

• the type and serial number on the name plate match those specified in the order and delivery documents and

• the equipment is complete and all parts are in perfect condition

Note: In case of damage during shipment or missing parts,immediately notify the carrier or supplier in writing.

Time limits for filing freight claims with shipping companies are*:

* Time limits for some services subject to change.

Shipping Companies After Receipt of Goods

Mail no later than 24 hours

Rail no later than 7 days

Truck and Rail Carriers no later than 4 days

Parcel Service immediately

4. Operation and Installation

4.1 Mode of Operation

The HygroMatik steam humidifier utilizes the conductivity nor-mally present in tap water for steam production. Electrodesinside an enclosed steam cylinder are immersed directly into thetap water. They are connected to the alternating current.

The conductivity of the water generates an electric currentbetween the electrodes. In this way, the electric power suppliedis converted directly into heat without energy loss.

The amperage is a function of the available voltage, theimmersed electrode surface area, the average distance betweenthe electrodes and the water conductivity. The steam output ofthe humidifier is determined by electric power usage, which isregulated by increasing or decreasing the immersed surfacearea of the electrodes.

Concurrently, a self-regulating control keeps conductivity withina specified range.

The steam produced has a temperature of about 100°C withminimal excess pressure ("pressureless steam"). It is largelyfree of minerals and germ-free. Mineral deposits typically remainbehind in the cylinder.

4.2 Installation and Operation

By pressing the control switch („Pos. I”) the humidifier is turnedon. When the controller specifies an increase in humidity, themain contactor is switched on and the electrodes (48) are sup-plied with power. The water inlet solenoid valve (25) feeds waterinto the steam cylinder (16+19).

As soon as the electrodes are immersed, the current begins toflow. The water is now heated. When the pre-selected output isreached, the control turns off the solenoid valve and interruptsthe water supply.

After a short heating up period, the water between the elec-trodes begins to boil and vaporize. The vaporization lowers thewater level in the steam cylinder, reducing the output provided.The inlet solenoid valve, equipped with a fine mesh filter, inter-mittently admits fresh water.

Humidifier power usage is continuously monitored. With a coldstart-up, the nominal current increases to 125% in order toachieve quick-start output parameters. This activates the elec-tronic overflow limiter which causes a partial draining of the cyl-inder. This reduces the immersed surface area of the electrodes,lowering power usage.

Please also see Section „Exploded View“.

Location Designation

1 adapter

6 vent pipe

10 max. water level sensor electrode

14 water drain, discharge

16 top part of steam cylinder

17 o-ring cylinder flange

18 cylinder flange and o-ring

19 lower part of cylinder

25 solenoid valve water inlet

32 blow-down pump

35 o-ring

37 cylinder base

48 electrodes

48

The concentration of dissolved salts increases over time, whichcan lead to a rise in the conductivity of the water. If this contin-ues, conductivity may increase until a short circuit occurs. Thiscould damage the unit, but in any case would significantlyreduce the life span of the electrodes.

For this reason, regular, periodic blow-downs of some of theconcentrated water are very important. Following this procedureas recommended provides stable cylinder water conductivity aswell as minimal water loss for the expected service life of the cyl-inder.

Water blow-down is performed by a blow-down pump (32). Thefunctioning of the blow-down pump is continuously monitoredduring operation. If the pump is damaged, the steam humidifiershuts down.

With normal water quality, the blow-down loss rate is between7% and 15% of the amount of steam produced. The steam cylin-der requires complete drainage every 3-8 days, regardless ofthe water quality.

Mineral deposits settle in the open area below the electrodesand are removed through periodic maintenance. The blow-downpump itself has wide openings and can flush out smaller piecesof mineral deposit. This extends the service life of the unit andreduces the required maintenance interval.

During blow-downs, water flows from the pump into the drainagesystem.

A sensor electrode (10) monitors the maximum water capacityof the cylinder. When the water level reaches the sensor elec-trode, the water supply is interrupted. This can occur when thewater has low conductivity or when the electrodes are worn out.In the case of low water conductivity, however, this state usuallylasts only a short time. The built-in control and the large areaelectrodes combine to produce a rapid rise in conductivity byincreasing the concentration of the water.

The steam cylinder consists of a top (16) and lower (19) partjoined with a cylinder flange. The seal between the cylinder andcylinder base (37), as well as between the top and lower part ofthe cylinder, is maintained using o-rings (35+17).

For maintenance the cylinder can be drained by pressing thecontrol switch „Pos.II”.

5. Installation

Warning: Installation of this unit to be attempted only by quali-fied personnel. We accept no liability for damage due to faultyinstallation.

Obey all safety notes and warnings present on the unit.

During installation the unit must be disconnected from its powersupply.

Attaching or installing additional components is permitted onlywith the written consent of the manufacturer, or else the war-ranty is void.

Warning: If the installation of this unit is attempted by only oneperson there is a risk that the unit drops down. We propose tocarry out the installation by two persons.

5.1 Steam Humidifier Operating Environment

Note: When selecting the installation site for the steam humidi-fier, note that:

• Ambient temperature must be between +5° and +40° C. Relative humidity must not exceed 80% RH.

• An Installation in a closed room requires aeration and if neccessary temperature conditioning in order to reach the above mentioned environmental conditions.

• The minimum clearances indicated in the diagram below must be observed; these are necessary to ensure adequate ventilation for the housing.

• HygroMatik humidifiers are not suitable for direct out-door installation.

• The steam humidifier should be installed as close as possible to the steam manifold. Optimal performance is guaranteed only with short lengths of steam and con-densate hose.

• Hoses must be laid at a consistent 5-10% incline to pre-vent sagging and kinking.

• The rear panel of the steam humidifier heats up during operation (to a maximum of 60°C). Take care that the construction on which the unit is mounted is not made of temperature-sensitive material.

• Place the steam humidifier so that the unit is easily accessible with sufficient space to perform mainte-nance.

• The steam humidifier is not qualified for exterior appli-cations.

5.1.1 Fitting measures

Clearances

Note: When choosing the site for the steam humidifier, considerthe location of existing water installations (feed and drain lines).

Mounting Fixtures (for HY45 to HY116)

The unit should be mounted on a stable wall.

Note: To achieve a uniform immersed surface area for the elec-trodes, the humidifier must be installed plumb and level.

to Install Units Type HY05- HY30:

» Place the steam humidifier in its intended location, use a level to adjust position, and secure. See chapter "Unit Dimensions".

» Attach the unit to the lower mounting fixtures.

to Install Units HY45- HY116:

» Fix bracket at the intended location. See chapter "Unit Dimensions".

» Mount the unit, adjust position using a level, and screw tightly into the mounting fixtures.

» Attach the unit to the lower mounting fixtures.

If no suitable wall is present, we recommend construction of afree-standing console anchored to the floor.

5.1.2 Unit Dimensions HY05-HY45

Water inlet

Waste water connection

Cable entries

Steam outlet (1x/2x)

Type /Dimensions

a b c d e f g h i j k1 k2 m n1 n2

HY05-HY08 480 449 251 409 436 65 40 40 174 156 133 - 195 85 -HY13-HY23 651 522 301 481 608 65 50 40 220 170 136 - 228 62 -

HY30 708 561 344 519 665 65 50 45 250 190 160 - 245 60 -HY45 788 654 403 608 742 65 50 45 300 208 200 330 316 182 218

Specifications in (mm)

View from below

Rear view

View from top

5.1.3 Unit Dimensions HY60-HY116

Type / Dims. a b c d1 d2 d3 d4 e f g1 g2 h i1 i2 j

HY60 709 927 334 342 342 120 120 678 66 46 376 47 248 579 183

HY90-HY116 788 1061 403 390 390 139 139 756 66 41 432 48 300 705 218

Type / Dims k1 k2 k3 k4 m n1 n2 n3 n4

HY60 157 -* 488 -* 245 61 - 392 -

HY90-HY116 199 329 597 727 324 183 216 580 613

Specifications in (mm); * HY60 only one steam outlet per zylinder

c

g1

i1

g2

i2

h f

d4 d2 d1 d3

b

j

m

n1

k1

n2

k2

n3

k3

n4

k4

e a

Water inlet (2x)

Waste water connection (2x)

Cable entries

Steam outlet (2x/4x)

5.2 Fan Unit (optional)

Note: The fan unit should be positioned to avoid drafts. In gen-eral, a minimum height of 2 m is sufficient.

Install the fan unit directly on a wall.

Warning:

• During operation and a soon afterwards the steam nozzle is hot! If touched this can cause burns to the skin.

• During operation the cross-flow fan rotates. Do not touch the fan during operation.

• During operation hot steam discharges from the nozzle. In the field of the visible steam cloud contact can cause burns to the skin.

5.2.1 Fan Unit Type VG

• Install the fan unit over the steam humidifier.

• When employing multiple fan units, do not exceed a maximum distance of 5 m from the steam humidifier.

• Observe the clearances specified in the diagram below:

Fan Unit Type

for wall installation VG 08, 17, 30

Technical Specifications Fan Unit VGFan Unit VG08 VG17 VG30

Quantity of Steam [kg/h] 8 17 30Steam Inlet [mmφ] 25 25 40Condensate Outlet [mmφ] 12 12 12Airflow Capacity [cbm/h] 150 185 350Nominal Output [W] 26 35 67Nominal voltage [V] 230 230 230

Dimensions W [mm] 441 507 550H [mm] 171 171 171D [mm] 180 237 277

Weight [kg] 3,6 6 7Sound Level (1m dis-tance to the source ofnoise)

[dB(A)] 52 54 57

Steam

Front View Wall Installation

Side View Wall Installation

5.2.2 Fan Unit Cover

Covers (optional) for Types HY05 and HY30 are available to pro-tect the steam and condensate hoses between the steamhumidifier and the fan unit. The vertical distance between thehumidifier and the fan unit is determined by the height of thecover (see Table of Dimensions H).

» Drill two holes in the housing as specified in the follo-wing diagram.

» Install the steam humidifier and fan unit on the wall (distance H). Diameter ofbore 6 mm Panel cutout

» Secure the steam hose between the humidifier and fan unit with hose clamps

» Also using a hose clamp, attach the condensate hose to the fan unit.

» Run condensate hose along the rear of the unit to the water discharge. (Also see chapter "Water Discharge".)

» Lay the loop of condensate hose 200 mm directly above the drain. The loop acts as a vapor barrier.

Note: Condensate cannot be fed back into the steam cylinder.

» Slide cover between humidifier and fan unit.» Fasten cover with the two screws supplied. Screw from

the steam panel outwards.

Type H [mm] I [mm] J [mm] K [mm]HY05- HY08 175 80 373 266,5HY13-HY23 280 105 422 310

HY30 280 105 452 340

5.3 Absorption Distance BN The "absorption distance" (BN) is defined as the distance fromthe steam feed to where the steam is completely absorbed in thetreated air. Within the absorption distance, steam is visible asmist in the air stream.

Condensation may occur on anything installed within theabsorption distance.

Although steam outside the absorption distance (BN) is com-pletely absorbed, it is not yet evenly diffused in the duct. If youplan to install any parts or devices inside the absorption dis-tance, such as sensors or elbows, we recommend increasingthe absorption distance using the formulae below. The absorp-tion distances required for certain installed fittings are distin-guished by separate symbols and calculated as a multiplier ofthe absorption distance BN.

The absorption distance has no fixed value, but depends onmany factors. These are depicted in the absorption distancenomogram below.

5.3.1 Determining the Absorption Distance

To determine the absorption distance, the following parametersare required:

• Air humidity before humidification x1 in g/kg.

• Air temperature after humidification t2 in °C (with steam humidifiers the change in air temperature due to humid-ification may be disregarded t1 or t2).

• Specific increase in humidity x in g/kg (can be deter-mined in the h,x diagram)

• quantity of steam introduced in kg/h.

• air speed wL in m/s in air duct

• Total length lD of the steam manifold installed in the air duct

Absorption Distance

BN for normal obstructions, such as sen-sors, ventilators, outlets

Bc = (1,5...2) x BN for fine filters, heat registers

Bs = (2,5...3) x BN for particle filters

Bd = (2,5...3) x BN for humidity sensors, duct humidistats

o

Dm

A

Air

To

Length ID of the usable steam manifold depends on the dimen-sions of the air duct. The length of the absorption distance canbe reduced by using multiple steam manifolds (also see sectionon the steam manifold).

Method:

Graphically determine absorption distance BN using the absorp-tion distance nomogram (also see Section „Absorption DistanceNomogramm“). Enter the value of the parameters enumeratedabove into the respective quadrants. The resulting point of inter-section indicates the value of the desired absorption distanceBN.

Notes:

x1: _______________________________[g/kg]

t2: _______________________________[°C]

x:_______________________________[g/kg]

:_______________________________[kg/h]

wL: _______________________________[m/s]

lD: _______________________________[mm]

ir humidity before humidification

temperature after humidification

Specific increase in humidity

quantity of steam introduced

air speed t

tal length of the steam manifold

o

Dm

5.3.2 Absorption Distance Nomogram

Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3rd Edition 1984 (Page 101), Olden-bourg Industrieverlag, Munich

5.4 Steam Manifold

5.4.1 Notes on Installation

These notes are based on a homogeneous

Standard steam manifold installation:

An even distribution of steam manifolds ensures a uniform steam distribution.Please use the total hight of the duct!

Minimum distances in order to avoid condensation:

Lmin = 210mm: distance „ steam manifold - next steam mani-fold“

L4min = 120mm: distance „lowest steam manifold - duct bot-tom“:L5min = 120mm: distance „highest steam manifold - duct ceiling“Installations depending on special designs of air ducts:

Horizontal installation ofsteam manifold

Steam Manifold

L1=L2=L3

Duct

Steam Manifold

Air flow

Air flowdirection

Steam manifold

placement:

Horizontal installation of the steam manifolds is preferred. Howe-ver, installation from below into the air duct is possible.

Air duct Positioning of steam manifolds Sample

flat Staggered vertically and laterally

Air flow

very flat By tilting the steam manifold 30 - 45°towards the air flow direction, the mini-mum upper clearance can be reducedto 70mm.

min. distances: H1[mm] H2[mm]

30° 45°

DN25 182 168 225

DN40 193 179 230

very flat duct

narrow, high Identical lenghts one on top of the other.Staggered laterally if possible.

square Identical lenghts, staggered verticallyand laterally

low, verywide

facing each other

Vertical installation of steam manifold

Note:

• Install the steam manifold horizontal with it ensure a cleansteam out.

• Maximum allowable pressure in the air duct is 1200 Pa.For Hy05 and Hy08 the maximum allowable pressure is1000 Pa.

• On the return side, the maximum allowable negative airpressure is 500 Pa. Placement of the steam manifold onthe supply side of the air duct is preferred.

• With high-pressure air-conditioning systems, the unit'sdrain hose system must be modified depending on theover pressure. When this is the case please consultHygroMatik.

• Install the steam manifold as close as possible to thesteam humidifier in order to minimize steam loss throughcondensation.

• Depending on the design of the air duct, additional moun-ting of the steam manifold may be required. Shown instal-lation and position dimensions are based on experimentalvalues. Special environmental conditions could requireadjustments.

We note that the German Association of Engineers (VDI) Guide-line 6022 specifies a water drain within the absorption distanceinside the air duct.

• For steam bath applications: Install the steam manifoldsafe from contact with people in order to prevent injuries orburns. Do not install the steam manifold near a tempera-ture sensor or inaccurate readings may result.Air flowrates over 3m/s can possibly lead to condensate drainageproblems at the steam manifolds which may require adap-tation measures.

Length of steam manifold [mm]*:

* special lenght on request

Note: At lengths of 600mm or more, steam manifolds areshipped with an extra alternative mounting fixture (Nut, M8) onthe closed end.

l 220 400 600 900 1200 1450

DN25 x x x x x x

DN40 x x x x x x

The number and size of appropriate steam manifolds, as wellthe nominal width of their respective steam and condensatehoses, are found in the tables below.

HyLine:

CompactLine:

HeaterCompact/Kit:

CompactLine Kit:

HeaterLine:

* For units HL 6 - 12 and HC3-12 HygroMatik delivers one adapter DN40 / 25 (but not for SPA applications)..** For units HL 36 - 45 HygroMatik delivers one t-connector for separating the steam on two steam manifolds.***Hl 60.-90 are double units and consist of Hl 30-45 units.

Type Steam Manifold Steam Hose Condensate hose

HY05-HY17 1xDN25 DN25 DN12

HY05DS - HY17DS (for SPA)

1xDN40 DN40 DN12

HY23-HY30 1xDN40 DN40 DN12

HY45-HY60 2xDN40 2xDN40 2xDN12

HY90-HY116 4xDN40 4xDN40 4xDN12

Type Steam Manifold Steam Hose Condensate Hose

C01-C06 1xDN25 DN25 DN09

C06-C17 1xDN25 DN25 DN12

C10-DS, C17DS (for SPA)

1xDN40 DN40 DN12

C22, C30 1xDN40 DN40 DN12

C45** 2xDN40 DN40 DN12

C58 2xDN40 2xDN40 2xDN12


HC02/Kit 1 xDN25 DN25 DN12

HC03-12* 1xDN25 DN25 DN12

HC03-12/Kit 1xDN40 DN40 DN12

HC16-27/Kit 1xDN40 DN40 DN12

HC3-27 (for SPA) 1xDN40 DN40 DN12


C01 Kit - C06 Kit 1x25 DN25 DN09

C10 Kit - C17 Kit 1x25 DN25 DN12

C22 Kit / C30 Kit 1x40 DN40 DN12

C45 Kit 2x40 DN40 DN12


HL 6-12 * 1xDN25 DN25 DN12

HL 6-12(for SPA)

1xDN40 DN40 DN12

HL 18-30 1xDN40 DN40 DN12

HL 36-45 ** 2xDN40 1xDN40 1xDN12

HL 60-90 *** 2x(2xDN40) 2x(1xDN40) 2x(1xDN12)

5.5 Steam Line

Note: When installing the steam hose, please pay attention tothe following:

• The steam hose diameter may not be smaller than thesteam outlet of the HygroMatik steam humidifier (do notrestrict the cross-section, otherwise back pressure willincrease).

• The steam hose must be without sags and kinks and belaid with a continuous slope of 5-10% (otherwise sags willbe formed).

• The steam hose should be as short as possible. In case oflengths of over 5 m the hose should be insulated to avoidexcess condensation.

• In the case that steam output is distributed on two steammanifolds the Y-pieces for the steam and condensate hoseshould be installed near the manifolds. If the installation iscarried out in this way only one steam hose is necessaryfor the main part, loss of condensate will be decreased. Ifthe installation is carried out in this way only one steamhose is necessary for the main part, loss of condensatewill be decreased. In deviation of this the y-piece that isdelivered ex works with a humidifier type C45, HL36, HL45should be installed near the humidifier.

• Depending on how the hose is laid, hose clips should beset at intervals of approx. 500 mm.

• Allow access to the steam hose, so that it can be inspec-ted later.

• In case of straight lengths of several meters, it is recom-mended to place the steam hose in temperature resistantplastic pipe (40 mm dia for hose DN25; 60 mm dia for hoseDN40) or to use copper pipe.

• Device output, steam line installation, and the duct influ-ence pressure condition in the duct. In an exeptional casethis could mean to optimize ths steam line installation.

• Only genuine HygroMatik hoses are capable of withstan-ding the operating conditions. Allow for minimum bending radii: Steam hose DN 25: Rmin = 200 mm Steam hose DN 40: Rmin = 400 mm

5.6 Cover Plate

HygroMatik flange plates may be used to neatly complete instal-lation of the steam humidifier in the air duct.

Two-piece flange plates are available for the DN25 and DN40steam manifolds.

flange plate DN25 E-2604260

flange plate DN40 E-2604410

5.7 Drill Pattern

Drill Pattern DN25 (not to scale)

Note: Due to variable print media the dimensions are not toscale.

Drill Pattern DN40 (not to scale)

Note: Due to variable print media the dimensions are not toscale.

5.8 Condensate Hose

Note: When installing the condensate hose, please pay atten-tion to the following:

Warning: To keep condensate from accumulating in the duct,make sure condensate can drain freely.

If the steam manifold is positioned higher than 500 mmabove the steam humidifier:

» Remove the condensate plug (12) from the connection fitting on the cylinde.

» Lay the condensate hose at an approximate incline of 5-10% to the steam cylinder connection fitting, to allow the condensate to drain freely.

Note: It is recommended to form a loop of 200 mm diameter asa vapour trap provided there is enough space. Possible operat-ing noises can be reduced in this manner. The loop should befilled with water before commissioning.

If the steam manifold is positioned lower than 500 mmabove the steam humidifier:

» The condensate must be drained separately.

» To prevent steam loss, lay a loop at least 200 mm in di-ameter. The loop should be filled with water before commissioning.

» To ensure condensate drainage, place the loop (vapor trap) as far away as possible below the steam manifold connection.

» The condensate connection on the steam cylinder must be closed with a sealing cap.

» Place hose clamps at intervals of at least 500 mm, de-pending on how the hose is laid.

5.9 Types of Installation

If the steam manifold is positioned higher than 500 mmabove the steam humidifier:

» Lay the steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a constant rise or fall.

» Lay condensate hose with a slope to the steam cylin-der.

» If enough space is available, lay a loop as a vapor trap. The steam manifold must be at least 500 mm from the loop.

If the steam manifold is positioned lower than 500 mmabove the steam humidifier:

» Lay steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a con-stant fall.

» Lay condensate hose with a loop of 200 mm diameter (vapour trap) to the drain. The distance between vapour trap and steam manifold should have at least 500mm.

» Lay the loop of condensate hose 200 mm directly above the drain. Detail x

5.10 Steam Solenoid Valves

When humidifying a number of loads, which are to be controlledseparately, using a single steam humidifier, steam solenoidvalves can be included in the steam hoses. Valve control has toprovided by the customer.

• Install the vertical risers with flow from bottom to top.

• The best position is just above the steam humidifier.

Installation of Steam Solenoid Valve

5.11 Unit Installation Check

Attention: This unit may only be operated by qualified and prop-erly trained personnel.

Please check the installation using the following list:

Does unit hang vertically?

Are wall distances to the unit within the range

Does steam hose have a slope of 5-10%?

Is condensate hose installed with a loop of min. 200 mm?

Is steam manifold positioned correctly? Are all bolts and clamps tightened?

6. Water Installation

Warning: When installing the water installation, note the follow-ing:

• Have all work performed by a professional.• Disconnect power supply before installation. • Obey local public utility regulations• Verify that necessary safety measures have been taken

– in compliance with either German Technical and Sci-entific Association for Gas and Water (DVGW) guide-lines (DIN EN1717) or local regulations – to eliminate backflow of polluted water into drinking water treatment facilities. This can mean installing a backflow preventer and a free discharge into the drainage system. Within the humidifier, a double check valve (58) is located in the water supply line. It prevents - in accordance with DIN EN 61770 - the backflow of water. Alternatively, a DVGW-conform HyFlow may be used that makes fur-ther safety measures obsolete.

• Use feed water without chemical additives and with a conductivity between 200 and 800 µS/cm only. Above conductivity levels of 800µS/cm to a maximum of 1250µS/cm and below conductivity levels of 200µS/cm to a minimum of 125µS/cm, special adjustments are required. In this case please contact HygroMatik.

• The water supply temperature may not exceed 40° C.

• Water installation pressure: 1 - 10 bar (100 x 103 to 100

x 104 pascal).• Blow-down water must be able to drain.• For water installation please use the water connecting

hose that is delivered with the unit.

6.1 Operation with Softened Water

Warning: Unless special measures are taken, feeding softenedwater into the HygroMatik steam humidifier is dangerous. It cancause

• unacceptably high conductivity• the formation of salt bridges between the electrodes

and the electrode leads on the inner surface of the top part of the steam cylinder

• foaming in the steam cylinder

Salt bridges cause electrical arcs. These are indicated by thepresence of black grooves in the top part of the cylinder. The toppart must be replaced to prevent further damage to the cylindermaterial, as well as short circuits which trip main circuit breakers.

Foam comes into contact with the maximum water level sensorelectrode and triggers a signal indicating the cylinder is filled tocapacity, even though this is false and the nominal current hasnot yet been reached.

Note: Please contact HygroMatik if you wish to operate the unit

with softened water.

If using a water softening system, we recommend diluting thesoftened water with normal tap water to produce an overall hard-ness between 4-8°dH. This value can be set lower if the waterdoes not foam.

When blending softened water with deionized water (conducti-vity = 5-20 µS / cm) it is to ensure that the mixture neither foamsnor is too low in conductivity.

When feed water contains softened water, the level of conductiv-ity is typically higher at operating temperature. Install a Hygro-Matik "cylinder star" to extend the service life of the electrodes.

6.2 Water Supply

» Install a shut-off valve (SV) in the supply line.

» Install a water filter (WF) if water quality requires it.

Note: Shut-off valve (SV) and water filter (WF) are not suppliedwith the unit

» HygroMatik provides a water hose (56) with a cap nut at both ends which can be used for water installation.

Install as follows:»Screw and tighten the cap nut with its inner seal ring around the water supply screw connection that protrudes from the base.

Note: Tightening too much will destroy the fitting. The valvestrainer must be placed inside the solenoid valve.

» Use a cap nut (internal thread ¾“) with inner seal for a customer-provided water installation.

6.3 Water discharge

Warning: During blow down hot water with a temperature ofabout 95°C is being drained. If touched this can cause burns tothe skin.

Warning: Pay attention for free and non-pressure drainage ofthe water! During blow down up to 0,3 L/sec are being drained.For water discharge, we recommend installation of a flexiblewater drain hose. Humidifier and wastewater discharge must beon the same pressure level.

Please note:

• Do not bend the drain hose.

• Install discharge line and drain pipe made from temper-ature resistant material (to 95° C).

Install water discharge as follows

• Install a drain hose 1 1/4 ", 250 -. 1000 mm long, into a pressure-free outlet according to DIN EN 1717. Please ensure that ascending vapor does not condensate on the humidifier`s housing.

• Fit water drain hose over the pump drain hose and fas-ten to the housing drain connection.

2 grounding clips are fixed on the inner surface of the housingdrain connection. The end of the pump drain hose is pushed intoone of these clips. The overflow hose of the optional HyFlow ispushed into the other clip. During blow-down, the grounding clipis in direct contact with the water and shunts potential residualelectric currents away from the housing.

There is a 3mm-wide crack between the pump drain hose jacketand the inner surface of the housing drain connection. If watercollects in the base plate, it will flow through this crack into thedrainage system.

Pump drain hose

Case drain hose

grounding

6.4 HyFlowFilling Cup (Option*)

As an option, a filling cup (DVGW CERT AS-0625CP0094 forHyLine and DVWG CERT AS-0625CP0095 for C-Line) made ofplastic can be installed into the HygroMatik steam humidifier.

The functions of the HyFlow cup are:

• Supply of water into the cylinder

• Positive air gap between feed water supply line and cylinder intake, according to DIN EN 1717.

• Overflow if cylinder intake connection is blocked

*: not available for humidifier type MiniSteam, C01, C02

Supply of Water into the Cylinder

When the solenoid valve opens, water flows through the HyFlowcup into the cylinder base. The cylinder is filled by the staticpressure of the water.

If the water level in the HyFlow cup gets too high, the water flowsover a partition into the draining side.

In the case, that both the cylinder filling hose and the draininghose are blocked, the water flows out through the overflow andleaves the device through the drain. Polution of the drinkingwater is thus excluded.

Ø 8 Filling fromsolenoid valve

Ø 14 Drain to cylinder base

Ø 10 Overflow/Drain to wastewater system

6.5 Water Installation Check

Go down the following water installation checklist:

Are all screws and clamps properly tightened?

Is the water supply pipe flushed?

Was the water installation correctly installed?

Can the blow-down water drain freely?

Was the water discharge correctly installed?

Is there no leakage from the water supply pipe and water discharge?

Warning: Flush the water supply pipe before connecting to thesolenoid valve, especially a newly installed pipe. This preventspremature damage.

7. Electrical Connection

Danger, Hazardous Voltage: All work related to electrical instal-lation to be performed by authorized personnel only (electriciansor professionals with equivalent training). The customer isresponsible for checking qualifications.

Danger, Hazardous Voltage: Do not plug the steam humidifierinto the power grid until after all installation work has been com-pleted.

Warning: The electronic components of the humidifier controlare very sensitive to electrostatic discharges. In order to protectthese components during any type of installation, steps must betaken to guard against damage from electrostatic discharge(ESD protection).

Warning: For electrical installation, note the following:

• Disconnect power supply before installation and protect against restart.

• Verify the absence of electric current.

• Make sure the unit is switched off before installing or removing the display plate or basic PCB.

• Professionally lay electrical connector cable.

• Install the electrical connections according to the wiring diagram.

• For units with rated power over 33 kW, only a perma-nent connection to a permanent wire is allowable (Ger-man Association for Electrical, Electronic & Information Technologies [VDE] Standard 0700 Section 98).

• Verify that all terminals have been tightened.

7.1 Electrical Installation

» Fuses must have a contact gap of at least 3mm per pole.

» Install a separate main connection for each steam cylin-der, complete with main contactor, main switch, etc.

» Connect potential equalization to the outer ground bolt.

» Observe the German Association for Electrical, Elec-tronic & Information Technologies [VDE] Standard 0100 when selecting a connection cross section.

» Install main power supplies as follows:

Other voltages are available on request.

We recommend employing medium blow main fuses (applicable only to the grid voltages above). See table below indicating max-imum power usage for each circuit protection:

When using fault current circuit breakers please use a separate one for the humidifier.HyLine:

CompactLine:

Type Standard Main Power Supply

HY05 - HY45 1 x 400V/3Phase/N

HY60 - HY116 2 x 400V/3Phase/N

C01, C02 1 x 230/1Phase/N

C06 - C58 1 x 400V/3Phase/N

MS5, MS10 1 x 400V/3Phase/N

MS5 1 x 230/1Phase/N

C01Kit, C02Kit 1 x 230V/1Phase

C06Kit - C45Kit 1 x 400V/3Phase/N

Type Power Usage Circuit Protection

HY05 5,4 A 3 x 6A

HY08 8,7 A 3 x 10A

HY13 14,1 A 3 x 16 A

HY17 18,4 A 3 x 20 A

HY23 24,9 A 3 x 35 A

HY30 32,5 A 3 x 35 A

HY45 48,8 A 3 x 63 A

HY60 2 x 32,5 A 6 x 35 A

HY90 2 x 48,8 A 6 x 63 A

HY116 2 x 62,8 A 6 x 63 A


C01 3,3A 1 x 6A

C02 6,5A 1 x 10A

C06 6,5 A 3 x 10 A

C10 10,8 A 3 x 16 A

C17 18,4 A 3 x 20 A

C22 23,8 3 x 35 A

C30 32,5 A 3 x 35 A

C45 48,8 A 3 x 63 A

C58 62,8 A 3 x 63 A

MiniSteam:

CompactLine KIT:

7.2 Cable Connections

The table below shows the cable connections provided in elec-trode steam humidifiers:

Characteristics of metric cable connections:


MS5, 230V/1/N 15,7 A 1 x 16 A

MS5, 400V/3/N 5,4 A 3 x 6 A

MS10, 400V/3/N 10,8 A 3 x 16 A


C01KIT, 230V/1/N 3,3 A 1 x 6 A

C02KIT, 230V/1/N 6,5 A 1 x 10 A

C06KIT, 400V/3/N 6,5 A 3 x 10 A

C10KIT, 400V/3/N 10,8 A 3 x 16 A

C17 KIT, 400V/3/N 18,4 A 3 x 25 A

C30KIT, 400V/3/N 32,5 A 3 x 35 A

C45KIT, 400V/3/N 48,8 A 3 x 63 A

Unit Connection M16

Connection M25

Connection M32

HY05, HY08 4 3 -

HY13, HY17, HY23, HY30, Hy45

4 2 1

HY60, HY90, HY116

- 4 2

C01, C02 4 1 -

C06 3 2 -

C10 3 3 -

C17, C30 4 3 -

C45, C58 4 2 1

MS5, MS10 - 2 -

Thread across-flats dimensions [mm]

for cable diame-ter [mm]

M16x1,5 19 4,5 - 10

M25x1,5 30 9 - 17

M32x1,5 36 11 - 21

7.3 Fan Unit

» Connect fan unit according to the wiring diagram.

The fan unit operates in parallel with the humidifier.

Note: Terminals 37 and 38 are only installed if the option „fanunit“ is ordered.

7.4 Safety Interlock

Note: Install contact interlocks, i.e. max. hygrostat, vane relay,pressure controller, air interlock, in series between terminals 1and 2.

Warning: A max-hygrostat should be installed in the safety inter-lock. The max-hygrostat acts as a safety device in case thehumidity sensor malfunctions.

Warning: Contacts laid between terminals 1 and 2 must bepotential free and rated for 230V switches.

7.5 Wiring Diagram

Please remove the wiring diagram from the technical manualsupplied with the control used with your humidifier. Every steamhumidifier comes with one technical manual for the unit and onefor the control.

7.6 Electrical Installation ChecklistPerform electrical installation checks in compliance with cus-tomer site requirements and public power utility regulations:

Is the power grid voltage compatible with the voltage on the name plate?

Have all electrical connections been made according to the terminal connection diagram?

Have all electrical cable and plug connections been properly tightened?

Are all electrical socket connections secure?

Is the unit grounded?

After this check the unit can be switched on.

Warning: The unit must be closed and locked. This guaranteesthat the cover is grounded. (only humidifier type HyLine andMiniSteam)

Note: For initial operation, control, service, malfunctions, andcircuit diagrams, consult the operation instructions for the Hygro-Matik-controls.

8. Commissioning

Warning: This unit is only to be started by qualified personnel.

Switching off steam humidifier

Warning: Before starting up the unit, make sure you know howto switch it off.

» Switch off unit by setting control switch to “0”

» Close water supply stopcock valve.

Check of electrical wire connections

» Check that all electrical wire connections, including heater element wire connections, are tight and secure.

» Check cylinder seating, and if necessary steam and condensate hose clamps.

Switching on Steam Humidifier

» Switch on main breaker.

» Open water supply stopcock valve. Operating pressure

100 x 103 to 100 x 104 Pa (1 to 10 bar overpressure).

» Switch on unit by setting control switch to “I”.

» Set control of initial operation check to humidity demand.

The following functions are operating:

• The unit performs a self-test. If the control includes a display, the message “self-test“ is displayed.

• When there is a demand for humidity, the water inlet solenoid valve opens and feeds water into the steam cylinder.

• Initiation of steam production can take up to 20 min-utes.

Let all electrically-driven operations run to completion.

As soon as the solenoid valve begins replenishing the waterperiodically, the steam humidifier operates at steady nominaloutput and the cold start sequence is complete.

» Monitor the unit and let it operate for 15 to 30 minutes. If leaks appear, switch off the unit.

» Repair leaks, and in doing so:

Attention, Hazardous Voltage! Follow safety instructions forwork on live components.

9. Maintenance

The HygroMatik steam humidifier is easy to maintain. However,inadequate or improper maintenance can lead to operationalmalfunctions. Perform regular maintenance to give your unit along life span.

Warning: When performing maintenance work, please note:

• During operation and also for a while after switching off the unit the steam cylinder is hot. Before touching the cylinder, check its temperature.

• Drained cylinder water could have a temperature up to 95°C.

• Leakages within the humidifier could lead to leakage currents.

• The unit is only to be serviced by qualified, authorized personnel.

• Observe safety notes.• Switch off the unit before maintenance and protect

against restart.• After maintenance work, have qualified personnel

check that the unit is operating safely.

The steam humidifier's performance and maintenance intervalsprimarily depend on the water quality (carbonate hardness, con-ductivity) and the quantity of steam produced since the lastmaintenance. Abnormal water quality can shorten or lengthenmaintenance intervals. Ongoing maintenance intervals can beestimated based on the amount and type of residue found in thesteam cylinder.

Indications that cylinder maintenance is required immediatelyinclude:

9.1 Maintenance Work

Mineral deposits precipitate and crystallize very differently in dif-ferent types of water, even when two types have the same con-ductivity and hardness levels (the various constituents in thewater interact differently).

Instructions on maintenance and cleaning intervals, or on elec-trode service life, are based entirely on empirical data.

Seals are wearing parts and must therefore be examined in theperiodic maintenance and replaced if required.

Control Indicator

Basic maintenance message: red and green LED areblinking: Unit has switched itself off automatically.

Comfort/Comfort

Plus

Maintenance message on the display (red andgreen LED are blinking). Unit has switched itself offautomatically.

In most cases, the conductivity levels given in Section "Direc-tions for Use" of these instructions can be considered normal.Individual parameter setting of the control may be necessary.

In extreme cases, water pretreatment may be necessary (soft-ening by dilution to approx. 4 - 8 °dH; decarbonization/partialdesalination to achieve target reductions in carbonate hard-ness).

For any question regarding water treatment systems please con-tact HygroMatik.

9.2 Access Electrical Enclosure

» Remove cover from humidifier (B) and lift display plate (A) of guiding.

» Turn display plate (please see sketch) and hang up dis-play plate by using the „front guiding“.

» The basic PCB (C) is now accessable.

Danger, Hazardous Voltage: Make sure the unit is switched offbefore installing or removing the display plate.

Cycle Maintenance Work

4 Weeks after initial operation

(with normal water quality)

Visual inspection of electrical and mechanical connections. Remove min-eral deposits from steam cylinder, water drain hose and blow-down pump

Check electrodes for erosion

Retighten electrode hand nuts and allscrew terminals

Semiannually(with normal

water quality and "normal" opera-tion = 8h/day)

Visual inspection of electrical and mechanical connections

Remove mineral deposits from steam cyl-inder, water drain hose and blow-down pump.

Check electrodes for erosion. Retighten electrode hand nuts and all screw termi-nals.

9.3 Removing and Cleaning the Steam Cylinder

Warning: Please follow the detailed instructions in these operat-ing instructions! The unit is only to be serviced by qualified,authorized personnel. Note the warnings and safety notes in theoperating instructions. Failure to observe warnings and safetynotes may result in injury, serious injury or death, and/or dam-age to the unit. The steam cylinder may still be hot when youbegin maintenance work. Handle carefully!

Note: After a longer period of operation the steam cylinder couldshrink a little. This doesn‘t matter but could lead to tightness dis-crepancies when only one half of the cylinder is beingexchanged. Therefore we recommend not to change only onehalf of the cylinder but a complete cylinder.

Warning: Both the clamps that fix the steam cylinder halves andthe electrodes have sharp edges and angles that possibly couldlead to cut injuries.

on/off switchin position II

after cylinder draining switch off unit

disconnect unit fromvoltage supply

open unit

remove stopper check for voltage disconnection

completely drain the cylinderdisconnect unit from

water supply

remove steamhose from adaptercheck cylinder temperature

lift steam cylinder out of basepush clip on adapter

outside cabine

Warning: Check the inside of the top part of steam cylinder forcrust build-up and possible salt bridges (black grooves betweenthe electrode leads). If present, wash away completely .

Note: If electrical arcs have burned deep grooves in the mate-rial, the top part of the cylinder must be replaced.

Warning: Clean the sensor electrode until it is bright.

unplug electrodes /sensor electrode remove flange clamps

open cylinder remove used O-ring

clean cylinder inside. Do not use acids or other chemicals. clean strainer

Note: When putting the cylinder back together, the joints andreinforcements of both sections must fit together snugly.

connect upper and lower part with clampsinsert new O-ring

insert new O-ringremove used O-ring

connect plug to level sensor / electrodes

remove old O-ring,insert new O-ring

Warning: Before attaching the electrode plugs please makesure that they are free of corrosion. If not please replace them.The plug must be pressed down onto the electrode as far as itwill go.

Note: Connect plugs to the correct electrodes. Note the color ofthe knurled nut.

Note: Condensate connection must be showing in the front onthe left.

place cylinder vertically into cylinder base

fix adapter with clippush adapter onto steam outlet

reconnect to power supply

Warning: The unit must be closed and locked. This guaranteesthat the cover is grounded. (Only with hymidifier type HyLineand MiniSteam)

Switch on the unit and check for leaks after 15-30 minutes ofoperation.

9.4 Electrode wear

Electrode wear depends on:

• feed water composition and conductivity.

• the quantity of steam produced.

check for leakagesopen water supply

close cabinet

Warning: At the latest, electrodes must be replaced if a mainte-nance message is displayed. The maintenance messageappears after one hour of operation at maximum water level.The humidifier switches itself off. Also see Section "Mainte-nance." When the electrodes are less than 1/3 to 1/2 of theiroriginal length, replace them.

9.4.1 Original Electrode Lengths

Original lengths of HygroMatik large area stainless-steel elec-trodes are:

HyLine:

CompactLine:

MiniSteam:

9.4.2 Uneven Electrode Lengths

In most case, the longer electrode(s) will not be supplied withelectricity for a time. Therefore they will not wear. The cause ofthe problem, such as a tripped circuit breaker, can be repaired.However, since the shorter electrode(s) have a greater specificload, the electrodes continue to wear unevenly.

Note: Replace electrodes with significantly uneven wear. Checkthe power supply (breaker, voltage drop). Also see electronicoperation, Section "Malfunctions."

9.5 Replacing Electrodes

Type HY05-08 HY13-23 HY30, HY60 HY45, HY90-116

Length [mm] 155 235 265 310

Type C01 C02 C06 C10 C17-45 C58Length [mm] 115 80 125 155 235 300

Type MS5 MS10

Length [mm] 125 155

remove electroderemove handnut

» Remove and open cylinder, as described in Section "Removing and Cleaning Steam Cylinder."

» Loosen knurled nuts (5) and remove electrodes (48).

» Install new electrodes and hand tighten the nuts.

Use solvent-free, HygroMatik-quality o-rings (for flange, cylinder base and steam hose adapter).

» Assemble steam cylinder and place it into cylinder

» Connect plugs (4) directly to the electrodes (48) (with gray, red and black knurled nuts). It is not necessary to detach the knurled nuts!

Warning: The plug must be pressed down onto the electrode asfar as it will go.

Note: Connect plugs to the correct electrodes. Pay attention tothe color or numbering of the knurled nut.

detailed view of new electrode

Mount correctly:1 = shaft seal, 2 = brass ring,

3 = O-ring

insert electrode

fasten handnut hand-tightL1=black, L2=red, L3=grey

B1=grey

L2

» Attach plug (8) to the sensor electrode. (Knurled nut - gray)

» Switch breaker back on.

» Switch on the unit and check for leaks after 15-30 min-utes of operation.

If leakage occurs, switch off power supply and follow safetyinstructions for work on live components.

Note: In the following cases:

• the electrodes must be frequently replaced,

• black slime collects inside the cylinder, or

• there is "lightning" in the cylinder,

the conductivity of the water is too high or it isn't decanted oftenenough. In this case please contact HygroMatik.

9.6 Cleaning the Blow- Down Pump

» Remove cylinder

» Detach e-cable from the pump.

» Detach adapter (30) from the pump.

» Loosen screws (44) and remove the pump from the base.

» Open the pump (bayonet lock).

» Remove residues from the drain hoses and pump (if neccessary replace o-ring or housing if these compo-nents are no longer in excellent condition).

» Reassemble the pump.

» Moisten o-ring (31) and insert in the side connection of the base.

» Push pump into the base and mount tightly with screws (44).

» Moisten o-ring (31) and insert in adapter (30).

» Fit adapter (30) over the side connection of the pump.

» Connect e-cable to the pump.

» Install cylinder.

» Switch on the unit and check for leaks during operation.


9.7 Cleaning the Water Inlet Solenoid Valve

Removal

» Shut off water supply and loosen water installation hose connection.

» Remove cylinder please also see chapter „Removing and Cleaning Steam Cylinder“

» Loosen connecting hose (21) from the base.

» Detach e-cable from the solenoid valve.

» Loosen solenoid valve mounting screws (28).

» Remove solenoid valve from the borehole.

» Clean inlet section of solenoid valve and remove fine mesh filter (29) from the solenoid valve, clean and replace if needed.

Installation

» nsert fine mesh filter (29).

» Place solenoid valve with seal in the borehole of the unit housing.

» Attach solenoid valve tightly with screws (28).

» Screw on water installation hose.

» Connect e-cable to the solenoid valve.

» Attach connecting hose (21) to the base.


» Turn on the tap.

» Switch on the unit and check for leaks during operation.» If leakage occurs, switch off power supply and follow

safety instructions for work on live components.

9.8 Cleaning the Water Inlet Solenoid Valve andHyFlow (optional)

Removal

» Shut off water supply and loosen water installation hose connection.

» Remove cylinder please also see chapter „Removing and Cleaning Steam Cylinder“

» Erdungshülse (62) Loosen connecting hose between solenoid valve and HyFlow. Therefore press the hose into the John Guest Connection, keep the ring pressed and pull out the hose.

» Loosen connecting hose from the base.

» Detach e-cable from the solenoid valve.

» Loosen solenoid valve and HyFlow mounting screws.

» Remove solenoid valve and HyFlow from the borehole.

» Clean inlet section of solenoid valve.

» Open and clean HyFlow.

Installation

» Place solenoid valve with seal in the borehole of the unit housing.

» Attach solenoid valve tightly with screws.

» Screw on water installation hose.

» Connect e-cable to the solenoid valve.

» Attach HyFlow with screws.

» Attach connecting hose (21) to the base. Squeeze the John Guest connections firmly.


» Turn on the tap.

» Switch on the unit and check for leaks during operation.


9.9 Chekking Cable Connections and ElectrodeCables

» Make sure that no cable and plug connections are loose.

Warning: Plugs must be pressed down onto electrodes as far asthey will go.

Loose cable connections cause excessive contact resistanceand overheating of contact surfaces.

» Check electrode plug isolation, replace plugs as needed.

Warning: Replace electrode plugs after removing and reinstall-ing them several times.

9.10 Checking Hoses

Since steam and condensate hoses are also subject to wearthey have to be checked regularly.

9.11 Checking Operation

Start up the unit and operate for a few minutes at maximum out-put if possible.

» Check safety devices.

» Check hose connections for possible leaks.

9.12 Dismantling

After you stop using the steam humidifier, dismantle (demolishor scrap) it by following the installation procedures in reverseorder.

Warning: Dismantling of the unit is only to be attempted by qual-ified personnel. Electrical dismantling is only to be attempted bytrained professionals.

Note the information provided in Section "Safety Notes" espe-cially the guidelines for disposal.

10. EC-Declaration of Conformity

11. Spare Parts

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E-1702042 Lock for cover

Steam generation1 B-3204031 Steam cylinder CY8 compl. with electrodes and hand nuts **1 B-2204231 Steam cylinder CY8 DN40 compl. with electrodes and hand nuts

**, for SPA applicat ions since 04.2010

1 B-2204101 Steam cylinder CY17 DN 25 compl. with electrodes and hand nuts **

1 B-2204103 Steam cylinder CY17 DN 40 compl. with electrodes and hand nuts ** , for SPA applications since 04.2010

1 B-2204111 Steam cylinder CY17 DN 40 compl. with electrodes and hand nuts **

1 2 B-2204105 Steam cylinder CY30 compl. with electrodes and hand nuts **1 2 2 B-2204109 Steam cylinder CY45 compl. with electrodes and hand nuts **

16 1 E-3226005 Top part of steam cylinder CY8 DN 25/12, empty16 1 E-3226008 Top part of steam cylinder CY8 DN 40/12, empty, , for SPA

applications since 04.201016 1 E-2206068 Top part of steam cylinder CY17 DN 25/12, empty16 1 E-2206095 Top part of steam cylinder CY17 DN 40/12, empty, for SPA

applications since 04.2010

16 1 E-2206082 Top part of steam cylinder CY17 DN 40/12, empty16 1 2 E-2206069 Top part of steam cylinder CY30 DN 40/12, empty16 1 2 2 E-2207001 Top part of steam cylinder CY45 2 x DN 40/12, empty19 1 B-3216007 Lower part of steam cylinder CY8 compl. with strainer **19 1 1 B-2206046 Lower part of steam cylinder CY17 compl. with strainer * *19 1 2 B-2206071 Lower part of steam cylinder CY30 compl. with strainer **19 1 2 2 B-2207002 Lower part of steam cylinder CY45 compl. with strainer **17 1 E-3216010 O-ring seal for cylinder flange CY8, transparent cylinder

17 1 1 E-2206050 O-ring seal for cylinder flange CY17, transparent cylinder

17 1 2 E-2206051 O-ring seal for cylinder flange CY30, transparent cylinder

17 1 2 2 E-2207011 O-ring seal for cylinder flange CY45, transparent cylinder

35 1 E-3216011 O-ring seal for cylinder base35 1 1 1 1 2 2 2 E-2204022 O-ring seal for cylinder base48 1 B-3204019 Elec trodes compl. with hand nuts (M6), set=3pc. for CY848 1 B-2204081 Elec trodes compl. with hand nuts (M8), set=3pc. for CY1748 1 B-2204083 Elec trodes compl. with hand nuts (M8), set=6pc. for CY17 DN4048 1 2 B-2204095 Elec trodes compl. with hand nuts (M8), set=6pc. for CY30 DN4048 1 2 2 B-2204085 Elec trodes compl. with hand nuts (M10), set=6pc . for CY45 10 1 B-3204027 Sensor electrode compl. with hand nut10 1 1 1 1 2 2 2 B-2204075 Sensor electrode compl. with hand nut10 1 1 1 1 1 2 2 2 E-3216025 Plug-in contact with isolating hose for sensorelectrode4 3 E-3216024 Plug-in contact with isolating hose for steam generating 4 3 6 6 12 E-2206059 Plug-in contact with isolating hose for steam generating 4 6 12 12 E-2207016 Plug-in contact with isolating hose for steam generating 18 12 18 18 24 24 48 48 48 E-3216022 Clamp for flange of t ransparent cylinder37 1 E-3220000 Cylinder base DN20/25/15/1237 1 1 1 1 2 2 2 E-2206086 Cylinder base DN40/25i/15/12

1 B-3216023 Mounting set for Cylinder base1 1 1 1 2 2 2 B-2214023 Mounting set for Cylinder base

12 1 1 1 1 1 2 2 2 E-2204035 Condensate cap DN121 1 E-3221002 Adapter for steam hose DN25, CY81 1 E-3221008 Adapter for steam hose DN40, CY8, for SPA applications s ince

04.2010

1 1 E-2209000 Adapter for steam hose DN25, CY171 1 E-2209004 Adapter for steam hose DN40, CY17, for SPA applications since

04.20101 1 E-2209004 Adapter for steam hose DN40, CY171 1 2 E-2209006 Adapter for steam hose DN40, CY 301 2 4 4 E-2209008 Adapter for steam hose DN40, CY 45

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1 1 E-2209014 Adapter steam outlet DN40/252 1 1 E-3221004 Clip for adapter DN252 1 1 2 2 4 4 E-2209002 Clip for adapter DN403 1 1 E-3221006 O-ring for adapter DN253 1 1 E-2204022 O-ring for adapter DN40, for SPA applicat ions since 04.2010

3 1 1 2 2 2 2 E-2204022 O-ring for adapter DN401 B-3216073 O-ring set CY8 (Pos. 3, 17, 35)1 B-3216099 O-ring set CY8 DN40 (Pos. 3, 17, 35), for SPA applications since

04.2010

1 B-2207021 O-ring set CY17 DN25 (Pos. 3, 17, 35)1 B-2207023 O-ring set CY17 DN40 (Pos. 3, 17, 35), for SPA applications

since 04.20101 B-2207023 O-ring set CY17 DN40 (Pos. 3, 17, 35)

1 2 B-2207025 O-ring set CY30 (Pos. 3, 17, 35)1 2 2 B-2207027 O-ring set CY45 (Pos. 3, 17, 35)

1 B-3216079 maintenance set for steam cylinder CY8, DN25 ***1 B-2207081 maintenance set for steam cylinder CY8, DN40 ***, for SPA

applicat ions since 04.20101 B-2207029 maintenance set for steam cylinder CY17 DN25 ***1 B-2207037 maintenance set for steam cylinder CY17 DN40 ***, for SPA

applicat ions since 04.20101 B-2207031 maintenance set for steam cylinder CY17 DN40 ***

1 2 B-2207033 maintenance set for steam cylinder CY30 ***1 2 2 B-2207035 maintenance set for steam cylinder CY45 ***

Water feed

21 0,9 1,6 1,6 1,6 1,9 1,6 1,9 1,9 E-2604002 Connecting hose solenoid valve - cylinder base, per m

25 1 B-2304021 Solenoid valve, servo controlled, straight type, 0,2-10bar, 2,5l/min.(at 4 bar)

25 1 1 1 1 2 2 2 B-2304023 Solenoid valve, servo controlled, straight type, 0,2-10bar, 3,5l/min. (at 4 bar)

1 1 1 1 1 2 2 2 E-2304036 Sealing for solenoid valve/unit56 1 1 1 1 1 2 2 2 B-2304031 Hose for water connection, 3/4" cap nuts on both sides, seal

included1 E-3320400 Flow rate controller 2,5 l/min, for Pos. 25

1 1 1 1 2 2 2 E-2321100 Flow rate controller 3,5l /min, for Pos. 25

1 B-2304055 Double solenoid valve for Super flush applications, 2.5l/min (at 4bar)

1 1 1 1 2 2 2 B-2304057 Double solenoid valve for Super flush applications, 3.5l/min (at 4bar)

29 1 1 1 1 1 2 2 2 E-2304024 Fine filter in the inlet f it ting of solenoid valve38 0,4 0,7 0,7 0,7 0,8 0,7 0,8 0,8 E-2604004 Hose for manual water drain, per m20 1 1 1 1 1 1 1 1 E-2604066 Stopper, conical, lock for hose

1 1 1 1 1 2 2 2 E-2305002 seal for hose for water connection (B-2304031)22 4 4 4 4 4 8 8 8 E-2304015 Hose clamp 10-16mm

24 0,07 0,07 0,07 0,07 0,07 0,07 0,07 0,07 E-2604002 Connecting hose solenoid valve - bush for earthing23 1 1 1 1 1 2 2 2 E-2304080 Bush for earthing

58 1 1 1 1 1 2 2 2 E-2604094 double check valve64 1 1 1 1 1 2 2 2 B-3320403 HyFlow with air-vent60 0,4 0,5 0,5 0,6 0,6 0,6 0,6 0,6 E-7600186 Connecting hose: bush for earthing-HyFlow61 1 1 1 1 1 2 2 2 E-7600094 Connecting piece, straight62 1 1 1 1 1 2 2 2 E-2304078 Bush for earthing (HyFlow)63 1 E-2304064 Solenoid valve, servo controlled, straight type, 0,2-10bar,

2,3l/min. (at 10bar), John-Guest connection 8mm

63 1 1 1 1 2 2 2 E-2304064 Solenoid valve, servo controlled, straight type, 0,2-10bar, 3,4l/min. (at 10bar), John-Guest connection 8mm

65 0,4 0,6 0,6 0,7 0,8 0,7 0,8 0,8 E-2604004 Connecting hose HyFlow-cylinder base66 0,4 0,6 0,6 0,7 0,8 0,7 0,8 0,8 E-7600224 Connecting hose HyFlow-drain67 2 2 2 2 2 4 4 4 E-8501064 Hose clamp 12-20mm

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Articel No. Description

Water drain1 B-3401017 Drain-hose-system (Pos. 6, 14, 15, 30, 31)

1 1 B-3401019 Drain-hose-system (Pos. 6, 14, 15, 30, 31)1 2 B-3401013 Drain-hose-system (Pos. 6, 14, 15, 30, 31)

1 2 2 B-3401021 Drain-hose-system (Pos. 6, 14, 15, 30, 31)31 1 1 1 1 1 2 2 2 E-3220005 O-ring for pump-adapter31 1 1 1 1 1 2 2 2 E-3220005 O-ring for cylinder base -pump33 1 1 1 1 1 1 1 E-2404024 O-ring for drain pump (cover-motor)32 1 1 1 1 1 2 2 2 B-2404027 Drain pump without mounting set

1 1 1 1 1 2 2 2 Mounting set for drain pump (pos. 42-44)6 1 1 1 1 1 2 2 2 E-2425004 Elbow with vent pipe57 1 1 1 1 1 2 2 2 E-2420423 Drain hose 1 1/4"39 1 1 1 1 1 2 2 2 E-8501064 Hose clamp 12-20mm38 0,5 0,7 0,7 0,7 0,8 2x0,7 2x0,8 0,8 E-2604004 Manual drain hose

Control

universal1 E-2501005 Main contactor 16 A, 230 V

1 B-2507041 Main contactor 20 A, 230 V1 1 2 B-2507061 Main contactor 35 A, 230 V

2 B-2507071 Main contactor 50 A, 230 V1 2 B-2507081 Main contactor 65 A, 230 V

1 1 1 1 1 2 2 2 E-2505206 Control fuse (fast acting) 1,6 A, 5x20 mm4 1 B-3526019 Connecting cables for electrodes with plug-in contact, set=3pc4 1 B-2524201 Connecting cables for electrodes with plug-in contact, set=3pc4 1 B-2524205 Connecting cables for electrodes with plug-in contact, set=6pc4 1 B-2524209 Connecting cables for electrodes with plug-in contact, set=6pc4 1 B-2524213 Connecting cables for electrodes with plug-in contact, set=6pc4 2 B-2524217 Connecting cables for electrodes with plug.,set=6pc 4 2 2 B-2524225 Connecting cables for electrodes with plug., set=6pc8 1 1 1 B-2525051 Connecting cable sensor elec trode with plug

8 1 1 1B-2525053 Connecting cable sensor elec trode with plug (HY 60 = for right

cylinder)

8 1B-2525057 Connecting cable sensor elec trode with plug (HY60 = for left

cylinder)

8 1 1B-2525055 Connecting cable sensor elec trode with plug (HY90/HY116 = for

right cylinder)

8 1 1B-2525059 Connecting cable sensor elec trode with plug (HY90/HY116 = for

left cylinder)Steam generation with electrical supply higher than 500V

1 1 E-2206054 O-ring CY17, silicone, for cylinder flange1 2 E-2206056 O-ring CY30, silicone, for cylinderflange

1 2 2 E-2207014 O-ring CY45, silicone, for cylinderflange1 B-2208007 Cylinder star CY17/3

1 B-2208013 Cylinder star CY17/61 2 B-2208009 Cylinder star CY 30

1 2 2 B-2208011 Cylinder star CY 452,5 5 8 16 E-9000110 Cable H07V-K2,5 [m] 3 6 6 12 E-2206065 Plug-in contact for electrode 35A

8 16 16 E-9000132 Cable H07V-K6,0 [m]6 12 12 E-2207016 Plug-in contact for electrode 63A

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Control, electrical supply higher than 500V1 1 1 1 2 2 2 E-2504158 Transformer 690V/230V, 25VA1 1 1 1 2 E-2504168 Transformer 480V-500V/230V1 1 1 1 2 2 2 E-2504160 Transformer 600V/230V1 1 1 1 2 2 2 E-2504166 Transformer 690V/230V, 130VA1 1 1 1 2 2 2 E-2590102 Line safety switch, 1 A

Control, electrical supply between 240V and 480V

1 1 1 E-2507024 Main Contactor 60A, 230V/690V1 1 1 2 E-2507022 Main Contactor 40A, 230V/690V

1 1 E-2507018 Main Contactor 25A, 230V/690V1 1 1 1 1 2 2 2 E-2504220 Transformer 208V-460V/230V1 1 1 1 1 2 2 2 E-2504168 Transformer 480V/230V

Control, electrical supply 240V and below1 E-2504092 Main contactor 100 A, 230 V

1 1 2 B-2507081 Main contactor 65 A, 230 V1 B-2507061 Main contactor 35 A, 230 V

1 B-2507041 Main contactor 20 A, 230 V1 B-2524015 Cable for electrode 35A/6mm²

Basic Control

1 1 1 1 1 2 2 2 B-2526201 Basic Mainboard51 1 1 1 1 1 2 2 2 E-2502412 Control switch, double pole

1 1 B-2120915 Mounting plate for Basic, small, with foil, since April 2014(x) (x) B-2120901 Mounting plate for Basic, with foil, until March 2014

1 1 1 2 2 2 B-2120901 Mounting plate for Basic, with foilComfort Control


1 1 B-2526489 Display (Comfort), small, since April 2014(x) (x) B-2526401 Display (Comfort), until March 2014

1 1 1 1 1 1 B-2526401 Display (Comfort)Comfort Plus Control


(x) (x) B-2526403 Display (Comfort Plus), until March 20141 1 1 1 1 1 B-2526403 Display (Comfort Plus)

DS Control

1 1 1 1 1 B-2526211 DS-Bas ic Mainboard51 1 1 1 1 1 E-2502412 Control switch, double pole switch, middle position "0"

1 1 B-2526487 Display (Comfort), yellow, small, since April 2014(x) (x) B-2526401 Display (Comfort), yellow, since Jan. 2010 unt il March 2014(x) (x) B-2526403 Display (Comfort Plus), yellow, since Jan. 2010 until March 2014

1 1 1 B-2526403 Display (Comfort Plus), yellow, since Jan. 2010

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x x x x x E-0605228 Temperature sensor TF104x x x x x B-2505207 Holder for temperature sensor TF104 incl. mounting setx x x x x E-2505206

Fuse for light, fan, essence injector 1.6A, 5x20mmx x x x x E-2504039 Fuse for trans former 5A, 5x20mmx x x x x E-2504200 Transformer 230/24V/130VA

Essence injectionx x x x x B-2604091

Peristaltic pump DSP9911; 230V/50Hz; 50ml/minx x x x x B-2604083

Peristaltic pump DSP9911; 24V/50Hz; 50ml/minx x x x x E-2604072 Hose for peristalt ic pump DSP9431 (until 06/2002)x x x x x E-2604074 Hose for peristalt ic pump DSP9111 (since 07/2002)x x x x x E-2604076 hose connector for silicon hoses, 6mmx x x x x E-2604070 Hose for essence inject ion; silicon 6x1,5x x x x x B-2604067 T-piece for essence injec tion (DN25)x x x x x B-2604069 T-piece for essence injec tion (DN40)

Accessoiresx x E-2604012 Steam hose DN 25, per mx x E-2604013 Steam hose DN 40, per m, for SPA application since 04.2010

E-2604013 Steam hose DN 40, per mx x x x x x x x E-2604002 Condensate hose DN 12, per mx x E-2404004 Steam hose clamp DN 25x x E-2604016 Steam hose clamp DN 40, for SPA applicat ion since 04.2010

x x x x x x E-2604016 Steam hose clamp DN 40x x x x x x x x E-2304015 Condensate hose clampx x B-2604025 Steam solenoid valve 0-0,4 bar, cpl. for steam hose DN 25x x B-2604040 Steam solenoid valve 0-0.4 bar, cpl. for steam hose DN 40, for

SPA application since 04.2010x x x x x x B-2604040 Steam solenoid valve 0-0.4 bar, cpl. for steam hose DN 40

x x E-2604042 Steam connector, T-piece DN 25, stainless steelx x E-2604023 Steam connector, T-piece DN 40, stainless steel, for SPA

applicat ion since 04.2010x x x x x x E-2604023 Steam connector, T-piece DN 40, stainless steel

x x x x x x x x E-2604021 Connectors for condensate T-piece DN 12x B-2208005 Cylinder star, complete

x B-2208007 Cylinder star, completex B-2208013 Cylinder star, complete

x x B-2208009 Cylinder star, completex x x B-2208011 Cylinder star, complete

x B-2304063 Super f lush, upgrade kit x x x x x x x B-2304065 Super f lush, upgrade kit

x x x x x x x x B-2304079 Nozzle for Super Flushx x x x x x x x B-2304031 Water connection hose, flexible, 0.6 m 3/4", with connector

If you order any spare parts, specify type and serial number of the unit, please. * see Exploded View** If the Super Flush System is installed, consider to order also a new nozzle (B-2304079), please. The nozzle will be already installed in the lower part of steam cylinder.*** Maintenance set consists of: electrodes (without hand nuts), O-ring for steam hose adapter, O-r ing for cylinder flange, O-ring cylinder base, O-ring

sensor electrode, 3 clamps (Pos.18) for cylinder flange.

12. Fax Form - Order for spare parts

HygroMatik GmbHLise-Meitner-Str. 324558 Henstedt-UlzburgTel. +4904193/895-0

Order of spare parts

unit type *______________ serial no.* ___________________

commission: ______________ order no.: __________________

date of delivery ____________forwarder _____________ shipment by ___________

delivery address (if different from invoice address)

________________________________________________________________________________________________________

* Order can only be processed if unit type and unit serial no. are filled in.

quantity article article no.

Fax Form

Please copy, fill in and fax to

Fax.No. +49(0)4193/895-31

company stamp (delivery adress)

date/signature

13. Technical SpecificationTechnical Specifications Steam Humidifier HyLine

Type HY05 HY08 HY13 HY17 HY23Steam output [kg/h] 5 8 13 17 23Power supply * 400V/3~/N/50-60 HzPower Usage [kW] 3,8 6,0 9,8 12,8 17,3

Input [A] 5,4 8,7 14,1 18,4 24,9Circuit Protection [A]*** 3x6 3x10 3x16 3x20 3x35Control Basic, Comfort, Comfort PlusControl voltage 230 VSteam hose connection [mm] 1x25 1x25 1x25 1x25 1x40Condensate hose connection [mm] 1x12 1x12 1x12 1x12 1x12empty weight [kg] 13 15 21 21 21operating weight [kg] 18 20 34 34 34dimensions**** height [mm]

width [mm] depth [mm]

480 480 650 651 651449 449 522 522 522251 251 301 301 301

Water Installation 100 x 103 to 100 x 104 pascal with 3/4" connection for external thread

fan unit** VG08 VG08 VG17 VG17 VG30air flow capacity [m³/h] 150 150 185 185 350* Other voltages on request. ** Not included with delivery.*** Multiply power input by 1.3 after full blow-down. Note overload capacity of automatic breakers. If necessary, select the next higher rating.**** Outer dimensions of width and depth. Hight incl. drain connection.

Technical Specifications Steam Humidifier HyLine Type HY30 HY45 HY60 HY90 HY116Steam output [kg/h] 30 45 60 90 116Power supply * 400V/3/N/50-60 Hz

Power Usage [kW] 22,5 33,8 2x22,5 2x33,8 2x43,5

Input [A] 32,5 48,8 2x32,5 2x48,8 2x62,8Circuit Protection [A]*** 3x35 3x63 6x35 6x63 6x63Control Basic, Comfort, Comfort PlusControl voltage 230 VSteam hose connection [mm] 1x40 2x40 2x40 4x40 4x40Condensate hose connection [mm] 1x12 2x12 2x12 4x12 4x12empty weight [kg] 27 34 46 64 64operating weight [kg] 48 70 88 135 135dimensions**** height [mm]

width [mm] depth [mm]

708 788 709 788 788561 654 927 1061 1061344 403 334 403 403

Water Installation 100 x 103 to 100 x 104 with 3/4" connection for external thread

fan unit** VG30 2xVG30 2xVG30 4xVG30 4xVG30airflow capacity [m³/h]** 350 2x350 2x350 4x350 4x350* Other voltages on request. ** Not included with delivery.*** Multiply power input by 1.3 after full blow-down. Note overload capacity of automatic breakers. If necessary, select the next higher rating.**** Outer dimensions of width and depth. Hight incl. drain connection.

Technical SpecificationTechnical Specifications Steam Humidifier HyLine for SPA

HY05..-DS - HY23..-DS Type HY05 HY08 HY13 HY17 HY23Steam output [kg/h] 5 8 13 17 23Power supply * 400V/3~/N/50-60 HzPower Usage [kW] 3,8 6,0 9,8 12,8 17,3

Input [A] 5,4 8,7 14,1 18,4 24,9Circuit Protection [A]*** 3x6 3x10 3x16 3x20 3x35Control Basic-DS, Comfort-DS, Comfort Plus-DSControl voltage 230 VSteam hose connection [mm] 1x40 1x40 1x40 1x40 1x40Condensate hose connection [mm] 1x12 1x12 1x12 1x12 1x12empty weight [kg] 13 15 21 21 21operating weight [kg] 18 20 34 34 34dimensions**** height [mm]

width [mm]depth [mm]

480 480 650 651 651449 449 522 522 522251 251 301 301 301

Water Installation 100 x 103 to 100 x 104 pascal with 3/4" connection for external thread

* Other voltages on request. ** Not included with delivery.*** Multiply power input by 1.3 after full blow-down. Note overload capacity of automatic breakers. If necessary, select the next higher rating.**** Outer dimensions of width and depth. Hight incl. drain connection.

Technical Specifications Steam Humidifier HyLine for SPA

HY30..-DS - HY116..DSType HY30 HY45 HY60 HY90 HY116Steam output [kg/h] 30 45 60 90 116Power supply * 400V/3/N/50-60 Hz

Power Usage [kW] 22,5 33,8 2x22,5 2x33,8 2x43,5

Input [A] 32,5 48,8 2x32,5 2x48,8 2x62,8Circuit Protection [A]*** 3x35 3x63 6x35 6x63 6x63Control Basic-DS, Comfort-DS, Comfort Plus-DSControl voltage 230 VSteam hose connection [mm] 1x40 2x40 2x40 4x40 4x40Condensate hose connection [mm] 1x12 2x12 2x12 4x12 4x12empty weight [kg] 27 34 46 64 64operating weight [kg] 48 70 88 135 135dimensions**** height [mm]

width [mm]depth [mm]

708 788 709 788 788561 654 927 1061 1061344 403 334 403 403

Water Installation 100 x 103 to 100 x 104 with 3/4" connection for external thread

* Other voltages on request. ** Not included with delivery.*** Multiply power input by 1.3 after full blow-down. Note overload capacity of automatic breakers. If necessary, select the next higher rating.**** Outer dimensions of width and depth. Hight incl. drain connection.

14. Exploded View

optional

15. View of housing

12/2004

Lise-Meitner-Str.3 • D-24558 Henstedt-UlzburgPhone +49(0)4193/ 895-0 • Fax -33eMail [email protected] • www.hygromatik.comA member of the Group

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