Manual de Tecnologias da Hi-Tec

MANUAL

Hi-Tec Tec Manual 2.qxd 17/4/07 11:30

C O N T E N T S

INTRODUCTION 4

TECHNOLOGY TREE 5

HI-TEC ‘TIER ONE’ TECHNOLOGIESV-Lite 74:SYS 13CDT 19Peak Force 25

BRANDED ‘TIER TWO’ TECHNOLOGIESEVENT 32Sympatex 34Sympatex HIGH2OUT 35Vibram 36

HI-TEC ‘TIER THREE’ TECHNOLOGIES

INSULATION TECHNOLOGYThermo-Dri 38Thinsulate 38Winter Traction Outsole 39Insu-Lite 39

COMFORT TECHNOLOGYComfort-Tec 40Shockmaster 41Springtec 41

MOISTURE MANAGEMENT TECHNOLOGYTec-Proof 42Dri-Tec 42Hydro-Tec 42Poliyou 42

CONTACT TECHNOLOGYAbrazone 43Abrazone 3D 43MDT 43

QUALITY ASSURANCE 44

FOOTWEAR GENERICS 49

WATERPROOFING 51

LASTS 51

CARE INSTRUCTIONS 52

GLOSSARY 52


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B I G I N S P O R T S I N C E 1 9 7 4

E N J OY O U R T E C H N O LO G I E S

HI-TEC SPORTS was founded in 1974 in the appropriately named village ofShoeburyness, Essex, England by our Founder Chairman, Frank Van Wezel.Our original success grew from the breakthrough design and developmentof Hi-Tec’s first ever shoe, THE HI-TEC SQUASH, specifically designed forthe then fast growing game of Squash. An industry benchmark then andnow, few shoes in athletic footwear history have recorded unit sales of over18 million pairs worldwide to date. The Hi-Tec Squash remains Britain’s alltime best selling sports shoe model to this day.

It was not until 1982 that the Hi-Tec brand name and logo were globallylaunched as a result of our decision to become a major worldwide sportsbrand. Today we are proud to report that there are over 500 Hi-Tec stylesbeing commercialised throughout 80 countries worldwide, under the Hi-Tec Outdoor, Hi-Tec Court, Hi-Tec Golf, Hi-Tec Sport brands. A wholefamily of great products developed by sports and footwear experts forsports and footwear enthusiasts.

The company currently employs approximately 500 employees andgenerates global sales of more than US $250 million.

Hi-Tec almost singularly focuses on developing attractive, comfortable,lightweight high-quality shoes at a fair "true value" price. We apply hightechnology build processes and leverage innovative materials to ensurethe ultimate in comfort, whether your needs are performance-oriented, ormore leisure wear centric.

We hope you use this technology manual to keep up to date on our excitingrange of product innovations and technologies. If you have experience ofour products we would like to thank you for your continued support, if youare new to Hi-Tec sports we would like to welcome you to our World ofProducts and we look forward to surpassing your expectations.

To you all we hope that the Technology Manual helps you to sell ourproducts successfully and leads us to a mutually successful future.

ENJOY OUR SHOES


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T E C H N O LO G Y T R E E

Tier One

Tier Two

Tier Three


LESS WEIGHT - MORE PERFORMANCE


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T H E V E R T I C A L B U I L D SY S T E M

Lightweight Leather and Synthetic Uppers01

Comfort-Tec Insole Technology02

Stabila Flex Plus Lasting Board03

Lightweight Cushioning Midsole04

Lightweight High Traction Outsole05

The philosophy behind our exclusive V-Lite concept is simple:

Creative combination of innovative materials and technologies in order toreduce weight, without compromising performance or comfort.

Our V-Lite collection spans all of our categories drawing from Hi-Tec’sheritage in creating innovative, lightweight footwear and sacrificing nothingin terms of comfort, stability and performance.

Each shoe in the V-Lite range is constructed using a vertical build systemthat surpasses the competition’s current technology and materialsapplication.

There are five main elements to the V-Lite Concept:


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0 1 V - L I T E U P P E R S

0 2 C O M F O R T - T E C F O O T B E D

Contoured and made from a quality foam EVA, our footbeds aid instantcomfort through shock absorption points at the heel and forefoot. Eachfootbed has ventilation holes, allowing air to pass right through to keep thefoot cool and fresh. The footbeds also contain a moisture wicking liningwhich guarantees you cool, dry feet throughout prolonged use.

Lightweight leathers and synthetics, in conjunction with very light, yetdurable hardware, purposely deliver a lean and mean quality to our uppers.

Lightweight leather andsynthetic uppers

Lightweight durablehardware

Ventialtion holes

Quality EVA

Moisture wicking lining

Shock absorption points


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0 3 S TA B I L A F L E X P L U S

The mid-sole is where most of the shock absorption takes place within ourfootwear. Made from Compression Moulded Ethel Vinyl Acetate (CMEVA) the V-Lite midsole not only weighs less than standard EVA, but is also lighter thanconventional CMEVA. All of our midsoles are contoured for good supportand fit.

Made from recycled plastics our multi density lasting board provides therigidity of a steel shank without the excess weight. Tortional rigidity isachieved via the denser rear area of the board while the front of the boardremains thinner to allow for the natural flex motion of the foot. The Stabila-Flex-Plus board is also contoured, this makes for a better fit and combatsany unwanted lateral movement of the foot within the footwear.

Tortional rigidity provides the wearer with the support required to preventankle ligament damage and pulling of the foot tendons. Such injuries canoccur when walking without ankle support on uneven surfaces found in thegreat outdoors, undulations on the Golf Course and when moving laterallyon the Court.

0 4 L I G H T W E I G H T M I D S O L E

Denser rear of theboard for stability

Thinner front end to allownatural flex of the foot

Made fromrecycled plastic

Flex points atforefoot

V-Lite CMEVA

Contouredfor fit


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0 5 L I G H T W E I G H T M D T O U T S O L E

Outdoor V-Lite Sole Tennis V-Lite Sole Golf V-Lite Sole

Our low-profile, lightweight, carbon rubber outsoles fall under the MDT(Multi Directional Traction) family of outsoles. The lugs are angled to ensuregrip uphill, downhill and to allow mud to be ‘kicked out’ at the earliestopportunity maintaining maximum grip for as long as possible. The lowprofile alloy of carbon and rubber materials in the sole unit means the soleis both flexible, yet durable without the need for thick heavy lugs found intraditional outdoor footwear. In all categories the outsole uses minimumrubber in non-critical areas, which reduce the weight of the sole by up to 15%.

Our V-Lite tennis shoes contain a MDT herringbone tread suitable for all courtsurfaces.

In Golf we have a V-Lite sole unit that uses a high density CMEVA outsoleinstead of rubber to reduce weight without compromising performance. V-Lite Technical running shoes utilise a softer, lighter and more shockabsorbent rubber in the forefoot.


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T H E 4 : SY S O F N AT U R E

TOE OFF

FOREFOOT

MIDFOOTSTANCE

HEEL STRIKE

The BLUE areasindicate low tozero impactareas of therunning gait.

The GREENareas indicatemedium impactareas of therunning gait.

The RED areasindicate highimpact areas ofthe running gait.

For 2 years Hi-Tec worked with SATRA® to examine the dynamics of the footin a variety of sporting contexts. The basis of the approach, utilising thelatest pressure mapping technology, was to assess and evaluate the high-pressure areas of the foot during the respective sporting movements.

The running / walking study has revealed that there are four critical phasesto the running gait. Heel strike, mid-foot stance, forefoot and toe off. Thenew insight here is the high pressure that is driven through the big toe andthe critical role that plays in balance, stability and forward propulsion.

From this advanced research Hi-Tec developed the 4:SYS concept to reflectthe different forces applied by the bare foot during the running gait.


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T H E C O N C E P T

Hi-Tec believe that if the footstrike wearing shoes could more closely reflectthat of the barefoot then that could yield some significant benefits to therunner.

This lead Hi-Tec to develop the 4:SYS midsole configuration which isintended to encourage the foot to function in a more natural way. The4:SYS midsole works by optimising the material used in the varioussections of the midsole, which in turn reflect the demands of the barefoot.8 grades of material have been moulded into the midsole - softest wherethe highest pressure is exerted, stiffer where support is required andenergy return materials in the forefoot and ‘toepulsion’ zone, where anelement of propulsion is required.

Hi-Tec 4:SYS technology has been designed to encourage the foot to returntowards the barefoot strike, subsequently delivering a more natural, morestable and more direct line transfer of energy during the running footstrike.

The ‘Toe-Off’ AreaUnique ‘toepulsion’ area to spreadimpact energy and return it to allow‘spring’ into next step

The Forefoot AreaFor cushioning and energy return tohelp forward motion

The Midfoot AreaFor support. Stiffer, denser materialssupport the foot during transition orstance phase.

The Heel AreaFor cushioning and shock absorption.Softest density in the centre to reflectthe highest pressure zone during heelstrike.


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T H E L A B R E S U LT S

Independent research by Biomechanics experts Quintic Consultancy hasshown that channelling the energy through the 4:SYS midsole has enabledHi-Tec to create a shoe that delivers:

1. a faster foot strike (i.e. the foot is in contact with the ground for ashorter period of time) which by definition it gives the runner a moreenergy and time efficient stride.

2. a midsole that places less strain on the lower leg, which is essential in stabilising the foot during the footstrike.

Competitor products showed a lessefficient stride and more of a‘wobble’ during this energy transferwhich results in a more unstable,therefore less efficient stride.

The 4:SYS midsole directlychannels energy towards the centreof the heel seat region (A) thenencourages this energy through thecentre line axis line until toe off inthe most direct route possible (B).

A

B

Competitors Product 4:SYS Midsole


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T H E L A B R E S U LT S

Direct Centre Of Pressure (COP)

The COP line for the Hi-Tec Phtera and Silver Shadow X5 was 2.15% and2.3% respectively shorter than in the benchmark competitor shoes.

More direct COP line = footstrike 5 milliseconds shorter

Lower Leg Stability

The longer the COP line the more stabilising the lower limb has to endureduring each contact phase, therefore the closer the value can be to 100%the more efficient the running style will be.

V-Lite Phtera 105.34%

Silver Shadow X5 105.50%

Benchmark average 107.64%

High speed film taken during the filming has also shown that the lower legphysically has to work more to stabilise the foot the higher the COP value.

Lower COP value = Less strain on the lower leg


THE WORLD’S MOST TECHNICALLY ADVANCED ANDPERFORMANCE ENHANCING GOLF SHOES


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The CDT concept is simple, the technology is patented and it really works.Biomechanics Scientist Dr. Paul Hurrion uses the anology “You wouldn’tfire a canon from a canoe”. The proof, Padraig Harrington, instrumental inthe development of CDT Technology is hitting his driver an average of 17.5yards further. The CDT shoes provide you with added grip and torsion whichgives you the confidence to swing the club with a faster head speed andtherefore impacting the ball with more energy, equating to longer distance.

No single technology in the shoe can be credited in gaining the extrapower, control and distance, rather the creative combination ofcomponents that result in the worlds first game improvement golf shoe.The key components that contribute are:

The Launch Pad Outsole

The CDT Cleat

88% of players improved theconsistency and accuracy of theirshots using a 5 iron during testingin the CDT Power shoes.

100% of golfers using CDT Powershoes said they were hitting theball further during testing.

Since changing into the CDT Powershoes Padraig Harrington’s ballspeed has risen from 166mph -173mph.

“The CDT shoes have helped provide greater stability and added supportwhich helps in shot making throughout my game.” Padraig Harrington

H O W I T WA S A C H I E V E D

T H E FA C T S


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“THE POWER COMES FROM YOUR FEET”

Developed with Padarig Harrington“The CDT shoes have helped provide greater stabilityand added support which helps in shot makingthroughout my game.”

FeaturesBetter GripBetter StabilityMore Control.

Why?CDT Cleats Swing DamsRoll Bars CDT Power BridgeStabila Flex Lasting Board

ControlThe shoe is not just about distance with your driver, it’salso about control with irons.

ResultsThe extra stability and balance the shoe gives youallows you to swing harder at the ball.

C U S T O M D I R E C T I O N A L T R A C T I O N

Increased grip Stability Power, Control+ Torsion + Balance + Distance= =


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Medial roll barAllows your left foot to rollmore easily on the backswing and your right toe to roll more easily as youfollow through (applies inreverse for left-hander).

Lateral TPU swing damsPrevents unwanted twisting orrolling as you play your shot.

45° impact traction lugsConcentrates all your forceat impact in the direction ofthe ball.

Flex grooveAids ease of movementwhen walking and helpsyour foot reach thecorrect finishing positionwhen playing throughyour shot.

Q-Lok™ receptaclesA fast-release cleat systemfrom MacNeill Engineeringwith three different fittingpositions.

TPU Power ChassisSkeletal structure whichworks with Stabilaflexboard to increase torsion.

Wear barProtects the x3heel cleats.

Downhill traction lugsExtra downhill grip.

Stabilaflex contour lasting boardLoads and then springs openas you play your shot. It alsohelps hold your feet in astable position.

The CDT CleatThe world’s firstcustomisable cleat.

T H E L A U N C H PA D O U T S O L E


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Introducing the CDT cleat, a first in golf. It’s the first ever cleat systemwhich you customise to suit your game. Traditional metal cleats candamage the golf course environment. CDT cleats on the other hand, aremade from the latest synthetic materials and are ‘green friendly’.

The CDT Cleat is combined with the MacNeill Q-Lok System, which allowsyou to customize the configuration of the cleats to suit your game. Thereare in total 4,000,000 possible configurations but here are the ones werecommend:

Longer Cleat PinsAsymmetric design gives you maximum grip in the direction ofthe arrow. Made from flexible BASF polyurethane – 88Adurometer. Flexes on greens and harder surfaces to preventdamage to the course.

Base SectionMade from hardwearingBASF polyurethane – 98Adurometer.

Arrow Wear IndicatorIndicates direction of maximumgrip. The centre arrow wears downto a black circle, indicating theneed to change cleat.

Standard Cleat PinHelps to create directional grip.

T H E C D T C L E AT

R L R L

Power Plus Uphill/Downhill Perimeter


CHANGEYOUR SHOES//CHANGEYOUR GAME


CHANGE YOUR SHOESCHANGE YOUR GAME


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Top level badminton and squash are amongst the most physicallydemanding of sports. In both, the ability to decelerate and stop, changedirection and move again in a split second is critical.

Working with biomechanical experts Quintic Consultancy and our worldchampion squash and badminton stars, Hi-Tec has spent over two yearsredefining the meaning of performance footwear. The result is three uniquetechnologies grounded in science and logic which combine to deliver youprovably more cushioning, control, stability and grip.

Movement in badminton is much more vertical/overhead, morereactionary and the forces, up to 6X bodyweight, are also greater thansquash. Players are also on their front foot more often. The ‘stance ofreadiness’ in badminton is a good example.

The images show the Hi-Tec 4:SYSbadminton shoe and two competitorsshoes tested by World Champion NathanRobertson.

4:SYS IN ACTIONThe Hi-Tec shoe clearly shows thepressure distribution is more evenlyspread than either competitor A or B.

PEAK FORCE IN ACTIONThe red marker shows the point of PeakForce through the waist. It is this pointthat the shot is played. The Hi-Tec S:SYSshoe clearly shows the foot is supportedunder the point of Peak Force, thismeans:Greater Surface contact = better gripMore even spread of pressure = morestability

Testing has proven that Hi-Tec 4:SYSshoes are the world’s best performancesquash and badminton shoes. FACT.

T H R E E U N I Q U E T E C H N O LO G I E S

T H E S H O E S I N A C T I O N

Hi-Tec 4:SYS Shoe

Competitor A

Competitor B


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As such the 4:SYS badminton shoe is designed to work with the dynamicnature of the game at any given moment. Due to the speed with whichbadminton is played, the ability to decelerate, stop and change direction iscurcial. These movements can be split into three categories, stoppingwhen:

• Moving away from the net

• Moving sideways across the net

• Moving towards the net

The most common way all players stop anddecelerate efficiently is by performing a lunge.Due to the short distances, high impact forces must be accepted quickly and efficiently toprevent injury.

With players looking to dominate the ‘T’, movement in squash is moreroutine based. Lunging is predominant, generally with a shallower angleand lower force than badminton. Squash players can still reach 4 - 5 Xbodyweight and as a result the shoe has a wider footprint and extendedforefoot energy return element. Lateral support is also considered toprovide a more stable platform.

As with badminton the speed at which squashis played means the ability to decelerate andchange direction is crucial. These movementscan be split into three categories, stoppingwhen:

• Moving towards the rear wall

• Moving sideways across the court

• Moving towards the front wall

The most common way players stop and decelerate efficiently is byperforming a lunge. Due to the short distances, high impact forces must beaccepted quickly and efficiently to prevent injury.

B A D M I N T O N

S Q U A S H


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FEATURE BENEFITIMPACT ZONECushioning where you • Up to 38% more effective shock absorptionreally need it • Equivalent to 20-25 X your bodyweight

• Or one third better than any other shoe available

4:SYSDynamic Motion Control • The 4:SYS midsole increase the time from heelfor your feet contact to shot by .008 secs or 33%

• This controlled decelleration leads to an averagereduction of force of 195.6n or 35%

• Therefore 4:SYS reduces the transfer of energyfrom heel strike to when the shot is played

• Loading rates are a key predictor to injury potential

PEAK FORCEMAXIMUM GRIP AT THE • 6 times better gripMOMENT YOU PLAY THE SHOT • Better stability

• Improved pressure and force distribution

Hi-Tec’s Impact Zone helps to control andstabilise your landing. How? Simply itdelivers the cushioning and support youneed at the critical position of impacttowards the rear of your heel.

The impact forces experienced during agame are huge and what’s more thecontact anglesduring a lunge, comparedto running, are also extreme. Combinedthese angles forcus huge force throughthe back rear of the heel.Hi-Tec’s ImpactZone compound has been uniquelydeveloped to deal with these forces inthis specific location. Whilst the positionof the Impact Zone is critical it is also howit combines with the 4:SYS midsoletechnology that helps to attenuate forcesduring your lunge.

FA C T S

I M PA C T Z O N E

ImpactZone


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Your footwork during a rally is dynamicand constantly changing. Your footwearneeds to react to every movement. 4:SYStechnology is the culmination of 3 yearsresearch and testing into the dynamics ofmovement. It delivers more support,stability and control by increasing thetime from heel contact to shot. This inturn reduces the transfer of energyduring your footstrike. Each 4:SYS shoeadopts 5 different densities in sevenlocations to deliver more control andstability. It does not isolate pressurezones into 2 areaslike some traditionalshoes but works holistically. Shockabsorbing materials are located in zones1 & 2 to control and stabilise your lungeand landing. Energy return materials arelocated in zones 3 and 4 to provide liftafter the shot is played.

Our research with Quintic Consultancyhas identified that the highest moment ofmaximum force or Peak Force alsocoincides with the moment you play yourshot. Crucially the location of this point ofPeak Force is through the waist of theshoe. Therefore to provide the best grip,support and control at the criticalmoment the shoe needs to be flatthrough its waist or middle.

During our research we found that allcourt shoes suffered from slip - up to30mm on average. When this occurs thebody has to work harder to stabilise. Thisleads to reduced efficiency and anincrease in the probability of injury.

The Peak Force outsole provides up to 6times better grip than other leadingfootwear.

4 : SY S

P E A K F O R C E

Badminton_ Squash_

For both Badminton and Squash thewaist area is flat to the court during the moment of Peak Force, which is also when the shot is played.

For maximum grip/stability/control soleshould be flat to the court.

4:SYS technology highlights four areas, Hi-Tec’s unique, 01_ Impact zone the rear of the heel02_ Centre heel strike03_ Midfoot stance 04_ Forefoot

THE 4:SYS ZONES//BADMINTON

_

THE 4:SYS ZONES//SQUASH_

01_

02_

03_

04_

01_

02_

03_

04_

DENSITY KEYSofter

Softer Soft Medium Hard Harder


TIER TWO TECHNOLOGIES


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V E N T I N G B E AT S “ B R E AT H I N G ”

eVENT® waterproof technology provides maximum comfort for activity inharsh environments and keeps footwear DRY INSIDE™ by ventingperspiration vapour through millions of unimpeded microscopic poresengineered into a durable waterproof membrane.

Other breathable fabrics function by an indirect and slow process ofabsorption and evaporation. They contain a solid barrier of polyurethanethat inhibits the passage of perspiration vapour.

Only eVENT® technology offers Direct Venting™. There are microscopicvents engineered into the fabric, which allow unhindered passage ofperspiration vapour. This avoids the moisture retention and breathabilityinhibiting effects of polyurethane, and noticeably reduces theuncomfortable build up of moisture in the microclimate between the bodyand the eVENT® membrane.

Conventional Waterproof Membrane

eVENT® Waterproof Membrane

Conventional waterproof“breathable” fabrics try to movemoisture through a solid barrier,usually polyurethane. Though theamount of perspiration that escapesthe fabric can be measured in alaboratory, its benefit is seldomnoticed during actual use.

5000x magnification shows themicroscopic vents that provideeVENT® technology’s unmatchedperformance. Water from the outsidecannot enter but perspiration vapourescapes through millions ofunimpeded microscopic vents. Thisunique method of function keepsusers noticeably drier.

Other waterproof fabrics contain a solid barrier thatslows the passage of perspiration.

eVENT® membrane contains millions ofmicroscopic vents


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H O W D O E S e V E N T ® W O R K ?

SKIN

OUTER FABRIC

eVENT MEMBRANE

eVENT MembranePerspiration vapour travels directly through the eVENT® membrane’smicroscopic vents. No moisture is held in the membrane, so the fabriclayers and the microclimate beneath remain DRY INSIDE™.

SKIN

WATERPROOF MEMBRANE

OUTER FABRIC

Direct

+Dry System

Venting Technology(Unique method (Membrane does not retainof breathability) moisture during use)

= DRY INSIDE(Microclimate avoids moisture buildup)

Conventional MembranePerspiration vapour from the body condenses on the waterproof,breathable membrane. Once enough moisture is built up it is absorbedinto the layer of PU. When enough body heat is developed, the moistureevaporates from this layer and passes through the outer fabric. BUT bythis time the fabric layers are already WET INSIDE, meaning the skin is notkept dry.


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Sympatex® is unique. Unlike other waterproof membranes, it is a non-porous material providing high moisture transmission which allows yourfeet to breathe whilst still remaining dry. Sympatex® is also resistant toclogging from dirt and oils, so moisture transmission can continue despiteharsh external outdoor environments.

It has 2 componets (a co-polymer) Polyester and Polyether. Polyesterrejects water (Hydrophobic), Polyether attacts water (Hydrophilic). Thiscomposition allows water vapour to be pulled through the membranewithout it needing holes (an Intelligent Hydrophilic Membrane).

W H AT I S SY M PAT E X ®?

Conventional Waterproof MembraneMicroscopic holes in the membrane are too small for water droplets topass through from the outside, but are large enough to allow water vapourthrough from the inside.

Sympatex® Waterproof MembraneSympatex® offers a complete barrier against the elements. The watervapour is pulled through the membrane on a molecular level – thereforeno need for holes. This is known as an Intelligent Hydrophilic Membrane.


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T H E N E X T G E N E R AT I O N

With Sympatex HIGH2OUT, a further benefit has been added to the alreadywell-known characteristics of functional footwear: the transport of LIQUIDperspiration away from the foot. Through a combination of the hydrophilic(water-loving) Sympatex membrane and an extremely absorbent layer,Sympatex HIGH2OUT quickly and effectively absorbs the liquid perspirationthat develops during high levels of bodily exertion, thus accelerating thedrying process.

Benefits of Sympatex HIGH2OUTSympatex HIGH2OUT offers 120% more breathability than conventionalSympatex laminates.

Sympatex HIGH2OUT minimises heat build-up and prevents moistureforming from condensation in the shoe.

Sympatex HIGH2OUT supports the natural temperature control of the body,both when active and at rest.

INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE

ConventionalMembrane


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V I B R A M ® R U B B E R C O M P O U N D S

Vibram® has long been the reference for high performance rubbercompounds. Exclusive formulations are created for specific performanceneeds. Vibram® sets the standard, whether it is uncompromising grip forrockclimbing, wet-traction for sailing, maximum durability for work boots,or cushioning for walking comfort.

Vibram® Super Trek OutsoleUsed for backpacking, hiking and multisport - formulated to balance theneed for great traction with long wear - the most widely used Vibram®

compound.

Vibram® Horsepower OutsoleExclusively Designed by Hi-Tec for trail running and formulated to offerdurability and multi traction, yet lightweight enough for trail running. Thislug pattern configuration on this V-Lite sole has been inspired by the mostsuccessful traction pattern around – The horse shoe.

Vibram® Hurricane OutsoleA rugged fastpacking V-Lite compound that has been exclusively designedby Hi-Tec to deliver protection, durability and Multi Directional Traction.

Vibram® Super Trek Outsole Vibram® Horsepower Outsole Vibram® Hurricane Outsole


TIER THREE TECHNOLOGIES


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W I N T E R I N S U L AT I O N

The best footwear insulation available, providing warmth without bulk.The micro-fibers of Thinsulate® Insulation are about ten times smallerthan other synthetic insulations, making them ideal for trapping insulatingair and reflecting back the body's radiant heat.

Thermo-Dri is a unique winter boot technology designed exclusively by Hi-Tec. Thermo-Dri integrates Thinsulate insulation, seam sealedwaterproofing and quality leathers with a cushioning EVA midsole, activeflex points and a four layer polymer material in the heel and toe. Thetechnology results in an insulated waterproof boot that is lightweight andflexible by design and suitable for cold weather activities.

600 gram Thinsulate™ Ultra Insulation for Footwear isrecommended for very cold conditions or for very light activity levels where wearergenerates/builds little body heat through activity.

400 gram Thinsulate™ Ultra Insulation for Footwear isrecommended for cold conditions or for moderate activity levels where wearergenerates/builds a normal amount of body heat through activity.

200 gram Thinsulate™ Insulation for Footwear is recommended forcool conditions or for high activity levels where wearer generates/builds a lot ofbody heat through activity. Good for active wear to –20˚C.

600g/400g/200gThinsulateinsulation(dependent on model)

2 piece mouldedsynthetic shell

Winter Tractionlug outsole

Contoured,cushionedremovable EVAfootbed

Lightweight,compressionmoulded EVAmidsole

Waterproof andinsulated upper


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W I N T E R T R A C T I O N O U T S O L E

I N S U - L I T E T E C H N O LO GY

Hi-Tec’s Insu-Lite ShellTechnology is a stepforward in winter footwear.New manufacturingtechniques have allowedus to inject EVA rubber andinsulation into shell mouldsto make lightweight areality to historically heavyrubber or TPR shells stillbeing used by ourcompetitors. With Insu-Lite, we are able toadd warmth, cushioningand insulation, as EVAbrings this intrinsicproperty.

Anti-Freeze Rubber for extremewinter performance

Rear Brake Pads

Inspired by the design of winter tyres, the Winter Traction outsoleincorporates design features to optimise grip when walking in sub zerotemperatures. Anti-Freeze rubber - innovative winter siping lug designprovides efficient movement of water/snow away from the sole, therebycreating improved traction.

Winter Siping

Winter Traction Lugs

Waterproof seamsealed upper

Warm, soft fleecelining

200g Thinsulateinsulation

Insu-Lite wintershell technology


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F O O T B E D T E C H N O LO GY

Comfort-Tec• Moisture Wicking Top Layer• Contour Compression Moulded

EVA Cushioning Base Layer

Comfort-Tec Plus• Moisture Wicking Top Layer• Poliyou® Mid Layer (2mm)

Anti Bacterial/Odour Control Layer• Contour Compression Moulded

EVA Cushioning Base Layer

Comfort-Tec Custom• Moisture Wicking Top Layer• Poliyou® Antibacterial/

Odour Control layer• Memory Foam® Layer delivering

ultimate foot shaped fit• Contour Compression Moulded

EVA Cushioning Base Layer*• Polyurethane Heel Pad Absorbs

and distributes Shock*

*These elements do not feature on Court products

Hi-Tec’s ‘Comfort-Tec’ insole technology, offers a superior instant comfortstory to its range of products. The Comfort-Tec sockliner is a new mouldedfootbed incorporating a moisture wicking topcloth to guarantee you cool,dry feet. Next up is the Comfort-Tec plus sockliner, which in addition towicking away the moisture, will help to prevent bacterial build-up and offeryou odour control. Finally, the Comfort-Tec Custom insole will ensure theinsole follows the form of the foot using a Memory Foam layer delivering theultimate foot shaped fit. The Memory Foam layer combined with themoisture wicking top layer with the Poliyou® anti-bacterial and odour controltreatment, in addition to the Polyurethane Heel Pad for shock absorbtion,will ensure an instantly comfortable ride in Hi-Tec products.

Custom FittingHi-Tec’s Custom Fitting footwear comes with two pairs of interchangeablefootbeds for regular (7mm) or wide (4mm) fitting, allowing the wearer totailor the fit to suit.


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S H O C K M A S T E R H E E L PA D

S P R I N G - T E C F O O T PA D

Springtec is a revolutionary new material designed to provide extremeenergy return benefits that help to relieve muscle fatigue.

The 4mm insert used within the forefoot of the midsole on our higher pricepoint shoes is shaped to provide maximum lift after lunging and push offduring play.

Features• Extreme energy return• Helps relieve muscle fatigue• Cushioned Soft feel• Lightweight & durable with low compression set

Spring-Tec Foot pad

Shockmaster Heel Pad

Shockmaster heel cushioning material placed in the midsole providesshock-absorbing performance during heel strike. Shockmaster effectivelydissipates the skeletal shock and reverberations that occur when lungingor leaping during your game. Shockmaster heel inserts reduce thesymptoms of heel strike injuries such as tendonitis and shin splints, andprovide effective cushioning during play leading to reduced muscle fatigueafter prolonged use.


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T E C - P R O O F

Dri-Tec waterproof system is a resin that is pasted onto the flip side of theupper during manufacturing which seals all seams of the footwear makingit watertight. Dri-Tec gives complete waterproof protection however it doesnot afford the breathable qualities of Tecproof“, Event and Sympatex.

D R I - T E C

Hi-Tec’s own waterproof, breathable pourus membrane, which is extremelystrong and offers full waterproofing whilst still allowing the foot to breathe.

H Y D R O - T E C

Hydro-Tec is a moisture wicking comfort lining that is used on productsacross all categories. The micro-construction of the lining draws moistureaway from the source and swiftly dries when exposed to air leaving thewearer cool and comfortable for sustained periods of time. Lightweight andbreathable, Hydro-Tec is what your body needs when under exertion.

Other moisture wicking linings Hi-Tec use include Drilex® and Nylex®.

P O L I YO U ®

Poliyou® is an anti-bacterial cushioning foam with superb moisturemanagement properties found in some of our Comfort-Tec sockliners. It is100% breathable, allowing air to pass right through to keep the foot cooland fresh. Poliyou® contains activated carbon and anti-bacterial agents tostrike at the cause of foot odour before it has an opportunity to develop.The intrinsic cushioning effect of Poliyou® means it retains its shape to givethe wearer an instantly comfortable feel.


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A B R A Z O N E - A B R A Z O N E 3 D

M DT O U T S O L E S

Multi Directional Traction outsoles are all designed to provide maximumgrip in specific directions. Herringbone tread is used within our Courtproducts to improve grip sideways on the lateral side and forward facingtread through the centre of the shoe for grip when lunging. Within ourOutdoor and Golf products traction lugs are used to optimise traction bothuphill and downhill with a subtle brake pad at the heel for added durabilityand grip. Whatever your Sport, whatever the Terrain Hi-Tec MDT Outsolesmake sure you never come unstuck.

Abrazone is a specifically selected durable polyurethane used in areas ofthe upper where durability is required.

Abrazone 3D is manufactured using a new technique where mould-ablepolyurethane material is directly injected onto pu or mesh. This makes thecomposite material protective, lightweight and breathable, perfect for usewithin the high wearing toe drag area of Court footwear or the toe bumperarea of outdoor products.


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Q U A L I T Y A S S U R A N C E

Investment in Research and Quality Control

Our own team of sponsored players, design and technical teams workclosely with the SATRA technicians and Quintic consultancy to look at thebiomechanics of sporting activity that ensures our footwear is designed tosuit the demands of sport and the outdoors.

The design and manufacturing process in brief:

Research carried out, brief given to design team

Footwear designed

1st Sample manufactured

Style and fit modifications madeover numerous rounds

Fit & Dev sample produced

Wear testing & detailed sizing carried out

Feedback provided to factory development team

Manufacturing sample produced

Manufacturing sample signed off

Manufacturing begins

Maunfacturing pairs selected at random

QC Check made - Construction

QC Check made - Fit

QC Check made - Materials

Waterproof Testing

Products distributed around the world


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Due to the increased technical nature of our products the level of testingand quality control has become a highly sophisticated and crucial elementof the footwear production process no more so than with waterprooftesting.

Waterproof TestingThe following tests are carried out to ensure that all Hi-Tec productsintended to be waterproof are indeed waterproof. The footwear isengineered to be waterproof from its very inception and tested throughoutthe development process. Waterproof tests are performed on the entireshoe/boot as well as all components.

The following methods are used:

Flex Testing Machine

Footwear is tested semi-submerged in water to the equivalent of 26 miles(14 hours) of walking to ensure that it does not leak through prolonged use.

Seam Sealing TestThese methods test the seam of the Waterproof membrane to ensure theyare sealed correctly. They use pressure to check the quality of the seal.


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Tension TestThis measures the tensilestrength of the waterproofmembrane.

It can also measure theinherent strength of uppermaterials and the attachmentstrength of eyelets and otherhardware.

Water Vapour PermeabilityThis machine simulates foottemperatures and humidity,testing the ability of the uppermaterials or waterproofmembrane to absorbmoisture and the ability ofthese materials to allowmoisture vapour to passthrough (to breathe).

Abrasion TestThis machine is used todetermine the abrasionresistance of all types of fabricsused in our footwear.


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F I T T E S T I N G

Quarter and Back Height

The height of the top-line of a shoe at the back and at the quarters affect fitand comfort. If the back height is too low heel slip may occur during walking.If the quarters, particularly the outside quarter, are too high the top-line mayrub the ankle bone. To carry out measurements the gauge is placed inside ashoe on the insole at the seat. It is a simple but accurate device and is usedin routine fit assessment work by Hi-Tec technical personnel.

Internal Shoe Size Gauge

This simple and easy to use device is used in combination with our standardfitting routines to determine the size of footwear. The flat bar is inserted inthe shoe and pushed into the toe. The slider is then moved along the scaleuntil the curved bar touches the heel. The longest length can be found bymoving the device vertically and locating the curved bar to the point ofmaximum heel curvature . At this point the size of the footwear can be readoff the scale.


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Q U A L I T Y C O N T R O L

During mass production the footwear materials are tested by factory qualitycontrol personnel to ensure the product meets quality standards. Checksare carried out at different stages of manufacture and on differentcomponents as follows:

1. Materials when the materials first enter the factory in their raw state

2. Pressing after the sole materials are pressed from the moulds

3. Cutting after the upper materials are cut from the material rolls

4. Stitching following stitching of the uppers

5. Stock fitting checks on sole bonding are carried out

6. Assembly Whole shoe tests are completed e.g. waterproof testing

Following this process each pair of footwear that comes off the productionline is given a final quality check.


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T H E G E N E R I C S O F A B O O T

Padded Tongueand Collar Additionalcushioning andcomfort.

Rustproof BrassHardwareDoes not markleather, rust orcorrode.

Thermoplastic Toe BoxRetains the shape of thetoe area .

Texon™ BoardProviding strengthand stability betweenthe upper and thesole.

Moisture Wicking LiningWicks away moistureleaving feet cool andcomfortable.

Steel ShankFor torsionalrigidity.

Barbour/Coates ThreadTop quality stitchingthread for superiorstrength and durability.

Carbon Rubber OutsoleProviding traction,stability and durability.

MidsoleShock absorbing materials EVAand CMEVA (Compressionmoulded Ethel Vinyl Acetate).

Please note: The vertical build concept within our V-Lite footwear differs from the above diagram.

ThermoplasticHeel Counter Provides goodsupport.


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T H E G E N E R I C S O F A S O L E

Toe Bumper fordurability

MDT Sole Unit -Multi DirectionalTraction

Flex Points -To aid thenaturalwalkingmotion

Carbon andRubberconstruction forflexibility anddurability

Rear Brake Pad- to assist indownhill walking

Lugs angled tomaximise mud‘kick out’

Lugs angled forgrip, up hill anddown hill


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WAT E R P R O O F & B R E AT H A B I L I T Y

L A S T S - W H AT A R E T H E Y ?

The Last is an abstract copy of the human foot in asolid form. One of its functions is to take theplace of the human foot in the productionphase as a working surface on whichflat leather components &synthetic uppers can begiven shape.

The footwear lasts provide the foundation for the precise form and fit of Hi-Tec footwear. These hunks of plastic, cast in the shape of feet, equipeach boot and shoe with the ability to support the foot, also anticipatinghow the foot flexes and changes shape when in motion. Together with theupper's design and materials, Hi-Tec lasts have determined the fit, feel, andperformance of footwear since our first shoe back in 1974.

Each Hi-Tec last is designed with the function of the footwear in mind withconsideration made to offer a comfortable fit to suit.

What do we mean by waterproof? When our footwear is described as waterproof it means that it has beenseam seal treated or has a membrane within it that will not allow the waterto pass through.

What is Breathability?Breathability is not about the ability of a fabric to allow perspiration (ormoisture) vapour to pass through it. Materials with good breathability allowthe foot to keep cool and dry.

How do fabrics breathe?When we perspire, moisture vapour escapes from our skin. It turns to aliquid when it condenses and this can be seen as beads of sweat on theskin. A fabric will breathe if it does not impede the movement of thismoisture vapour. Waterproof membranes prevent ingress of water from theenvironment, whilst allowing moisture vapour from inside the footwear toescape. There are two different structures of breathable membranes:Porous (with pores/holes) i.e Tecproof and Non-Porous (withoutpores/holes) i.e Sympatex.


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F O O T W E A R C A R E

CleaningDirt is best removed when dry and brushed off. Use a damp cloth/spongeusing clear water to remove only the most stubborn dirt.

DryingNever dry footwear using a direct heat source. If footwear is very wet thenuse paper pushed inside to speed up the drying process and to keep theinside shape of the boots/shoes. Let footwear dry naturally.

Applying WaxApply wax to seams of new footwear. Leather, when new, has a smoothfactory finish and will not accept treatment until it is scuffed or showssigns of wear. Be careful to treat fabric or leather with the correct productas recommended by your retailer.

Suede and Nubuck LeatherUse a brush to restore the nap but avoid hard brushing as this may give ashabby look. Treat with a cleaner or conditioner available from mostretailers. After prolonged use nubuck and suede can become dry, brittleand cracked. The conditioner will help stop this happening in the firstplace and help replenish moisture and rejuvenate as well as offering waterand dirt repellency.

Fabric UppersFabric Uppers are generally not waterproof unless they have a lining suchas Sympatex® or Tecproof®. Their performance can be further enhanced byensuring the outer fabric is water repellent. The outer can be treated torepel water on both lined and unlined models. This may possibly darkenthe colours. When waterproofing footwear always use a product with a lowoil content, this will not break down or clog the membrane causingreduced breathability.

Shoe DeodorantCertain deodorants contain an anti-bactericide, which effectively destroysthe bacteria that causes odour. Sprayed into footwear after prolonged usewill leave them smelling fresh ready for the next activity.


G LO S S A R Y O F T E R M S

4:SYS – Hi-Tec’s multi-density midsole technology.Air Mesh – Superior triple layered woven nylon material used in uppers to create lightweight and breathable shoes.Arch Support – Raised section of insole to give support under the arch.Bellows Tongue – A gussetted tongue which is fully stitched on either side of the boot opening.Board Lasted – Where the upper is constructed on a full length fibre board. Offers the most stability of lasting techniques.Buc Suede – A high quality suede in which the nap has been shaved close to the hide.Carbon Rubber – Durable mix of carbon black, synthetic rubber and gum rubber. Combines durability with traction.CDT Cleat – The first ever cleat system which you can customise to suit your game.Chifa Leather – Soft, durable, low maintenance and scuff resistant leather upperComfort-Tec – Insole offering superior comfort and cushioning.Cupsole – An outsole combination where the midsole is cupped by the outsole wall to give greater lateral support and stability.Custom Footbeds – 2 pairs of interchangeable anatomically contoured footbeds offering a wide or regular fitting.Double Collar – Extended padding at the back heel collar to protect the Achilles tendon.Dri-lex® Lining – Extremely breathable, moisture wicking lining.Dri-Tec – Hi-Tec’s own waterproof seam sealed technology.Dual Density – Double thickness outsole or midsole. Outsole.Embossed leather – Full grain leather printed at the finishing stage for a special high fashion look.EVA - Ethyl Vinyl Acetate – a blown microcellular midsole material which is lighter and more flexible than rubber.eVENT® - A 100 % waterproof and extremely breathable membrane.Eyelets – Holes for lacing with metal reinforcements or eyelet hooks.Flex Groove – Cut-off of outsole wall at forefoot part to add flexibility.Full Grain Leather – Top cut of the cattle hide – tough, comfortable and very durable.Gibson Cut – A more traditional 2 piece cut allowing great lacing flexibility compared to the 1 piece Oxford cut.Heel Counter – The rigid material which surrounds the heel of the shoe to increase rearfoot stability and support.Hide – The skin of a full grown animal from which a leather is produced that is leaner and tougher than calf.High Abrasion Toe Materials – Specially selected material used around toe/vamp/medial areas for increased protection.Hydro-Tec– Moisture wicking comfort lining.Last – A solid form of wood, plastic or metal on which a boot or shoe is built and which gives the shape to the boot / shoe.Low Profile – A lower height of midsole giving more responsive feel, less bulk and weight.Mesh – Woven or knitted nylon used in uppers to create lightweight and breathable boots / shoes.Neolite – A thermoplastic which is particularly strong when flexing. Used in many Hi-Tec internal heel counters.Neoprene – An elastomer, polychloroprene. Used in stretch fit tongues and modern “sock” constructions.Nubuck – Full grain cattle hide leather buffed on the grain side to give a very fine, velvety surface. All the properties of full grain.Nylex – A strong nylon-based moisture wicking material often used to line rugged footwear.Oxford Cut – 90 % of golf shoes are made with the Oxford cut. The leather is stitched at the bottom of the lacing structure.Poliyou® – An anti-fungal/anti-bacterial cushioning foam with superb moisture management properties.Polyurethane (PU) – Plastic material uesd in midsoles and outsoles; provides strength, durability, flexibility and resilience.Poron Comfortzone Heelpad – A heelpad found in our custom fitting footbeds that absorbs and disperses heel impact.PVC – Poly Vinyl Chloride – A semi-rigid plastic whose strength attributes are used in components, particularly the heel counters.Q-Lok® Receptacles – The quickest, easiest and most widely accepted threadless cleat changing system available.Shank – Usually a piece of steel sited within the midsole. Provides the lateral stability and rigidity that walkers need.ShockMaster Insert – Cushioning material placed in the midsole of the heel.Sock Lining – Material found between foot and lasting material. Often referred to as insole or footbed.SpringTec – A unique material designed to provide extreme energy return benefits as well as enabling push off during play.Stabila Flex Plus lasting board – Offers torsional rigidity coupled with essential forefoot flexibility.Stinger® Cleat – The most significant advancement in sport cleat technology since the invention of soft golf spikes.Suede – The reverse side of the skin which has a soft, fabric like texture.Superknit Lining – Moisture wicking comfort liningSympatex® - A waterproof, breathable membrane which is lasted onto the boot during construction.Tecproof® - Hi-Tec’s waterproof, breathable membrane that offers excellent waterproof protection.Texon Board – A form of lasting board.Thermo-Dri® - A unique winterboot technology which is insulating, waterproof and offers toe and heel protection.Thermoplastic – PVC moulded under heat and pressure to give strength.Thinsulate® - Provides the ultimate in insulation.Toe Cap – The additional protection added to the toe of the shoe, usually a rubber piece or coated leather.TPR – Thermo Plastic Rubber.Trac Cleat – Soft golf spike combining durability, traction, comfort and anti-clogging all in one spike.V-Lite – A revolutionary new footwear build from Hi-Tec that delivers ultra-lightweight footwear.Vibram® Outsole – Quality branded rubber outsole.Walotex® – An active membrane which lets your skin breathe whilst keeping the rain out. 53


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Manual de Tecnologias da Hi-Tec

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