Manual de Recarga Samsung ML 1630 | SCX 4500

ML1630TECH

Samsung ML-1630Samsung SCX-4500

ML-D1630AML-1630 Series (E)

D1 (Starter cartridge)

E-mail: [email protected] Website: www.futuregraphicsllc.com

Phillips Screwdriver, Flat Screwdriver, Small FlatScrewdriver, Needle Nose Pliers, Drill and 1/8”Drill Bit, Awl, Utility Knife, Electric Glue Gun

Supplies Required:Compatible Replacement Chip, CompatibleReplacement Drum, Compatible ReplacementToner, Hot Melt Glue Stick, Cotton Swabs,Padding Powder, Soft Lint-Free Cloth,Conductive Grease, Anhydrous IsopropylAlcohol, Vacuum or Deionized Air

REV. 03/06/08

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CARTRIDGE DISASSEMBLY

Step 1Place the cartridge on a work bench withthe drum facing down. Using a Phillipsscrewdriver, remove the three screws thathold each end cap in place (see photo 1).

Photo 1

Step 2Using a small flat screwdriver, press andrelease the locking clips that hold both endcaps in place (see photo 2). Remove the endcaps.

Photo 2

Step 3Remove the PCR housing (see photo 3).

Photo 3

© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imag-ing equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGand any OEM.

Technical Instructions Printers OEM Info Tools 1

2 SAMSUNG ML-1630/SCX-4500 Technical Instructions

Photo 4

Photo 5

Step 4Slide the drum axle out of the tonerhopper axle holder on the drive gearside (see photo 4). Separate thewaste hopper unit from the tonerhopper unit (see photo 5).

Set the waste hopper aside, awayfrom the light.

Photo 6

TONER HOPPER DISASSEMBLY

Step 5Using needle nose pliers, remove thedoctor blade contact spring (seephoto 6).

Photo 7

Step 7Carefully remove the developer roller byholding the metal drive shaft (see photo 9).Remove the developer roller drive gear.

Step 6Using a small flat screwdriver, press downon the clip that holds the developer rollerbearing end cap (see photo 7).

Remove the developer roller bearing endcap (see photo 8).

Step 8Clean the developer roller with deionized airand a dry lint-free cloth.

Step 9Using a Phillips screwdriver, remove the twoscrews that hold the doctor blade in place(see photo 10).

Step 10Clean the doctor blade, first using deionizedair, then with a cotton swab and alcohol.

Step 11Using a flat screwdriver, carefully pry out thetoner hopper fill plug (see photo 11).

Photo 8

Photo 9

Photo 10

Photo 11

© 2008 Future Graphics, LLC. All rights reserved.Future Graphics (FG) is a distributor of compatiblereplacement parts and products for imaging equip-ment. None of FG's products are genuine OEMreplacement parts and no affiliation or sponsorshipis to be implied between FG and any OEM.

SAMSUNG ML-1630/SCX-4500 Technical Instructions 3

Photo 12

Photo 13

Step 15Install the developer roller drive gear on thedeveloper roller (see photo 14).

Install the developer roller by holding themetal drive shaft (see photo 15).

Photo 14

Photo 15

Step 16Install the developer roller bearing end cap(see photo 16).

Photo 16

Photo 17

Step 17Apply a small amount of conductivegrease on the developer roller shaftand doctor blade where the doctorblade contact spring is seated (seephoto 17).

Step 18Install the doctor blade contactspring. The short bend wire has tomake contact with the doctor bladeand the long straight wire with thedeveloper roller shaft (see photo 18).

Photo 18


TONER HOPPER ASSEMBLY

Step 14Set the doctor blade on the toner hopperand install the two screws that hold the doc-tor blade in place (see photo 13).

Step 12Carefully remove the toner unit gears andset them aside.

NOTE: Take care not to damage or losethe supply roller shim (see photo 12).

Step 13Clean the toner hopper using deionized airor a vacuum.

NOTE: Inspect the retaining blade for anyphysical damage. If there is any damage,it must be replaced.


Photo 19

Step 19Fill the toner hopper with toner.Install the fill plug.

Step 20Reinstall the toner unit gears (seephoto 19). Set the toner hopperaside.

Photo 20

WASTE HOPPER DISASSEMBLY

Step 21Place the waste hopper on a workbench. Slide the drum axle out fromthe non-gear side of the drum (seephoto 20). Remove the drum fromthe waste hopper. If you plan toreuse the OEM drum, clean it with adry lint-free cloth. Place the drum ina protected area away from light.

Photo 21

Step 25Using a 1/8” drill bit, carefully drill into thesonic welds until the chip cover is able to beremoved (see photo 24). Trim the scrapsfrom the sonic welds of the waste hopperwith a utility knife and remove the plasticresidue from the chip cover and waste hop-per.

Step 26Replace the chip. Attach the chip cover tothe waste hopper with a small amount of hotglue (see photo 25).

Photo 22

Photo 23

Photo 24

Photo 25


Step 22Using a Phillips screwdriver, remove the twoscrews that hold the wiper blade in place(see photo 21). Remove the wiper blade. Ifyou plan to reuse the wiper blade, clean itwith deionized air.

Step 23Clean the waste hopper using deionized airor a vacuum. Inspect the recovery blade forany physical damage. If damaged, therecovery blade must be replaced.

CHIP REPLACEMENT

Step 24Place the waste hopper on a work bench(see photo 22).

Using an awl, mark the centers of the sonicwelds that hold the chip cover (see photo23).

SAMSUNG ML-1630/SCX-4500 Technical Instructions 5

WASTE HOPPER ASSEMBLY

Step 27Apply padding powder to the wiper blade.Set the wiper blade into the waste hopperand install the two screws that hold thewiper blade in place (see photo 26).

Photo 26

Step 28Apply padding powder to the drum. Apply asmall amount of conductive grease to thedrum axle at the keyed end of the drum axle(see photo 27).

Photo 27

Step 29Install the drum into the waste hopper withthe drum gear on the opposite side from thechip (see photo 28).

Slide the drum axle into the gear end of thedrum, the non-keyed end of the drum axlefirst (see photo 29).

Photo 28

Photo 29

PCR HOUSING ASSEMBLY AND DISASSEMBLY

Step 30Lift the PCR with the PCR saddles, spreadthe saddles aside slightly and remove thePCR (see photo 30).

Photo 30

Step 31Clean the PCR with a dry lint-freecloth.

Step 32Install the PCR into the PCR saddlesand snap them into working posi-tion.

Make sure the PCR saddle springsare installed correctly within theedge of the housing (see photo 31).

Photo 31



Step 34Install the PCR housing (see photo 34).

Photo 34

Step 35Rotate the drum axle so that the keyed endwill fit into the gear end cap (see photo 35).

Step 36Apply a small amount of conductive greaseat the ends of PCR, the developer roller andthe supply roller shafts on the contact endcap side of the cartridge (see photo 36).

Step 37Install the end caps and the screws thathold the end caps in place.

Photo 35

Photo 36

Photo 32

CARTRIDGE ASSEMBLY

Step 33Place the toner and waste hoppersections on a work bench (see photo32).

Snap the drum axle ends into theaxle holders of the toner hopper sec-tion (see photo 33).

Photo 33

E-mail: [email protected] Website: www.futuregraphicsllc.com

NOTES


Manual de Recarga Samsung ML 1630 | SCX 4500

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