MANN%20Filters%20for%20Liquids.pdf

MANN Filters for Liquids

2Industrial Filters Business Unit Filter solutions for many industrial applicationsThe customers of the Industrial Filters BusinessUnit include companies from nearly every areaof industry. Our aim is to offer comprehensiveafter-sales service to our customers within eachsector and therefore the business unit is dividedinto four business areas, each with its own team:

Mechanical engineering and production tech-nology

Industrial engines, construction equipmentand agricultural machinery

Pneumatics and vacuum technology Representatives

In each team sales engineers and technicianswork closely together to meet your specificrequirements.

And it is very easy to find the right contactperson:If you dont have a contact person yet atMANN+HUMMEL or with one of our representa-tives please phone

+49 (62 32) 53 80

and tell us your industrial application. We willimmediately put you through to your salesengineer.

The wide range of products manufactured byMANN+HUMMEL include products and servicesfor a variety of industrial applications.In order to be flexible and serve our customersindividually the MANN+HUMMEL group is divi-ded into two divisions the automotive techno-logy division and the industrial technology divi-sion organised in eight business units.

The business units of the automotive technologydivision: Air Filter Systems Intake Manifolds Systems Liquid Filter Systems Cabin Filters Filters

The business units of the industrial technologydivision: Industrial Filters ProTec Hydromation

We know our customers needs and speak their language

3Content

Product overview Page 4

MANN Spin-on filters Page 7

MANN Fuel filters Page 13

MANN Filter elements Page 19

MANN In-line filters Page 25

MANN Suction filters Page 39

MANN Filters for two-way ventilation Page 43

Conversion factors Page 47

4Matching filters ...

Spin-on filters

Filter elements

In-line filters

Suction filters

Filters for two-way ventilation

... for every fluid

5

Page 7Page 13

Page 19

Page 25

Page 39

Page 43

For the filtration of fuels, lube and hydraulic oils Application: motors, gears, general machinery

For the filtration of fuels, lube and hydraulic oils, coolants and paints

Application: motors, gears, general machinery

For the filtration of fuels, lube oils and hydraulic fluids

Application: motors, machines, plants, automotive hydraulics

For the filtration of lube and hydraulic oils Application: hydraulic systems, gears

For aeration and ventilation Application: gears, tanks for liquids

7MANN micro-Top Spin-on filtersfor lube and hydraulic oils

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8MANN micro-Top Spin-on filters

MANN Spin-on filters are fine filters used for the filtration of lube and hydraulic oils as well as inengines, machines and installations.The fineness of the MANN micro-Top filter ele-ments (star-pleated paper) is in the m range.

Design

The MANN micro-Top filter element is fixed intothe housing. The inlet and outlet for the liquid to be filtered are located in the threaded cover. The spin-on filters are simply screwed on specially provided connections on enginesand machines.

Operation

Spin-on filters are generally used as full-flow fil-ters, i.e. they are installed in the circuit in a wayensuring that all the liquid to be cleaned passesthrough them every time it circulates.

Deposit of dirt particles on the paper elementcauses the flow resistance to increase.

When a certain differential pressure is rea-ched (e.g. upon cold start or when the fil-tering element is clogged), a bypassvalve in the filter opens, ensuring suffi-cient lubrication.For the opening pressure of the bypassvalve, please see the relevant table.

An optionally integrated non-returne valveprevents the running dry of the filter. In this

way the operating pressure is reached quicklyafter starting the engine.

9Filter fineness: 12 m 50 % fractional separation efficiency(single pass)30 m 99 % fractional separation efficiency(single pass)Other filter fineness upon request

Nominal flow rate: 25 to 540 l/min.Operating pressure: 14; 20; 25 or 35 bar (1.4; 2; 2.5 or 3.5 MPa)Operating temperature: Max. 120 CBypass valve: Opens at differential pressures of 0.8 to 2.5 /

3.5 bar with or without non-return valve

Technical data

MANN micro-Top Spin-on filters

Maintenance

Usually, the maintenance frequency is determi-ned by the engine or machine manufacturer.The maintenance work to be performed is limi-ted to the replacement of the complete spin-onfilter. The removal tool shown on page 12 helpsin loosening the filter.On the Spin-on filters suitable for pressures upto 14 bar (1.4 MPa), an integrated non-returnvalve prevents oil to flow out during the servicing.

Configuration

The stated values in the table are standardwhich depending on the application can beadjusted upwards. For further information plea-se ask your sales engineer.

Bypass valve Housing Cover

MANN micro-Top filter element Non-return valve Seal

10

MANN micro-Top Spin-on filtersNominal pressure 14 bar (1.4 MPa)

Spin-on filters for this pressure range are usedprimarily for the filtration of lube oils.Applications for other liquids upon request.

Opening pressure of bypass: 0.8 to 2.5 bar(80 to 250 kPa).

With non-return valve.

Filter mounting: metric thread

Filter mounting: unified thread in inches

Part No.

W 712/15W 815W 920/25

Nominalflow rate

[l/min]

1520 20

d1

M 18x1.5M 20x1.5M 20x1.5

Form

DDB

Bypass valve

[bar] [KPa]

1.0 1001.5 1500.8 80

d2

626262

d3

717171

h

948995

d4

809096

d5

768693

Non-returnvalve

[bar] [KPa]

0.12 120.12 120.12 12

Dimensions in mm and inches

Part No.

W 712/1W 712/4W 719/4W 920W 920/7W 930W 940W 940/1W 940/13W 940/18W 950W 950/1W 962W 962/2W 1130W 1140W 1170W 11 102W 1374/2W 1374/4

Nominalflow rate

[l/min]

1215202525254040404045457070304570

1008585

d1

3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF3/4 16 UNF1 12 UNF1 12 UNF1 12 UNF1 12 UNF1 12 UNF

3/4 16 UNF3/4 16 UNF1 12 UNF

11/8 16 UNG 11/411/2 16 UN 2 B

Short desi-gnationto DIN

ISO 71457

A 0.4

B 0.5

B 0.6B 0.8

A 0.8x1A 1

A 1.2B 1.2

Form

CCCABAABFBBBBACCCCEE

Bypass valve

[bar] [KPa]

2.5 2502.5 2502.5 2501.2 1202.5 2502.5 2501.2 1202.5 2502.5 2502.5 2501.2 1202.5 2502.5 2501.0 1001.2 1201.2 1202.5 250

d2

626262626262626262626262626262626293

100100

d3

7171717171717171717171717171717171

104111111

h

7993

1239595

114142142142142170170210210115135227260177177

d4

8080809696969696969696969696

110110110110140140

d5

7676769393939393939393939393

108108108108136136

Non-returnvalve

[bar] [KPa]

0.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 120.12 12


d1

h

d5

d4d3d2

7

SW 30

Form F

Form E

Form D

Form C

Form B

Form A

11

MANN micro-Top Spin-on filtersNominal pressure 35/25/20 bar (3.5/2.5/2.0 MPa)

Spin-on filters for this pressure range are usedprimarily for the filtration of hydraulic oils incompliance with DIN 51 524 and DIN 51 525.Applications for other liquids upon request.

Opening pressure of bypass: 0.8 to 2.5 bar(80 to 350 KPa).

Filter mounting: unified thread in inches

Part No.

WD 724/3WD 920WD 940WD 940/2WD 950WD 950/2WD 962WD 1374WD 13 145

Nominalflow rate1)

[l/min]

2025403540507095

180

d1

3/4 16 UNF3/4 16 UNF3/4 16 UNF1 12 UNF1 12 UNF1 12 UNF1 12 UNF

11/2 16 UN11/2 16 UN

Form

EEEEEEEEE

Maximumoperatingpressure

[bar] [MPa]

35 3.525 2.525 2.525 2.525 2.525 2.525 2.5

20 2.0

d2

626262626262.562

100100

d3

717171717172.571

111111

h

14097

144144172170212177302

d4

80969696969896

140140

d5

76939393939693

136136

Bypass valve

[bar] [KPa]

3.5 3502.5 2502.5 2502.5 2502.5 2503.5 3502.5 250

2.5 250


d1

d2

d4d3

d5

h

Form E

Bypass valve

Flow resistance 0.3-0.6 at 36 mm2/sec.1)

12

Accessories for MANN micro-Top Spin-on filters

Double union

When the mounting plate is provided with afemale thread, a double union is required for theassembly of the filter.

Removal tool

For easy disassembly of the MANN micro-TopSpin-on filters.

Dimensions and part numbers

Part No.

21 018 15 33121 019 15 11121 025 15 10121 030 15 25121 039 15 101

d3

1213182230

d1

M 18x1,53/4 16 UNF1 12 UNF

11/8 16 UN11/2 16 UN

d2

M 18x1.5M 18x1.5M 24x1.5M 30x1.5M 38x1.5


a

10171717.519.5

b

1014.515.517.515

h

2535.5374041

SW

2424273246

Form A (see page 10) with loosening cam only requires a heavy screwdriver or a round bar, 8 to 10 mm thick, for disassembly.Form E (see page 10 and 11) requires the strap-type tool commercially available.

Mann micro-Top Spin-on Filters

Filter formSuiting MANN removal tool

CLS 7

W 7 ...

DLS 7/2

W 8 ...

DLS 8

W 9 ...

BLS 9

W 11 ...

CLS 11

LS 7LS 9LS 11

LS 8

LS 7/2

SW

a b

h

d2d3d1

Form DForm DForm BForm C

13

MANN Fuel filtersB

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MANN Fuel filters

MANN Fuel filters are fine filters used for the eli-mination of wearing and noxious particles fromdiesel and gasoline.

Injection pumps and nozzles of diesel engi-nes, injection systems of gasoline injec-tion systems and carburettor installationsare protected from impurities and wearmost efficiently when equipped with theappropriate and ideally specified MANNfuel filter.

MANN+HUMMEL supplies spin-on filtersboth with or without water trap and drainas well as filters for in-line installation.

Spin-on filters are screwed on a matchingconnection on engines or on a separate filterhead. Small-sized units can be installed in fle-xible pipes without extra fastening.

14

MANN Fuel filtersfor distributor pumps of diesel engines

Small to medium-sized diesel engines, such asthose found in agricultural and commercialvehicles, are commonly equipped with distribu-tor-type fuel-injection pumps.

MANN Fuel filters for distributor pumps and sole-noid-controlled injection systems are always pro-vided with water traps and draining devices. The usual filter solution in this case is the spin-onfilter with a fineness between 2-6 m.

The actual filter element of the spin-on filter isfixed in the metal housing. The central connetion thread serving as output for the clea-ned fuel is located in the filter cover, near theintake openings and the filter seal. Usually, 4intake openings are arranged concentrically bet-ween the central connection and the filter seal.

Part No.

WK 842WK 842/2WK 842/6

Filter fineness

[m]

4 62 3

60 (prefilter)

Nominalflow rate

[l/h]

808080

d1

M 16x1.5M 16x1.5M 16x1.5

d2

616161

d3

707070

d4

84.584.584.5

d5

818181

h

133133133

Maximumoperating pressure[bar] [MPa]

6 0.66 0.66 0.6


d1

h

38

d5

d2

d3

d4

15

Water draining device

22.5

16

MANN Fuel filtersfor in-line pumps of diesel engines

In-line pumps are utilised mainly in medium andlarge-size diesel engines for commercial vehicles.

For this type of pump, MANN+HUMMEL recom-mends fuel filters without water draining device.The average filter fineness ranges between 8 to10 m.

The design of these filters is comparable to thatof the spin-on filters equipped with water draina-ge, as used on injection installations with distri-butor pumps (see page 15).

Part No.

WK 712/2WK 731WK 731/1WK 712/3WK 723WK 940/5WK 962/4

Nominal flow rate

[l/h]

120120120120120120200

d1

M 16x1.5M 16x1.5M 16x1.5M 16x1.5M 16x1.5M 16x1.5M 16x1.5

d2

62623062626262

d3

71713871717171

d4

80808080809696

d5

76767676769393

h

80117115

80124142210

Maximumoperating pressure[bar] [MPa]

6 0.66 0.62.5 0.259.5 0.959.5 0.956 0.62.5 0.25


d1

d5

h

d2

d3

d4

17

MANN Fuel filtersfor installation in flexible lines

Specially designed filters are available for instal-lation in hoses and flexible lines.

Small filters made of transparent synthetic mate-rial can be used in carburettor engines, as wellas for the filtration of diesel fuel and heating oil,provided the filter fineness requirements are lessdemanding. They allow relatively high flow ratesthough their size is moderate.

Larger in-line filters with metal housing and filtermedia meeting high standards of fineness can be supplied upon request (used for example toprotect injection aggregates on gasoline andinjection engines).

Part No.

WK 21WK 21/2WK 31/2WK 31/4WK 31/51)

WK 32WK 43/1

for installation in lines

d1 d2

6mm6mm6 and 8mm8mm8mm1)

6 and 8mm8mm

Dimensions in mm

right-angled output socket

d

h

d1

1)

d

h

d2

d1d1

dh

Fig. 1 Fig. 2 Fig. 3

Fig.

1122223

d

21213537373759

Mesh width orfilter paper

50 m136 mFilter paper element200 m200 mFilter paper elementFilter paper element

h

5050

104104105142108

19

MANN micro-Top Filter Elementsfor filters for liquids

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hd2d1

d2d1

h h

d2d1

h

d2d1

d2

h

d1

20

MANN micro-Top Filter Elements

MANN micro-Top filter elements are fine filtersfor engine and hydraulic oils, fuels, coolantsand paints. The filter fineness is in the m range.

The MANN micro-Top filter elements are distin-guished by following features:

High and constant filtration efficiency High dirt-retention capacity of the paper filter

elements due to the large filtering surfaceand the optimal paper structure.

The specially embossed paper ensures lasting efficiency of the whole filter surfaceover the entire operating time.

Resistance to water, coolants, fuels,oils and other hydrocarbons up to temperatu-res of 140 C thanks to the special impregnation.

Various types as per DIN- or ISO-speci-fications.

Available in more than 100 countries.

Operation

The flow of liquid to be filtered passes the filterfrom the outside to the inside. Exception:Filter elements for steering hydraulic systems.

Types

Maintenance

The maintenance frequency is usually prescri-bed by the engine or installation manufacturer.Servicing is limited to the replacement of theMANN micro-Top filter elements.

Form A Form B Form C Form D Form E

21

Dimensions in mmNominal flowrate[l/h]

35153730904)

654)

9570

1204)

8072

1101201503104)

Short designationas per DIN 73 358

DIN 73 358 E 0.5DIN 73 358 E 0.2

DIN 73 358 E 1

DIN 73 358 E 2

Form(Page

20)

BAAB5)

D5)

D5)

AAD5)

AB5)

AB5)

B6)

D

h

133445368

11665

100,584

14789

100125118167171,5

d21)

8,5121483)

142)

142)

1421142)

33262126103)

202)

d1

4052655165656570837277728383

106

Part No.

MANN micro-Top Filter Elementsfor fuel filters and partial-flow oil filters

MANN micro-Top Filter elements and MANN felt filter elements for fuel filters

Interchangeable in filters to DIN 73 358, 73 359 and 73 360. For this reason, the dimensions indicated are those of the largest element.Seal diameter for pipes to DIN 2391 or similar bolt.Nominal diameter for bolt.Flow rate with 1 m gradient (when new, to DIN 73 358).With felt gasket.With cork insert.

MANN micro-Top Filter elements (fiber pack) for oil filters in partial flow

Part No.

PF 815PF 915PF 925PF 1025PF 1155PF 1190PF 13 140PF 1535PF 1552PF 19 326

Filling volume[cm3]

310520630

1 300950

1 6002 3003 8005 500

10 100

Short designationas per DIN 71 455

DIN 71 455 E 1

DIN 71 455 E 1.5DIN 71 455 E 2.5DIN 71 455 E 3.5DIN 71 455 E 5DIN 71 455 E 8

Form(Page 20)

DDDDDDDDDD

h

104110110206125202202250367378

d1

75909898

110110130150150197.5

d21)

14141414141414253222

Dimensions in mm

Seal diameter for pipes to DIN 2391 or similar bolt.

MANN micro-Topfilter elements

P 46/1P 64P 78P 609P 7071)

P 7151)

P 725P 810P 8111)

P 824P 825P 833P 921/2P 934P 1018/11)

MANN Felt filterelement

BF 7071)

BF 7151)

BF 8111)

BF 1018/11)

1)

2)

3)

4)

5)

6)

1)

22

MANN micro-Top Filter ElementsStar-pleated paper elements for full-flow oil filters

MANN micro-Top Filter elements for full-flow oil filters

Part No.

H 53H 53/31)

H 601H 6179)

H 712H 715/1H 720H 729H 804H 813/1H 815H 816H 820/3H 827/1H 829H 928/1H 932/2H 943H 943/2H 947/1H 960H 973H 1018/2H 1029/1H 1032H 1034H 1038H 1048H 1050/1H 1050/2H 1053H 1053/2H 1060H 1072H 1072/11H 1075/1H 1081H 1258H 1263/1H 1290/1H 14651)

H 1496H 1565/1H 10 196H 12 105H 12 107H 12 107/1H 12 110/1

Nominal flow rate

[l/min]

55

12162313192222111518202528303046534757722232273)

4035505750613)

496882827282636075638568

195100958188

Short designationas per DIN ISO 7747

A 70x26x117A 70x26x165

A 100x30x117

A 100x30x165

A 100x30x196A 100x30x234

A 100x40x234

Form(Page 20)

AAAAB5)

BAAB7)

B5)

CB6)

ABAAAAB6)

DAD4)

B7)

B6)

CAB5)

B7)

ABCB5)

AAB5)

BAABBAB5)

B7)

AB5)

AAB

h

6464

100.5100.5156.510911716514087.5

107.5108.5117154165117134196201196229220.278

101126117119.5151165182204179.5196234236.5262234165138165163229106.5565232196196227.5

d1

4040595970707070697276727272728784849084849094

100100100

94100100

99100

92100100100

92100117117118132133150100114117117117

d2

12.812.81828.2332026263332192)

322133262024.224.23223.424.224.43434192)

3034263030252)

49303040.550407356599588884036565656

Dimensions in mm

23

MANN micro-Top Filter Elementsfor full-flow oil filters and filters for steering hydraulic systems

MANN micro-Top Filter elements for filters for steering hydraulic systems

Part No.

H 601/4H 615H 910/2H 919/7

Nominal flow rate

[l/min]

13139

25

Form(Page 20)

ACC2)

C

h

100.5111.560.5

111.5

d1

60598282

d2

18131)

131)

131)

Dimensions in mm

Seal diameter for pipes to DIN 2391 or similar bolt.Without grip.

MANN micro-Top Filter elements for full-flow oil filters (continued)

Part No.

H 12 113H 12 178H 12 225H 12 270H 13 127/18)

H 15 111/2H 15 134H 15 134/1H 15 135H 15 190H 15 190/6H 15 190/11H 15 222/2H 15 2631)

H 15 395H 15 432H 15 475H 15 490H 15 490/2H 18 265H 18 300H 20 211H 20 440H 25 669

Nominal flow rate

[l/min]

11113218322210498

14314380808080

20026239235580

525525227303175363663

Short designationas per DIN ISO 7747

A 152x88x196

Form(Page 20)

AB6)

BBAAAB7)

CCCCABBBCABAABBA

h

229336462559210.5165196211252364364364330425631597364722733363484183366366

d1

117117117117128150150150150150150150150150150150150150150170170194194242

d2

4355565614.588888831.531.5313188888888318888

115115118118132

Dimensions in mm

Flow from the inside to the outside. With felt gasket.Seal diameter for pipes to DIN 2391 or similar bolt. With cork gasket.Flow rate related to discharge cross section. See project drawing.Without clip. With bypass valve.With cardboard end cap as gasket.

1)

2)

3)

4)

5)

6)

7)

8)

9)

1)

2)

25

MANN In-line filtersB

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26

MANN In-line filters ...

Design

The filters consist of a filter head with twothreads, mounting holes and a MANN micro-TopSpin-on filter

Versions available:

with bypass valve, without service indicator

with bypass valve and service indicator

with bypass valve and service switch(make /break contact, convertible)

Service indicators or switches and bypass valvesare combined to signal the need for filter service before the bypass valve opens.

Operation

MANN In-line filters are mainly used as full-flowfilters. All the liquid to be cleaned passes throughevery time it circulates. The filters can also beused for return flow.Deposit of dirt particles on the paper elementcauses the flow resistance to increase. When acertain differential pressure has been reached(e.g. upon cold start or when the filter element isclogged), a bypass valve in the filter opens,ensuring sufficient and constant lubrication.

R

P

R

P

R

P

MANN In-line Filters are fine filters used mainlyin hydraulic systems for the filtration of motorand gearbox oils and in lube-oil circuits in thegeneral machine construction. The fineness of the MANN micro-Top filter elements (star-pleated paper) is in the m range.

27

Tankentlftungs-filter

Saugfilter

Leitungsfilter

Leitungsfilter

Tank

Frder-pumpe

Hochdruck-pumpe

Hochdruckfilter

Filter fineness: 12 m 50 % fractional separation efficiency(single pass)30 m 99 % fractional separation efficiency(single pass)Other filter fineness upon request

Nominal flow rate: 25 to 540 l/min Operating pressure: 14; 20; 25 or 35 bar (1.4; 2; 2.5 or 3.5 MPa)

For non-automotive applications, observe the regulations on the construction of pressure vessels

Operating temperature: Max. 120 C Material: Filter head made of cast aluminiumBypass valve: Opens at differential pressures of 2.5 or 3.5 bar

(250 or 350 KPa) with our without non-return valveService indicator: Indication through red signal ring at a differential

pressure of 1.8 bar (180 KPa)Service switch: Switching at differential pressure of 1.8 bar (180 KPa)

Electrical connections see page 37/38

Technical data

Assembly and maintenance

The filters are installed in pipelines (refer todimension table for threads). Attention must bepaid to the flow direction, indicated on thethreads by arrows. Maintenance is limited to thereplacement of the clogged spin-on can: A service indicator or switch signals that a servi-ce is necessary. The MANN removal tool on page12 helps in loosening the filter.

... for full and return flow

MANN In-line filters in hydraulic circuits

High-pres-sure pump

High-pressure filter

In-line filter

Filter for tankventilation

In-linefilter

Tank

Feedpump

Suction filter

28

MANN In-line filtersNominal pressure 14 bar (1.4 MPa)

Characteristics

Flow resistance as per ISO 3968 at 36 mm2/sec.

Part No.

67 502 62 02667 503 62 02667 502 62 10667 504 62 126

Nominal flow rate[l/min]1)

25402540

Spin-on filter

W 920W 940W 920W 940


d1 h

M 20x1.5 145M 20x1.5 192

G 1/2 145G 1/2 192

Weightapprox.

[kg]

0.720.830.720.81

95

h

17

93

11

R 12

5512

5832

d1

d1

1053 50 100 300

67 5

03 ..

... /

67

504

.. ...

67 5

06 ..

...

67 5

12 ..

... /

67

612

.. ...

67 6

25 ..

...

67 5

02 ..

...

Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the above diagram.1)

Volume flow (l/min)

Diff

eren

tial p

ress

ure

p (b

ar) 1.0

0.5

0.1

0.05

29

h

147147147

194194194

269269269

Part No.

67 502 62 25667 502 62 23667 502 62 226

67 503 62 30667 503 62 27667 503 62 266

67 506 62 70667 506 62 66667 506 62 676

Spin-on filter

W 920W 920W 920

W 940W 940W 940

W 962/2W 962/2W 962/2

Weightapprox.

[kg]

1.21.21.3

1.21.21.3

1.61.61.7

Fig.

123

123

123

Serviceindication

optical

electrical

optical

electrical

optical

electrical

a

909090

909090

959595

b

404040

404040

47,547,547,5

c

21.521.5

21.521.5

28.528.5

c1

2424

2424

2626

h1

222222

222222

252525

e

M 8,16

deep

M 8,16

deep

M 10, 20

deep

d1

a

h1

h2

h

7

93

b

ec1

c53

38 c1

cb

e

d11)

G 1/2G 1/2G 1/2

G 1/2G 1/2G 1/2

G 1G 1G 1


Nominal flow rate: 40 l/min2)



b

e


h2

4662

4662

4662

Other threads upon request.Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the diagram on page 28.

1)

2)

Service indicator

removal clearance 30

Service switchswivels by 360

30

MANN In-line filtersNominal pressure 14 bar (1.4 MPa)

Part No.

67 512 62 10667 512 62 13667 512 62 12667 625 62 1061)

67 625 62 1161)

67 625 62 1261)

Nom.flowrate

[l/min]3)

120120120180180180

Spin-on filter

2x W 962/22x W 962/22x W 962/2 2x W 11 102 2x W 11 1022x W 11 102

Weightapprox.

[kg]

2.82.84.24.64.84.7

Fig.

123123

Serviceindication

optical

electrical

opticalelectrical

a

200200200270270270

b

4040

4545

c

47,54343706565

d12)

G 1G 1G 1

G 11/2G 11/2G 11/2

h1

303030353535

d2

939393

108108108

h

275275275337337337

c1

47.547.5

7070


356

50

108

G 11/4 G 11/4

h2

130

43

28 28

130

43

28 28

130

d1h1

h2

h

7

d1

d2

a

c

a

c c1

b b

a

c c1

b b

Part No.

67 612 62 14667 612 62 17667 612 62 166


100100100

Spin-on filter

W 11 102W 11 102W 11 102

Weight approx.

[kg]

4.14.25.2

Fig.

123

Serviceindication

optical

electrical

h2[mm]

4662

Fig. 2 Fig. 3

Fig. 1


h2

4662

4662

Filters supplied without release cam. Other threads upon request.Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the diagram on page 28.

1)

2)

3)

Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the diagram on page 28.1)

Service indicator



M 10, 20 deep M 10, 20 deep

47.5 47.5

M 10, 20 deep

47.5



M 10, 20 deep

M 10, 20 deepM 10, 20 deep


31

MANN In-line filtersNominal pressure 35/25/20 bar (3.5/2.5/2.0 MPa)

Characteristics


d2

h1

h2

d1

a

h

b

e

b

ec1

c53

38 c1

cb

e

1053 20 50 100 200 500

67 4

03 6

2 ...

/ 67

504

62

... (W

D 9

40)

67 5

04 6

2 ...

(WD

940

/2)

67 5

12 6

2 ...

67

708

62

...67

716

62

...

67 7

30 6

3 ...

/ 67

730

62

...

67 7

50 6

2 ...

67 5

06 6

2 ...

67 5

02 6

2 ...


Part No.

67 403 62 246

67 502 62 24667 502 62 21667 502 62 20667 504 62 43667 504 62 45667 504 62 44667 504 62 42667 504 62 41667 504 62 40667 506 62 75667 506 62 69667 506 62 65667 506 62 646

67 708 62 1462)

67 708 62 1562)

67 708 62 1662)

67 716 62 21667 716 62 22667 716 62 236

Spin-on filter

WD 724/3

WD 920WD 920WD 920WD 940WD 940WD 940WD 940/2WD 940/2WD 940/2WD 962WD 962WD 962WD 962

WD 1374WD 1374WD 1374WD 13 145WD 13 145WD 13 145

Weightapprox.

[kg]

0.9

0.730.830.831.31.41.40.870.970.972.72.72.82.8

3.03.13.13.43.53.5

Fig.

1

1231231231123

123123

a

90

90909090909095959595959595

135135135135135135

b

40

40404040404047.547.547.547.547.547.547.5

565656565656

c

21.521.5

21.521.5

28.528.5

28.528.5

3030

3030

c1

2424

2424

2626

2626

2626

2626

d11)

G 1/2

G 1/2G 1/2G 1/2G 1/2G 1/2G 1/2G 1G 1G 1G 3/4G1G1G1

G 11/4G 11/4G 11/4G 11/4G 11/4G 11/4

h1

22

22222222222225252525252525

282828282828

d2

76

93939393939393939393939393

136136136136136136

h

192

149149149196196196203203203271271271271

246246246371371371

Dimensions in mm and inches Nominalflow rate[l/min]3)

20

25252540404035353570707070

959595

180180180

Serviceindication

opticalelectric.

opticalelectric.

opticalelectric.

opticalelectric.

opticalelectric.

opticalelectric.

Operating pressure 25 bar (2.5 MPa)



e

M 8

, 16

dee

pM

10,

20

dee

p

h2

4662

4662

4662

4662

4662

4662

Other threads upon request.Without bypass valve.Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the above diagram.

1)

2)

3)


Service indicator


Volume flow (l/min)

Diff

eren

tial p

ress

ure

p (b

ar) 1.0

0.5

0.2

0.1

0.05

32

MANN In-line filtersNominal pressure 25/20 bar (2.5/2.0 MPa)

Part No.

67 512 62 15667 512 62 16667 512 62 17667 730 63 12667 730 63 11667 730 63 10667 730 62 29667 730 62 26667 730 62 256


120120120360360360360360360

Spin-on filter

2 x WD 9622 x WD 9622 x WD 9622 x WD 13 1452 x WD 13 1452 x WD 13 1452 x WD 13 1452 x WD 13 1452 x WD 13 145

Weightapprox.

[kg]

4.14.24.26.86.96.96.86.96.9

Fig.

1.11.21.2222222

Serviceindication

optical

electrical

opticalelectrical

optical

electrical

a

200200200320320320320320320

d12)

G 1G 1G 1

SAE1)

SAE1)

SAE1)

G 2G 2G 2

h1

303030424242424242

d2

939393

136136136136136136

h

277277277402402402402402402

Operatingpressure

[bar] [MPa]

25 2.525 2.525 2.520 220 220 220 220 220 2


d1h1

h

62

d1

d2

53

a

d2

a

102 d1

h

h1d1 102

X

40 40

43

2535

160

53

60

62

80

102

Fig. 1 Fig. 2

Fig. 1.1

Fig. 1.2

Available upon request: 1 counterflange (with 4 screws and 4 spring washers), Part No. 22 078 21 101.Other threads upon request.Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the diagram on page 31.

1)

2)

3)

View X



M 10, 20 deep

removal clearance approx. 30


M 12, 26 deep

M 12, 26 deep

42.9

77.7550.8

47.5

47.5

M 10, 20 deep


33

Part No.

67 750 62 10667 750 62 11667 750 62 126


540540540

Spin-on filter

3 x WD 13 1453 x WD 13 1453 x WD 13 145

Weightapprox.

[kg]

10.210.210.2

Fig.

111

Serviceindication

optical

electrical

a

480480480

d1

SAESAESAE

h1

53.553.553.5

d2

136136136

h

424.5424.5424.5

Operatingpressure

[bar] [MPa]

20 220 220 2

Dimensions in mm

d1

d2

d1h1

53a

h

X

160 160

40

95

80 160

110

116

Fig. 1

Flow rate values are only valid for liquids with 36 mm2/sec and flow resistance according to the diagram on page 31.1)



55.5

View X

M 12, 26 deep

50.8

88.963.5M 12, 26 deep

Connector for Service indicatorand Service switch

47.5

Part No.

67 506 82 1763)

67 506 82 16667 506 82 13667 612 82 11667 612 82 146

Nominal flow rate2)

[l/min]

808080

100100

Spin-on filter

2 x WD 9622 x WD 9622 x WD 9622 x W 11 1021)

2 x W 11 1021)

Weightapprox.

[kg]

4.34.44.47.37.3

Fig.

11122

Serviceindication

optical

electrical

electrical

d1

939393

108108

d2

102102102130130

h2

5050507171

h

294294294373373

h1

2222225353

Operatingpressure

[bar] [MPa]

25 2.525 2.525 2.510 110 1

With non-return valve.The flow rates indicated apply to liquids with a viscosity of 36 mm2/sec. (cSt) given a flow resistance of 0.4 to 0.6 bar (40 to 60 KPa). Nominal flow rate of a filter half.Selector lever SW 24, Part No. 02 086 01 024.

Dimensions in mm

34

MANN In-line filters, selectable duplexNominal pressure 25/20/10 bar (2.5/2.0/1.0 MPa)

Switching filter halves allows maintenance ofthe filter without turning off the unit.

Characteristics


10 20 50 100 200

67 5

06 8

2 ...

67 6

12 8

2 ...

67 7

30 8

2 ...

h1h27

38 160

A

h d1

d2

100

70

53

62

27

81

1111

31

54

G 1

153

32

194

80

27

44

200

200

3035

53

62

G 11/2

Fig. 1 Fig. 2

1)

2)

3)

Volume flow (l/min)

Diff

eren

tial p

ress

ure

p (b

ar) 1.0

0.5

0.2

0.1

0.05



26.5M 12, 25 deep

35

Available upon request: 1 counterflange (with 4 screws and 4 spring washers), Part No 22 078 21 101.The flow rates indicated apply to liquids with a viscosity of 36 mm2/sec. (cSt) given a flow resistance of 0.4 to 0.6 bar (40 to 60 KPa). Nominal flow rate of a filter half.

Part No.

67 730 82 1061)

67 730 82 1261)

67 730 82 1161)

Nominal flow rate2)

[l/min]

180180180

Spin-on filter

2 x WD 13 1452 x WD 13 1452 x WD 13 145

Weightapprox.

[kg]

9.79.89.8

Fig.

112

Serviceindication

optical

electrical

d1

136136136

d2

160160160

h2

707070

h

424424424

h1

525252

Operatingpressure

[bar] [MPa]

20 220 220 2

Dimensions in mm

A

d1

h1

h

h2

200

53

38

d2

ZUR REINIGUNG DREHEN

18

35

103

91

M 12

92

25

160

292

18

35

103

107

M 12

92

25

160

292

Fig. 1 Fig. 2

1)

2)


42.9

Serviceswitchswivels by360

50.5

42.9

50.5

77.8 77.8

36

MANN Service indicatorsFor In-line and high-pressure filters

MANN Service indicators signal that the filter ele-ment is clogged and needs servicing. A red sig-nal appears in the display window. Permissibleoperating temperature: 120 C.

Part No.

59 020 79 20259 020 79 21259 020 79 315

Switching pressure

[bar] [KPa]

1.8 1801.8 1805 500

d

M 18x1.5M 10x1M 24x2

h

221619

h1

36

44.5

h2

464444

Operatingpressure

[bar] [MPa]

25 2.525 2.5

400 40

Dimensions in mm

h1

h2

h

d

Clean liquids

Dirty liquids

37

MANN Service indicatorsFor In-line and high-pressure filters

When the time has come for service, the sole-noid switch activates a signal device (e.g. pilotlamp or buzzer) or a switch-off device.

Operating temperature: max. 120 C

Switch type: make/break contact Breaking voltage: max. 220 V Rupturing capacity: max. 12 W/18 VA Inrush current: max. 0.8 A Protection: IP 65 protective insulation

Part No.

59 010 79 20259 010 79 30559 010 79 3151)

59 010 79 405

Switching pressure

[bar] [KPa]

1.8 1805 5005 5005 500

d

M 18x1.5M 24x2M 24x2M 18x1.5

h

221919

7.5

h1

3659.544.544.5

h2

62.56161

62.5

Operatingpressure

[bar] [MPa]

25 2.5400 40400 40220 17.5

With opening pressure for bypass valve of 7 0.9 bar.

Dimensions in mm

h

h2

h1

d

X

53

38

1)

Clean liquids

Dirty liquids

Movable through 4positions 90 apart

View X

movable continuouslythrough 360

Connection for wirewith diameter of 4.5to 7 mm

38

Service switchesFor In-line and high-pressure filters

Recommendations for electrical installationof service switches

Each service switch is equipped with a high-quality relay (reed contact). In order to ensuretrouble-free operation, observe the following:

1. We recommend using a low voltage neon-glow bulb or LED for electric/optical display. Both can be switched on and off directly without spark arrestors.

2. Incandescent bulbs require a very high switch-on current compared to their opera-ting current. Therefore, select the bulb and a series resistor in such a way that the switchs maximum rating (refer to plaque on unit) is not exceeded when it is turned on. Werecommend selecting the series resistor in such a way that the current reaching the switch is still under the switchs peak switch-on current level before counting the incan-descent bulb. That protects it completely against overload; it does mean, however, thatthe bulb receives only undervoltage.

3. By switching inductive loads, current peaks may be induced that might destroy the service switch. Therefore, if using alternating current, install an RC combination parallel to the relay or protection coil; if using DC, install a recovery diode (such as a 1 N 4007 diode) parallel to the inductivity in the reverse direction.

By dimensioning the sparkarresting devices,observe any guidelines issued by the manufac-turer of the protection coil or relay.

In neither case is it permissible to exceed theswitchs maximum rating (refer to plaque onunit).

~

UB

UBIF

LED

+

-

RV ~~

~

~

+

-

glow bulb

Specify RV such that IF = approx. 15 to 20 mA

resistor

incandescent bulb

capacitator

resistor inductiveresistance

recovery diode

39

MANN Suction filtersB

ackg

roun

d p

ictu

re:

Deu

tz F

ahr

Agr

arte

chni

k

40


Saug-filter

Niederdruckfilter

Tank

Frder-pumpe

Hochdruck-pumpe

Hochdruckfilter

MANN Suction filters ...


The in-line suction filters are installed in pipeli-nes (see dimension table for threads). The main-tenance is limited to the replacement of theclogged filter. The necessity of servicing can beindicated by means of a pressure measuringdevice or service switch.

MANN Suction filters are used primarily in hydraulic circuits.

Design and operation

The filters consist of a filter head with twothreads, mounting holes and a MANN micro-Top spin-on filter.

Technical data

Filter fineness: 12 m 50% fractional separation efficiency(single pass)30 m 99% fractional separation efficiency(single pass)Other filter fineness upon request

Nominal flow rate: 60 l/minVersion with bypass valve availableOperating pressure: -0.8 bar (-80 KPa)Operating temperature: max. 120 CMaterial: Filter head made of cast aluminiumService indicator: Indication range: -1/+0.6 barService switch: Switching at a differential pressure

of -0.5 0.2 bar (-50 20 KPa) Breaking voltage max. 42 V =~

Inrush current: 1 ARupturing capacity: max. 12 WSwitch type: make contact

MANN Filters in hydraulic circuits

High-pressurepump


Low-pressure filter


Tank

Feedpump

Suctionfilter

In-linefilter

41

Characteristics


20 30 40 50 60 70 100 200

67 70

8 62 .

..

... for in-line installation

Part No.Complete filter

67 708 62 18667 708 62 20667 708 62 26667 708 62 27667 708 62 286

Nominal flow rate

[l/min]

6060606060

Spin-onfilter

W 1374/2W 1374/2W 1374/2W 1374/41)

W 1374/41)

Serviceindicator

optical

electrical

optical

c

3030

30

h

246336330246336

c1

2626

26

Dimensions in mm

136

X

28

177

h

G 11/4

c

c1

56

135

Spin-on filter with bypass valve, opening pressure 0.2 + 0.15 bar (20 + 15 KPa).Other threads upon request.

1)


Volume flow (l/min)

Diff

eren

tial p

ress

ure

p (b

ar) 0.2

0.1

0.05

0.04

0.02

0.03

0.01

View X

M 10, 20 deep

42

MANN Suction filtersStar-pleated strainer design

MANN Star-pleated strainer filters are used primarily for suction operation in hydraulictanks.


The filter is screwed directly onto the suctionsocket of the feed pump or a similar suc-tion pipe. The filter maintenance is carriedout latest when an oil change becomesnecessary.

Technical data

Filter fineness: 100 m(other fineness upon request)

Strainer web: Phospor bronze

d2

SW

d1

h2h1

Part No.

62 300 53 55162 300 53 57162 300 53 54162 500 53 41162 501 53 28162 501 53 29162 602 53 25162 602 53 261

Nominalflow rate[l/min]1)

203030456080

120150

Filteringsurface[cm2]

170310310460650900

1 4001 800

Weightapprox.

[kg]

0.150.200.250.500.700.751.101.20

d1

616161878787

110110

d2

G 1/2G 1/2G 3/4G 1G 1G 1G 11/2G 11/2

SW

2727364141416060

h1

55848785

105155165205

h2

427170.563.584

134120160

Flow rates apply to liquids with a viscosity of 36 mm2/sec. (cSt) at a flow resistance < 0.1 bar (10 KPa).



Saugfilter

Niederdruckfilter

Tank

Frder-pumpe

Hochdruck-pumpe

Hochdruckfilter

MANN Filters in hydraulic circuits

High-pressurepump


Low-pressure filter


Tank

Feedpump

Suction filter

1)

In-linefilter

43

MANN Filters for two-way ventilation in hydraulic systems

Bac

kgro

und

pic

ture

: Li

nde

44

MANN Pico air filters ...

Maintenance

Fig. 1, 2 and 4 (Page 45): On maintenance, thecomplete filter is replaced by a new one.

Fig. 3 (Page 45): The MANN micro-Top filter element is replaced after the hood has beenremoved.

MANN Pico air filters are single-stage air filtersused mainly for the two-way ventilation of liquid tanks.

Design

The filtration is ensured by a MANN micro-Topfilter element. The MANN Pico air filter canbe supplied with integrated pressure controlvalve (see fig. 4 on page 45). Provided that the configuration is correct, air exchange in the tank will be almost completely avoided and aircarrying oil will not escape.

Assembly

The filters must be installed in an area of thetank where the dust level is low. To ensure perfect operation, position them vertically ( 15 variation). Fasten them with a clampingsocket, plug or bayonet type cap, flanged orthreaded connection.

Characteristics

30

20

10

3

4

5

6

7

89

45 0

03 6

5 90

0

45 0

09 7

2 14

6

45 0

09 7

7 10

6

45 0

03 6

2 90

2

45 0

01 6

2 18

5

45 0

01 6

2 15

5

30

20

10

3

4

5

6

7

89

1 2 4 6 8 50402010

45 0

37 7

7 01

5

45 3

75 7

7 10

4

45 2

40 7

7 10

4

45 1

38 7

7 12

6

45 0

32 7

7 10

5

45 0

21 7

7 12

5

45 0

74 7

7 11

5

Flow

res

ista

nce

p (m

bar

)

Flow

res

ista

nce

p (m

bar

)

Volume flow (l/min)0 0.06 0.08 0.1 0.2 0.4 0.6 0.8 1 1.2

Volume flow (l/min)

45

... for hydraulic systems

Part No.

45 001 62 15545 001 62 18545 003 65 90045 003 62 90245 009 72 14645 009 77 10645 021 77 12545 032 77 10545 037 77 01545 074 77 11545 138 77 12645 240 77 10445 375 77 104

Nominalflow rate[m3/min]

0.50.52.03.54.58.0

15.023.032.0

RespectiveMANN micro-Top

filter element

-1)

-1)

-1)

-1)

C 75/4C 75/4C 1112C 1132C 1337C 1574C 21 138/1C 26 240C 30 375

Fig.

1122333333333

Weightapprox.

[kg]

0.050.080.060.080.30.30.50.651.11.37.09.0

11.0

d1

M 14x1.5M 18x1.5

35G 3/4M 26x1.5

2040526080

100140180

d2

454580809898

132132170208283318396

h

47476573.5

110110120152175185200302285


On maintenance, the complete filter is replaced by a new one.

MANN Pico air filters with pressure control valve

Part No.

45 003 62 90045 003 62 901

Openingpressure

[bar] [KPa]

0.85 850.35 35

Weightapprox.

[kg]

0.10.1

Nominal flow rate[m3/min]

0.20.2

On maintenance, the complete filter is replaced by a new one.

80

G 3/4

Fig. 4

d1

d2

h

d1

d2

hh

d1

d2

1)

Fig. 1 Fig. 3Fig. 2

73.5

46

MANN Filters for two-way ventilation are usedin liquid tanks for pressure compensation.

Design

Vent filter and intake strainer are combined. Thefilter element is either a foam insert, star-foldedpaper or oil-wetted steel net.


The filters must be installed in an area of thetank where the dust level is low. They may befastened by a clamping socket, plug or bayonettype cap, flanged or threaded connection. Theycan be cleaned when they become noticeablydirty.

Filters for two-way ventilation with intake strainer

Part No.

41 004 62 14241 004 62 23243 010 62 10043 010 63 1002)

Nominalflow rate[m3/min1)]

0.40.40.70.7

Fig.

1123

Weightapprox.

[kg]

0.250.250.40.4

d1

M 33x1.5G 1 BG 271.5

d2

76767777

h

78786454


t

100958896

Given a flow resistance of p = 10 mbar (1 KPa).6 self-tapping screws (for holes of 4.5 mm diameter) to fasten the filter and a seal are included as standard.

28

d1

d2

h

t

70d1

51

d2

h

t

d2

d1

82

49

h

t

M 5

1)

2)

Fig. 1 Fig. 3Fig. 2

47

Length

1 m = 1000 mm = 39.38 inch = 3.281 ft.1 inch = 25.4 mm = 0.0254 m = 0.08333 ft.1 ft. = 304.8 mm = 0.3048 m = 12 inch

Volume

1 m3 = 1000 litres = 35.31 ft.3 = 61020 inch3

1 ft.3 = 28.32 litres = 0.02832 m3 = 1728 inch3

1 litre = 0.2642 US gallon = 0.2201 Engl. gallon1 US gallon = 3.785 litres = 231 inch3

1 Engl. gallon = 4.544 litres = 277 inch3

Weight

1 kg = 2.205 lb = 35.27 Oz1 lb = 0.4536 kg = 16 Oz1 Oz = 0.02835 kg = 0.0625 lb

Pressure

1 bar = 100 KPa = 14,5 psi = 401.5 IN. H2O10 mbar = 1 KPa = 0.145 psi = 4.015 IN. H2O10 psi = 68.95 KPa = 0.6895 bar = 27.68 IN. H2O1 IN. H2O = 0.2491 KPa = 2.491 mbar = 0.03613 psi

Conversion factors

Temperature

F = (C x 9/5) + 32C = (F 32) x 5/9

Power

HP = KW x 1.341KW = HP x 0.746

Flow rates

1 litre/min = 0.0353 cfm1 m3/min = 35.3140 cfm1 m3/h = 0.5886 cfm1 Engl. gallon/min = 0.1605 cfm

The MANN+HUMMEL Group

The MANN+HUMMEL groupoperates worldwide with 9100employees at 38 company locations around the world.The company develops,produces and distributes highly developed automotivecomponents such as air cleaner systems and intakesystems, liquid filter systemsand cabin filters as well as filter elements for the servi-cing and repair of vehicles.Products manufactured alsoinclude industrial filters, filtersystems and material handlingdevices for use in the fields of mechanical engineering,process technology and industrial production.MANN+HUMMEL customersoperate in many fields with theemphasis on series produc-tion in the automobile industry.

Air Filter Systems Business Unit

Intake Manifold SystemsBusiness Unit

Liquid Filter Systems Business Unit

Air filters and air cleanersystems

Air conduction (unfiltered andfiltered air, supercharger lines)

Components, e.g. mufflers,conrol cabinets, heating pipes,control valves, design covers

Crankcase ventilation systems

Intake manifold modules andsystems, components for spinand tumble control

Engine components, e.g. fuelsupply rails, secondary turbo-chargers, cylinder head covers

Liquid containers for brakingand steering oils, windscreenwasher systems, headlightcleaning systems

Complex plastic parts

Liquid filter systems in plasticand metal

Components, e.g. oil pumps,integrated oil-water heatexchangers

Oil pans, valves Oil centrifuges in metal and

plastic

Automotive OEM Division

Filters Business Unit

Industrial Filters Business Unit

Filter elements for air andliquids

Cabin filters for particle filtrationand gas absorption, combinati-on filters

Air-drying boxes Cooling-water filters Spin-on oil filters and fuel

filters Elements for oil-aerosol sepa-

rators

Air and liquid filters for indu-strial engines, construction andagricultural machinery, com-pressors

Air-oil separators for compres-sed air systems

Process filters for mechanicalengineering and process tech-nology

Cabin filters

Filter elements and Systems for Industry and Trade Division

ProTec Business Unit

Hydromation Business Unit

Systems and equipment formaterial handling and materialsprocessing in the plastic, rub-ber, recycling and chemicalindustries

Systems and equipment for thefiltration of machining liquids inmechanical production

Chip handling systems andchip transport systems

Industrial Systems and Components Division

MANN+HUMMEL GMBHIndustrial Filters Business UnitD-67323 SpeyerTelephone 0049 (0) 6232 53-80, Fax 0049 (0) 6232 53-88 99E-mail: [email protected], Internet: www.mann-hummel.com

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