Management & Cost Accountingdocshare01.docshare.tips/files/18670/186704103.pdf · Management & Cost...
Transcript of Management & Cost Accountingdocshare01.docshare.tips/files/18670/186704103.pdf · Management & Cost...
Man
agem
ent
&C
ost
Acc
ou
nti
ng
FIF
TH
ED
ITIO
N
OH
PM
AS
TE
RS
Co
lin
Dru
ry
Au
stra
lia
•
C
anad
a
•
Me
xic
o
•
Sin
gap
ore
•
S
pai
n
•
Un
ite
d K
ingd
om
•
U
nit
ed
Sta
tes
INTRODUCTION TO MANAGEMENTACCOUNTING
1. Definition of accounting
• The process of identifying, measuring and communicatingeconomic information to permit informed judgements anddecisions by users of the information.
2. Users of accounting information can be dividedinto two categories:
(i) External parties outside the organization (financialaccounting).
(ii) Internal parties within the organization (managementaccounting).
3. Major differences between financial andmanagement accounting:
• Statutory requirement for public companies to produceannual financial accounts, whereas there is no legalrequirement for management accounting.
• Financial accounting reports describe the whole of theorganization, whereas management accounting focuses onreporting information for different parts of the business.
• Financial accounting reports must be prepared inaccordance with generally accepted accounting principles(e.g. SSAPs).
• Financial accounting reports historical information,whereas management accounting places greater emphasison reporting estimated future costs and revenues.
• Management accounting reports are produced at morefrequent intervals.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.1
INTRODUCTION TO MANAGEMENTACCOUNTING
The Changing Business Environment
1. Organizations have faced dramatic changes in theirbusiness environment.
• Move from protected markets to highly competitiveglobal markets.
• Deregulation.
• Declining product life-cycles.
2. To compete successfully in today’s environment companiesare:
• Making customer satisfaction an overriding priority.
• Adopting new management approaches.
• Changing their manufacturing systems.
• Investing in AMT’s.
3. Above changes are having a significant impact on the MAS.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.2
INTRODUCTION TO MANAGEMENTACCOUNTING
Focus on Customer Satisfaction
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.3
Key success factors• Cost efficiency• Quality• Time• Innovation
Total value chainanalysis
Continuousimprovement
Employeeempowerment
Customersatisfaction
INTRODUCTION TO MANAGEMENTACCOUNTING
Focus on Customer Satisfaction and NewManagement Approaches
1. Key success factors
• Cost efficiency – increased emphasis on accurateproduct costs and cost management.
• Quality – TQM, quality measures.
• Time – reduced cycle time, focus on non-value-addedactivities.
• Innovation – responsiveness in meeting customerrequirements.Product comparisons.Feedback on customer satisfaction.
2. Continuous improvement
• Static historical standards no longer appropriate.
• Benchmarking.
3. Employee empowerment
• Delegate more responsibility to people closest tooperating processes and customers.
4. Value chain analysis
• Suppliers, R & D, design, production, marketing,distribution, customer service, customers.
• Internal customer perspective.
5. Social responsibility and corporate ethics
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.4
INTRODUCTION TO MANAGEMENTACCOUNTING
Primary Functions of Cost/ManagementAccounting Systems
1. Inventory valuation for internal and external profitmeasurement
• Allocate costs between products sold and fully andpartly completed products that are unsold.
2. Provide relevant information to help managers make betterdecisions
• Profitability analysis
• Product pricing
• Make or buy (Outsourcing)
• Product mix and discontinuation
3. Provide information for planning, control andperformance measurement
• Long-term and short-term planning (budgeting)
• Periodic performance reports for feedback control
• Performance reports also widely used to evaluatemanagerial performance
Note that costs should be assembled in different ways to meetthe above three requirements.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.5
INTRODUCTION TO MANAGEMENTACCOUNTING
Inventory Valuation and Profit Measurement
1. Consider a situation where a company has produced threeproducts (A, B and C) during the period. The total costs forthe period are £40 000. Product A has been sold for £20 000,product B has been completed but is in finished goodsstock, and product C is partly completed. Costs must betraced to products to value stocks and cost of goods sold.
£ £
Sales 20 000
Production cost 40 000
Less Closing stocks
(B = £18 000, C = £8 000) 26 000
Cost of goods sold (A = £14 000) 14 000
Profit 6 000
2. Approximate but inaccurate individual product costs may beappropriate for profit measurement for financialaccounting.
Example
Production expenses for the period = £10mCosts of products sold = £7mCost of products not sold = £3m
Note focus is on aggregate figures for financial accounting.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.6
INTRODUCTION TO MANAGEMENTACCOUNTING
Cost Information for Providing Guidance forDecision-Making
In theory cost information computed for stock valuation oughtnot to be used for decision-making.
Example: Short-term decision
A company is negotiating with a customer for the sale of XYZ.The cost recorded for stock valuation purposes is:
£
Direct materials 200
Direct labour 150
Fixed overheads 300
650
The maximum selling price that can be negotiated is £500 perunit for an order of 100 units over the next three months.Should the company accept the order?
Spare capacity
Additional relevant costs (100 × £200) £20 000
Additional sales revenue £50 000
Contribution to profits £30 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.7
INTRODUCTION TO MANAGEMENTACCOUNTING
Operational Control and PerformanceMeasurement
The allocation of costs to products is not particularly useful forcost control purposes. Instead, costs should be traced toresponsibility/cost centres to the person who is accountable forcontrolling the costs.
Example
Budgeted costs per unit:
Product 1 Product 2 Product 3 Total£ £ £ £
Cost centre A 10 40 70 120
Cost centre B 20 50 80 150
Cost centre C 30 60 90 180
60 150 240 450
Budgeted andactual production(units) 1 000 1 000 1 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.8
INTRODUCTION TO MANAGEMENTACCOUNTING
Operational control and performance measurement
Comparison of actual with budgeted costs by products
Product 1 Product 2 Product 3 Total£000 £000 £000 £000
Budgeted cost 60 150 240 450(1,000×£60)
Actual cost 70 170 270 510Variance 10A 20 A 30A 60A
The variances are not identified to responsibility (cost centres)
Comparison of actual with budgeted costs by cost centres
Cost centre Cost centre Cost centreA B C Total
£000 £000 £000 £000
Budgeted cost 120 150 180(1,000×£120)
Actual costs 130 150 230Variance 10A – 50A 60A
Notes
1. Performance reports analysed in far more detail for costcentre managers.
2. Should not be used as a punitive device (identify areaswhere managers need to focus their attention).
3. Non-financial critical success factors are also of vitalimportance and should be included on the performancereports.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury1.9
COST TERMS AND CONCEPTS
Cost Objects
• A cost object is any activity for which a separatemeasurement of cost is required (e.g. cost of making aproduct or providing a service).
• A cost collection system normally accounts for costs in twobroad stages:
1. Accumulates costs by classifying them into certaincategories (e.g. labour, materials and overheads).
2. Assigns costs to cost objects.
Direct and Indirect Costs
• Direct costs can be specifically and exclusively identifiedwith a given cost object.
• Indirect costs cannot be specifically and exclusivelyidentified with a given cost object.
• Indirect costs (i.e. overheads) are assigned to cost objects onthe basis of cost allocations.
• Cost allocations = process of assigning costs to cost objectsthat involve the use of surrogate, rather than directmeasures.
• The distinction between direct and indirect costs dependson what is identified as the cost object.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.1
COST TERMS AND CONCEPTS
Categories of Manufacturing Costs
• Traditional cost systems accumulate product costs asfollows:
Direct materials xxxDirect labour xxxPrime cost xxxManufacturing overhead xxxTotal manufacturing cost xxxNon-manufacturing overheads xxxTotal cost xxx
Period and Product Costs
• Product costs are those that are attached to the productsand included in the stock (inventory valuation).
• Period costs are not attached to the product and included inthe inventory valuation.
Example
Product costs = £100,000Period costs = £80,00050% of the output for the period is sold and there are noopening inventories.
Production cost (product costs) 100,000
Less closing stock (50%) 50,000
Cost of goods sold (50%) 50,000
Period costs (100%) 80,000
Total costs recorded as an expense for the period 130,000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.2
CO
ST T
ERM
S A
ND
CO
NC
EPT
S
Trea
tmen
t o
f p
rod
uct
an
d p
erio
d c
ost
s
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
2.3
Non
-man
ufac
turi
ngco
st
Man
ufac
turi
ngco
stU
nsol
d
Sold
Rec
orde
d as
an
asse
t in
the
bal
ance
shee
t an
d be
com
esan
exp
ense
in t
hepr
ofit
and
loss
acco
unt
whe
n th
epr
oduc
t is
sold
Rec
orde
d as
an
expe
nse
in t
hepr
ofit
and
loss
acco
unt
in t
hecu
rren
t acc
ount
ing
perio
d
Peri
odco
st
Prod
uct
cost
COST TERMS AND CONCEPTS
Classification by cost behaviour
• Important to predict costs and revenues at different activitylevels for many decisions.
• Variable costs vary in direct proportion with activity.
• Fixed costs remain constant over wide ranges of activity.
• Semi-fixed costs are fixed within specified activity levels,but they eventually increase or decrease by some constantamount at critical activity levels.
• Semi-variable costs include both a fixed and a variablecomponent (e.g. telephone charges).
Note that the classification of costs depends on the time periodinvolved. In the short term some costs are fixed, but in the longterm all costs are variable.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.4
COST TERMS AND CONCEPTS
Variable costs
Fixed costs
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.5
(a) (b)
Tota
l var
iabl
e co
st (
£)
Tota
l var
iabl
e co
st (
£)5000
4000
3000
2000
1000
10
100 100200
Activity level(units of output)
Activity level(units of output)
200300 300400 400500 500
(a) (b)
Tota
l fix
ed c
ost
(£)
Uni
t fix
ed c
ost
(£)
Activity level Activity level
COST TERMS AND CONCEPTS
Semi-fixed costs
Semi-variable costs
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.6
Total fixed cost (£)
Level of activity
Total cost (£)
Level of activity
COST TERMS AND CONCEPTS
Avoidable and unavoidable costs
• Avoidable costs are those costs that can be saved by notadopting a given alternative, whereas unavoidable costscannot be saved.
• Avoidable/unavoidable costs are alternative termssometimes used to describe relevant/irrelevant costs.
Relevant and irrelevant costs and revenues
• Relevant costs and revenues are those future costs andrevenues that will be changed by a decision, whereasirrelevant costs and revenues will not be changed by adecision.
Example
Materials previously purchased for £100 have no alternative useother than being converted for sale at a cost of £200. The saleproceeds after conversion would be £250.
Do notConvert Convert
£ £
Materials 100 100 Irrelevant
Conversion costs – 200 Relevant
Revenue – (250) Relevant
Net cost 100 50
Note that in the short term not all costs may be relevant fordecision-making.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.7
COST TERMS AND CONCEPTS
Sunk costs
• Sunk costs are the costs of resources already acquired andare unaffected by the choice between the variousalternatives (e.g. depreciation).
• Sunk costs are irrelevant for decision-making.
Opportunity costs
• A cost that measures the opportunity that is lost orsacrificed when the choice of one course of action requiresthat an alternative course of action be given up.
Example
To produce product X requires that an order that yields £1 000contribution to profits is rejected. The lost contribution of £1 000 represents the opportunity cost of producing product X.
Marginal and incremental costs/revenues
• Incremental costs and revenues are the additionalcosts/revenues from the production or sale of a group ofadditional units.
• Marginal cost/revenue represents the additionalcost/revenue of one additional unit of output.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.8
COST TERMS AND CONCEPTS
Job and process costing systems
• There are two types of costing systems that companies canadopt – job and process costing systems.
• Job costing applies where each unit or batch of output ofproduct or service is unique so that the cost of each unitmust be calculated separately.
• Process costing relates to those situations where masses ofidentical units are produced so that it is unnecessary toassign costs to individual units of output.
• Cost per unit is assumed to be the average cost per unit ofoutput.
• In practice these two systems represent extreme ends of acontinuum.
Maintaining a cost database
• A cost and management accounting system shouldgenerate information for meeting the followingrequirements:
1. Inventory valuation for internal and external profitmeasurement
2. Provide relevant information to help managers makebetter decisions
3. Provide information for planning, control andperformance measurement
• A database should be maintained, with costs appropriatelycoded and classified, so that relevant information can beextracted to meet each of the above requirements.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury2.9
COST ASSIGNMENT
Assignment of direct and indirect costs
• Direct costs can be specifically and exclusively identifiedwith a given cost object – Hence they can be accuratelytraced to cost objects.
• Indirect costs cannot be directly traced to a cost object –∴ assigned to cost objects using cost allocations.
• Cost allocations = process of assigning costs to cost objectsthat involve the use of surrogate rather than directmeasures.
• Surrogates known as allocation bases or cost drivers.
• For accurate cost assignment, allocation bases should besignificant determinants of the costs (i.e. cause-and-effectallocations).
• Allocation bases that are not significant determinants ofthe costs are called arbitrary allocations (∴ result ininaccurate cost assignment).
• Traditional costing systems use arbitrary allocations to asignificant extent whereas more recent (ABC) systems relymainly on cause-and-effect allocations (see Fig. 3.1 on sheet 3).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.1
COST ASSIGNMENT
Different costs for different purposes
• Manufacturing organizations assign costs to products for:
1. Inventory valuation and profit measurement.2. Providing information for decision-making.
• For inventory valuation and profit measurement the aim isto allocate costs between cost of goods sold (COGS) andinventories:
1. Accurate individual product costs are not required –only an accurate allocation at the aggregate levelbetween inventories and COGS.
• For decision-making more accurate product costs arerequired.
• Different cost information is required for inventoryvaluation and decision-making but most companies use asingle database and extract different costs for differentpurposes.
• Companies can choose to maintain their database usingcosting systems that vary on a continuum from simplisticto sophisticated (The choice should be based on costsversus benefits criteria – See Figure 3.2 on sheet 3).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.2
COST ASSIGNMENT
Figure 3.1: Cost allocations and cost tracing
Figure 3.2: Costing systems (Varying levels of sophistication forcost assignment)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.3
Directcosts
Indirectcosts
Traditionalcostingsystems
ABCsystems
Costobjects
Cost tracing
Cost allocations
Simplistic systems Highly sophisticated systems
Level of sophistication
• Inexpensive to operate• Extensive use of arbitrary
cost allocations• Low levels of accuracy• High cost of errors
• Expensive to operate• Extensive use of cause-
and-effect cost allocations• High levels of accuracy• Low cost of errors
COST ASSIGNMENT
Assigning indirect costs using blanket overheadrates
• Some firms use a single overhead rate (i.e. blanket or plant-wide) for the organization as a whole.
Example
Total overheads = £900 000Direct labour (or machine hours) = 60 000Overhead rate = £15 per hour
• Assume that the company has 3 separate departments andcosts and hours are analysed as follows:
Dept. A Dept. B Dept. C TotalOverheads £200 000 £600 000 £100 000 £900 000Direct labour hours 20 000 20 000 20 000 60 000Overhead rate per DLH £10 £30 £5 £15
• Product Z requires 20 hours (all in department C)
Blanket overhead rate charge = £300 (20 hrs × £15)Separate departmental overhead rate charge = £100 (20 hrs × £5)Separate departmental rates should be used since product Zonly consumes overheads in department C.
• A blanket overhead rate can only be justified if all productsconsume departmental overheads in approximately thesame proportions:
Product X spends 1 hour in each department and product Yspends 5 hours in each department (Both blanket anddepartmental rates would allocate £45 to X and £225 to Y).
• If a diverse range of products are produced consumingdepartmental resources in different proportions separatedepartmental (or cost centre) rates should be established.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.4
COST ASSIGNMENT
Cost centre overhead rates
• Where a department contains a number of different centres(each with significant overhead costs) and productsconsume overhead costs for each centre in differentproportions, separate overhead rates should also beestablished for each centre within a department.
• See example on page 51 of text for an illustration.
• The terms cost centres or cost pools are used to describe alocation to which overhead costs are initially assigned.
• Frequently cost centres/cost pools will consist ofdepartments but they can also consist of smaller segmentswithin departments.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.5
COST ASSIGNMENT
The two-stage allocation process
• To establish departmental or cost centre ovehead rates atwo-stage allocation procedure is required: Stage 1 – Assign overheads initially to cost centres.Stage 2 – Allocate cost centre overheads to cost objects
(e.g.products) using second stage allocation bases/cost drivers.
Figure 3.3 (a) An illustration of the two-stage allocation processfor traditional costing systems
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.6
Overhead cost accounts(for each individual category of expenses
e.g. property taxes, depreciation etc.)
Cost objects (products, services and customers
First stageallocations
Directcosts
Second stageallocations
(Direct labour ormachine hours)
Costcentre
I(Normally
departments)
Costcentre
2(Normally
departments)
Costcentre
N(Normally
departments)
COST ASSIGNMENT
An illustration of the two-stage process for atraditional costing system
• Applying the two-stage allocation process requires thefollowing 4 steps:
1. Assigning all manufacturing overheads to productionand service cost centres.
2. Reallocating the costs assigned to service cost centres toproduction cost centres.
3. Computing separate overhead rates for each productioncost centre.
4. Assigning cost centre overheads to products or otherchosen cost objects.
• Steps 1 and 2 comprise stage one and steps 3 and 4 relate tothe second stage of the two-stage allocation process.
• Note that in the third stage above traditional costingsystems mostly use either direct labour hours or machinehours as the allocation bases.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.7
COST ASSIGNMENT
The annual overhead costs for a company which has threeproduction centres and two service centres (Materialsprocurement and General factory support) are as follows:
(£) (£)Indirect wages and supervision
Machine centres: X 1 000 000Y 1 000 000
Assembly 1 500 000Materials procurement 1 100 000General factory support 1 480 000 6 080 000
Indirect materialsMachine centres: X 500 000
Y 805 000Assembly 105 000Materials procurement 0General factory support 10 000 1 420 000
Lighting and heating 500 000Property taxes 1 000 000Insurance of machinery 150 000Depreciation of machinery 1 500 000Insurance of buildings 250 000Salaries of works management 800 000 4 200 000
11 700 000The following information is also available:
Book Area Number Directvalue of occupied of labour Machinemachinery (sq. mtrs) employees hours hours(£)
Machine shop: X 8 000 000 10 000 300 1 000 000 2 000 000Y 5 000 000 5 000 200 1 000 000 1 000 000
Assembly 1 000 000 15 000 300 2 000 000Stores 500 000 15 000 100Maintenance 500 000 5 000 100
15 000 000 50 000 1000
Details of total materials issues (i.e. direct and indirect materials) to the production centres areas follows:
£Machine shop X 4 000 000Machine shop Y 3 000 000Assembly 1 000 000
8 000 000
To allocate the overheads listed above to the production and service centres wemust prepare an overhead analysis sheet.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.8
CO
ST A
SSIG
NM
ENT
Ove
rhea
d a
nal
ysis
sh
eet
Prod
ucti
on c
entr
esSe
rvic
e ce
ntr
esB
asis
of
Mac
hin
eM
ach
ine
Ass
embl
yM
ater
ials
Gen
eral
Item
of e
xpen
ditu
real
loca
tion
Tota
lce
ntr
e X
cen
tre
YPr
ocur
emen
tfa
ctor
ysu
ppor
t(£
)(£
)(£
)(£
)(£
)(£
)In
dire
ct w
age
and
supe
rvis
ion
Dir
ect
6 08
0 00
01
000
000
1 00
0 00
01
500
000
1 10
0 00
01
480
000
Indi
rect
mat
eria
lsD
irec
t1
420
000
500
000
805
000
105
000
10 0
00Li
ghti
ng
and
hea
tin
gA
rea
500
000
100
000
50 0
0015
0 00
015
0 00
050
000
Prop
erty
tax
esA
rea
1 00
0 00
020
0 00
010
0 00
030
0 00
030
0 00
010
0 00
0In
sura
nce
of
Boo
k va
lue
mac
hin
ery
of m
ach
iner
y15
0 00
080
000
50 0
0010
000
5 00
05
000
Dep
reci
atio
n o
fB
ook
valu
em
ach
iner
yof
mac
hin
ery
1 50
0 00
080
0 00
050
0 00
010
0 00
050
000
50 0
00In
sura
nce
of b
uild
ings
Are
a25
0 00
050
000
25 0
0075
000
75 0
0025
000
Sala
ries
of w
orks
Num
ber
ofm
anag
emen
tem
ploy
ees
(1)
800
000
240
000
160
000
240
000
80 0
0080
000
11 7
00 0
002
970
000
2 69
0 00
02
480
000
1 76
0 00
01
800
000
Rea
lloc
atio
n o
fSe
rvic
e ce
ntr
eco
sts
Mat
eria
lsV
alue
of m
ater
ials
proc
urem
ent
issu
ed–
880
000
660
000
220
000
(1 7
60 0
00)
Gen
eral
fact
ory
Dir
ect l
abou
rsu
ppor
th
ours
(2)
----
-45
0 00
045
0 00
090
0 00
0(1
800
000
)11
700
000
4 30
0 00
03
800
000
3 60
0 00
0–
–M
ach
ine
hou
rs a
nd
dire
ct la
bour
hou
rs2
000
000
1 00
0 00
02
000
000
Mac
hin
e h
our
over
hea
d ra
te
£2.1
5£3
.80
Dir
ect l
abou
r h
our
over
hea
d ra
te£1
.80
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
3.9
ACTIVITY-BASED COSTING
The two-stage allocation process (ABC system)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.10
Overhead cost accounts(for each individual category of expenses
e.g. property taxes, depreciation etc.)
Activitycost
centre1
Activitycost
centre2
First stageallocations(resource cost drivers)
Second stage allocations(activity cost drivers)
Cost objects (products, services and customers)Directcosts
•••••Activity
costcentre
N
CO
ST A
SSIG
NM
ENT
An
ill
ust
rati
on
of
the
two
-sta
ge
pro
cess
fo
r an
AB
C s
yste
m
Exh
ibit
3.3
: An
illu
stra
tion
of c
ost
assi
gnm
ent
wit
h a
n A
BC
sys
tem
(1)
(2)
(3)
(4)
(5)
Act
ivit
yA
ctiv
ity
Act
ivit
y co
st d
rive
rQ
uan
tity
of a
ctiv
ity
cost
Act
ivit
y co
st d
rive
r ra
teco
stdr
iver
(Col
.2 /
Col
.4)
£Pr
oduc
tion
act
ivit
ies:
M
ach
inin
g: a
ctiv
ity
cen
tre
A2
970
000
Num
ber
of m
ach
ine
hou
rs2
000
000
mac
hin
e h
ours
£1.4
85 p
er h
our
Mac
hin
ing:
act
ivit
y ce
ntr
e B
2 69
0 00
0N
umbe
r of
mac
hin
e h
ours
1 00
0 00
0 m
ach
ine
hou
rs£2
.69
per
hou
rA
ssem
bly
2 48
0 00
0N
umbe
r of
dir
ect l
abou
r h
ours
2 00
0 00
0 di
rect
lab.
hou
rs£1
.24
per
hou
r8
140
000
Mat
eria
ls p
rocu
rem
ent
acti
viti
es:
Purc
has
ing
com
pon
ents
960
000
Num
ber
of p
urch
ase
orde
rs10
000
pur
chas
e or
ders
£96
per
orde
rR
ecei
vin
g co
mpo
nen
ts60
0 00
0N
umbe
r of
mat
eria
l rec
eipt
s5
000
rece
ipts
£120
per
rec
eipt
Dis
burs
e m
ater
ials
200
000
Num
ber
of p
rodu
ctio
n r
uns
2 00
0 pr
oduc
tion
run
s£1
00 p
er p
rodu
ctio
n ru
n
1 7 6
0 00
0G
ener
al fa
ctor
y su
ppor
t ac
tivi
ties
: Pr
oduc
tion
sch
edul
ing
1 00
0 00
0N
umbe
r of
pro
duct
ion
run
s2
000
prod
ucti
on r
uns
£500
per
pro
duct
ion
ru
nSe
t-up
mac
hin
es60
0 00
0N
umbe
r of
set
-up
hou
rs12
000
set
-up
hou
rs£5
0 pe
r se
t-up
hou
rQ
uali
ty in
spec
tion
200
000
Num
ber
of fi
rst
item
1 00
0 in
spec
tion
s£2
00 p
er in
spec
tion
insp
ecti
ons
1 80
0 00
0To
tal c
ost
of a
ll m
anuf
actu
rin
gac
tivi
ties
11 7
00 0
00
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
3.11
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
3.12
CO
ST A
SSIG
NM
ENT
Co
mp
uta
tio
n o
f A
BC
pro
du
ct c
ost
s(1
)(2
)(3
)(4
)(5
)(6
)A
ctiv
ity
Act
ivit
y co
st d
rive
rQ
uan
tity
of c
ost
Qua
nti
ty o
f cos
tA
ctiv
ity
cost
Act
ivit
y co
stra
tedr
iver
use
d by
100
driv
er u
sed
by 2
00as
sign
ed to
assi
gned
toun
its
of p
rodu
ct A
unit
s of
pro
duct
Bpr
oduc
t Apr
oduc
t B(C
ol.
(Col
. 2 *
Col
. 4)
2 *
Col
. 3)
Mac
hin
ing:
act
ivit
y ce
ntr
e A
£1.4
85 p
er h
our
500
hou
rs2
000
hou
rs74
2.50
2 97
0.00
Mac
hin
ing:
act
ivit
y ce
ntr
e B
£2.6
9 pe
r h
our
1 00
0 h
ours
4 00
0 h
ours
2 69
0.00
10 7
60.0
0A
ssem
bly
£1.2
4 pe
r h
our
1 00
0 h
ours
4 00
0 h
ours
1 24
0.00
4 96
0.00
Purc
has
ing
com
pon
ents
£96
per
orde
r1
com
pon
ent
1 co
mpo
nen
t96
.00
96.0
0R
ecei
vin
g co
mpo
nen
ts£1
20 p
er r
ecei
pt1
com
pon
ent
1 co
mpo
nen
t12
0.00
120.
00D
isbu
rse
mat
eria
ls£1
00 p
er p
rodu
ctio
n r
un5
prod
ucti
on r
unsa
1 pr
oduc
tion
run
500.
0010
0.00
Prod
ucti
on s
ched
ulin
g£5
00 p
er p
rodu
ctio
n r
un5
prod
ucti
on r
unsa
1 pr
oduc
tion
run
2 50
0.00
500.
00Se
t-up
mac
hin
es£5
0 pe
r se
t-up
hou
r50
set
-up
hou
rs10
set
-up
hou
rs2
500.
0050
0.00
Qua
lity
insp
ecti
on£2
00 p
er in
spec
tion
1 in
spec
tion
1 in
spec
tion
200.
0020
0.00
Tota
l ove
rhea
d co
st10
588
.50
20 2
06.0
0U
nit
s pr
oduc
ed10
0 un
its
200
unit
sO
verh
ead
cost
per
un
it£1
05.8
8£1
01.0
3D
irec
t cos
ts10
0.00
200.
00To
tal c
ost
per
unit
of o
utpu
t20
5.88
301.
03
No
tea 5
prod
ucti
on r
uns
are
requ
ired
to m
ach
ine
seve
ral u
niq
ue c
ompo
nen
ts b
efor
e th
ey c
an b
e as
sem
bled
into
a fi
nal
pro
duct
.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.13
COST ASSIGNMENT
Budgeted overhead rates
• Actual overhead rates are not used because of:
1. Delay in product costs if actual annual rates are used.
2. Fluctuating overhead rates that will occur if actualmonthly rates are used.
Example
Estimated annual fixed overheads = £24 millionEstimated annual activity = 2.4 million hoursActivity varies throughout the year as indicated below:
Month Month Month Month Annual1 2 3 4 Total
Fixed overheads £2m £2m £2m £2m £24mActivity (hours) 0.2m 0.1m 0.4m 0.3m 2.4mHourly overhead £10 £20 £5 £6.67 £10
rate
• An estimated normal product cost based on average long-runactivity is required rather than an actual product cost(which is affected by month-to-month fluctuations inactivity).
• ∴ use estimates of overhead costs and activity over a long-run period (typically one year) to compute overhead rates(i.e. £10 per hour in the above example).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.14
COST ASSIGNMENT
Under-and over recovery of overheads
• If actual activity or overhead spending is different fromthat used to compute the estimated overhead rates therewill be an under or over recovery of fixed overheads.
Example
Estimated fixed overheads = £2 millionEstimated activity = 1 million direct
labour hoursOverhead rate = £2 per DLH
• Assume actual activity is 900 000 DLH’s and actualoverheads are £2 million:
Overhead allocated to products = £1.8 million (900 000 × £2)
Under-recovery = £200 000
• Assume actual overheads are £1 950 000 and actual activityis 1 million DLH’s:
Overhead allocated to products = £2 million (1 million × £2)
Over-recovery = £200 000
• External financial accounting principles (GAAP) requirethat under/over recoveries are treated as period costs.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury3.15
COST ASSIGNMENT
Non-manufacturing overheads
• Financial accounting regulations specify that onlymanufacturing overheads should be allocated to products.
• Non-manufacturing costs should be assigned to productsfor decision-making (Particularly cost-plus pricing).
• Simplistic methods, such as using direct labour hours, or apercentage of total manufacturing cost, are frequently usedas allocation bases with traditional systems.
Example
Manufacturing cost = £1 million Non-manufacturing overheads = £500 000Overhead rate = 50% of manufacturing
cost
• Simplistic methods do not provide a reliable measure of thenon-manufacturing overheads consumed by products.
• ABC is advocated for providing a more accurate measure ofresources consumed by products.
ACCOUNTING ENTRIES FOR A JOB COSTINGSYSTEM
Pricing the issue of raw materials
1. The issue of raw materials involves:• reducing the value of raw material stocks
• recording the cost of the materials issued to theappropriate job or overhead account.
2. Difficulty arises in determining which costs should beassigned to material issues.
Example
1 February : 1000 units purchased at £1 per unit1 March : 1000 units purchased at £2 per unit30 March : 1000 units sold at £4 per unit
Three alternative issue prices:
First-in, first-out (FIFO) = £1.00 per unitLast in, first out (LIFO) = £2.00 per unitAverage cost = £1.50 per unit
A summary of the transactions
Raw materials GrossSales Cost of sales closing stock profit
£ £ £ £FIFO 4000 1000 × £1.00 = 1000 1000 × £2.00 = 2000 3000LIFO 4000 1000 × £2.00 = 2000 1000 × £1.00 = 1000 2000Average cost 4000 1000 × £1.50 = 1500 1000 × £1.50 = 1500 2500
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.1
ACCOUNTING ENTRIES FOR ANINTEGRATED ACCOUNTING SYSTEM
Example
The following are the transactions of AB Ltd for the month of April.
1. Raw materials of £182 000 were purchased on credit.2. Raw materials of £2 000 were returned to the supplier because of
defects.3. The total of stores requisitions for direct materials issued for the
period was £165 000.4. The total issues for indirect materials during the period was
£10 000.5. Gross wages of £185 000 were incurred during the period
consisting of:Wages paid to employees £105 000PAYE due to Inland Revenue £60 000National insurance contributions due £20 000
6. All the amounts due in transaction 5 were settled by cash duringthe period.
7. The allocation of the gross wages for the period was as follows:Direct wages £145 000Indirect wages £40 000
8. The employer’s contribution for national insurance deductions was£25 000.
9. Indirect factory expenses of £41 000 were incurred during theperiod.
10. Depreciation of factory machinery was £30 000.11. Overhead expenses charged to jobs by means of factory overhead
absorption rates was £140 000 for the period.12. Non-manufacturing overhead incurred during the period was
£40 000.13. The cost of jobs completed and transferred to finished goods stock
was £300 000.14. The sales value of goods withdrawn from stock and delivered to
customers was £400 000 for the period.15. The cost of goods withdrawn from stock and delivered to
customers was £240 000 for the period.Management and Cost Accounting, 5th edition.
© 2000 Colin Drury4.2
ACCOUNTING ENTRIES FOR ANINTEGRATED ACCOUNTING SYSTEM
Example
1. Purchase of raw materials
Dr Stores ledger control account 182 000Cr Creditors control account 182 000
2. Return of raw materials
Dr Creditors control account 2 000Cr Stores ledger control account 2 000
3. Issue of direct materials
Dr Work in progress control account 165 000Cr Stores ledger control account 165 000
4. Issue of indirect materials
Dr Factory overhead control account 10 000Cr Stores ledger control account 10 000
Stores ledger control account
1. Creditors a/c 182 000 2. Creditors a/c 2 0003. Work in progress a/c 165 0004. Factory overhead a/c 10 000
Balance c/d 5 000
182 000 182 000
Balance b/d 5 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.3
ACCOUNTING ENTRIES FOR ANINTEGRATED ACCOUNTING SYSTEM
1. Recording labour costs payable
Dr Wages control account 185 000Cr Inland Revenue account 60 000Cr National insurance contribution account 20 000Cr Wages accrued account 105 000
Note the above accounts will be cleared by crediting cashand debiting each of the accounts.
2. Recording the allocation of labour costs
Dr Work in progress account 145 000Dr Factory overhead control account 40 000
Cr Wages control account 185 000
3. Recording the employer’s national insurance contribution
Dr Factory overhead control account 25 000Cr cash/bank 25 000
Wages control account
5. Wages accrued a/c 105 000 7. Work in progress a/c 145 0005. PAYE tax a/c 60 000 7. Factory overhead a/c 40 0005. National Insurance
a/c 20 000
185 000 185 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.4
ACCOUNTING ENTRIES FOR ANINTEGRATED ACCOUNTING SYSTEM
1. Recording the overheads incurred
Dr Factory overhead control account 71 000Cr Expense creditors control account 41 000Cr Provision for depreciation 30 000
2. Recording the allocation of overheads to production
Dr Work in progress control account 140 000Cr Factory overhead control account 140 000
Note that the balance of the factory overhead control accountrepresents the under or over recovery of overhead that istransferred to costing profit and loss account.
Factory overhead control account
4. Stores ledger control a/c 10 000 11. Work in progress
7. Wages control a/c 40 000 control a/c 140 000
8. Employer’s national Balance – under recoveryins contributions a/c 25 000 of overhead transferred
to costing profit and9. Expense creditors a/c 41 000 loss a/c 6 000
10. Provision fordepreciation a/c 30 000
146 000 146 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.5
ACCOUNTING ENTRIES FOR ANINTEGRATED ACCOUNTING SYSTEM
1. Recording non-manufacturing overheads incurred
Dr Non-manufacturing overheads account 40 000Cr Expense creditors 40 000
Dr Profit and loss account 40 000Cr Non-manufacturing overheads account 40 000
2. Production completed during the period
Dr Finished goods stock account 300 000Cr Work in progress control account 300 000
3. Recording sales and cost of goods sold
Dr Debtors control account 400 000Cr Sales account 400 000
Dr Cost of sales account 240 000Cr Finished goods stock account 240 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.6
BACKFLUSH COSTING
Illustration
Purchase of raw materials £1 515 000Conversion costs £1 010 000Finished goods manufactured 100 000 unitsSales for the period 98 000 unitsNo opening stocksStandard unit cost is £25 (£15 materials and £10 conversioncost)Zero material variances
Method 1
Trigger point 1 = Purchase of raw materials and componentsTrigger point 2 = Manufacture of finished goods
Raw materials inventory
1. Creditors £1 515 000 3. Finished goods £1 500 000
Finished goods inventory
3. Raw materials £1 500 000 4. COGS £2 450 0003. Conversion cost £1 000 000
Conversion costs
2. £1 010 000 3. Finished goods £1 000 000
Cost of goods sold (COGS)
4. £2 450 000The end of month inventory balances are:
Raw materials £15 000Finished goods £50 000
£65 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.7
BACKFLUSH COSTING
Method 2
1. Only one trigger point = Manufacture of finished product
2. Conversion costs are debited as the actual costs areincurred.
3. Dr Finished goods inventory (100 000 × £25) 2 500 000
Cr Creditors 1 500 000Cr Conversion costs 1 000 000
Dr Cost of goods sold 2 450 000Cr Finished goods inventory 2 450 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.8
CONTRACT COSTING
1. Contract costing is applied to relatively large cost unitswhich take a long time to complete (e.g. civil engineeringprojects).
2. A separate account is maintained for each contract.
• The first section is used to determine cost of sales.• In the second section cost of sales is compared with
sales to derive the profit to date.• The third section records future expenses and accrued
expenses.
3. Guidelines for determining profit to date on contracts.
• No profit is taken if the contract is at an early stage.• Prudence concept applied and losses recorded as
incurred or anticipated.• If the contract is near completion a proportion of the
profit should be recognized based on the followingformula:
× Estimated profit
• Within the 35–85% stage of completion, the followingformula is recommended to determine profit to date:
�23
� × Notional profit* ×
*Notional profit = Value of work certified – Cost of work certified
Cash received���Value of work certified
Cash received to date���
Contract price
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.9
CONTRACT COSTING EXAMPLE
A construction company is currently undertaking threeseparate contracts and information relating to these contractsfor the previous year, together with other relevant data, areshown below.
Contract A Contract B Contract C£000 £000 £000
Contract price 1 760 1 485 2 420Balances b/f at beginning of year:
Material on site – 20 30Written down value of plant and machinery – 77 374Wages accrued – 5 10
Transactions during previous year:Profit previously transferred to P & L A/C – – 35Cost of work certified (cost of sales) – 418 814
Transactions during current year:Materials delivered to sites 88 220 396Wages paid 45 100 220Salaries and other costs 15 40 50WDV of plant issued to sites 190 35 –HO expenses apportioned during year 10 20 50
Balances c/f at the end of the year:Material on site 20 – –WDV of plant and machinery 150 20 230Wages accrued 5 10 15
Value of work certified at end of year 200 860 2 100Cost of work not certified at end of year – – 55
The agreed retention rate is 10% of the value of work certified bythe contractees’ architects. Contract C is scheduled for handingover to the contractee in the near future, and the site engineerestimates that the extra costs required to complete the contract,in addition to those tabulated above, will total £305 000. Thisamount includes an allowance for plant depreciation,construction services, and for contingencies.
You are required to prepare a cost account for each of the threecontracts and recommend how much profit or loss should betaken up for the year.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.10
CONTRACT COSTING EXAMPLE
Contract accounts
aProfit taken plus cost of sales for the current period, or cost of sales less loss to date.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.11
A B C£000 £000 £000
Materials on site b/f – 20 30Plant on site b/f – 77 374Materials control a/c 88 220 396Wages control a/c 45 100 220Salaries 15 40 50Plant control a/c 190 35 –Apportionment of
head office exps 10 20 50Wages accrued c/f 5 10 15
353 522 1 135
Cost of sales b/f 183 497 840Profit taken this period – – 282
183 497 1 122
Cost of work not – – –certified b/f 55
Materials on site b/f 20 – –Plant on site b/f 150 20 230
A B C£000 £000 £000
Wages accrued b/f – 5 10
Materials on site c/f 20 – –Plant on site c/f 150 20 230Cost of work not
certified c/f – – 55Cost of sales
– current period(balance) c/f 183 497 840
353 522 1 135
Attributable salesrevenuea
(current period) 183 442 1 122Loss taken – 55 –
183 497 1 122
Wages accrued b/f 5 10 15
CONTRACT COSTING – BALANCE SHEET ENTRIES
Contract A Contract B Contract C£000 £000 £000
Stocks:
Total costs incurred to date 183 860 1 709 (814 + 840 + 55)
Included in cost of sales 183 860 1 654
Included in long-termcontract balances 0 0 55
Debtors
Cumulative sales turnover 183 860 1 971Less Cumulative
progress payments 180 774 1 890
Amounts recoverableon contracts 3 86 81
Debtors accounts (debit entries)
Contract A Contract B Contract C£000 £000 £000
Previous period –Attributable sales – 418 849
Current period –Attributable sales 183 442 1 122
183 860 1 971
Management and Cost Accounting, 5th edition.© 2000 Colin Drury4.12
PROCESS COSTING
1. Job costing assigns costs to each individual unit of outputbecause each unit consumes different quantities ofresources.
2. Process costing does not assign costs to each unit of outputbecause each unit is identical. Instead, average unit costsare computed.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.1
PROCESS COSTING
A comparison of job and process costing
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.2
Work in progress stock
Work in progress stock
Job A Job B
Direct costs and factory overheadsare allocated toof production
individual units
Job C
Process A Process B Process C
Finished goods stock
Finished goods stock
Consists of stock ofunlike units
Completedproduction
Consists of stock ofvalued at
average unit cost ofproduction
like units
Input Input InputOutput
No attempt is made to allocate costs to individual units ofproduction. Direct costs and factory overhead costs are allocatedto process A, process B, and so on.When units are completed, theyare transferrred to finished goods stock at costaverage unit
Output Output
Process costing
Job costing
PROCESS COSTING
Normal and abnormal losses
• Normal losses cannot be avoided – Cost is absorbed by goodproduction.
• Abnormal losses are avoidable – Cost is recorded separatelyand treated as a period cost.
Example
Input =1 200 litres at a cost of £1 200
Normal loss = �16
� of input
Actual output = 900 litres
CPU = £1 200/Expectedoutput (1 000 litres) =1.20
Cost of completedproduction =£1 080 (900 × £1.20)
Cost of abnormal loss =£120 (100 × £1.20)
Process account
Unit UnitUnits cost £ Units cost £
Input costs 1 200 1.00 1 200 Normal loss 200 – –Abnormal loss 100 1.20 120Outputtransferred tonext process 900 1.20 1 080
1 200 1 200
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.3
PROCESS COSTING
Sale proceeds from normal losses
Example 1
Input = 1 200 litres at a cost of £1 200
Output = 1 000 litres
Normal loss = �16
� of input
Scrap value of losses in process = £0.50 per litre
CPU =
= £1 100 / 1 000 = £1.10 per litre
Process account
Unit UnitUnits cost £ Units cost £
Input costs 1 200 1.00 1 200 Normal loss 200 – 100Output transferredto next process 1 000 1.10 1 100
1 200 1 200
Cost of production less scrap value of normal loss������
Expected output
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.4
PROCESS COSTING
Sale proceeds (normal and abnormal losses)
Example 2
As example 1 but output = 900 litres (abnormal loss = 100 litres)
CPU as example 1 = £1.10 per litre
The sales value of the abnormal loss should be offset against thecost of the abnormal loss.
Process account
Unit UnitUnits cost £ Units cost £
Input costs 1 200 1.00 1 200 Normal loss 200 – 100Abnormalloss 100 1.10 110Outputtransferred tonext process 900 1.10 990
1 200 1 200
Abnormal loss account
Process account 110 Cash salefor unitsscrapped 50Balancetransferred to profitand loss a/c 60
110 110
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.5
PROCESS COSTING
Abnormal gains
Example
Input = 1 200 litres at a cost of £1 200Output = 1 100 litresNormal loss = �
16
� of inputScrap value = £0.50 per litre
CPU =
= £1 100 / 1 000 = £1.10 per litreProcess account
Unit UnitUnits cost £ Units cost £
Input costs 1 200 1.00 1 200 Normal loss 200 – 100
Abnormal gain 100 1.10 110 Transferred to
next process 1 100 1.10 1 210
1 310 1 310
Abnormal gain account
Normal loss account 50 Process account 110Profit and loss
account 60
110 110
Normal loss account (income due)
Process account 100 Abnormal gain account 50Cash from scrap sold
(100 × £0.50) 50
100 100
Cost of production less scrap value of normal loss������
Expected output
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.6
PROCESS COSTING
Equivalent production and closing WIP
Partly completed units are expressed as fully completedequivalent units in order to compute CPU (e.g. 1 000 units 50%complete equals 500 equivalent production).
Example
Opening WIP NilUnits introduced into the process 14 000Units completed and transferred to next process 10 000Closing WIP (50% complete) 4 000Materials cost (introduced at start) £70 000Conversion cost £48 000
Note materials are 100% complete.
Total WIP Total CostCost cost Completed equiv. equiv. per unitelement £ units units units £
Materials 70 000 10 000 4 000 14 000 5.00Conversion
cost 48 000 10 000 2 000 12 000 4.00
118 000 9.00
Value of work in progress: £ £Materials (4 000 units at £5) 20 000Conversion cost (2 000 units at £4) 8 000 28 000
Completed units (10 000 units at £9) 90 000
118 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.7
PROCESS COSTING
Equivalent production and closing WIP
Process A account
Materials 70 000 Completed unitsConversion cost 48 000 transferred to
process B 90 000Closing WIP c/f 28 000
118 000 118 000
Opening WIP b/f 28 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.8
PROCESS COSTING
Previous process cost
Costs transferred from a previous process are treated as aseparate element of cost (100% complete).
Example
Opening WIP NilUnits transferred 10 000Closing WIP (50% complete) 1 000Completed units transferred to finished goods stock 9 000Previous process cost £90 000Conversion costs £57 000Materials (introduced at end of process) £36 000Note materials are zero complete and previous process cost 100% complete.
Total WIP Total CostCost cost Completed equiv. equiv. per unitelement £ units units units £
Previous process cost 90 000 9 000 1 000 10 000 9.00
Materials 36 000 9 000 – 9 000 4.00
Conversioncost 57 000 9 000 500 9 500 6.00
183 000 19.00
Value of work in progress: £ £Previous process cost(1 000 units at £9) 9 000Materials nilConversion cost (500 units at £6) 3 000 12 000
Completed units (9 000 units at £19) 171 000
183 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.9
PROCESS COSTING
Previous process cost
Process B account
Previous process cost 90 000 Completed production Materials 36 000 transferred to
finished stock 171 000Conversion cost 57 000 Closing WIP c/f 12 000
183 000 183 000
Opening WIP b/f 12 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.10
PROCESS COSTING
Example to illustrate weighted average and FIFO
Process X Process YOpening WIP (units): 6 000 2 000
(60% complete) (80% complete)
Materials £24 000 £4 000
Conversion cost £15 300 £12 800
Previous processcost – £30 600
Added costs:Materials £64 000 £20 000
Conversion cost £75 000 £86 400
Closing WIP (units) 4 000 8 000(75% complete) (50% complete)
Completed units 18 000 12 000
Materials are introduced at the start for process X and at the 70% stagefor process Y.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.11
PR
OC
ESS
CO
STIN
G
Op
enin
g W
IP-w
eig
hte
d a
vera
ge
met
ho
d
Pro
cess
X
Cur
ren
tC
om-
WIP
Tota
lC
ost
Cos
tO
pen
ing
peri
odTo
tal
plet
edeq
uiv.
equi
v.pe
rel
emen
tW
IPco
stco
stun
its
unit
sun
its
unit
££
££
Mat
eria
ls24
000
6400
088
000
1800
04
000
2200
04.
0
Con
vers
ion
cost
1530
075
000
9030
018
000
300
021
000
4.3
3930
017
830
08.
3
Val
ue o
f wor
k in
pro
gres
s:£
£M
ater
ials
(400
0 un
its
at £
4)16
000
Con
vers
ion
cos
t (3
000
unit
s at
£4.
30)
1290
028
900
Com
plet
ed u
nit
s (1
800
0 un
its
at £
8.30
)14
940
0
178
300
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
5.12
5.13
PR
OC
ESS
CO
STIN
GO
pen
ing
WIP
-wei
gh
ted
ave
rag
e m
eth
od
Pro
cess
Y
Cur
ren
tC
om-
WIP
Tota
lC
ost
Cos
tO
pen
ing
peri
odTo
tal
plet
edeq
uiv.
equi
v.pe
rel
emen
tW
IPco
stco
stun
its
unit
sun
its
unit
££
££
Prev
ious
pro
cess
cost
3060
014
940
018
000
012
000
800
020
000
9.0
Mat
eria
ls4
000
2000
024
000
1200
0–
1200
02.
0C
onve
rsio
n c
ost
1280
086
400
9920
012
000
400
016
000
6.2
4740
030
320
017
.2
Wor
k in
pro
gres
s:£
£Pr
evio
us p
roce
ss c
ost (
800
0 un
its
at £
9)72
000
Mat
eria
lsn
ilC
onve
rsio
n c
ost
(400
0 un
its
at £
6.20
)24
800
9680
0C
ompl
eted
un
its
(12
000
unit
s at
£17
.20)
206
400
303
200
Not
e th
e w
eigh
ted
aver
age
met
hod
ass
umes
th
at t
he
open
ing
WIP
is
mer
ged
wit
h t
he
unit
s pr
oduc
ed in
th
e cu
rren
t pe
riod
.M
an
age
men
t a
nd
Co
st A
cco
un
tin
g, 5
th e
dit
ion
.©
20
00
Co
lin
Dru
ry
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.14
PROCESS COSTING
Opening WIP – FIFO method
The FIFO method assumes opening WIP is the first group ofunits to be completed. Therefore, opening WIP is chargedseparately to completed production and the CPU is based oncurrent period costs.
Process X
Completed Closing Current CostCost Current units less WIP total perelement period opening WIP equiv. equiv. u n i t
costs £ equiv. units units units £
Materials 64 000 12 000 (18 000 – 6 000) 4 000 16 000 4.00
Conversioncost 75 000 14 400 (18 000 – 3 600) 3 000 17 400 4.31
139 000 8.31
Completed production: £ £
Opening WIP 39 300
Materials (12 000 units at £4) 48 000
Conversion cost (14 400 units at £4.31) 62 069 149 369
Work in progress:
Materials (4 000 units at £4) 16 000
Conversion cost (3 000 units at £4.31) 12 931 28 931
178 300
Management and Cost Accounting, 5th edition.© 2000 Colin Drury5.15
PROCESS COSTING
Opening WIP – FIFO method
Process Y
Completed Closing Current CostCost Current units less WIP total perelement period opening WIP equiv. equiv. unit
costs £ equiv. units units units £
Previousprocess cost 149 369 10 000 8 000 18 000 8.2983
Materials 20 000 10 000 nil 10 000 2.0
Conversioncost 86 400 10 400 4 000 14 400 6.0
255 769 16.2983
Cost of completed production: £ £
Opening WIP 47 400
Previous process cost
(10 000 units at £8.2983) 82 983
Materials (10 000 units at £2) 20 000
Conversion cost (10 400 units at £6) 62 400 212 783
Cost of closing work in progress:
Previous process cost
(8 000 units at £8.2983) 66 386
Materials nil
Conversion cost (4 000 units at £6) 24 000 90 386
303 169
5.16
PR
OC
ESS
CO
STIN
GLo
sses
in
pro
cess
an
d e
qu
ival
ent
pro
du
ctio
n
Ex
am
ple
Ope
nin
g W
IPn
ilC
ompl
eted
pro
duct
ion
600
unit
sC
losi
ng
WIP
(20%
com
plet
e)25
0 un
its
Nor
mal
loss
100
unit
sA
bnor
mal
loss
50 u
nit
sM
ater
ial c
osts
(in
trod
uced
at
the
star
t)£8
000
Con
vers
ion
cos
ts£4
000
Loss
es a
re d
etec
ted
on c
ompl
etio
n (s
ee a
ppen
dix
5.1
for
loss
es d
etec
ted
earl
ier)
.
WIP
Tota
lC
ost
Elem
ent
Tota
lC
ompl
eted
Nor
mal
Abn
orm
aleq
uiv.
equi
v.pe
rof
cos
tco
st £
unit
slo
sslo
ssun
its
unit
sun
it £
Mat
eria
ls8
000
600
100
5025
01
000
8
Con
vers
ion
cos
t4
000
600
100
5050
800
5
1200
013
Val
ue o
f wor
k in
pro
gres
s:£
£M
ater
ials
(250
un
its
at £
8)2
000
Con
vers
ion
cos
t (5
0 un
its
at £
5)25
02
250
Com
plet
ed u
nit
s (6
00 u
nit
s at
£13
)7
800
Add
Nor
mal
loss
(100
un
its
at £
13)
130
09
100
Abn
orm
al lo
ss (5
0 un
its
at £
13)
650
1200
0
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
JOIN
T A
ND
BY-P
RO
DU
CT
CO
STIN
G
1.Jo
int p
rodu
cts
are
not
iden
tifi
able
as
diff
eren
t in
divi
dual
pro
duct
s un
til s
plit
-off
poin
t. T
her
efor
e, jo
int c
osts
can
not
be
trac
ed to
indi
vidu
al p
rodu
cts.
2.B
y-pr
oduc
ts e
mer
ge in
cide
nta
lly fr
om t
he
prod
ucti
on o
f th
e m
ajor
pro
duct
s an
dh
ave
rela
tive
ly m
inor
sal
es v
alue
.
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
6.1
Labo
ur a
ndov
erhe
ad
Join
tpr
oces
s
Split
-off
poin
tJo
int
prod
uctA
Labo
ur a
ndov
erhe
ads
Labo
ur a
ndov
erhe
ads
Join
tpr
oduc
t B
By-p
rodu
ctC
Raw
mat
eria
ls
JOINT AND BY-PRODUCT COSTING
Example of joint cost apportionments
Joint costs for the period £60 000
Output and salesX = 4 000 units at £7.50Y = 2 000 units at £25Z = 6 000 units at £3.33
There are no further processing costs after split-off point.
Physical measures method
Apportioned ProfitOutput costs Sales (loss)(units) £ £
Product X 4 000 (�13
�) 20 000 30 000 10 000
Product Y 2 000 (�16
�) 10 000 50 000 40 000
Product Z 6 000 (�12
�) 30 000 20 000 (10 000)
12 000 60 000 100 000 40 000
Sales value method
Apportioned ProfitSales costs (loss)
£ £
Product X 30 000 (30%) 18 000 12 000
Product Y 50 000 (50%) 30 000 20 000
Product Z 20 000 (20%) 12 000 8 000
100 000 60 000 40 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.2
JOINT AND BY-PRODUCT COSTING
Net realizable value (NRV) method
• Where further processing costs are incurred sales values atsplit-off point may not be available.
• Further processing costs are deducted from sales value toestimate NRV at split-off point.
Example
Further % Jointprocess cost
Sales costs NRV allocated£ £ £
Product A 36 000 8 000 28 000 28%
Product B 60 000 10 000 50 000 50%
Product C 24 000 2 000 22 000 22%
120 000 20 000 100 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.3
JOINT AND BY-PRODUCT COSTING
Constant gross profit percentage method
• Based on the assumption that the gross profit should beidentical for each product.
• Joint costs are therefore allocated so that the gross profits atsplit-off point are identical for each product.
• Using the example on sheet 3 and assuming that joint costsare £60 000 the gross profit is £40 000 (£120 000 sales less£80 000 total costs) – ∴ the total gross profit is 33.33%.
Product Product Product TotalA B C£ £ £ £
Sales value 36 000 60 000 24 000 120 000
Gross profit (33.33%) 12 000 20 000 8 000 40 000
Cost of goods sold 24 000 40 000 16 000 80 000
Less further processingcosts 8 000 10 000 2 000 20 000
Allocated joint costs(balance) 16 000 30 000 14 000 60 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.4
JOINT AND BY-PRODUCT COSTING
Comparison of methods
• Cause-and-effect criterion cannot be applied so allocationshould be based on benefits received.
• If benefits received cannot be measured allocation shouldbe based on the principle of equity or fairness.
• Literature tends to advocate the net realizable method.
• Also note that with the physical units method the jointcost allocation bears no relationship to the revenueproducing power of the individual products.
Accounting for by-products
• The major objective is to produce the joint products.Therefore the joint costs should be charged only to thejoint products.
• Further processing costs should be charged to the by-product.
• Net revenues from the sale of the by-product should bededucted from the cost of the joint process.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.5
JOINT AND BY-PRODUCT COSTING
Example
Joint product costs £3 020 000Output of the joint products A – 30 000 kgs
B – 50 000 kgsC – 5 000 kgs
By-product C requires further processing at a cost of £1 per kgafter which it can be sold for £5 per kg.
• The accounting entries are:
Dr. By-product stock (5 000 × £4) 20 000Cr. Joint process WIP account 20 000
With the net revenue due from the production of the by-product
Dr. By-product stock 5 000Cr. Cash 5 000
With the separable manufacturing costs incurred
Dr. Cash 25 000Cr. By-product stock 25 000
With the value of the by-product sales for the period
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.6
JOINT AND BY-PRODUCT COSTING
Relevant costs for decision-making
Joint cost allocations are necessary for financial accounting, butthey should not be used for decision-making.
Example
Joint product costs £100 000
Sales value at split-off point:
Product X (5 000 units at £16) £80 000
Product Y (5 000 units at £8) £40 000
If additional costs of £6 000 are incurred on product Y it can beconverted into product Z and sold for £10 per unit.
• Note that the joint costs are irrelevant for this decisionsince they will be incurred irrespective of which decision istaken.
• The decision should be based on a comparison of relevantcosts with relevant revenues:
£Relevant revenues (additional revenues of 5 000 × £2) 10 000
Relevant costs (additional costs of processing) 6 000
Additional profit from conversion 4 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury6.7
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Absorption and variable costing
1. Absorption costing (also known as full costing) traces allmanufacturing costs to products and treats non-manufacturing overheads as a period cost.
2. Variable costing (also known as direct or marginal costing)traces all variable costs to products and treats fixedmanufacturing overheads and non-manufacturingoverheads as a period cost.
3. Therefore, variable and absorption costing differ in thetreatment of fixed manufacturing costs.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.1
Variable costs
Variable costs
Fixed costs
Fixed costs
Products
Products
Stocks
Stocks
P & L a/c
P & L a/c
Absorption costing
Variable costing
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Example
The following information is available for periods 1–6 for acompany that produces a single product:
£
Unit selling price 10
Unit variable cost 6
Fixed costs for each period 300 000
Normal activity is expected to be 150 000 units per period, andproduction and sales for each period are as follows:
Period Period Period Period Period Period1 2 3 4 5 6
Units sold (000’s) 150 120 180 150 140 160Units produced (000’s) 150 150 150 150 170 140
There were no opening stocks at the start of period 1, and theactual manufacturing fixed overhead incurred was £300 000 perperiod. Assume that non-manufacturing overheads are £100 000per period.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.2
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Variable costing statements
Period Period Period Period Period Period1 2 3 4 5 6
£000’s £000’s £000’s £000’s £000’s £000’s
Opening stock – – 180 – – 180
Production cost 900 900 900 900 1 020 840
Closing stock – (180) – – (180) (60)
Cost of sales 900 720 1 080 900 840 960
Fixed costs 300 300 300 300 300 300
Total costs 1 200 1 020 1 380 1 200 1 140 1 260
Sales 1 500 1 200 1 800 1 500 1 400 1 600
Gross profit 300 180 420 300 260 340
Less Non-manufacturing costs 100 100 100 100 100 100
Net profit 200 80 320 200 160 240
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.3
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.4
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Absorption costing statements
Period Period Period Period Period Period1 2 3 4 5 6
£000’s £000’s £000’s £000’s £000’s £000’s
Opening stock – – 240 – – 240
Production cost 1 200 1 200 1 200 1 200 1 360 1 120
Closing stock – (240) – – (240) (80)
Cost of sales 1 200 960 1 440 1 200 1 120 1 280
Adjustment forunder/(over)recovery ofoverhead – – – – (40) 20
Total costs 1 200 960 1 440 1 200 1 080 1 300
Sales 1 500 1 200 1 800 1 500 1 400 1 600
Gross profit 300 240 360 300 320 300
Less Non-manufacturing costs 100 100 100 100 100 100
Net profit 200 140 260 200 220 200
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Profit comparisons (variable and absorptioncosting)
• Profits are the same for both methods when productionequals sales (no changes in stock levels) in periods 1 and 4.
• Where production exceeds sales (increasing stock levels)the absorption costing system produces higher profits inperiods 2 and 5.
• Where sales exceed production (declining stock levels) thevariable costing system produces higher profits in periods 3and 6.
• With an absorption costing system profits can declinewhen sales volume increases and costs remain unchanged(e.g. period 6).
Some arguments in support of variable costing
• Variable costing provides more useful information fordecision-making.
• Variable costing removes from profit the effect of stockchanges.
• Variable costing avoids fixed overheads being capitalized inunsaleable stocks.
Some arguments in support of absorption costing
• Absorption Costing does not understate the importance offixed costs.
• Absorption costing avoids fictitious losses being reported(e.g stocks accumulated for seasonal sales).
• Absorption costing is theoretically superior to variablecosting. (Note cost obviation concept favours variablecosting, whereas revenue production concept favoursabsorption costing.)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.5
INCOME EFFECTS OF ALTERNATIVE COSTACCUMULATION SYSTEMS
Conclusion
1. Choice depends on the circumstances.
• Volatile sales and changing stock levels favour variablecosting for internal monthly or quarterly profitmeasurement.
• Seasonal sales where stocks are built up in advancefavours absorption costing.
2. Debate only applies to internal reporting – SSAP 9 requiresthat absorption costing is used for external reporting.
3. Debate only applies when historical cost accounting is used.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.6
INCOME EFFECTS OF ALTERNATIVECOSTING SYSTEMS
Alternative denominator level measures
• Absorption costing systems require the computation ofestimated fixed overhead rates.
• The fixed overhead rate will be significantly influenced bythe choice of the denominator level.
Example
Annual budgeted fixed overheads for a machine cost centre £192 000
The cost centre operates 3 shifts of 8 hours for 5 days per week for 50 weeks 6 000 hours
Practical operating capacity to allow for preventative maintenance 5 000 hours
Requirements based on average sales demand for next 3 years 4 800 hours
Budgeted usage for the coming year 4 000 hours
• Four different denominator levels can be used
1. Theoretical maximum capacity of 6 000 hours = £32 perhour (£192 000/6 000 hours)
2. Practical capacity of 5 000 hours = £38.40 per hour (£192 000/5 000 hours)
3. Normal average long-run activity of 4 800 hours = £40 perhour (£192 000/4 800 hours)
4. Budgeted activity of 4 000 hours = £48 per hour (£192 000/4 000 hours)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.7
INCOME EFFECTS OF ALTERNATIVECOSTING SYSTEMS
• Assuming actual activity and spending is the same asbudget the annual costs will be allocated as follows:
Allocated to Volume variance Totalproducts (cost of unused (£)
capacity)Practical £153 600 £38 400 192 000capacity (4 000 hrs × £38.40) (1 000 hrs × £38.40) Normal £160 000 £32 000 192 000activity (4 000 hrs × £40) (800 hrs × £40)Budgeted £192 000 Nil 192 000activity (4 000 hrs × £48)
• The choice of an appropriate activity level can have asignificant effect on the inventory valuation and profitcomputation.
• Assuming 90% of output is sold and no openingsinventories the above costs will be allocated as follows:
Allocated to Allocated tocost of sales inventories Total
£ £ £Practical capacity 176 640 15 360 192 000
Normal activity 176 000 16 000 192 000
Budgeted activity 172 800 19 200 192 000
• For many organizations the allocation of costs between costof sales and inventories is not an issue.
• Note the theoretical disadvantages of using budgetedactivity.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury7.8
COST–VOLUME–PROFIT ANALYSIS
Economist’s cost-volume graph
1. Curvilinear graph results in two break-even points.
2. Note the shape of the total cost function:
• initial steep rise, levels off, followed by a further steeprise.
3. The total revenue line initially rises steeply, then levels offand declines.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.1
Cos
ts a
nd r
even
ue
£Total cost
D
CB
0
A
Total revenue
Volume
Units of production and sales
COST–VOLUME–PROFIT ANALYSIS
Economist’s variable cost function
1. Output levels between 0 and Q1 = Increasing returns to scale
2. Output levels between Q1 and Q2 = Constant returns to scale
3. Output levels beyond Q2 = Decreasing returns to scale
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.2
£
Ave
rage
uni
t va
riab
leco
st
0Volume
Q1 Q2
COST–VOLUME–PROFIT ANALYSIS
The accountant’s cost–volume–profit model
1. Constant variable cost and selling price is assumed.2. Only one break-even point, and profit increases as volume
increases.3. The diagram is not intended to provide an accurate
representation for all levels of output. The objective is toprovide an accurate representation of cost and revenuebehaviour only within the relevant range of output.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.3
Break-evenpoint
Accountant’sfixed cost
Accountant’stotal cost
Accountant’stotal revenue
Economist’stotal cost
Units of production and sales0 YX
£
Tota
l cos
ts a
nd r
even
ue
Relevant range
COST–VOLUME–PROFIT ANALYSIS
Accountant’s fixed cost function
1. Within the short term the firm anticipates that it willoperate between output levels Q2 and Q3 and commitsitself to fixed costs of 0A.
2. Costs are fixed in the short term, but can be changed in thelonger term.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.4
£
Cos
t
0
A
Relevant rangeB
Q1 Q2 Q3
Units of production and sales
COST–VOLUME–PROFIT ANALYSIS
Changes in fixed costs
1. At the planning stage the firm must decide on how muchproductive capacity should be provided and, therefore, thelevel of fixed costs.
2. If maximum sales levels are 0Q1, 0Q2 and 0Q3, then profitsare maximized at output level 0Q2.
3. The firm will choose to provide capacity of 0Q2 and willoperate on total cost line AB during the next period.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.5
£
Cos
t an
d re
venu
es
0
A
C
Q1 Y
D
B
ETotal cost
Units produced and sold
Total revenue
Q2 Q3
COST–VOLUME–PROFIT ANALYSIS
Changes in selling price
1. At the planning stage prior to setting selling prices for theforthcoming period, the firm is considering whether toreduce the selling price in order to increase demand.
2. The potential revenue functions are 0A and 0C.
3. If anticipated demand is 0Q2 at the lower selling price and0Q1 at the higher selling price, then the lower price will beselected and the firm will be committed to a revenuefunction of 0C during the next period.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.6
B
A
£
Sales revenueand costs
0
C
Total revenue
Total cost
Fixed cost
Units produced and soldQ2Q3Q1
Prof
it
COST–VOLUME–PROFIT ANALYSIS
CVP analysis: non-graphical computations
1. Example 1Fixed costs per annum £60 000Unit selling price £20Unit variable cost £10Relevant range 4 000–12 000 units
2. Break-even point
= = 6 000 units
3. Units to be sold to obtain a £30 000 profit
= = = 9 000 units
4. If unit costs and revenues are not given, the break-evenpoint (expressed in sales values) can be calculated asfollows:
× Total sales
5. Profit volume ratio = �SC
aolen
str
riebvuetnio
une
� × 100
6. Percentage margin of safety = Expected sales – Break-even sales����
Expected sales
Total fixed costs���Total contribution
£90 000�
£10Fixed costs + desired profit����
Contribution per unit
60 000�
£10Fixed costs
���Contribution per unit
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.7
COST–VOLUME–PROFIT ANALYSIS
Break-even chart for example 1
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.8
Profit area
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0 1 2 3 4 5 6
Units of production and sales (000)
7 8 9 10 11 12 13 14 15
Loss area
Poun
ds p
er y
ear
(£00
0)
Break-evenpoint
Salesrevenue
Totalcosts
Relevant range
Total variablecosts
Total fixedcosts
COST–VOLUME–PROFIT ANALYSIS
Contribution chart for example 1
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.9
Profit area
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0 1 2 3 4 5 6
Units of production and sales (000)7 8 9 10 11 12 13 14 15
Loss area
Poun
ds p
er y
ear
(£00
0)
Break-evenpoint
Salesrevenue
Totalcosts
Con
trib
utio
n
Variable cost li
ne
Relevant range
Fixedcosts
Variablecosts
COST–VOLUME–PROFIT ANALYSIS
Profit-volume graph for example 1
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.10
Profit area
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
1 2 3 5 6
Units of production and sales (000)7 8 9 10 11 13 14 15
Loss area
Break-evenpoint
Relevant range
Lo
sses
(£00
0)P
rofit
s(£0
00)
4 12
COST–VOLUME PROFIT ANALYSIS
CVP analysis assumptions
1. All other variables remain constant• e.g. sales mix, production efficiency, price levels,
production methods.
2. Complexity-related fixed costs do not change.• If the range of items produced increases but volume
remains unchanged, then it is assumed fixed costs willnot alter.
3. Profits are calculated on a variable costing basis.
4. Unit variable cost and selling price are constant per unit ofoutput.
5. The analysis applies over the relevant range only.
6. Costs can be accurately divided into their fixed and variableelements.
7. Single product or constant sales mix.
Example
Product X Product Y
Unit contribution £12 £8
Budgeted sales mix 50% 50%
Actual sales mix 25% 75%
Fixed costs are £180 000
Budgeted BEP = £180 000 / £10a = £18 000 units
Actual BEP = £180 000 / £9b = 20 000 unitsa (50% × £12) + (50% × £8)b (25% × £12) + (75% × £8)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury8.11
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Relevant costs and revenues
• The relevant financial inputs for decision-making are futurecash flows that will differ between the various alternativesbeing considered.
• Therefore only relevant (incremental/differential) cashflows should be considered.
• Relevant costs and revenues are required for special studiessuch as:
1. Special selling price decisions.2. Product-mix decisions when capacity constraints exist3. Decisions on replacement of equipment.4. Outsourcing (Make or buy) decisions.5. Discontinuation decisions.
• Decisions should not be based only on items that can beexpressed in quantitative terms — Qualitative factors mustalso be considered.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.1
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Special pricing decisions
• Special pricing decisions are typically one-time only ordersand/or orders below the prevailing market price.
Example 1 (A short-term order)
Monthly capacity for a department within a company = 50 000 units
Expected monthly production and sales for next quarter at normal selling price of £40 = 35 000 units
Estimated costs and revenues (for 35 000 units):
£ £Direct labour 420 000 12Variable costs 350 000 10Manufacturing non-variable overheads 280 000 8Marketing and distribution costs 105 000 3Total costs 1 155 000 33Sales 1 400 000 40Profit 245 000 7
The excess capacity is temporary and a company has offered tobuy 3 000 each month for the next three months at a price of£20 per unit. Extra selling costs for the order would be £1 perunit.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.2
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
• Evaluation of the order (£’s monthly costs and revenues)
(1) (2) (3)Do not Accept Difference
accept order order (Relevant costs)
Direct labour 420 000 420 000Variable costs 350 000 380 000 30 000Manufacturing non-
variable overheads 280 000 280 000Extra selling costs 3 000 3 000Marketing /dist. costs 105 000 105 000Total costs 1 155 000 1 188 000 33 000Sales 1 400 000 1 460 000 60 000Profit 245 000 272 000 27 000
• Only variable costs, the extra selling costs and salesrevenues differ between alternatives and are relevantcosts/revenues.
• Two approaches to presenting relevant costs — Present onlycolumns 1 and 2 or just column 3.
• Since relevant revenues exceed relevant costs the order isacceptable subject to the following assumptions: 1. Normal selling price of £40 will not be affected.2. No better opportunities will be available during the
period.3. The resources have no alternative uses.4. The fixed costs are unavoidable for the period under
consideration.• Note that the identification of relevant costs depends on
the circumstances.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.3
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Example 1 (A longer-term order)
• Assume now spare capacity in the foreseeable future(Capacity = 50 000 units and demand = 35 000 units) andthat an opportunity for a contract of 15 000 units permonth at £25 SP emerges involving £1 per unit specialselling costs.
• No other opportunities exist so if the contract is notaccepted direct labour will be reduced by 30%,manufacturing non-variable costs by £70 000 per monthand marketing by £20 000. Unutilised facilities can berented out at £25 000 per month.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.4
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
• Evaluation of the order (£’s monthly costs and revenues):
(1) (2) (3)Do not accept Accept the Difference
orders orders (Relevant costs)
Units sold 35 000 50 000 15 000£ £ £
Direct labour 294 000 420 000 126 000Variable costs 350 000 500 000 150 000Manufacturing non-
variable overheads 210 000 280 000 70 000Extra selling costs 15 000 15 000Marketing/dist. costs 85 000 105 000 20 000 Total costs 939 000 1 320 000 381 000Revenues-facilities rental 25 000 25 000Sales revenues 1 400 000 1 775 000 (375 000)Profit 486 000 455 000 31 000
• Company will be better off by £31 000 per month if itreduces capacity (assuming there are no qualitative factors).
• You can present only columns 1 and 2 or just column 3(note the opportunity cost shown in column 3).
• In the longer-term all of the above costs and revenues arerelevant.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.5
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Product mix decisions with capacity constraints
• Limiting or scarce factors are factors that restrict output.• The objective is to concentrate on those products/services
that yield the largest contribution per limiting factor.
Example
Components X Y Z
Contribution per unit £12 £10 £6Machine hours per unit 6 2 1Estimated sales demand (units) 2 000 2 000 2 000Required machine hours 12 000 4 000 2 000 Contribution per machine hour £2 £5 £6Ranking per machine hour 3 2 1Capacity for the period is restricted to 12 000 machine hours.
• Profits are maximized by allocating scarce capacityaccording to ranking per machine hour as follows:
Machine hours Balance of machineProduction used hours available
2 000 units of Z 2 000 10 0002 000 units of Y 4 000 6 0001 000 units of X 6 000 –
The production programme will result in the following: 2 000 units of Z at £6 per unit contribution 12 0002 000 units of Y at £10 per unit contribution 20 0001 000 units of X at £12 per unit contribution 12 000
Total contribution 44 000
• Note that qualitative factors should be taken into account.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.6
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Decisions on replacement of equipment
• The original purchase cost of the old machine, its writtendown value and depreciation are irrelevant for decision-making.
Example
WDV of existing machine (remaining life of 3 years) £90 000Cost of new machine (expected life of 3years and zero scrap value) £70 000Operating costs (£3 per unit old machine)
(£2 per unit new machine)Output of both machines is 20 000 units per annumDisposal value of old machine now £40 000Disposal value of new and old machines (3 years time) Zero
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.7
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
• Total costs over a 3 year period are as follows:
(1) (2) (3)Retain Buy Difference
£ £ £
Variable operating costs: 20 000 units at £3 per unit (3 yrs) 180 00020 000 units at £2 per unit (3 yrs) 120 000 (60 000)
Old machine book value: 3-year annual depreciation charge 90 000Lump sum write-off 90 000
Old machine disposal value (40 000) (40 000)Initial purch. price of new machine 70 000 70 000
Total cost 270 000 240 000 30 000
• Note that the depreciation charge is not a relevant cost.• Columns 1 and 2 or just column 3 can be presented but it is
more meaningful to restate column 3 as follows:
Savings on variable operating costs (3 years) 60 000
Sale proceeds of existing machine 40 000
100 000
Less purchase cost of replacement machine 70 000
Savings on purchasing replacement machine 30 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.8
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Outsourcing (make or buy decisions)
• Involves obtaining goods or services from outside suppliersinstead of from within the organization.
Example
A division currently manufactures 10 000 components perannum. The costs are as follows:
Total (£) Per unit (£)Direct materials 120 000 12Direct labour 100 000 10Variable manufacturing overhead costs 10 000 1Fixed manufacturing overhead costs 80 000 8Share of non-manufacturing overheads 50 000 5
Total costs 360 000 36
A supplier has offered to supply 10 000 components per annumat a price of £30 per unit for a minimum of three years. If thecomponents are outsourced the direct labour will be maderedundant. Direct materials and variable overheads areavoidable and fixed manufacturing overhead would be reducedby £10 000 per annum but non-manufacturing costs wouldremain unchanged. The capacity has no alternative uses.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.9
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
• Assuming there is no alternative use of the released internalcapacity arising from outsourcing annual costs will be asfollows:
(1) (2) (3)Make Buy Difference
(£) (£) (£)Direct materials 120 000 120 000Direct labour 100 000 100 000Variable manufacturing overhead 10 000 10 000Fixed manufacturing overheads 80 000 70 000 10 000Non-manufacturing costs 50 000 50 000Outside purchase cost incurred/
(saved) 300 000 (300 000)
Total costs incurred/(saved) 360 000 420 000 (60 000)
• Columns 1 and 2 can be presented or just column 3 whichshows that the relevant costs of making are £240 000compared with £300 000 from outsourcing (buying).
• Where the released internal capacity arising fromoutsourcing can be used to generate rental income or aprofit contribution the lost income or profit contributionrepresents an opportunity cost associated with making thecomponents.
• Assume that the released capacity from outsourcingenables a profit contribution of £90 000 to be generated.The relevant costs of making will now be: Relevant costs (described above) £240 000Opportunity cost (Lost profit contribution) 90 000
Total relevant costs of making 330 000
Outsourcing is now the cheaper alternative.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.10
MEASURING RELEVANT COSTS ANDREVENUES FOR DECISION-MAKING
Discontinuation decisions
• Routine periodic profitability analysis by cost objectsprovides attention-directing information that highlightsthose potential unprofitable activities that require moredetailed (special studies).
• Assume the periodic profitability analysis of sales territoriesreports the following:
Southern Northern Central Total£000 £000 £000 £000
Sales 900 1 000 900 2 800Variable costs (466) (528) (598) (1 592)Fixed costs (266) (318) (358) (942)
Profit/(Loss) 168 154 (56) 266
• Assume that special study indicates that £250 000 ofCentral fixed costs and all variable costs are avoidable and£108 000 fixed costs are unavoidable if the territory isdiscontinued.
• The relevant financial information is as follows: Keep Central Discontinue Difference
open Central£000 £000 £000
Variable costs 1 592 994 598Fixed costs 942 692 250
Total costs to be assigned 2 534 1 686 848Reported profit 266 214 52
Sales 2 800 1 900 900
• Columns 1 and 2 can be presented or just column 3 whichshows that the relevant revenues arising from keeping theterritory open are £900 000 and the relevant (incremental)costs are £848 000. Therefore Central provides acontribution of £52 000 towards fixed costs and profits.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury9.11
ACTIVITY-BASED COSTING
Generating relevant cost information
• There are 3 main reasons why a cost accumulation systemis required to generate relevant cost information:
1. Many indirect costs are relevant for decision-making:
• The cost of many joint resources (e.g. support functioncosts) fluctuate according to the demand for them.
• Product introduction, discontinuation, redesigndecisions determine the demand for support functionresources and thus future costs.
• Costs of support functions are difficult to trace directlyto cost objects.
2. An attention directing system is required to identifypotentially unprofitable products that require moredetailed special studies:
• It is not feasible to periodically undertake special studiesfor all products or combination of product mixes.
3. Many product-related decisions are not independent:
• Focusing only on individual products ignores impactthat the culmination of many decisions will have onthose joint resources that fluctuate according to thedemand for them.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.1
ACTIVITY-BASED COSTING
Types of cost systems
• Direct costing systems:
1. Indirect costs are not assigned to cost objects so thatonly contributions to indirect costs are reported.
2. Appropriate where the majority of costs are direct.3. Require that indirect costs are incorporated at the
special study stage.
• Traditional costing systems:
1. Use unsophisticated methods to allocate indirect coststo cost objects.
• ABC systems:
1. Use sophisticated methods to allocate indirect costs tocost objects.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.2
ACTIVITY-BASED COSTING
A comparison of traditional and ABC systems
• Both systems use the two-stage allocation process.
• In the first stage traditional systems tend to allocate costs todepartments whereas ABC systems allocate costs toactivities:
(∴ ABC systems tend to have more cost centres/cost pools)
• In the second stage traditional systems rely on a smallnumber of volume-based cost drivers (typically directlabour or machine hours) whereas ABC systems use manysecond stage cost drivers.
• ABC systems seek to use only cause-and-effect cost driverswhereas traditional systems often rely on arbitraryallocation bases.
• ABC systems tend to establish separate cost driver rates forsupport departments whereas traditional systems mergesupport and production centre costs.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.3
ACTIVITY-BASED COSTING
The two-stage allocation process (traditionalcosting system)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.4
Overhead cost accounts(for each individual category of expenses e.g. property taxes, depreciation etc.)
Costcentre
1(normally
departments)
First stageallocations
Second stage allocations(direct labour ormachine hours)
Cost objects (products, services and customers)Directcosts
•••••
Costcentre
2(normally
departments)
Costcentre
N(normally
departments)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.5
ACTIVITY-BASED COSTING
The two-stage allocation process (ABC system)
Overhead cost accounts(for each individual category of expenses
e.g. property taxes, depreciation etc.)
Activitycost
centre1
Activitycost
centre2
First stageallocations(resource cost drivers)
Second stage allocations(activity cost drivers)
Cost objects (products, services and customers)Directcosts
•••••Activity
costcentre
N
ACTIVITY-BASED COSTING
The emergence of ABC systems
• Traditional systems were appropriate when:
1. Direct costs were the dominant costs
2. Indirect costs were relatively small
3. Information costs were high
4. There was a lack of intense global competition
5. A limited range of products was produced.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.6
ACTIVITY-BASED COSTING
Errors from relying on misleading product costs
• Traditional costing systems use volume-based (e.g. directlabour and machine hours) second stage drivers but ifvolume bases are not the cause of indirect costs reportedcosts will be misleading.
Example
Products HV (a high volume product) and LV (a low volumeproduct) are two of several products produced by a company.HV is made in large batches and LV is made in small batches. HVconsumes 30% of DLH’s and LV consumes 5% but each productconsumes 15% of the batch-related indirect costs. Thetraditional system uses DLH’s as the cost driver and the ABCsystem uses the number of batches processed. All overheads(total = £1m) are batch-related .
• Reported product costs:
Traditional system ABC systemProduct HV Product LV Product HV Product LV
£ £ £ £Direct costs 310 000 40 000 310 000 40 000Overheads 300 000 50 000 150 000 150 000allocated (30%) (5%) (15%) (15%)profits/(losses) (10 000) 60 000 140 000 (40 000)Sales 600 000 150 000 600 000 150 000
• Traditional system reports misleading information — Inthe longer term overheads will not decline by £300 000 ifHV is discontinued.
• ABC allocates on a cause-and-effect basis and shows highlevel of resources consumed by LV — The 2 costing systemsreport different messages (Traditional = Drop HV ABC = Drop LV).
• Traditional system motivates the wrong strategy.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.7
ACTIVITY-BASED COSTING
Designing ABC systems
1. Identify the major activities that take place in anorganization:
• The activities chosen should be at a reasonable level ofaggregation based on cost/benefit criteria.
• Choice of activities influenced by the total cost of theactivity centre and the ability of a single cost driver toprovide a satisfactory determinant of the cost of theactivity.
2. Assign costs to cost pools / cost centre for each activity:
• Costs assigned to activity cost pools will include directand indirect costs.
• Resource cost drivers used to assign indirect costs.• Reliability of cost information will be reduced if
arbitrary allocations are used to assign a significantproportion of costs to activities.
3. Determine the cost driver for each major activity:
• Drivers at this stage called activity drivers. They should: (a) provide a good explanation of costs of each
activity pool. (b) be easily measurable(c) the data should be easy to obtain and
identifiable with the product.• Activity cost drivers consist of three types (Transaction,
duration and intensity drivers).
4. Assign the cost of activities to products:
• The cost driver must be measurable so that it can beidentified with individual products.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.8
ACTIVITY-BASED COSTING
Classification of activities
• Unit-level activities
1. Performed each time a unit of the product or service isproduced.
2. Resources are consumed in proportion to the number ofunits produced or sold.
3. Examples — Direct materials and labour, energy costsand expenses consumed in proportion to machineprocessing time.
• Batch-related activities:
1. Performed each time a batch of goods is produced.2. Costs vary with the number of batches made.3. Examples include set-ups, purchase ordering and first-
item inspection activities.
• Product/service sustaining activities:
1. Performed to enable the production of individualproducts or services.
2. Examples include activities related to maintaining anaccurate bill of materials, preparing engineering changenotices.
• Facility-sustaining (or business-sustaining) activities:
1. Performed to support the organization as a whole.2. Examples include plant management, property costs
and salaries of general administrative staff.3. Common to all products and services – ∴ not allocated
to products/services.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.9
ACTIVITY-BASED COSTING
Activity-based profitability analysis
• Applies ABC hierarchical activity classification toprofitability analysis.
• Used for attention directing — claimed provides moreaccurate information.
• Hierarchical approach can be applied to different costobjects (e.g. products/services, customers, locations.)
• See sheet 11 for an illustration of the ABC hierarchicalprofitability analysis.
• Aim is to assign all organizational expenses to a particularhierarchical level where cause-and-effect cost assignmentscan be established.
• The approach helps to identify the impact of resourceconsumption of adding or dropping items at each level ofthe hierarchy.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.10
AC
TIV
ITY-B
ASE
D C
OST
ING
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
10.1
1
Low
est c
ost o
bjec
t
Con
trib
utio
n af
ter
dedu
ctin
g un
it le
vel c
osts
Con
trib
utio
n af
ter
dedu
ctin
g ba
tch-
leve
l cos
ts
Prof
its a
fter
dedu
ctin
g hi
gher
leve
l sus
tain
ing
cost
s
Con
trib
utio
n af
ter
dedu
ctin
g pr
oduc
t bra
nd, c
usto
mer
segm
ent a
nd r
egio
nal s
usta
inin
g co
sts
Con
trib
utio
n af
ter
dedu
ctin
g in
divi
dual
pro
duct
,cu
stom
er o
r br
anch
sus
tain
ing
cost
s
Prof
its a
fter
dedu
ctin
g bu
sines
s un
it/fa
cilit
y su
stai
ning
cos
ts
Prod
ucts
Prod
uct
cont
ribut
ions
Prod
uct
cont
ribut
ions
Prod
uct l
ine
prof
its
Prod
uct b
rand
cont
ribut
ions
Prod
uct
cont
ribut
ions
Busin
ess
unit
prof
its
Cus
tom
ers
Cus
tom
erco
ntrib
utio
ns
Cus
tom
erco
ntrib
utio
ns
Dist
ribut
ion
chan
nel p
rofit
s
Cus
tom
erse
gmen
tco
ntrib
utio
ns
Cus
tom
erco
ntrib
utio
ns
Busin
ess
unit
prof
its
Loca
tions
Bran
chco
ntrib
utio
ns
Bran
chco
ntrib
utio
ns
Cou
ntry
prof
its
Regi
onal
cont
ribut
ions
Bran
chco
ntrib
utio
ns
Busin
ess
unit
prof
its
An
ill
ust
rati
on
of
hie
rarc
hic
al p
rofi
tab
ilit
y an
alys
is
ACTIVITY-BASED COSTING
Rresource consumption models
• ABC systems measure the cost of using resources and notthe cost of supplying resources:
Cost of resources = Cost of resources + Cost of unusedSupplied used capacity
• Periodic financial statements measure the cost of resourcessupplied (i.e. 15 000 orders at a cost of £300 000 in Example10.2).
• ABC systems measure the cost of resources used (i.e. 13 000 orders at a cost of £20 per order in Example10.2).
• The difference between the cost of resources supplied andthe cost of resources used represents the cost of unusedcapacity(i.e. 2 000 orders at £20 per order = £40 000)
• Unused capacity arises with committed resources becausethey must be acquired in discrete amounts in advance ofusage.
• With flexible resources supply can be continually adjustedto match exactly the usage of resources.
• Managers make decisions that will result in a change ofactivity usage(e.g. discontinuation decisions reduce cost of resourcesused and increase the cost of unused capacity).
• Cash flow consequences will only arise if action is taken toremove unused capacity by reducing spending on thesupply of resources.
• The periodic reporting of unused capacity signals the needfor a change in the spending on the supply of resources.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.12
ACTIVITY-BASED COSTING
Example 10.2
(1) Resources supplied10 staff at £30 000 per year = £300 000 annual activity costCost driver = Number of orders processedAnnual quantity of cost driversupplied: (1 500 orders per employee) = 15 000 purchase ordersEstimated cost driver rate = £20 per purchase order
(£300 000/15 000 orders)
(2) Resources usedEstimated annual number oforders to be processed = 13 000Estimated cost of resources used assigned to parts/materials = £260 000 (13 000*£20)
(3) Cost of unused capacityResources supplied (15 000)– Resources used (13 000) at £20 per order = £40 000 (2 000*£20)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.13
ACTIVITY-BASED COSTING
Selecting the cost driver denominator level
• The correct denominator activity level to use is the level ofcapacity supplied (practical capacity) and not theanticipated usage.
• Using anticipated usage in Example 10.2 would result in acost driver rate of £23.08 (£300 000/13 000) so that the costof unused capacity will be hidden in the cost driver raterather than being separately reported.
• Using anticipated usage would result in high cost driverrates in periods of low sales demand.
The ABC data base
• Ideally maintained at estimated standard costs andperiodically reviewed.
• In addition a cost and profitability audit of a firm’sproducts, customers and sales outlets should beperiodically undertaken.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.14
ACTIVITY-BASED COSTING
ABC cost management applications
• ABC can be used for a range of cost managementapplications besides product costing.
Criticisms of ABC
• ABC unit costs must be used with care — They can suggestan inappropriate degree of variability.
• The concept of unused capacity within the resourceconsumption model is questionable for physical resources.
• Reported costs may not significantly differ from a lesscostly traditional system if indirect costs are a lowproportion of total costs.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury10.15
PerformanceMeasures
Activities
Resources
Cost Objects
Cost Drivers
Process View
Cost Assignment View
PRICING DECISIONS AND PROFITABILITYANALYSIS
Economic theory
The optimum selling price is the price at which marginalrevenue equals marginal cost.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.1
£
£
460
3034
Optimumprice
Optimumquantity
440
Optimum volume
MC=MR
TR
Optimumprice–quantitycombination
TC
MC
MR
420
20
10
400
380
360
0
0
10
10
11
11
12
12
13
13
14
14
15
15
16
16
Units demand and output
Demand and output
Profit
PRICING DECISIONS AND PROFITABILITYANALYSIS
Problems with applying economic theory
1. Difficult and costly to derive reasonably accurate estimatesof demand.
2. Difficult to estimate cost functions to determine marginalcost at different output levels for many different products.
3. Demand is influenced by other factors besides price.
4. Profit maximization assumed – firms may pursue othergoals.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.2
PRICING DECISIONS AND PROFITABILITYANALYSIS
Role of cost information in pricing decisions
• Price takers are those firms that have little control over theprices of their products or services.
• For price takers cost information is of vital importance indeciding on the output and mix of products and services.
• Price setters are those firms that have some discretion overthe setting of selling prices for their products or services.
• Cost information is of vital importance to price setters inmaking pricing decisions.
• Firms may be price setters for some of their products/services and price takers for others.
• Four situations will be considered:
1. A price setting firm facing a short-run pricing decision2. A price setting firm facing a long-run pricing decision3. A price taker firm facing a short-run product-mix
decision4. A price taker firm facing a long-run product-mix
decision
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.3
PRICING DECISIONS AND PROFITABILITYANALYSIS
A price setting firm facing short-run pricingdecisions
• Applies where companies are faced with the opportunity ofbidding for one time special orders in competition withother suppliers.
• In this situation only the incremental cost of undertakingthe order should be taken into account.
• Given the short-term one-off nature of the opportunitymany costs will be non-incremental.
• Bids should be made at prices that exceed the incrementalcost and must meet the following conditions:
1. Sufficient capacity must be available to meet the order.
2. The bid price should not effect future selling prices andthe customer should not expect repeat business atshort-term incremental cost.
3. The order will utilize unused capacity for only a shortperiod and capacity will be released for use on moreprofitable opportunities.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.4
PRICING DECISIONS AND PROFITABILITYANALYSIS
A price setting firm facing long-run pricingdecisions
• Three scenarios considered:
1. Pricing customized products using cost-plus pricing.2. Pricing non-customized products using cost-plus
pricing or demand estimates.3. Pricing non-customized products using target costing.
• In the long-term a firm can adjust the supply of resourcesthat are committed to it – ∴ a product or service should bepriced to cover all of the resources that are committed to it.
• Price setters have stronger grounds for adopting ABC.
• Pricing customized products using cost-plus pricing:
1. An accurate costing system is required sinceundercosting will result in acceptance of unprofitablebusiness and overcosting in the loss of profitablebusiness.
2. To determine the selling price a full cost/long-run costshould be calculated and a mark-up added (i.e. a cost-plus selling price is determined — see sheets 11.11 and11.12 for a more detailed explanation).
3. Cost assignment for pricing should be based on directcost tracing or cause-and-effect assignments — Arbitraryallocations (e.g. some business/facility-sustaining costs)should be allocated using behavioural drivers or coveredwithin the mark-up.
4. ABC provides a better understanding of cost behaviourfor negotiating with customers the price and size of theorders.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.5
PRICING DECISIONS AND PROFITABILITYANALYSIS
A price setting firm facing long-run pricingdecisions (cont.)
• Pricing non-customized products (Cost-plus pricing):
1. Pricing decision involves large volumes to manycustomers of a single product/service.
2. Cost-plus pricing requires an estimate of sales volume todetermine unit cost in order to derive the cost-plusprice.
3. Recommended that cost-plus prices are estimated for arange of potential sales volumes (see Example 11.3(a) onsheet 11.7).
• Pricing non-customized products (Using demandestimates):
1. If approximations of demand can be derived they maybe preferable to using the cost-plus pricing approach.
(‘Crude estimates of demand may serve instead ofcareful estimates of demand but cost gives remarkablylittle insight into demand.’ — Baxter and Oxendfelt).
2. See Example 11.3(b) on sheet 11.7 for an illustration ofthe approach (Note that profits are maximized at a SP of£80 and how the information can be used for showingthe effects of other pricing policies).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.6
PR
ICIN
G D
ECIS
ION
S A
ND
PR
OFI
TAB
ILIT
Y A
NA
LYSI
S
Exam
ple
11.3
(a)
Sale
s vo
lum
e (0
00’s
)10
012
014
016
018
020
0To
tal c
ost
(£00
0’s)
10 0
0010
800
11 2
0011
600
12 6
0013
000
Req
uire
d pr
ofit
con
trib
utio
n (£
000’
s)2
000
2 00
02
000
2 00
02
000
2 00
0R
equi
red
sale
s re
ven
ues
(£00
0’s)
12 0
0012
800
13 2
0013
600
14 6
0015
000
Req
uire
d SP
to a
chie
veta
rget
pro
fit
con
trib
utio
n (£
)12
0.00
106.
6794
.29
85.0
081
.11
75.0
0U
nit
cos
t (£
)10
0.00
90.0
080
.00
72.5
070
.00
65.0
0
Exam
ple
11.3
(b)
Pote
nti
al s
elli
ng
pric
e£1
00£9
0£8
0£7
0£6
0Es
tim
ated
sal
es v
olum
eat
th
e po
ten
tial
sel
lin
gpr
ice
(000
’s)
120
140
180
190
200
Esti
mat
ed to
tal s
ales
reve
nue
(£00
0’s)
12 0
0012
600
14 4
0013
300
12 0
00Es
tim
ated
tota
l cos
t(£
000’
s)10
800
11 2
0012
600
12 8
0013
000
Esti
mat
ed p
rofi
t (l
oss)
con
trib
utio
n (£
000’
s)1
200
1 40
01
800
500
(1 0
00)
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
11.7
PRICING DECISIONS AND PROFITABILITYANALYSIS
A price setting firm facing long-run pricingdecisions (cont.)
• Pricing non-customized products (Target costing):
1. Target costing is the reverse of cost-plus pricing — Thetarget selling price is the starting point.
2. Four stages are involved:
Stage 1: Determine the target price which customerswill be prepared to pay for the product.
Stage 2: Deduct a target profit margin from the targetprice to determine the target cost.
Stage 3: Estimate the actual cost of the product.Stage 4: If estimated actual cost exceeds the target cost
investigate ways of driving down the actualcost to the target cost.
3. Marketing factors and customer research provide thebasis for determining selling price (Not cost).
4. Emphasizes a team approach to achieving the targetcost.
5. Most suited to high sales volume products.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.8
PRICING DECISIONS AND PROFITABILITYANALYSIS
A price taker firm facing short-run product-mixdecisions
• Applies where opportunities exist for taking on short-termbusiness at a market determined selling price.
• Cost information required and the same conditions applyas those specified for a price setter facing short-term pricingdecisions.
• If short-term capacity constraints apply the product mixshould be based on maximizing contribution per limitingfactor (see Chapter 9).
A price taker firm facing long-run product-mixdecisions
• In the long-term a firm can adjust the supply of resourcesthat are committed to it – ∴ The sales revenue from aproduct or service should be sufficient to cover all of theresources that are committed to it.
• Periodic profitability analysis is required to ensure thatonly profitable products/services are marketed.
• Profitability analysis should be used as an attention-directing mechanism.
• Ideally ABC hierarchical profitability analysis should beused (see sheet 11.10).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.9
A P
RIC
E TA
KER
FA
CIN
G L
ON
G-R
UN
PR
OD
UC
T M
IX D
ECIS
ION
SA
n il
lust
rati
on o
f hie
rarc
hic
al p
rofi
tabi
lity
an
alys
is
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
11.1
0
Low
est c
ost o
bjec
t
Con
trib
utio
n af
ter
dedu
ctin
g un
it le
vel c
osts
Con
trib
utio
n af
ter
dedu
ctin
g ba
tch-
leve
l cos
ts
Prof
its a
fter
dedu
ctin
g hi
gher
leve
l sus
tain
ing
cost
s
Con
trib
utio
n af
ter
dedu
ctin
g pr
oduc
t bra
nd, c
usto
mer
segm
ent a
nd r
egio
nal s
usta
inin
g co
sts
Con
trib
utio
n af
ter
dedu
ctin
g in
divi
dual
pro
duct
,cu
stom
er o
r br
anch
sus
tain
ing
cost
s
Prof
its a
fter
dedu
ctin
g bu
sines
s un
it/fa
cilit
y su
stai
ning
cos
ts
Prod
ucts
Prod
uct
cont
ribut
ions
Prod
uct
cont
ribut
ions
Prod
uct l
ine
prof
its
Prod
uct b
rand
cont
ribut
ions
Prod
uct
cont
ribut
ions
Busin
ess
unit
prof
its
Cus
tom
ers
Cus
tom
erco
ntrib
utio
ns
Cus
tom
erco
ntrib
utio
ns
Dist
ribut
ion
chan
nel p
rofit
s
Cus
tom
erse
gmen
tco
ntrib
utio
ns
Cus
tom
erco
ntrib
utio
ns
Busin
ess
unit
prof
its
Loca
tions
Bran
chco
ntrib
utio
ns
Bran
chco
ntrib
utio
ns
Cou
ntry
prof
its
Regi
onal
cont
ribut
ions
Bran
chco
ntrib
utio
ns
Busin
ess
unit
prof
its
PRICING DECISIONS AND PROFITABILITYANALYSIS
Cost-plus pricing
• Different cost bases and mark-ups can be used to determinethe cost-plus selling price:
Cost base Mark-up Cost-plus(£) % selling price
(£)(1) Direct variable costs 200 250 500(2) Direct non-variable costs 100(3) Total direct costs 300 70 510(4) Indirect costs 80(5) Total cost (excluding higher
level sustaining costs) 380 40 532(6) Higher level sustaining costs 60(7) Total cost 440 20 528
• Target mark-ups seek to provide a contribution to non-assigned costs and profit.
• Target mark-ups are also adjusted to reflect demand, typesof products, industry norms, competitive position, etc.
• Criticisms of cost-plus pricing:
1. Ignores demand2. Does not necessarily ensure that total sales revenue will
exceed total cost.3. Can lead to wrong decisions if budgeted activity is used
to unitize costs.4. Circular reasoning — Volume estimates are required to
estimate unit fixed costs and ultimately price.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.11
PRICING DECISIONS AND PROFITABILITYANALYSIS
Cost-plus pricing (cont.)
• Reasons for using cost-plus pricing:
1. May encourage price stability
2. Demand can be taken into account by adjusting thetarget mark-ups.
3. Simplicity
4. Difficulty in applying sophisticated procedures where afirm markets hundreds of products/services.
5. Used as a guidance to setting the price but other factorsare also taken into account.
6. Applied to only the relatively minor revenue items.
Pricing policies
• Price-skimming
• Penetration pricing
• Pricing policies may vary depending on the different stagesof a product’s life cycle.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury11.12
RISK AND UNCERTAINTY
1. The decision-making model involves the following stages:
(i) Identify objectives.(ii) Search for possible courses of action.(iii) Identify potential events or states of nature.(iv) List possible outcomes for each state of nature applying
to each alternative course of action.(v) Measure the pay-off for each alternative course of
action.(vi) Select course of action.
2. Probabilities are used to measure the likelihood that anevent or stature will occur.
3. A probability distribution lists all possible outcomes for anevent and the probability that each will occur:
Student A Student Bprobability probability
Outcome:Pass examination 0.9 0.6Do not pass 0.1 0.4
1.0 1.0
4. Probability distributions provide more meaningfulinformation than stating the most likely outcome (i.e. bothstudents will pass).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.1
RISK AND UNCERTAINTY
1. Instead of presenting probability distributions for eachalternative, two summary measures are often used:
(i) expected value.(ii) standard deviation.
2. The expected value is the weighted average of the possibleoutcomes. It represents the long-run average outcome ifthe decision were to be repeated many times.
Example
Product A probability distribution
(1) (2) (3)Estimated Weighted (col. 1
Outcome probability amount × col. 2)£
Profits of £6 000 0.10 600
Profits of £7 000 0.20 1 400
Profits of £8 000 0.40 3 200
Profits of £9 000 0.20 1 800
Profits of £10 000 0.10 1 000
1.00 8 000 Expected value
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.2
RISK AND UNCERTAINTY
Product B probability distribution
(1) (2) (3)Estimated Weighted (col. 1
Outcome probability amount × col. 2)£
Profits of £4 000 0.05 200
Profits of £6 000 0.10 600
Profits of £8 000 0.40 3 200
Profits of £10 000 0.25 2 500
Profits of £12 000 0.20 2 400
1.00 8 900 Expected value
Which product should the company make?
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.3
RISK AND UNCERTAINTY
1. Product C probability distribution
Estimated ExpectedOutcome probability value (EV)
£
Loss of £4 000 0.5 (2 000)Profit of £22 000 0.5 11 000
9 000
2. Product C has a higher EV than either products B or C, butit is subject to greater uncertainty.
3. The standard deviation is often used to measure thedispersion of the possible outcomes:
• SD of A = £1 096• SD of B = £2 142• SD of C = £13 000
4. The standard deviation measures dispersion around theexpected value, but does not measure downside risk. TheSD would increase if product C was replaced with £122 000instead of £22 000, but does this make the product morerisky?
5. The coefficient of variation V is a relative measure of risk:
V =
For example, a SD of 200 with an EV of 2 000 has the samerelative variation as a SD of 2 000 with an EV of 20 000.
6. Where possible, it is preferable to focus on probabilitydistributions rather than summary measures of EV and SD.
Standard deviation���
Expected value
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.4
RISK AND UNCERTAINTY
Attitudes towards risk
1. The selection of an alternative is influenced by anindividual’s attitude towards risk.
Example
Possible outcomes A B
Recession 90 0
Normal 100 100
Boom 110 200
Expected value 100 100
The probability of each outcome is �13
�.
2. The two alternatives have the same EV but different levelsof risk.
3. • A risk-seeker will prefer B.
• A risk-averter will prefer A.
• A risk-neutral individual will be indifferent between A and B.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.5
RISK AND UNCERTAINTY
Decision trees
Decision trees are useful for clarifying alternative courses ofaction and their potential outcomes.
Example
A company is considering whether to develop and market a newproduct. Development costs are estimated to be £180 000, andthere is a 0.75 probability that the development effort will besuccessful and a 0.25 probability that the development effortwill be unsuccessful. If the development is successful, theproduct will be marketed, and it is estimated that:
(i) If the product is very successful, profits will be £540 000.
(ii) If the product is moderately successful, profits will be£100 000.
(iii) If the product is a failure, there will be a loss of £400 000.
Each of the above profit and loss calculations is after taking intoaccount the development costs of £180 000. The estimatedprobabilities of each of the above events are as follows:
(i) Very successful 0.4
(ii) Moderately successful 0.3
(iii) Failure 0.3
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.6
DEC
ISIO
N T
REE
S
Dec
isio
n t
ree
for
exam
ple
on
sh
eet
12.6
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
12.7
Very
suc
cess
ful
£540
000
£100
000
–£40
000
0
–£18
000
0 £0
0.30
0.22
5
0.22
5
0.25
1.00
1.00
£162
000
£22
500
–£90
000
–£45
000
£49
500 £0
Poss
ible
outc
omes
(PRO
FIT
)Pr
obab
ility
Payo
ff(e
xpec
ted
valu
e)
Mod
erat
ely
succ
essf
ul
Failu
re
Dec
isio
n po
int
Poss
ible
eve
nts
(=
0.3)
P(
=0.4
)P
succ
eeds
(=0
.75)
PD
evel
opm
ent
Dev
elop
pro
duct
(=0
.3)
P
fails
(=0
.25)
P
Dev
elop
men
t
Do
not d
evel
oppr
oduc
t
RISK AND UNCERTAINTY
Maximin, maximax and regret criteria
1. Can be applied where it is not possible to assignmeaningful probabilities to alternative courses of action.
ExampleLow High
demand demand
Machine A £100 000 £160 000Machine B £10 000 £200 000
2. With the maximin technique the largest payoff is selectedbased on the assumption that the worst possible outcomewill occur.Machine A = £100 000Machine B = £10 000Decision = Choose product A
3. With the maximax technique the largest payoff is selectedassuming the best possible outcome will occur.Machine A = £160 000Machine B = £200 000Decision = Choose product B
4. The aim of the regret criterion is to minimize themaximum possible regret.
Regret tableLow High
demand demandoccurs occurs
Choose machine A 0 £40 000Choose machine B £90 000 0
The maximum regret is £40 000 for A and £90 000 for B.Therefore, choose A.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.8
RISK AND UNCERTAINTY
Portfolio approach
1. Alternatives should not be considered in isolation. Accountshould be taken of how they interact with existingactivities and other alternatives.
Example
States of nature Umbrella Ice-cream Combinedmanufacturing manufacturing activities
£ £ £
Sunshine –40 000 +60 000 +20 000
Rain +60 000 –40 000 +20 000
Assume there are only two possible states of nature.
2. Each activity is risky on its own, but when the activities arecombined risk is eliminated.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury12.9
CAPITAL INVESTMENT DECISIONS
1. The objective is to accept all those investments whosereturns are in excess of the cost of capital.
2. A firm should invest in capital projects only if they yield areturn in excess of the opportunity cost of an investment(also known as the minimum rate of return, cost of capital,discount/hurdle rate).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.1
%
5
5 7 13 18 21 24
1012
15
20A
B C D
E
F
MCC(cost of capital)
25
Investment projects (£m)
CAPITAL INVESTMENT DECISIONS
3. Opportunity cost of investment = returns available toshareholders in financial markets from investments withthe same risk as the project.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.2
Expe
cted
ret
urn
on in
vest
men
t
10
15
RiskCompany X
CAPITAL INVESTMENT DECISIONS
Compounding and discounting
1. Compounding expresses today’s cash flows in future values.
FVn = V0 (1 + K)n
TotalEnd of year Interest earned investment
£ £
0 100 0000.10 × 100 000 10 000
1 110 0000.10 × 110 000 11 000
2 121 0000.10 × 121 000 12 100
3 133 1000.10 × 133 100 13 310
4 146 410
2. Discounting is the process of converting future cash flowsinto a value at the present time.
Present value (V0) =
3. £121 000 receivable in year 2 has a PV of:
= £100 000£121 000��(1 + 0.10)2
FVn�(1 + K)n
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.3
CAPITAL INVESTMENT DECISIONS
The concept of net present value (NPV)
1. By using DCF techniques and calculating PVs we cancompare the return on capital projects with an alternativeequal risk investment in securities traded in the financialmarket.
2. The four projects shown below are identical to the risk-freesecurity illustrated on sheet 13.3. Therefore, they have aNPV of zero.
A B C D£ £ £ £
Project investment outlay 100 000 100 000 100 000 100 000
End of year cash flows:
Year 1 110 000 0 0 0
Year 2 0 121 000 0 0
Year 3 0 0 133 100 0
Year 4 0 0 0 146 410
Present value = 110 000 121 000 133 100 146 410
1.10 (1.10)2 (1.10)3 (1.10)4
= 100 000 = 100 000 = 100 000= 100 000
3. NPV = PV – Investment cost
4. The decision rule is to accept only those projects withpositive NPVs (e.g. if the investment costs above were lessthan £100 000 then the projects would be preferable toinvesting in financial securities and they would havepositive NPVs).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.4
CAPITAL INVESTMENT DECISIONS
Calculating NPVs
1. NPV = �(1
F+V1
K)� + �
(1F+V
K2
)2� + �(1
F+V
K3
)3� + �(1
F+V
Kn
)n� – I0
2. Example (£000’s)
NPV = �£13.010
0� + �£
(11
.01
00
0)2� + �
(£14.10
00
)3� – £1 000 = + £399.7
or use the discount tables (appendix A):
DiscountYear £000’s factor PV (£000)
1 300 0.9091 272.7302 1 000 0.8264 826.4003 400 0.7513 300.520
1 399.650
Less investment cost 1 000.000
NPV 399.650
3. If annual cash flows are constant, the cumulative discounttables can be used (appendix B):
Example (000’s)
Cash flows are £600 p.a. for three years, the discount rate is 10%and the investment outlay is £1 000.
NPV = (£600 × 2.487) – £1 000 = £492.2
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.5
CAPITAL INVESTMENT DECISIONS
Internal rate of return (IRR)
1. IRR is the discount rate that will cause the NPV to be zero.
NPV = �1 +
FVIR
1
R� + �
(1 +FV
IR2
R)2� + �(1 +
FVIR
n
R)n� – I0 = 0
Example (£000’s)
NPV = �1
£+300.031
� + �(1
£+1
00
.03
01)2� + �
(1£+
400.30
1)3� – £1 000 = 0
2. IRR is approximately 31%. The decision rule is to accept theproject if IRR is greater than the cost of capital.
3. ExampleNPV at 25% = + £84.8 (say 85)
NPV at 35% = –£66.53 (say 67)
Using interpolation:
IRR = 25% + �18552
� × (35% – 25%) = 30.59%
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.6
CAPITAL INVESTMENT DECISIONS
The calculation of IRR
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.7
NPV
(£)
+400
+300
+200
+100
05 10 15 20 25 30 35 40
–100
NPV = +85
NPV = –130
Discount rate
NPV = –67
Line A
Line B
CAPITAL INVESTMENT DECISIONS
Comparison of NPV and IRR
1. NPV is preferred to IRR because:
• IRR can incorrectly rank mutually exclusive projects.
IRR NPV% £
Project A 22 1 530Project B 18 1 728
• IRR is expressed in percentage terms:
Investment Y yields a return of 50% (I0 = 100) = £50Investment Z yields a return of 25% (I0 = £1 000) = £250If the remaining £900 from Y only yields £100 then Z ispreferable.
• IRR assumes internal cash flows are reinvested at the IRR,whereas NPV assumes they are invested at the cost ofcapital.
• Unconventional cash flows (–, +, –) can result in multiplerates of return.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.8
CAPITAL INVESTMENT DECISIONS
Payback method
1. Measures the length of time that is required for a stream ofcash flows from an investment to recover the original cashoutlay required by the investment.
Year Year Year Year0 1 2 3 Payback NPV at 10%
£000’s £000’s £000’s £000’s
A –400 +400 1 year –36.364B –400 +200 +200 +1000 2 years +698.422
The payback method suggests A but B has the higher NPV.
2. Limitations
• Ignores time value of money.
• Ignores cash flows after the payback period.
3. Widely used
• Simple to understand.
• Appropriate where liquidity constraints exist and a fastpayback is required.
• Appropriate for risky investments in uncertain markets.
• Often used as an initial screening device.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.9
CAPITAL INVESTMENT DECISIONS
Accounting rate of return
1. Calculated by dividing the average annual profits from aproject into the average investment cost.
Project X
Years0 1 2 3
£000’s £000’s £000’s £000’s
Book value 24 16 8 0Cash flow 12 11 10Depreciation (8) (8) (8)Profit 4 3 2
Average return = = 25%
2. Project YYears
0 1 2 3£000’s £000’s £000’s £000’s
Book value 24 16 8 0Cash flow 10 11 12Depreciation (8) (8) (8)Profit 2 3 4
Average return = �132� = 25%
3. Project Y also has a 25% return, but the cash flows arereceived later and NPV is less than X.
Average profit (3)���Average investment (12)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.10
CAPITAL INVESTMENT DECISIONS
The effect of performance measurement
• In the diagram below the cash flows and (profits) are shownfor projects J and K (initial cost for both projects = £5m)
• Project J is preferable but if the manager focuses on the short-term profit measure he or she may be motivated to acceptproject K
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.11
Year 1
+£2m (+£1m)
+£0.5m (–£0.5m)
Year 2
+£1.5m (+£0.5m)
+£0.5m (–£0.5m)
Year 3
+£0.5m (–£0.5m)
+£2m (+£1m)
Year 4
+£0.5m (–£0.5m)
+£3m (+£2m)
Year 5
+£0.5m (–£0.5m)
+£5m (+£4m)
Project J (+NPV)
Project K (–NPV)
CAPITAL INVESTMENT DECISIONS
The effect of performance measurement
There is a danger that managers will be motivated to choose theinvestment that maximizes their performance measure ratherthan maximizing NPV.
NPV calculations (decision model)
X Y X£000’s £000’s £000’s
Machine cost initial outlay (time zero) 861 861 861Estimated net cash flow (year 1) 250 390 50Estimated net cash flow (year 2) 370 250 50Estimated net cash flow (year 3) 540 330 1 100Estimated NPV at 10% cost of capital 77 (52) 52Ranking 1 3 2
Performance measurement criteria
Profits X Y Z£000’s £000’s £000’s
Year 1 (37) 103 (237)Year 2 83 (37) (237)Year 3 253 43 813
Total profits 299 109 339
Return on investments X Y Z% % %
Year 1 (4.3) 11.9 (27.5)Year 2 14.5 (6.4) (41.3)Year 3 88.1 15.0 283.2Average 32.8 6.8 71.5
Management and Cost Accounting, 5th edition.© 2000 Colin Drury13.12
CAPITAL INVESTMENT DECISIONS
Capital investments with unequal lives
• Machines A and B are two mutually exclusive machinesA’s life = 3 years and B’s life = 2 years
• Can we base the decision on the NPV or IRR’s of eachmachine?
(Only if the task for which they are required ceases atthe end of the project lives).
• What if the task for which the machines are required is formany years (say > 6 years)?
We are faced with a replacement chain problem and aslong as the common denominator for the project lives isless than the task life we can use either the lowestcommon multiple method or the equivalent annualcash flow method.
• Lowest common denominator method: Lowest common multiple = 6 years (2 replacements ofmachine A and 3 of B)
Cash outflows (£000’s) for a sequence of type A machines:
Year 0 1 2 3 4 5 6Initial outlay 1 200 1 200Operating costs 240 240 240 240 240 240PV at 10% = 3 146.8
Cash outflows (£000’s) for a sequence of type B machines:
Year 0 1 2 3 4 5 6Initial outlay 600 600 600Operating costs 360 360 360 360 360 360PV at 10% = 3 077.1
Decision = Choose sequence of type B machines (lowest PV ofcash outflows).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.1
CAPITAL INVESTMENT DECISIONS
• Equivalent annual cost (cash flow) method:
1. The costs are made comparable by converting the cashflows to an equivalent annual cost (EAC).
2. EAC = PV of costs / Annuity factor for n years at R%
3. EAC for A =£1 796.8/2.4869 (Based on years 0–3) or
£3 146.8/4.3553 (Based on years 0–6)
=£722.5 for both time periods
4. EAC for B =£705.7 (calculated as above)
5. The cash flow stream of A is equivalent in PV terms to anannual cash flow of £722.5 (£705.7 for B) – ∴ Choose B
• Assume the task life < lowest common denominator
Task life = 10 years
Machine X life = 6 years
Machine Y life = 8 years
Lowest common multiple is 24 years
Suggest use a 10 year horizon with each machine beingreplaced once and incorporate an estimate machinerealisable values at the end of year 10.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.2
CAPITAL INVESTMENT DECISIONS
Single period capital rationing
1. Refers to a situation where investment funds are restrictedand it is not possible to accept all positive NPV projects.
2. Where capital rationing exists, ranking in terms of NPVswill normally result in an incorrect allocation of scarcecapital.
3. The correct approach is to rank by profitability index (PI):
PI =
4. Example
Project NPV PII0 PV NPV PI ranking ranking£ £ £
A 25 000 32 500 7 500 1.30 6 2B 100 000 108 250 8 250 1.08 5 6C 50 000 75 750 25 750 1.51 1 1D 100 000 123 500 23 500 1.23 2 3E 125 000 133 500 8 500 1.07 4 7F 25 000 30 000 5 000 1.20 7 4G 50 000 59 000 9 000 1.18 3 5
Funds available for investment are restricted to £200 000.
5. NPV ranking leads to acceptance of C, D and G (NPV = £58 250).
PI ranking leads to acceptance of C, A, D and F (NPV = £61 750).
PV���Investment outlay
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.3
CAPITAL INVESTMENT DECISIONS
Taxation and investment decisons
1. Taxation legislation specifies that net cash inflows ofcompanies are subject to taxes, and capital allowances(writing down allowances) are available on capitalexpenditure.
ExampleI0 = £100 000, cash inflows = £50 000 for four yearsEstimated sale proceeds = Tax WDV at end of year 4Capital allowances = 25% on a reducing balance basisCorporate tax rate = 35%
2. Calculation of capital allowances
AnnualYear WDAs WDV
£0 0 100 0001 25 000 (25% × 100 000) 75 0002 18 750 (25% × 75 000) 56 2503 14 063 (25% × 56 250) 42 1874 10 547 (25% × 42 187) 31 640
3. Calculation of incremental taxes arising from the project:
Year Year Year Year1 2 3 4£ £ £ £
Incremental profits 50 000 50 000 50 000 50 000WDAs 25 000 18 750 14 063 10 547Taxable profits 25 000 31 250 35 937 39 453Taxes at 35% 8 750 10 937 12 578 13 809
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.4
CAPITAL INVESTMENT DECISIONS
Taxation and investment decisions
4. If the estimated sale proceeds exceeded the WDV (say,£45 000) there would also be an additional balancingcharge of £13 360 (£45 000 – £31 640) to deduct from theWDAs in year 4 (taxable profits would equal £52 813).
5. If the estimated sale proceeds were less than the WDV (say£25 000) there would be an additional balancing allowanceof £6 640 (£31 640 – £25 000) to add to the WDAs in year 4.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.5
CAPITAL INVESTMENT DECISIONS
Dealing with inflation
• Inflation affects both future cash flows and interest rates(i.e. RRR /discount rate)
Impact on Cash Flows
• Assume no inflation and estimated cash flows of £100 attime 1 and you can buy a basket of goods for £1 at time 0
∴ Your cash flow has the potential of buying 100 baskets attime 0 or time 1.
• Assume now estimated inflation is 10%
Estimated cash flows at time 1 = £110
The cash flows have increased but your purchasing power isunchanged ( You still have the potential to purchase 100baskets i.e. £110 / £1.10)
• Cash flows can be expressed in monetary units at the timethey are received (i.e. nominal cash flows = £110 at time 1)
or
they can be expressed in today’s (time zero) purchasingpower (i.e. real cash flows = £110 / £1.10 = £100)
∴ £110 nominal cash flows is equivalent to £100 in realcash flows.
• Nominal CF’s = Real CF’s × (1 + inflation rate)n
= £100 (1.10)1 = £110
• Real CF’s = = £110 / 1.101 = £100
REAL CASH FLOWS ARE WHAT THE CASH FLOWS WOULD BEIN A WORLD OF NO INFLATION
Nominal CF’s���(1 + inflation rate) n
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.6
CAPITAL INVESTMENT DECISIONS
Impact of inflation on interest rates (also discount rates)
• Assume the interest rate is 2% in a world of no inflation
∴ You require £102 for an investment of £100 (providespurchasing power to purchase 102 baskets)
• Now assume the anticipated rate of inflation is 10%
You require a NOMINAL return of 12.2% to maintain yourpurchasing power (£112.20 / £1.10 = 102 baskets)
• REAL RATE OF INTEREST RATE = WHAT THE INTERESTRATE WOULD BE IN A WORLD OF NO INFLATION
1 + Nominal rate= (1 + Real rate) × (1 + Est. inflation rate)= (1 + 0.02) × (1 + 0.10) = 1.122 = 12.2%
1 + Real rate = (1 + Nominal rate) / (1 + Est. inflation rate)= (1 + 0.122) / (1 + 0.10) = 1.02 = 2%
• Approximations may suffice 2% real rate + 10% inflationrate = 12% approximation
• Note that interest rates and RRR’s on securities are derivedfrom current financial market data (∴ they will already beexpressed in nominal terms)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.7
CAPITAL INVESTMENT DECISIONS
Investment appraisal and inflation
• Two correct approaches: 1. Discount nominal cash flows at a nominal discount rate2. Discount real cash flows at the real discount rate
Example
A company is appraising a project with an investment outlay of£200,000 with estimated annual cash inflows of £100,000 perannum for years 1, 2 and 3. The cost of capital is 9% and theexpected rate of inflation is zero.
NPV = 100 / (1.09) + 100 / (1.09)2 + 100 / (1.09)3 – 200 = 53.1
NOW ASSUME ANTICIPATED RATE OF INFLATION = 10%
1. Discount nominal cash flows at the nominal discount rate
NPV = + + – 200 = 53.1
2. Discount real cash flows at the real discount rate
NPV = 100 / (1.09) + 100 / (1.09)2 + 100 / (1.09)3 – 200 = 53.1
• We have assumed that current price cash flows are equivalentto real cash flows but this only applies if all company cashflows are subject to the general rate of inflation.
WHAT IF THE CASH FLOWS ARE SUBJECT TO A SPECIFICRATE OF INFLATION OF 8% AND THE GENERAL RATEFOR THE ECONOMY IS 10%?
We must calculate real cash flows as follows:
Year 1 = 100 (1.08) / 1.10 ; Year 2 = 100 (1.08)2 / (1.10)2
In these circumstances it is easier to discount nominal cashflows at a nominal discount rate.
100 (1.10)3
��(1.09)3 (1.10)3
100 (1.10)2
��(1.09)2 (1.10)2
100 (1.10)��(1.09) (1.10)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.8
CAPITAL INVESTMENT DECISIONS
Calculating risk adjusted discount rates
1. The returns which shareholders require from investing inrisky securities = Risk free rate + Risk premium.
2. The greater the risk, the greater the return required byinvestors.
3. The market portfolio is used as a benchmark fordetermining risk/return relationships. The risk of aninvestment relative to the market portfolio is measured bybeta:
• An investment with identical risk to the marketportfolio will have a beta of 1.
• An investment half as risky as the market portfolio willhave a beta of 0.5.
• An investment twice as risky as the market portfolio willhave a beta of 2.
4. The return that shareholders require (i.e. the opportunitycost of an investment) is:
• Risk free rate + (Risk premium × Beta) = CAPM formula
5. The past average risk premium of 8% (defined as the returnon the market portfolio less the risk free rate) is normallyused. If the risk free rate is 9% then the following returnswill be required:
• Security A (Beta of 1) = 9% + (8% × 1) = 17%• Security B (Beta of 0.5) = 9% + (8% × 0.5) = 13%• Security C (Beta of 2) = 9% + (8% × 2) = 25%
6. Note the risk premium = (Return on the market – risk freerate)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.9
CAPITAL INVESTMENT DECISIONS
The capital asset pricing model
Required return on a security = Rf + (Rm – Rf) × Beta
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.10
25
17
13
Security B
Security Aand marketportfolio
Security market line
Security C
9
0 0.5 1.0
Risk (beta)
Expe
cted
ret
urn
(%)
2.0
Rf
CAPITAL INVESTMENT DECISIONS
Weighted average cost of capital (WACC)
1. The CAPM is used to calculate the cost of equity finance.
2. Most firms use a combination of debt and equity financeand both sources of finance should be taken into accountwhen calculating the discount rate.
3. Where combinations of debt and equity are used, theWACC is used to discount project cash flows.
Example
Cost of equity capital = 18%
Cost of debt capital = 10%
Projects financed by 50% debt and 50% equity
WACC = (0.5 × 18%) + (0.5 × 10%) = 14%
4. The WACC represents the firm’s overall cost of capitalbased on the average risk of all the firm’s projects. If therisk of a project differs from average firm risk the WACCwill not reflect the correct risk-adjusted discount rate.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.11
CAPITAL INVESTMENT DECISIONS
Traditional methods of measuring risk
1. Standard deviations and probability distributions2. Simulation 3. Sensitivity analysis
Standard deviations and probability distributions
Year 1 Year 2 Year 3Potential Probabil’y Cash Probabil’y Cash Probabil’y Cashstates of flows flows flowsnature (£m) (£m) (£m)A 0.10 10 0.10 –5 0.10 –10B 0.25 15 0.25 0 0.25 –5C 0.30 20 0.30 5 0.30 0D 0.25 25 0.25 10 0.25 5E 0.10 30 0.10 15 0.10 10
Expected value 20 5 0
• Expected NPV at 10% discount rate
= �(1
2.10
0)� + �
(1.510)2� + 0 – 20 = £2.314m
• Standard deviation of NPV = £8.21m
• There is no guidance as to whether a NPV of £2.314m issufficient to compensate for the risk involved (SD of£8.21m)
• Consider an alternative mutually exclusive investment thathas an expected NPV of £3m and a SD of £10m.
We cannot determine whether this is preferable to theabove investment
• To avoid prejudging risk CF’s should be discounted at therisk free rate
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.12
CAPITAL INVESTMENT DECISIONS
Simulation analysis
1. Where several variables (e.g. sales, costs, etc.) are uncertain,it may be appropriate to develop a simulation model.
Simplified example
Cash flows Cash flowsYear 1 Probabilities Year 2 Probabilities
£ £
10 000 0.10 –5 000 0.1015 000 0.25 0 0.2520 000 0.30 5 000 0.3025 000 0.25 10 000 0.2530 000 0.10 15 000 0.10
2. Numbers are assigned to the cash flows so that they exactlymatch their respective probabilities:
Year 1 Assigned Year 2 Assignedcash flows numbers cash flows numbers
£ £
10 000 1–10 –5 000 1–1015 000 11–35 0 11–3520 000 36–65 5 000 36–6525 000 66–90 10 000 66–9030 000 91–100 15 000 91–100
3. Numbers from 1 to 100 selected at random using computerruns, e.g. if 36 and 8 selected cash flows of £20 000 (year 1)and –£5 000 (year 2) will be selected and NPV calculated.
4. The process continues with many computer runs, whichare used to derive a probability distribution of NPVs. (Noterisk-free rate used as the discount rate.)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.13
CAPITAL INVESTMENT DECISIONS
Sensitivity analysis
1. Shows how sensitive NPV is to a change in the assumptionsrelating to the variables used to compute it (e.g. pessimistic,most likely or optimistic estimates). Can also be used toindicate the extent to which variables may change beforeNPV becomes negative.
ExampleYear Year Year1 (£) 2 (£) 3 (£)
Cash inflows (10 000 × £30) 300 000 300 000 300 000VC 200 000 200 000 200 000
Net cash flows 100 000 100 000 100 000
I0 = £200 000, cost of capital = 15%, NPV = £28 300
2. Sales volume
• NPV = 0 when net cash flows are £87 600 (£200 000 /2.283)
• Total net cash flows can decline by £12 400 p.a. beforeNPV becomes negative
• Total sales can fall by £37 200 p.a. (i.e. 12.4%) or 1240units
• Note net cash flows are one-third of sales.
3. Selling price
• Total sales revenue can fall to £287 600 (£300 000 – £12400) before NPV becomes negative = £28.76 per unit (i.e.4.1% decline)
4. Variable costs
• Can increase by £12 400 p.a. (£1.24 per unit) = 6.2%decline.
5. Initial outlay
• Can increase by £28 300 (14.15%).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.14
CAPITAL INVESTMENT DECISIONS
Sensitivity analysis (cont.)
6. Cost of capital
• IRR = 23% (cost of capital can increase by 53%).
7. Highlights those variables that are most sensitive so thattheir estimates can be thoroughly reviewed.
8. Limitations
• Considers variables in isolation.
• Ignores probabilities
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.15
CAPITAL INVESTMENT DECISIONS
Classification of risk measurement techniques
1. CAPM approach• Risk is compared relative to the variability with the
market portfolio.• Risk is divided into two categories:
(i) Specific (diversifiable) risk(ii)Market (non-diversifiable) risk
• CAPM assumes specific risk can be avoided and it is notrewarded.
• CAPM assumes market rewards only non-diversifiablerisk.
2. Stand-alone risk measurement approach• Does not distinguish between specific and non-
diversifiable risk.• Does not provide a basis for determining the rates of
return required for different levels of risk.
3. Corporate portfolio risk measurement approach• Focuses on incremental total risk arising from a project.• Recognizes that incremental risk may not be the same
as the total risk of the project.
Example
SD of project X = £10 000SD of existing projects = £60 000SD of existing projects plus project X = £65 000Incremental risk of project X = £5 000 (not £10 000)
• Does not distinguish between specific and non-diversifiablerisk.
• Difficult practical problems in measuring risk of existingprojects
Management and Cost Accounting, 5th edition.© 2000 Colin Drury14.16
THE BUDGETING PROCESS
An overview of the planning process
1. Identify the objectives of the organization.
2. Identify potential strategies.
3. Evaluate alternative strategic options.
4. Select course of action.
5. Implement the long-term plan in the form of the annualbudget.
6. Monitor actual results.
7. Respond to divergencies from plan.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.1
1. Identify objectives
6. Monitor actual results
2. Identify potentialcourses of action (i.e. strategies)
3. Evaluate alternativestrategic options
4. Select alternative coursesof action
5. Implement long-term plan inthe form of the annual budget
7. Respond todivergencies from plan
Long-termplanningprocess
Annualbudgetingprocess
THE BUDGETING PROCESS
Why do we produce budgets?
1. To aid the planning of actual operations:
• by forcing managers to consider how conditions mightchange and what steps should be taken now.
• by encouraging managers to consider problems beforethey arise.
2. To co-ordinate the activities of the organization:
• by compelling managers to examine relationshipsbetween their own operation and those of otherdepartments.
3. To communicate plans to various responsibility centremanagers:
• everyone in the organization should have a clearunderstanding of the part they are expected to play inachieving the annual budget.
• by ensuring appropriate individuals are madeaccountable for implementing the budget.
4. To motivate managers to strive to achieve the budget goals:
• by focusing on participation
• by providing a challenge/target.
5. To control activities:
• by comparison of actual with budget (attentiondirecting/management by exception).
6. To evaluate the performance of managers:• by providing a means of informing managers of how
well they are performing in meeting targets they havepreviously set.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.2
THE BUDGETING PROCESS
Stages in the budgeting process
1. Communicate details of budget policy and guidelines tothose people responsible for preparing the budget.
2. Determine the factor that restricts output.
3. Preparation of the sales budget.
4. Initial preparation of budgets.
5. Negotiation of budgets with higher management.(See figure on sheet 15.4)
6. Co-ordination and review of budgets.
7. Final acceptance of budgets.
8. Ongoing review of the budgets.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.3
THE BUDGETING PROCESS
An illustration of budgets moving up theorganization hierarchy
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.4
762
Manager of plant 1 Manager of plant 2
Production manager
3 4 51 8
Dept A Dept B Dept C Dept D
THE BUDGETING PROCESS
Activity-based budgeting (ABB)
• Conventional budgeting is inappropriate for thoseactivities where the consumption of resources does notvary proportionately with the volume of the final output ofproducts or services.
• For support activities conventional incremental budgetsmerely serve as authorization levels for certain levels ofspending.
• Incremental budgeting results in the cost of non-unit levelactivities becoming fixed.
• ABB aims to authorize only the supply of those resourcesthat are needed to perform activities required to meetbudgeted production and sales volumes.
• The ABB process is the reverse of the ABC process:
Budgeted output of cost objects
Determine the necessary activities
Determine the resources required for the budget period
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.5
THE BUDGETING PROCESS
• ABB involves the following stages:
1. Estimate the production and sales volume by individualproducts and customers.
2. Estimate the demand for organizational activities.(e.g. Process 5,000 customers’ orders for thecustomer order processing activity)
3. Determine the resources that are required to performorganizational activities.
(e.g. 0.5 hours per order = 5,000 × 0.5 hours =2,500 labour hours for the customer processingactivity must be supplied)
4. Estimate for each resource the quantity that must besupplied to meet the demand.
(e.g. Assume a step cost function with eachperson employed contracted to work 1,500 hoursper year so that quantity of resources required =2,500/1,500 = 1.67 persons meaning that 2persons must be employed)
5. Take action to adjust the capacity of resources to matchthe projected supply.
(e.g If 3 persons are presently employed on theactivity resources must be reduced, or redeployed,by one person)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.6
THE BUDGETING PROCESS
• Periodically actual results should be compared with anadjusted (flexible) budget.
Example
Budgeted activity for processing orders = 2,800 ordersOrders processed per person = 600Resources required = 4.67 personsResources supplied (practical capacity for 3,000 orders) = 5 personsEmployment costs (£25,000 per person per year) = £125,000Cost driver rate (£125,000/3,000 orders) = £41.67Actual orders processed for the period = 2,500 orders
Performance report: Flexed budget (2,500 × £41.67) = £104,175Budgeted unused capacity (3,000 — 2,800) × £41.67 = 8,334Unplanned unused capacity (2,800–2,500) × £41.67 = 12,491
125,000
• Above represent committed resources but for flexibleresources (e.g. office supplies) resources supplied can bematched exactly to resources demanded.
• See sheet 8 for an illustration of an activity-based budget foran order processing activity.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury15.7
TH
E B
UD
GET
ING
PR
OC
ESS
Exh
ibit
15.
1: A
ctiv
ity-
base
d bu
dget
for
an o
rder
rec
eivi
ng
proc
ess M
an
age
men
t a
nd
Co
st A
cco
un
tin
g, 5
th e
dit
ion
.©
20
00
Co
lin
Dru
ry15
.8
Activ
ities
Reso
urce
Exp
ense
acco
unts
:
Offi
ce s
uppl
ies
Sala
ries
Tele
phon
e ex
pens
es
Tota
l cos
t
Trai
ning
Trav
el
Act
ivity
cost
driv
erm
easu
res
Han
dle
impo
rtgo
ods
Num
ber
ofcu
stom
sdo
cum
ents
Exec
ute
expr
ess
orde
rs
Num
ber
ofcu
stom
erbi
lls
Spec
ial
Del
iver
ies
Num
ber
ofle
tter
s of
cred
it
Dist
ribut
ion
adm
inist
ratio
n
Num
ber
ofco
nsig
nmen
tno
tes
Ord
erre
ceiv
ing
(sta
ndar
dpr
oduc
ts)
Num
ber
ofst
anda
rdor
ders
Ord
erre
ceiv
ing
(non
-sta
ndar
dpr
oduc
ts)
Num
ber
ofno
n-st
anda
rdor
ders
Exec
ute
rush
orde
rs
Num
ber
ofru
sh o
rder
s
Tota
lco
st
MANAGEMENT CONTROL SYSTEMS
Different types of controls
• Action (or behavioural) controls
• Personnel and cultural (or clan and social) controls
• Results (or output controls)
Action (or behavioural) controls
• Consist of: • Behavioural constraints
• Preaction reviews
• Action accountability
• Focus should be on prevention rather than detectioncontrols.
Social, personnel and cultural controls
• Social controls involve selection of people who have beensocialized into adopting particular norms of behaviour.
• Personnel controls build on employees natural tendenciesto control themselves (Emphasis is on selection, trainingand job design).
• Cultural controls represent a set of values, social norms andbeliefs that are shared by members of an organization andthat influence their actions.
• In recent years there has been a greater emphasis oncultural controls in the form of employee empowerment.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.1
MANAGEMENT CONTROL SYSTEMS
Results or output controls
• The focus is on reporting information about the outcomesof work effort.
• Results controls involve the following stages:
1. Establishing performance measures that minimizeundesirable behaviour.
2. Establishing performance targets.
3. Measuring performance.
4. Providing rewards or punishments.
Cybernetic control systems
• Results controls resemble a cybernetic (mechanical) controlsystem.
• Cybernetic systems involve feedback controls (actions afterthe events) but ideally control should be based on controlactions before the events.
A cybernetic control system
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.2
Input Process
Feedback FeedbackAutomaticregulator
Output
MANAGEMENT CONTROL SYSTEMS
Harmful side-effects of controls
1. Occurs when controls motivate employees to engage inbehaviour that is not organizationally desirable (i.e. systemleads to a lack of goal congruence).
2. Results controls:
• Encourages individuals to focus only on what ismeasured, regardless of whether it is organizationallydesirable (see sheet 16.4)
• Focuses mainly on quantifiable and easily measurableitems.
• Subject to data manipulation.
• Can lead to negative attitudes towards the controlsystem.
3. Action controls:
• May discourage creativity
4. Cultural controls:
• Lack of goal congruence where group goals do notcoincide with firm goals
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.3
MANAGEMENT CONTROL SYSTEMS
Fig. 16.2 — The measurement reward process with imperfectmeasures
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.4
System oforganizational
rewards
Organizationalgoals
Formal performancemeasurement
system
Individualmanager’s
goals
A Behaviour necessary to achieve organizational goalsB Behaviour actually engaged in by an individual managerC Behaviour formally measured by control systems
A
B
C
Source: Otley (1987)
MANAGEMENT CONTROL SYSTEMS
Advantages and disadvantages of different typesof controls
• Personnel/cultural controls:
• Few harmful side-effects
• Inexpensive to operate
• Appropriate only in certain circumstances
• Action controls:
• Direct link between control mechanism and the action.
• Measurement problems do not apply.
• Not feasible where cause-and-effect relationships are notwell understood or easily observable.
• Best suited to stable situations.
• Results controls:
• Can be applied where knowledge of what actions aredesirable is lacking.
• Focus is on outcomes (individual autonomy is notrestricted).
• Subject to limitations described on sheet 16.3.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.5
MANAGEMENT CONTROL SYSTEMS
Management accounting control systems (MACS)
• Tend to be the predominant controls in most organizationsbecause:
• Monetary measure provides a means of aggregatingresults from dissimilar activities.
• Profitability and liquidity are essential for companysurvival.
• Financial measures enable a common decision rule tobe applied.
• Measuring results in financial terms enables managersto be given more autonomy.
Responsibility accounting
• Responsibility accounting is a fundamental part of theMACS.
• Four types of responsibility centres:
1. Cost or expense centres (Two types: standard costcentres and discretionary cost centres).
2. Revenue centres
3. Profit centres
4. Investment centres
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.6
MANAGEMENT CONTROL SYSTEMS
The nature of MACS
• Two core elements:
1. Formal planning processes (e.g. budgeting and long-term planning) for establishing performanceexpectations.
2. Responsibility accounting
• Responsibility accounting assigns differences from theperformance target to the individual who is accountable forthe responsibility centre.
• Process involves:
1. Setting performance targets.2. Measuring performance.3. Comparing performance against target.4. Analysing variances and taking remedial actions.
• Responsibility accounting is implemented by issuingperformance reports similar to that on sheet 16.8.
• Issues that must be addressed by responsibility accountinginclude:
1. Distinguishing between controllable and non-controllable items (i.e. the controllability principle).
2. Determining how challenging the targets should be.3. Determining how much influence managers should
have in the setting of targets.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.7
MANAGEMENT CONTROL SYSTEMS
A typical performance report
Performance report to Managing director
Budget Variance F(A)Current Year to This Year tomonth date month date
£ £ £ £
Factory A 453 900 6 386 640 (80 000) (98 000)Factory B X X X XFactory C X X X XAdministration costs X X X XSelling costs X X X XDistribution costs X X X X
2 500 000 30 000 000 (400 000) (600 000)
Performance report to production manager of factory A
Works manager’s office X X X XMachining department 1 165 600 717 600 (32 760) (89 180)Machining department 2 X X X XAssembly department X X X XFinishing department X X X X
453 900 6 386 640 (80 000) (98 000)
Performance report to head of machining department 1
Direct materials X X X XDirect labour X X X XIndirect labour X X X XIndirect materials X X X XPower X X X XMaintenance X X X XIdle time X X X XOther X X X X
165 600 717 600 (32 760) (89 180)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.8
MANAGEMENT CONTROL SYSTEMS
The controllability principle
• Principle advocates that it is appropriate to charge to aresponsibility centre only those costs that can beinfluenced by the manager of the responsibility centre.
• Implemented by either eliminating uncontrollables orreporting controllable and uncontrollable items separately.
• Types of uncontrollable factors:
1. Economic and competitive factors (Because managerscan respond to some of these changes most MACS donot shield managers completely from them).
2. Acts of nature (Managers normally protected from them).3. Interdependencies where outcomes are affected by
other units within the organization:
• Pooled interdependencies• Sequential interdependencies• Reciprocal interdependencies
• Adjustments for the distorting effects of uncontrollablescan be made either before or after the measurement period.
• Adjustments before the measurement period:
1. Specify which budget line items are uncontrollable(eliminate or report separately in performance report).
2. Insurance
• Adjustments after the measurement period:
1. Variance analysis2. Flexible performance standards (e.g. flexible budgeting
and ex post budget adjustments)3. Relative performance evaluations4. Subjective performance evaluations
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.9
MANAGEMENT CONTROL SYSTEMS
An example of flexible budgeting
Budgeted activity = 20,000 units Actual activity = 24,000 unitsBudgeted unit variable cost = £5 Actual variable costs = £105,000
Original fixed budget Flexible budget Actual Reportedcost variance
20,000 × £5 = £100,000 24,000 × £5 = £120,000 £105,000 £15,000F
• Ensures that managers are accountable for the conditions applyingduring the period and not those envisaged when the budget wasset.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.10
MANAGEMENT CONTROL SYSTEMS
Guidelines for applying the controllabilityprinciple
• Price and quantity of service controllable = Controllableexpense
• Quantity controllable but not price = Manager accountablefor difference between (actual quantity × budgeted price)and (budgeted quantity × budgeted price)
• Quantity and price not controllable = Non-controllableexpense
• General principle = Hold managers accountable forperformance areas you want them to pay attention to.
Determining how challenging the targets shouldbe
• A clearly defined quantitative goal is likely to motivatehigher levels of performance.
• Level of budget difficulty should be related to taskuncertainty.
• Targets must be accepted to motivate managers to achievehigher levels of performance.
• Literature identifies a theoretical relationship betweenbudget difficulty, aspiration levels and performance (seesheet 16.12).
• Hypothesized relationships suggest that budget level thatmotivates best performance is unlikely to be achieved mostof the time (∴ do not adopt a punitive approach for adversevariances)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.11
MANAGEMENT CONTROL SYSTEMS
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.12
Perf
orm
ance
Expectationsbudget
Optimalperformance budget
Adverse budgetvarience
Budgetlevel
Actualperformance
Budget difficultyEasy Difficult
Case
Expe
nse
leve
ls
1 2
(alternative budget levelsfrom very loose to very tight)
3
N N
b
b
b
bb
ar
ar
bar
b budget levela aspiration levelr result
ar
a
r
r
4 5 6
The effect of budget difficulty on performance (Source: Otley (1987))
The effect of budget levels on aspiration and performance (Source: Hofstede (1968))
MANAGEMENT CONTROL SYSTEMS
Arguments in favour of setting highly achievablebudgets
• Conflict between planning and motivational purposes.• Psychological benefits (e.g. achievement and self-esteem).• Shields managers from adverse impact of environmental
changes.• Alleviates harmful side-effects of controls.
Determining how much influence managersshould have in setting standards
• Advantages of participation in the setting of performancestandards:
1. Targets more likely to be accepted2. Reduces the information asymmetry gap3. Reduces negative attitudes and dysfunctional behaviour
• Empirical studies provide conflicting evidence on theeffectiveness of participation.
• Factors influencing the effectiveness of participation:
1. Personality variables: • Authoritarianism • Locus of control
2. Work situation3. Job difficulty
• Limitations on the positive effects of participation:
1. Budgetee has the opportunity to negotiate lower targets.2. Depends on personality traits and work situation.3. A top down approach may be preferable where a large
number of similar units exist.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.13
MANAGEMENT CONTROL SYSTEMS
Side-effects arising from using accountinginformation for performance evaluation
• Hopwood observed three different styles of managerial useof accounting information for performance evaluation:
1. A budget-constrained style2. A profit-conscious style3. A non-accounting style
• Hopwood’s findings
Style of evaluationBudget- Profit- Non-
constrained conscious accounting
Involvement with costs High High LowJob-related tension High Medium MediumManipulation of
accounting information Extensive Little LittleRelations with superior Poor Good GoodRelations with colleagues Poor Good Good
• Otley replicated Hopwood’s study and found no significantdifferences in terms of budget-constrained and profit-conscious styles in terms of undesirable behaviour.
• Conflict in findings attributed to differences in managerialinterdependency and task uncertainty.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury16.14
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
Contingency theory approach
• Advocates that there is no one best design of a managementaccounting control system (MACS) and that it all depends onthe situational (contingent) factors.
• The contingency theory literature has two strands —theoretical and empirical.
• Contingent factors can be grouped by major categories such as:
1. The external environment• Uncertain and certain• Static and dynamic• Simple and complex• Turbulent and calm
2. Competitive strategy and strategic mission• Low cost and differentiation• Defender and prospector• Product life cycle (Build, hold, harvest and divest)
3. Technology• Small batch, large batch, process production, mass
production• Interdependence (pooled, sequential, reciprocal)
4. Business unit, firm and industry variables• Firm size• Firm diversification (single product, related diversified
and unrelated diversified)• Organizational structure• Industry variables
5. Knowledge and observability factors• Knowledge of the transformation process• Outcome (output) observability• Behaviour (effort) observability
Management and Cost Accounting, 5th edition.© 2000 Colin Drury17.1
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
1. The external environment
• Evidence to suggest that business units that face higherenvironmental uncertainty use a more subjectiveperformance appraisal approach.
• The greater the perceived environmental uncertainty thegreater the need for more sophisticated accountinginformation that has a broad scope.
2. Competitive strategy and strategic mission
• Advocated that defenders (Miles and Snow) and businessunits pursuing a low cost strategy (Porter) should adoptresults measures that emphasize cost reductions and budgetachievement.
• Business units competing on the basis of differentiation(Porter) or those prospecting new markets should:
1. Have a more participative decision-making environment 2. Emphasize rewards based on non-financial factors (e.g.
product innovation, market development) besidessecondary financial measures.
• Evidence to suggest that:
1. Business units following a defender strategy place agreater emphasis on the use of financial measures forrewarding managers.
2. Non-financial measures for determining executives’bonuses increases with the extent to which firms followprospector strategies.
3. Businesses following a build strategy rely more on non-financial measures of performance for determiningmanagers’ bonuses.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury17.2
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
3. Firm technology and interdependence
• The nature of the production process determines the typeof costing system (Job or process costing).
• Pooled, sequential and reciprocal interdependencies createthe need for recharging costs to user centres.
4. Firm size, diversification, structure andindustry type
• Positive relationship between firm size and thesophistication of the management accounting system.
• Related diversification:
1. Elaborate planning and budgeting systems tocoordinate activities.
2. Rewards based on group performance
• Unrelated diversification
1. Decentralization and the creation of profit andinvestment centres.
2. Greater reliance on financial results controls.
• Structure — Interdependence that exists betweenresponsibility centres determines style of budgetevaluation.
• Industry type influences type of control system employed.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury17.3
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
5. Knowledge and observability factors
Four areas examined:
A. Knowledge of the transformation process and the ability tomeasure output.
B. Appropriate type of performance assessment in relation tocause-and-effect relationships.
C. Influence of programmability of decisions on the type ofcontrols that should be used.
D. Relationship between accounting information anduncertainty about objectives and uncertainty about cause-and-effect relationships.
A. Knowledge of the transformation process and the ability tomeasure output
• Above framework draws attention to those conditionswhere accounting-based control systems are inappropriateand places MACS within a broader framework of otherorganizational control systems.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury17.4
Knowledge of the transformation process
Ability tomeasure output
Perfect
HighBehavioural and/oroutput measurement
Behaviouralmeasurement
“clan” control
Output measurement
1 2
3 4
Imperfect
Low
Uncertainty situations and control measurements(Source: Onchi, 1979)
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
B. Appropriate type of performance assessment in relation to cause-and-effect relationships.
• Efficiency is concerned with achieving a given result with aminimum use of resources (or achieving maximum outputfrom a given level of input resources).
• Measures of effectiveness focus on whether or not theaction resulted in the desired goal (i.e. Instrumental tests).
C. Influence of programmability of decisions on the type of controlsthat should be used
• A programmed decision is one where the decision issufficiently well understood for a reliable prediction of thedecision outcome to be made: 1. Equivalent to cell 1 in the two previous diagrams2. Behavioral and output controls are appropriate
• A non-programmed decision is where one has to rely onthe judgement of managers because there is no formalmechanism for predicting likely outcomes: 1. Equivalent to cells 2 and 4 in the two previous
diagrams. Management and Cost Accounting, 5th edition.
© 2000 Colin Drury17.5
Task instrumentality(beliefs about cause/effect knowledge)
Goal (ends)
Complete
Efficienty testsClear andunambiguous
Ambiguous
Outputmeasurement
Social testsSocial tests
1 2
3 4
Incomplete
Assessment situations and appropriate tests
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
D. Relationship between accounting information and uncertaintyabout objectives and uncertainty about cause-and-effectrelationships
Figure 17.3 Uncertainty, decision-making and ideal informationsystems (Source: Earl and Hopwood, 1981)
• Answer machines – AIS is used to provide solutions toproblems (e.g. DCF, LP and EOQ models).
• Dialogue machines – AIS is used to encourage explorationand debate rather than providing answers.
• Learning machines – AIS is used to explore problems, askquestions, investigate the analysable parts of decisions andfinally resort to judgement (e.g. sensitivity analysis).
• Idea machines – AIS used to stimulate and trigger creativity.
• Actual uses:– Ammunition machines used instead of dialogue
machines (cell 2).– Answer machines used instead of learning machines
(cell 3).– Rationalisation machines used instead of ideas
machines (cell 4).17.6
Uncertainty about ojectives
Uncertainty ofcause and effect
Low
Low- Decision bycompromise
- Dialogue machines
- Decision bycomputation
- Answer machines
- Decision byjudgement
- Learning machines
- Decision byinspiration
- Idea machines
1 2
3 4
High
High
Management and Cost Accounting, 5th edition.© 2000 Colin Drury
CONTINGENCY THEORY ANDORGANIZATIONAL ASPECTS OF MA
Purposes of management accounting
1. A rational/instrumental purpose:
• Assumes that the role of management accounting is toaid rational economic decision making.
• This role is appropriate when task instrumentality iswell understood and objectives are well understood.
2. A symbolic purpose:
• Accounting information is used to signal to othersinside and outside the organization that decisions arebeing taken rationally and that managers in theorganization are accountable.
• Managers can find value in AIS for symbolic purposeseven when the information has little or no relation todecision-making.
3. A political/bargaining purpose:
• Accounting information is used to achieve politicalpower or a bargaining advantage.
4. A legitimating/retrospective rationalizing purpose:
• Accounting information is used to justify and legitimiseactions that have already been decided upon (i.e. endowpast actions and decisions with legitimacy).
5. A repressive/dominating/ideological purpose:
• Adopts a Marxist perspective and assumes that MASplay a crucial role in preserving capitalistic and class-based systems of domination.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury17.7
STANDARD COSTING AND VARIANCEANALYSIS
Definition
1. Standard costs are target costs for each operation that canbe built up to produce a product standard cost.
2. A budget relates to the cost for the total activity, whereasstandard relates to a cost per unit of activity.
Operation of a standard costing system (see figure on sheet 18.2 foran overview)
1. Most suited to a series of common or repetitiveorganizations (this can result in the production of manydifferent products).
Operationno. and Total
Respons- standard Products standardibility cost cost Actualcentre No. £ 100 101 102 103 104 105 106 £ cost
A 1 20 ✓ ✓ ✓ ✓ ✓ ✓ 120
B 2 30 ✓ ✓ ✓ 90
C 3 40 ✓ ✓ ✓ 120
D 4 50 ✓ ✓ ✓ ✓ 200
Standardproduct cost £110 £100 £90 £50 £60 £50 £70 530
2. Variances are traced to responsibility centres (notproducts).
3. Actual product costs are not required.4. Comparisons after the event provide information for
corrective action or highlight the need to revise thestandards.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.1
STANDARD COSTING AND VARIANCEANALYSIS
An overview of a standard costing system
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.2
Standard cost of actualoutput recorded for each
responsibility centre
Standard and actual costs comparedand variances analysed and reported
Variances investigated andcorrective action taken
Standards monitored and adjusted toreflect changes in standard
usage and/or prices
Actual costs traced toeach responsibility centre
STANDARD COSTING AND VARIANCEANALYSIS
Establishing cost standards
1. Two approaches:(i) past historical records(ii) engineering studies
2. Engineering studiesA detailed study of each operation is undertaken:• direct material standards (standard quantity × standard
prices)• direct labour standards (standard quantity × standard
prices)• overhead standards:
• cannot be directly observed and studied and tracedto units of output;
• analyse fixed and variable elements;• fixed tend not to be controllable in the short term.
Standard hours produced
1. Used to measure output where more than one product isproduced.
Example
Standard (target) times: X = 5 hours, Y = 2 hours, Z = 3 hoursOutput = 100 units of X, 200 units of Y, 300 units of ZStandard hours produced = (100 × 5 hours) + (200 × 2 hours) +(300 × 3 hours) = 1 800
2. If actual DLH are less than 1 800 the department will beefficient, whereas if hours exceed 1 800 the department willbe inefficient.Note: Different activity measures and other factors (besidesactivity) will influence cost behaviour.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.3
STANDARD COSTING AND VARIANCEANALYSIS
Purposes of standard costing
1. To provide a prediction of future costs that can be used fordecision-making.
2. To provide a challenging target that individuals aremotivated to achieve.
3. To assist in setting budgets and evaluating performance.4. To act as a control device by highlighting those activities
that do not conform to plan.5. To simplify the task of tracing costs to products for
inventory valuation.
Figure 18.2 Standard costs for inventory valuation and profitmeasurement
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.4
Standardcosts InventoriesProducts
Actualcosts
Period cost
Profit and loss statement
Cost of goods sold
VariancesVariances
STANDARD COSTING AND VARIANCEANALYSIS
Direct material variances
1. Can be analysed by price and quantity.
2. Material price variance• (SP – AP) × AQ• Possible causes• Should AQ be quantity purchased or quantity used?
Example
Price variance = 10 000 units purchased in period 1 at £1 over SP2 000 units per period usedShould £10 000 variance be reported in period 1 or £2 000 perperiod?
3. Material usage variance• (SQ – AQ) × SP• Possible causes• Speedy reporting required
4. Joint price/usage variance• It could be argued that SQ used to compute price
variance and that (SP – AP) × (AQ – SQ) is reported as ajoint price/usage variance.
5. Total material variance = SC – AC
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.5
STANDARD COSTING AND VARIANCEANALYSIS
Direct labour and overhead variances
1. Can also be analysed into price and quantity.
2. Wage rate variance• (SR – AR) × AH• Possible causes
3. Labour efficiency variance• (SH – AH) × SR• Possible causes
4. Variable overhead expenditure variance• Flexed budget allowance (AH × SR) – Actual cost• Possible causes
5. Variable overhead efficiency variance• (SH – AH) × SR• Possible causes (note similarity to labour efficiency)
6. Fixed overhead expenditure (spending) variance• BFO – AFO
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.6
STANDARD COSTING AND VARIANCEANALYSIS
Sales variances
1. Variances should be computed in terms of contributionprofit margins rather than sales revenues.
2. Example
Budgeted sales = 10 000 units × £11 = £110 000Standard and actual cost
per unit = £7Actual sales = 12 000 units × £10 = £120 000Variance in terms of sales
value = £10 000FVariance in terms of contribution margin = £4 000A(Budgeted contribution margin = 10 000 × £4 = £40 000Actual contribution margin = 12 000 × £3 = £36 000)
3. Objective is to maximize profits (not sales value).
4. Total sales margin variance
Example 18.1
Actual contributionActual sales (9 000 × £90) = £810 000Standard VC of sales (9 000 × £68) = £612 000
£198 000
Budgeted contribution margin: 10 000 × £20 £200 000
Variance = £2 000 A
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.7
STANDARD COSTING AND VARIANCEANALYSIS
Sales variances (cont.)
5. Total sales contribution variance can be analysed further:
Sales margin price = (AP – BP) × AQ
or (AM – BM) × AQ
Sales margin volume = (AQ – BQ) × SM
Therefore,Sales margin price = (£90 – £88) × 9 000 = £18 000 FSales margin volume = (9 000 – 10 000) × £20 = £20 000 A
£2 000 A
Reconciliation of budgeted and actual profit (see sheet 18.9).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.8
STANDARD COSTING AND VARIANCEANALYSIS
Reconciliation of budgeted and actual profit
£ £ £
Budgeted net profit 80 000
Sales variances:Sales margin price 18 000 FSales margin volume 20 000 A 2 000 A
Direct cost variances:
Material: Price 8 900 AUsage 26 500 A 35 400 A
Labour: Rate 17 100 AEfficiency 13 500 A 30 600 A
Manufacturing overhead variances:
Fixed overhead expenditure 4 000 FVariable overhead expenditure 5 000 FVariable overhead efficiency 3 000 A 6 000 F 62 000 A
Actual profit 18 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.9
STANDARD COSTING AND VARIANCEANALYSIS
Standard absorption costing
1. For financial accounting (stock valuation) fixed overheads must beallocated to products. This results in a volume variance.
2. Fixed overhead rate = = £12 per unit
or £120 000 / 30 000 hours = £4 per standard hour = £12 per unit (3 × £4).
3. If actual production is different from budgeted production, avolume variance will arise:
Actual production = 9 000 units or 27 000 SHPBudgeted production = 10 000 units or 30 000 SHPVolume variance = 1 000 units × £12 or (3 000 SHP × £4) = £12 000AVolume variance = (AP – BP) × SR
4. Volume variances are not useful for cost control since FC are sunkcosts.
5. Sometimes analysed into two subvariances (capacity andefficiency):
(A) Budgeted hours of input and output = 30 000(B) Actual hours of input = 28 500(C) Actual hours of output = 27 000
Volume variance = A – C = 3 000 hours (£12 000)Capacity variance = A – B = 1 500 hours (£6 000)Efficiency variance = B – C = 1 500 hours (£6 000)
Budgeted fixed overhead (£120 000)�����
Budgeted activity (10 000 units)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.10
STANDARD COSTING AND VARIANCEANALYSIS
Reconciliation of budgeted and actual profit(absorption costing)
To reconcile the budget and actual profit with an absorptioncosting system, the sales volume margin variance is measured atthe standard profit margin (and not the contribution margin),i.e. 1 000 units × £8 = £8 000.
£ £ £ £Budgeted net profit 80 000Sales variances
Sales margin price 18 000 FSales margin volume 8 000 A 10 000 F
Direct cost varianceMaterial – Price: Material A 19 000 A
Material B 10 100 F 8 900 A
– Usage: Material A 10 000 AMaterial B 16 500 A 26 500 A 35 400 A
Labour – Rate 17 100 A– Efficiency 13 500 A 30 600 A
Manufacturing overhead variancesFixed – Expenditure 4 000 F
– Volume capacity 6 000 A– Volume efficiency 6 000 A 8 000 A
Variable – Expenditure 5 000 F– Efficiency 3 000 A 2 000 F 6 000 A 62 000 A
Actual profit 18 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury18.11
STANDARD COSTING AND VARIANCEANALYSIS
Mix variance
1. A mix variance arises when the actual mix differs from thepredetermined standard mix.
Example
Standard mix to produce 9 litres of output:
5 litres of X at £7 per litre = £353 litres of Y at £5 per litre = £152 litres of Z at £2 per litre = £4
£54
Standard loss = 10% of input. Actual output = 92 700 litres
Actual inputs: £53 000 litres of X at £7 = 371 00028 000 litres of Y at £5.30 = 148 40019 000 litres of Z at £2.20 = 41 800
100 000 561 200
2. Mix variance = (AQ in standard mix – AQ) × SP
AQ in standard mix × SP £ AQ × SP £X = 100 000 × 5/10 × £7 350 000 53 000 × £7 371 000Y = 100 000 × 3/10 × £5 150 000 28 000 × £5 140 000Z = 100 000 × 2/10 × £2 40 000 19 000 × £2 38 000
540 000 549 000
Mix variance = £9 000 A
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.1
STANDARD COSTING AND VARIANCEANALYSIS
Yield variance
1. Yield variance is the difference between the standardoutput for a given level of inputs and the actual output:
= (Actual yield – Standard yield from actual input)× SC per unit of output
= (92 700 – 90 000) × £54/9 = £16 200 F
2. Possible causes
3. Mix and yield variances are interrelated and should not beinterpreted in isolation.
Summary
Total variance = SC (92 700 × £6) – AC (561 200) = £5 000 A
Price variances £12 200 A+ Mix variance £9 000 A+ Yield variance £16 200 F
£5 000 A
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.2
STANDARD COSTING AND VARIANCEANALYSIS
Sales mix and quantity variances
1. Where a company sells several different products that havedifferent profit margins, it is possible to divide the salesvolume variance into a quantity and mix variance.
Example
Budgeted sales£
X = 8 000 units at £20 contribution = 160 000Y = 7 000 units at £12 contribution = 84 000Z = 5 000 units at £9 contribution = 45 000
20 000 289 000
Actual sales£
X = 6 000 units at £20 contribution = 120 000Y = 7 000 units at £12 contribution = 84 000Z = 9 000 units at £9 contribution = 81 000
22 000 285 000
2. Mix variance = (AQ – AQ in budgeted proportions) ×Standard margin
AQ – AQ in budgeted proportions Standard marginX 6 000 – 8 800 (40%) × £20 = £56 000 AY 7 000 – 7 700 (35%) × £12 = £8 400 AZ 9 000 – 5 500 (25%) × £9 = £31 500 F
22 000 £32 900 A
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.3
STANDARD COSTING AND VARIANCEANALYSIS
Sales mix and quantity variances (cont.)
3. Quantity variance = (AQ in budgetedproportions – BQ) × SM
X = (8 800 – 8 000) × £20 =£16 000 FY = (7 700 – 7 000) × £12 = £8 400 FZ = (5 500 – 5 000) × £9 = £4 500 F
£28 900 F
4. If planned mix had been achieved the sales volumevariance would have been £28 900 F.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.4
STANDARD COSTING AND VARIANCEANALYSIS
Recording Standards Costs in the Accounts
1. Purchase of materials (Material A)
Dr Stores ledger control account (AQ × SP) 190 000Dr Materials price variance 19 000
Cr Creditors control 209 000
2. Issue of materials (Material A)
Dr Work in progress (SQ × SP) 180 000Dr Material usage variance 10 000
Cr Stores ledger control account (AQ × SP) 190 000
3. Recording of wages due
Dr Wages control account (actual cost) 273 600Cr Wages accrued account 273 600
The wages control account is cleared as follows:
Dr Work in Progress (SQ × SP) 243 000Cr Wages control account 243 000
Dr Wage rate variance 17 100Dr Labour efficiency variance 13 500
Cr Wages control account 30 600
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.5
STANDARD COSTING AND VARIANCEANALYSIS
Recording Standard Costs in the Accounts (cont.)
4. Manufacturing overhead cost incurred
Dr Factory variable overhead control account 52 000
Dr Factory fixed overhead control account 116 000Cr Expense creditors 168 000
5. Absorption of fixed manufacturing overhead
Dr Work in progress (SQ × SP) 108 000Dr Volume variance 12 000
Cr Factory fixed overhead control account 120 000
Dr Factory fixed overhead control account 4 000Cr Fixed overhead expenditure variance 4 000
6. Variable manufacturing overhead
Dr Work in progress (SQ × SP) 54 000Dr Variable overhead efficiency variance 3 000
Cr Factory variable overhead control account 57 000
Dr Factory variable overhead control account 5 000
Cr Variable overhead expenditure variance account 5 000
7. Completion of productionDr Finished stock account 720 000
Cr Work in progress 720 000
Note that the variances are transferred to the profit and lossaccount at the end of the period.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.6
STANDARD COSTING AND VARIANCEANALYSIS
Ex post variance analysis
1. A major criticism is that actual performance is compared with astandard based on the environment that was anticipated when thestandard was set.
2. It is argued that an ex post variance analysis approach should beadopted that distinguishes between planning and operatingvariances.
3. A Original standardB Ex post standard given the benefit of hindsightC Actual outcome
Planning variance = A – BOperating variance = B – C
4. ExampleSP = £5 per unit, market price at time of purchase = £5.20Actual purchases = 10 000 units at £5.18Conventional variance analysis = 10 000 × £0.18 = £1 800 AEx post analysis:
Purchase planning variance = (£5 –£5.20) × 10 000 = £2 000 A
Purchase efficiency variance = (£5.20 – £5.18) × 10 000 = £200 F
£1 800 A5. Sales variances
Assume:Budgeted sales = 10% market share (10% × 1m units)Actual sales = 110 000 unitsActual industry sales volume = 1.2m unitsBudgeted and actual contribution = £100Ex post standard = 120 000 units (10% × 1.2m)
Conventional sales variance = £1m favourable (10 000 × £100)
Ex post analysis: Planning variance = 2m favourable (20 000 × £100)Appraisal variance = £1m adverse (10 000 × £100)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.7
STANDARD COSTING AND VARIANCEANALYSIS
Investigation of variance
1. Variance investigation models can be classified into thefollowing categories:
• Simple rule of thumb models.
• Statistical models that do not incorporate costs andbenefits of investigation.
• Statistical decision models that take into account thecost and benefits of investigation.
2. Reasons for variances
• Measurement errors.
• Out-of-date standards.
• Out-of-control operations.
• Random or uncontrollable factors.
3. Investigation will indicate that variance is due to:
• Random uncontrollable factors when the operation isunder control.
• Assignable causes, but the cost of investigation exceedsbenefits.
• Assignable causes, but the benefits of investigationexceed the cost.
Note: The aim is to investigate only those variances in the finalcategory.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.8
STANDARD COSTING AND VARIANCEANALYSIS
Statistical investigation models not incorporatingcost and benefits
1. Assume actual observations when under control indicate amean usage of 10 kg per unit with a SD of 1 kg (normallydistributed).
2. Actual usage is 12 000 kg for an output of 1 000 units.Therefore, average usage = 12 kg per unit.
3. Z = = 2.0
4. Normal distribution table indicates that an observation2SDs from the mean has a probability of 2.275%.
5. Thus the probability of actual average material usage perunit of output being 12 kg or more when the operation isunder control is 2.275%. It is very unlikely that materialusage comes from ‘in control distribution’.
6. Statistical control charts, which rely on the aboveprinciples, can be used to monitor resources usage and theprobability that operations are out of control. (See figure onsheet 19.10.)
Actual usage (12 kg) – Expected usage (10 kg)������
SD (1 kg)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.9
STA
ND
AR
D C
OST
ING
AN
D V
AR
IAN
CE
AN
ALY
SIS
Stat
isti
cal q
uali
ty c
ontr
ol c
har
ts
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
19.1
0
Ope
ratio
nA
Usa
ge
µσ
+2
µσ
–2µσ
+ µσ–µ
12
34
56
Day
s7
89
10
Ope
ratio
n B
Usa
ge
µσ
+2
µσ
–2µσ
+ µσ–µ
12
34
56
Day
s7
89
10
Ope
ratio
n C
Usa
ge
µσ
+2
µσ
–2µσ
+ µσ–µ
12
34
56
Day
s7
89
10
STANDARD COSTING AND VARIANCEANALYSIS
Variance investigation decision models
1. Bierman et al model assumes two mutually exclusive statesexist:
(i) System in control and variance due to random factors.
(ii) System out of control and corrective action can be takento remedy the situation.
2. If the process is out of control there is a benefit (B)associated with returning it to its in-control state (i.e. costsavings from avoiding variances in future periods). AssumeB = £400.
3. Let C = cost of investigation (assume C = £100).
Let P = probability that the process is out of control.
4. Expected benefit = PB
5. Investigate if PB > C, or P > C/B
6. P > 100 / 400 = 0.25
7. P (Process is in control) = 0.02275 (see sheet 19.9)
8. P (Process out of control) = 1 – 0.02275 = 0.97725
9. Decision = Investigate the variance
10. Note the difficulty in estimating C and B.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.11
STANDARD COSTING AND VARIANCEANALYSIS
Criticisms of standard costing
• The usefulness of standard costing has been questioned,and its demise predicted, because of the following:
1. The changing cost structure
2. Inconsistency with modern management approaches
3. Over-emphasis on the importance of direct labour
4. Delay in feedback reporting
The future role of standard costing
• Standard costs and variance analysis required for manyother purposes besides cost control and performanceevaluation:
(e.g. tracking costs for inventory valuation andmaintaining a database for decision-making)
• Variance analysis adapted to report on items that arecompany specific.
• Shift from treating the variances as the foundations for costcontrol and performance evaluation to being one among abroader set of measures.
• Empirical evidence suggests that practitioners still regardvariance analysis as being important for cost control.
• Can still play a useful role within ABC systems particularlyin relation to controlling unit-level and batch-levelactivities.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.12
STANDARD COSTING AND VARIANCEANALYSIS
The future role of standard costing (cont.)
• ABC and variance analysis:
1. Most appropriate for controlling the costs of unit-levelactivities.
2. Can also provide meaningful information forcontrolling those costs that are fixed in the short-termbut variable in the longer-term provided suitable costdrivers can be established.
Example
Costs of set-up activity: Budget Actual
Activity level (1 600 set-ups) Total FC (£70 000)Practical capacity supplied (2 000 set- Total VC (£39 000)ups)Total fixed costs (£80 000)Total variable costs (£40 000)Cost driver rates:
Variable (£25 per set-up)Fixed (£40 per set-up)
Variance analysis for fixed set-up expenses:
£Set-up expenses charged to products (1 500 × £40) 60 000Budgeted unused capacity variance (400 × £40) 16 000 ACapacity utilization variance (100 × £40) 4 000 AExpenditure variance 10 000 F
Total actual expenses 70 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.13
STANDARD COSTING AND VARIANCEANALYSIS
The future role of standard costing (Cont.)
• ABC and variance analysis:Variance analysis for variable set-up expenses:
£Variable set-up expenses charged to products
(1 500 × £25) 37 500Variable overhead variance (Flexed budget —
Actual cost) 1 500 A
Total actual expenses 39 000
Management and Cost Accounting, 5th edition.© 2000 Colin Drury19.14
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Functional and divisionalized organizationstructures
• In a functional structure only the organization as a whole isan investment centre (IC) and below this level a functionalstructure applies throughout.
• A functional structure is where all activities of a similartype are placed under the control of a departmental head.
• In a divisionalized structure the organization is dividedinto separate investment or profit centres (PC’s) and afunctional structure applies below this level.
• Diagram on sheet 20.2 indicates that:
1. In a functional structure all centres below the chiefexecutive or corporate level are cost centres (CC’s) orrevenue centres.
2. In a divisionalized structure divisions tend to be eitherIC’s or PC’s but within each division there are multiplecost and revenue centres.
• Divisionalized structures generally lead to adecentralization of the decision-making process whereasmanagers in a functional structure will tend to have lessindependence.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.1
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.2
ChiefExecutive
(IC)
ChiefExecutive
(IC)
(a) Functional organizational structure
(b) Divisionalized organizational structure
IC = Investment centres, CC = Cost centres, RC = Revenue centres
Financial andadministration
manager(CC)
ProductYDivisionalmanager
(IC)
Product ZDivisionalmanager
(IC)
Product XDivisionalmanager
(IC)
Otherfunctionalmanagers
(CCs)
Otherfunctionalmanagers
(CCs)
Otherfunctionalmanagers
(CCs)
Otherfunctionalmanagers
(CCs)
Research anddevelopment
manager(CC)
Purchasingmanager
(CC)
Productionmanager
(CC)
Marketingmanager
(RC)
Figure 20.1:
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Advantages of divisionalization
• Improved quality of decisions
• Speedier decisions
• Increases managerial motivation
• Enables top management to devote more time to strategicissues
Disadvantages of divisionalization
• Suboptimization and may promote a lack of goalcongruence.
• More costly to operate a divisionalized structure.
• Loss of control by top management.
Prerequisites for successful divisionalization
• More appropriate for companies with diversified activities.
• Relations between divisions regulated so that no division,by seeking to increase its own profit, can reduce theprofitability of the company as a whole.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.3
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Measuring divisional profits
• There are strong arguments for producing two measures ofdivisional profitability — one to evaluate managerialperformance and the other to evaluate the economicperformance of the division.
• Alternative divisional profit measuresSales to outside customers xxxTransfers to other divisions xxxTotal sales revenue xxxLess variable costs xxx1. Variable short-run contribution margin xxx
Less controllable fixed costs xxx2. Controllable contribution xxx
Less non-controllable avoidable costs xxx3. Divisional contribution xxx
Less allocated corporate expenses xxx4. Divisional net profit before taxes xxx
• Controllable contribution is the most appropriate measureof a divisional manager’s performance (should be measuredrelative to budget performance).
• Divisional contribution and divisional net profits beforetax are appropriate measures of economic performance: 1. Divisional contribution = Incremental short-term
contribution2. Net profit before taxes = Estimate of longer-term
contribution
• Empirical evidence indicates that divisional net profit iswidely used to evaluate both divisional and managerialperformance.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.4
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Measuring divisional profitability
• Ideally focus should be on relative measures (profitability)rather than absolute measures of profit.
• Relative profitability measures:
1. Return on investment (ROI)2. Residual income (RI)3. Economic value added (EVA™)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.5
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Return on investment
Division A Division BProfit £1m £2mInvestment £4m £20mROI 25% 10%
• Division B earns higher profits but A is more profitable
• ROI is a relative measure of performance that can becompared with other investments. It also provides a usefulsummary measure of the ex post return on capitalemployed.
• A major disadvantage of ROI is that managers may bemotivated to make decisions that make the company worseoff.
Division X Division Y
Investment project available £10 million £10 million
Controllable contribution £2 million £1.3 million
Return on the proposed project 20% 13%
ROI of divisions at present 25% 9%
The overall cost of capital for the company is 15%
The manager of X would be motivated not to invest and themanager of Y would be motivated to invest.
• ROI may also motivate managers to make incorrect assetdisposal decisions.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.6
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Residual income
• Controllable residual income = Controllable profit less acost of capital charge on the investment controllable by themanager.
• It is claimed that RI is more likely to encourage goalcongruence
Division X (£m) Division Y (£m)Proposed investment 10 10Controllable profit 2 1.3Cost of capital charge(15%) 1.5 1.5Residual income + 0.5 – 0.2
• The manager of division X is motivated to invest and themanager of division Y is motivated not to invest.
• RI also enables different cost of capital percentages to beapplied to different investments that have different levels ofrisk.
• If RI is used it should be compared with budgeted/targetlevels which reflect the size of the divisional investment.
• Empirical evidence indicates that RI is not widely used.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.7
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Economic value added (EVA™)
• During the 1990’s RI was refined and renamed EVA™
• EVA™ = Conventional divisional profit based on GAAP± Accounting adjustments– Cost of capital charge on divisional assets
• Conventional divisional profit based on principles outlinedfor measuring divisional managerial and/or economicprofits.
• Adjustments intended to convert historic accounting profitto an approximation of economic profit.
• Adjustments typically include capitalization ofdiscretionary expenses.
Assets to be included in the investment base
• Assets to be included must be specified for ROI, RI andEVA™
• To measure the managerial performance only controllableassets should be included in the investment base.
• To measure economic performance all assets, and possiblyan allocation of some corporate assets, should be included.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.8
MEASURING DIVISIONAL FINANCIALPERFORMANCE
The impact of depreciation
1. Assume investment cost = £1m, Cost of capital = 10%, NPV = £326 850
1 2 3 4 5£ £ £ £ £
Net cash flow 350 000 350 000 350 000 350 000 350 000Depreciation 200 000 200 000 200 000 200 000 200 000
Profit 150 000 150 000 150 000 150 000 150 000Cost of capital(10% of WDV) 100 000 80 000 60 000 40 000 20 000
RI/EVA 50 000 70 000 90 000 110 000 130 000Opening WDVof the asset 1 000 000 800 000 600 000 400 000 200 000
ROI 15% 18.75% 25% 37.5% 75%
2. If original cost is used to compute ROI and RI
• ROI = 15% p.a. for years 1–5• RI/EVA = £50 000 p.a. for years 1–5• May motivate managers to replace existing assets with
new assets that have negative NPVs.
3. If WDV is used to compute ROI and RI/EVA
• Both RI/EVA and ROI increase steadily over five years.• Managers can attain higher performance measures by
retaining old assets (i.e. not motivated to replace).
4. To overcome the above problems assets should be valued attheir economic cost (or replacement cost as anapproximation).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.9
MEASURING DIVISIONAL FINANCIALPERFORMANCE
The effect of performance measurement oncapital investment decisions
1. NPV calculations for three mutually exclusive projects:
X Y Z£000 £000 £000
Machine cost initial outlay (time zero) 861 861 861Estimated net cash flow (year 1) 250 390 50Estimated net cash flow (year 2) 370 250 50Estimated net cash flow (year 3) 540 330 1 100Estimated net present value
at 10% cost of capital 77 (52) 52Ranking on the basis of NPV 1 3 2
2. Estimated ROI and RI/EVA
Profits X Y Z£000 £000 £000
Year 1 (37) 103 (237)Year 2 83 (37) (237)Year 3 253 43 813
Total profits 299 109 339
PV of future profits 225 96 199
ROI X Y Z% % %
Year 1 (4.3) 11.9 (27.5)Year 2 14.5 (6.4) (41.3)Year 3 88.1 15.0 283.2
Average 32.8 6.8 71.5
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.10
MEASURING DIVISIONAL FINANCIALPERFORMANCE
The effect of performance measurement oncapital investment decisions (cont.)
3. RI/EVA for project X
Year 1 Year 2 Year 3 Total£000 £000 £000 £000
Profit before interest (37) 83 253
10% interest on openingwritten down value 86 57 29
RI/EVA (123) 26 224
PV of RI/EVA (112) 21 168 77
4. There is no guarantee that the short-run RI/EVA measurewill be consistent with the long-term measure.
X Y Z
RI/EVA (year 1) –£123 17 –£323
5. To ensure that the short-term performance measure isconsistent with NPV decision model the literature suggeststhat alternative depreciation models should be used basedon accrual accounting or actual cash flows should becompared with the budgeted cash flows (see appendix toChapter 20).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.11
DIVISIONAL FINANCIAL PERFORMANCEMEASURES
Addressing the dysfunctional consequences ofshort-term financial performance measures
• Financial performance measures can encourage managersto become short-term oriented and seek to boost short-term profits at the expense of long-term profits.
• Approaches for reducing the short-term orientation:
1. Divisional performance evaluated on the basis ofeconomic income (PV of future cash flows).
2. Adopt EVA™ incorporating many accountingadjustments.
3. Lengthen the measurement period.
4. Do not rely excessively on financial measures andincorporate non-financial measures that measure thosefactors that are critical to the long-term success of theorganization.
(i.e. adopt a Balanced Scorecard Approach)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury20.12
TRANSFER PRICING
Purposes of transfer pricing
1. To provide information that motivates divisional managers tomake good economic decisions.
2. To provide information that is useful for evaluating themanagerial and economic performance of the divisions.
3. To intentionally move profits between divisions or locations.4. To ensure that divisional autonomy is not undermined.
Information for making good decisions
• Intermediate products = Goods transferred from the supplyingto receiving division.
• Final products = Products sold by the receiving division to theoutside world
• ExampleIncremental cost of making intermediate product = £100Incremental further processing costs in receiving division = £60Market price of final product = £200No external market for the intermediate product and sparecapacityCost-plus 50% transfer price =£150Business will be rejected if TP set at £150
EVALUATING MANAGERIAL PERFORMANCE
• TP of £60 incremental cost of supplying division wouldmotivate correct decision but it does not form a basis formeasuring the performance of the supplying division.
• A conflict of objectives exists which can be difficult to resolve.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.1
TRANSFER PRICING
Alternative transfer pricing methods
1. Market-based2. Marginal cost3. Full cost4. Cost-plus a mark-up5. Negotiated transfer prices
Market-based transfer prices
• Where there is a perfectly competitive market for theintermediate product, the current market price is the mostsuitable basis for setting the transfer prices.
• TP’s will motivate sound decisions and form a suitable basisfor performance evaluation (see Exhibit 21.2 and Figure21A.1)
Marginal cost transfer prices
• Economic theory indicates TP based on the MC ofproducing the intermediate product at the optimumoutput level for the company as a whole will encouragetotal organizational optimality (see Figure 21.1).
• Adopting a short-run perspective to derive MC results inMC = VC and the assumption that MC is constant per unitthroughout the relevant output range.
• MC not widely used:
1. Provides poor information for performance evaluation2. MC may not be constant over entire range of output3. Measuring MC beyond short-term is difficult4. Managers reject short-term perspective
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.2
TRANSFER PRICING
Figure 21.1: An illustration of cost-based transfer prices
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.3
£ pe
r un
it
Transfer price at marginal costplus fixed costs (or a mark-up)
Transfer price at marginal costof production (MC =VC)
Net marginal revenue of finalproduct
Units producedQ1 Q2
TRANSFER PRICING
Full cost transfer prices
• Widely used because managers require an estimate of long-run marginal cost for decision-making.
• Traditional costing systems tend to provide poor estimatesof long-run MC.
• Does not enable supplying division to report a profit ongoods transferred.
Cost-plus a mark-up transfer prices
• Attempts to meet the performance evaluation purpose oftransfer pricing (profit allocated to the supplying division)
• Results in non-optimal decisions (See Figure 21.1) becauseTP exceeds short-run or long-run MC.
• Enormous mark-ups can result when goods/services aretransferred between several divisions.
Negotiated transfer prices
• Most appropriate where there are market imperfections forthe intermediate product and managers have equalbargaining power.
• To be effective managers must understand how to use costand revenue information.
• Claimed behavioural advantages.• Limitations:
1. Can lead to sub-optimal decisions2. Time-consuming3. Divisional profitability may be strongly influenced by
the bargaining skills and powers of the divisionalmanagers.
4. Inappropriate in certain circumstances (e.g. no marketfor the intermediate product or an imperfect marketexists).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.4
TRANSFER PRICING
Example
Oslo = Supplying division (No external market for theintermediate product)
Bergen = Receiving division (converts intermediate to finalproduct)
Expected sales of the final product:
Net selling price Quantity sold(£) Units100 1 00090 2 00080 3 00070 4 00060 5 00050 6 000
The costs of each division are:
Oslo Bergen(£) (£)
Variable cost per unit 11 7Fixed costs attributable to the
products 60 000 90 000
The transfer price of the intermediate product has been set at£35 based on a full cost plus a mark-up.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.5
TRANSFER PRICING
Whole company profit computations
Output level Total Company Company Company(units) revenues variable costs fixed costs profit/(loss)1 000 100 000 18 000 150 000 (68 000)2 000 180 000 36 000 150 000 (6 000)3 000 240 000 54 000 150 000 36 0004 000 280 000 72 000 150 000 58 0005 000* 300 000 90 000 150 000 60 000*6 000 300 000 108 000 150 000 42 000
Oslo Division (Supplying division)
Output level Transfer price Variable Fixed Total(units) revenues costs costs profit/(loss)1 000 35 000 11 000 60 000 (36 000)2 000 70 000 22 000 60 000 (12 000)3 000 105 000 33 000 60 000 12 0004 000 140 000 44 000 60 000 36 0005 000 175 000 55 000 60 000 60 0006 000* 210 000 66 000 60 000 84 000*
Bergen Division (Receiving division)
Output level Total Variable Total cost Fixed Total(units) revenues costs of transfers costs profit/
(loss)1 000 100 000 7 000 35 000 90 000 (32 000)2 000 180 000 14 000 70 000 90 000 6 0003 000* 240 000 21 000 105 000 90 000 24 000*4 000 280 000 28 000 140 000 90 000 22 0005 000 300 000 35 000 175 000 90 000 06 000 300 000 42 000 210 000 90 000 (42 000)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.6
TRANSFER PRICING
• TP does not motivate optimum output level for thecompany as a whole.
• To ensure overall company optimality the TP must be set atMC of the intermediate product (i.e VC of £11 per unit or£11,000 per batch of 1,000 units).
• The receiving division will face the following net marginalrevenue (NMR) schedule:
Units net marginal revenue(£)1 000 93 000 (100 000 – 7000)2 000 73 000 (80 000 – 7 000)3 000 53 000 (60 000 – 7 000)4 000 33 000 (40 000 – 7 000)5 000 13 000 (20 000 – 7 000)6 000 –7 000 (0 – 7 000)
• At £11 TP receiving division will choose to expand outputto 5,000 units.
• Consider a full cost TP without a mark-up (£23 if thedenominator level to compute unit fixed costs is 5,000units)
The receiving division manager will choose to produce4,000 units
• Negotiation:
1. No external market so supplying division manager haslittle bargaining power.
2. Could avoid £60,000 fixed costs so would look for a TPof at least £23.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.7
TRANSFER PRICING
Resolving transfer pricing conflicts
• Two approaches advocated: 1. Adopt a dual rate TP system2. Transfer at MC plus a lump sum fee
Dual rate TP system
• Uses two transfer prices1. Supplying division may receive full cost plus a mark-up
so that it makes a profit on inter-divisional transfers (e.gOslo TP > £23).
2. Receiving division charged at MC of transfers thusmotivating managers to operate at the optimum outputlevel for the company as a whole.
3. Profit on inter-group trading removed by an accountingadjustment.
• Not widely used because: 1. Use of two TP’s causes confusion2. Seen as artificial3. Divisions protected from competition4. Reported inter-divisional profits can be misleading
Marginal cost plus a lump sum fee
• Intended to motivate receiving division to equate MC oftransfers with its net marginal revenue to determineoptimum company profit maximizing output level.
• Enables supplying division to cover its fixed costs and earna profit on inter-divisional transfers through the fixed feecharged for the period.
• Motivates receiving division to consider full cost ofproviding intermediate products/services (∴ TP =£11MCplus £60,000 lump sum plus a profit contribution in theexample).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.8
TRANSFER PRICING
Domestic TP conclusions/recommendations
• Competitive market for the intermediate product — Usemarket prices.
• No market for the intermediate product or an imperfectmarket — Transfer at MC plus a lump sum or negotiationmay be appropriate in certain circumstances.
• Use standard costs for cost-based TP’s
International transfer pricing
• Where divisions are located in different countries taxationimplications become important and TP has the potential toensure that most of the profits on inter-divisional transfersare allocated to the low taxation country.
Example
Supplying division in country A (Tax rate = 25%)
Receiving division in country B (Tax rate = 40%)
Motivation is to use highest possible TP so receivingdivision will have high costs and low profits whereassupplying division will have high revenues and highprofits.
• Taxation authorities in most countries are wise tocompanies using TP to manipulate profits and seek to applyOECD guidelines based on arm’s length pricing principles.
• TP can also have an impact on import duties and dividendrepatriations.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.9
ECONOMIC THEORY OF TRANSFER PRICING
No market for the intermediate product
1. Correct TP is MC of producing the intermediate product atthe optimal output level for the company as a whole.
2. The optimal output for the company as a whole is where:
• MC of supplying division + MC of receiving division =MR of receiving division
• MC of supplying division = MR of receiving division –MC of receiving division
• MC of supplying division = NMR of receiving division
Supplying division Receiving division(1) (2) (3) (4) (5) (6) (7
OverallTotal Net company
Units Total Marginal Units net marginal profitpro- cost cost pro- revenuea revenue (loss)
duced £ £ duced £ £ (5)–(2) £1 000 4 000 4 000 1 000 10 000 10 000 6 0002 000 7 000 3 000 2 000 19 000 9 000 12 0003 000 10 000 3 000 3 000 27 000 8 000 17 0004 000 11 000 1 000 4 000 34 000 7 000 23 0005 000 13 000 2 000 5 000 40 000 6 000 27 0006 000 15 000 2 000 6 000 45 000 5 000 30 0007 000 19 000 4 000 7 000 49 000 4 000 30 0008 000 24 000 5 000 8 000 52 000 3 000 28 0009 000 31 000 7 000 9 000 54 000 2 000 23 000
10 000 39 000 8 000 10 000 55 000 1 000 16 00011 000 48 000 9 000 11 000 55 000 0 7 00012 000 58 000 10 000 12 000 54 000 –1 000 (4 000)
aNet revenue is defined as total revenue from the sale of the finalproduct less the conversion costs incurred. It does not includethe transfer price.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.10
ECONOMIC THEORY OF TRANSFER PRICING
No market for the intermediate product (cont.)
3. Optimal output = 7 000 units
4. MC at 7 000 units = £4 000 (TP = £4 000 per 1 000 batch)
5. At £4 000 TP the supplying division is motivated to transfer7 000 units and the receiving division is motivated to buy 7 000 units.
6. Note: optimum TP = VC where MC = VC.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.11
ECO
NO
MIC
TH
EOR
Y O
F T
RA
NSF
ER P
RIC
ING
No
mar
ket
fo
r th
e in
term
edia
te p
rod
uct
(co
nt.
)
Su
pp
lyin
g d
ivis
ion
Re
ce
ivin
g d
ivis
ion
Tran
sfer
Tran
sfer
Tota
lU
nit
sTo
tal
pric
ePr
ofit
Tota
l net
pric
ePr
ofit
com
pan
ypr
oduc
edco
stre
ceiv
ed(l
oss)
reve
nue
paid
(los
s)pr
ofit
(los
s)£
££
££
££
£
100
04
000
400
00
1000
04
000
600
06
000
200
07
000
800
01
000
1900
08
000
1100
012
000
300
010
000
1200
02
000
2700
012
000
1500
017
000
400
011
000
1600
05
000
3400
016
000
1800
023
000
500
013
000
2000
07
000
4000
020
000
2000
027
000
600
015
000
2400
09
000
4500
024
000
2100
030
000
700
019
000
2800
09
000
4900
028
000
2100
030
000
800
024
000
3200
08
000
5200
032
000
2000
028
000
900
031
000
3600
05
000
5400
036
000
1800
023
000
1000
039
000
4000
01
000
5500
040
000
1500
016
000
1100
048
000
4400
0(4
000)
5500
044
000
1100
07
000
1200
058
000
4800
0(1
000
0)54
000
4800
06
000
(400
0)
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
21.1
2
ECONOMIC THEORY OF TRANSFER PRICING
Imperfect market for the intermediate product
Optimum transfer price for an imperfect intermediate market
Supplying division Receiving division(1) (2) (3) (4) (5) (6)
Mar- NetUnits Total ginal Marginal Units Marginal
pro- cost cost revenue pro- revenueduced £ £ £ duced £
1 19 19 40 (1) 1 35.00 (3)2 37 18 37 (2) 2 33.50 (5)3 54 17 34 (4) 3 32.00 (6)4 69 15 31 (7) 4 30.50 (8)5 83 14 28 (10) 5 29.00 (9)6 98 15 25 (13) 6 27.50 (11)7 114 16 22 7 26.00 (12)8 132 18 19 8 24.509 152 20 16 9 23.00
10 175 23 13 10 21.5011 202 27 10 11 20.0012 234 32 7 12 18.5013 271 37 4 13 17.00
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.13
ECONOMIC THEORY OF TRANSFER PRICING
Imperfect market for the intermediate product(cont.)
Allocation of output of supplying division betweenintermediate and external market
(1) (2) (3) (4)marginal cost Allocation per Marginal revenue /
Output of supplying ranking in net marginal(units) division (£) Sheet 21.13 revenue (£)
1 19 Intermediate market 40.002 18 Intermediate market 37.003 17 Final market 35.004 15 Intermediate market 34.005 14 Final market 33.506 15 Final market 32.007 16 Intermediate market 31.008 18 Final market 30.509 20 Final market 29.00
10 23 Intermediate market 28.0011 27 Final market 27.5012 32 No allocation 26.00
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.14
ECONOMIC THEORY OF TRANSFER PRICING
Imperfect market for the intermediate product(cont.)
1. Correct TP is the MC of producing the intermediateproduct at the optimal output level (see tables on sheets21.13 and 21.14).
2. To determine the optimum output level allocate theintermediate product according to its most profitable use(see table on sheet 21.14).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.15
ECONOMIC THEORY OF TRANSFER PRICING
Imperfect market for the intermediate product(cont.)
3. Optimal output = 11 units (MC at this level = £27)
4. To be more precise, the optimal TP is where MCs andMR/NMR intersect between £27 and £27.50.
5. At a TP of £27.01 to £27.49
• the supplying division will choose to sell five unitsexternally and transfer six units internally
• the manager of the receiving division will choose to sellsix units of the final product.
6. If MC = VC the optimum TP = VC
7. Note the TP of £27.01 to 27.49 is only optimal where thereare no capacity constraints. If capacity constraints exist, theanalysis must be modified to reflect the constraint.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.16
Output
MR/NMR
MC
£27.50
£27
£
ECONOMIC THEORY OF TRANSFER PRICING
Perfect external market for the intermediateproduct
• NMR for company as a whole = BCDE
• MC for company as a whole = ADE
• Optimal output is where MC and NMR for the company asa whole intersect (point D at Q2)
• TP = OP
• At a TP of OP the receiving division will require OQ1 andthe supplying division will wish to sell OQ2 (Q1Q2
externally if it supplies OQ1 internally).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.17
CP
A
0 Q1 Q2
B
D
MCs
E
NMR=MR –MCR R
Intermediatemarket price
MRs=P
Rev
enue
/cos
t pe
r un
it
Output
ECONOMIC THEORY OF TRANSFER PRICING
No external market for the intermediate productand a perfect market for the final product
• Optimal output for the company as a whole is where MCs +MCR equals the MR for the company as a whole (MRR) atOQ.
• MC of supplying division at the optimal output level is OPand this is the optimum TP.
• Supplying division will wish to produce OQ at a TP of OPand the receiving division will wish to produce OQ at thisTP.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.18
C
P
0 Q
A
B
D
E
F
Rev
enue
/cos
t pe
r un
it
Output
NMR=MR –MCR R
MC +MCS R
Price of finalproduct =AR =MRR R
MCS
MCR
ECONOMIC THEORY OF TRANSFER PRICING
Imperfect market for the intermediate product
• The MC and MR schedules for the company as a whole areMCs and MRs + NMR.
• Optimal output is OQ3 and the MC at this output level isOPT.
Therefore, optimal TP is OPT.
• At this TP the receiving division will wish to purchase OQ2
(where TP = NMR).
• The supplying division faces a MR schedule of BED and willsell OQ1 externally and Q1Q3 internally giving a totaloutput of OQ3. (Note Q2Q3 = OQ1.)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury21.19
C
PE
PT
0 Q1 Q2 Q3
A
B
DE
F
Rev
enue
/cos
t pe
r un
it
Output
MR +NMRS
NMR
MCS
MRS
ARS
=
COST MANAGEMENT
• Traditional management accounting control techniquestend to focus on cost containment whereas costmanagement concentrates on cost reduction.
• Traditional management accounting control techniquesare routinely applied on a continuous basis whereas costmanagement tends to be applied on an ad hoc basis.
• Many of the approaches that fall within the area of costmanagement do not rely exclusively on accountingtechniques.
Life-cycle costing (LCC)
• Traditional management accounting procedures havefocused primarily on the manufacturing stage of aproduct’s life cycle.
• LCC focuses on costs over the product’s entire life cycle todetermine whether profits earned during themanufacturing phase will cover the costs incurred duringthe pre- and post-manufacturing stages.
• A large proportion of a product’s costs can be committedor ‘locked in’ during the planning and design stage (seeFigure 22.1).
• Cost management can be most effectively exercised duringthe planning and design stage.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.1
COST MANAGEMENT
Fig. 22.1: Cost committed and incurred during a product’s lifecycle
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.2
Perc
enta
ge o
f cos
ts c
omm
itted
or
incu
rred
Costs committed
Product planningand design phase
Product manufacturingand sales phase
Costs incurred
Post salesservice andabandonmentphase
Product life-cycle phase
100%
80%
60%
40%
20%
COST MANAGEMENT
Target costing
• Focuses on managing costs during a product/service’splanning and design phase.
• Involves the following stages:
1. Determine the target price which customers will beprepared to pay for the product.
2. Deduct a target profit margin from the target price todetermine the target cost.
3. Estimate the actual cost of the product.4. If estimated actual cost exceeds the target cost
investigate ways of driving down the actual cost to thetarget cost.
• Iterative process involving:
1. Tear-down analysis2. Value analysis and functional anaysis
• It is important that target costing is supported by anaccurate costing system using appropriate cause-and-effectcost drivers.
Kaizen Costing
• Kaizen costing is applied during manufacturing stagewhereas target costing is during planning stage.
• Kaizen costing focuses on production processes whereastarget costing focuses on the product.
• Kaizen costing aims to reduce costs of processes by a pre-specified amount relying on employee empowerment.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.3
COST MANAGEMENT
An example of target costing
Projected lifetime sales volume 300 000 unitsTarget selling price of the product £800Target profit margin (30% of selling price) £240Target cost (£800 – £240) £560Projected cost £700
Analysis of the projected cost before and after the target costing:
Before AfterManufacturing cost £ £ £ £Direct materials (bought in parts) 390 325Direct labour 100 80Direct machining costs 20 20Ordering and receiving 8 2 Quality assurance 60 50Rework 15 6Engineering and design 10 603 8 491Non-manufacturing costsMarketing 40 25Distribution 30 20After-sales service and warranty costs 27 97 19 64Total cost 700 555
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.4
COST MANAGEMENT
Activity-based management (ABM)
• Involves the following stages:
1. Identifying the major activities that take place in anorganization.
2. Assigning costs to cost pools/cost centres for each activity.3. Determining the cost driver for each activity.
• Omits the fourth stage required for product costing ABC.
• ABM focuses on managing the business on the basis of theactivities that make up the organization — by managing theactivities costs are managed in the long term.
• Traditional control reports analyse costs by types of expensesfor each responsibility centre whereas ABM analyses costs byactivities (See sheet 22.6 for an illustration).
• Knowing the cost of activities is a catalyst for triggering actionto become competitive.
• Activity cost information is useful for prioritizing thoseactivities that need to be studied more closely. Activities can beclassified:
1. As value-added or non-value-added.2. According to a scale similar to that advocated by Kaplan
and Cooper.
• Activity-based systems can also be used to manage costs at thedesign stage using behavioural drivers.
• Surveys also suggest that many organizations use cost driverrates as measures of cost efficiency
Example
Cost of purchasing activity = £100,000 Orders processed = 10,000Cost per order = £10 (Used for relative, trend and budgetcomparisons).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.5
COST MANAGEMENT
Example
Customer order processing activity
Traditional analysis (customer order processingdepartment) £000’sSalaries 320Stationery 40Travel 140Telephone 40Depreciation of equipment 40
580
ABM analysis
Preparing quotations 120Receiving customer orders 190Assessing the credit-worthiness of customers 100Expediting 80Resolving customer problems 90
580
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.6
COST MANAGEMENT
Business process re-engineering (BPR)
• A business process consists of a collection of activities thatare linked together in a co-ordinated manner to achieve aspecific objective.
• BPR involves examining business processes and makingsubstantial changes to how the organization operates byfocusing on:
1. Cost reduction2. Simplification3. Improved quality and enhanced customer satisfaction.
Cost of quality
• Quality is now one of the key competitive variables.
• Management accountants are now placing greateremphasis on the provision of information relating to thecost of quality.
• Cost of quality reports prepared periodically:
1. Prevention costs2. Appraisal costs3. Internal failure costs4. External failure costs
• Increasing attention is also being given to continuousimprovement with the aim of zero defects.
• Non-financial measures and statistical quality control toolsalso play a key role in improving quality and reducinginternal and external failure costs.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.7
COST MANAGEMENT
Cost of quality report% of sales
Prevention costs: (£000’s) (£50 million)Quality training 1 000Supplier reviews 300Quality engineering 400Preventive maintenance 500
2 200 4.4Appraisal costs: Inspection of materials received 500Inspection of WIP and completedunits 1 000Testing equipment 300Quality audits 800
2 600 5.2Internal failure costs: Scrap 800Rework 1 000Downtime due to quality problems 600Retesting 400 2 800 5.6
External failure costs: Returns 2 000Recalls 1 000Warranty repairs 800Handling customer complaints 500Forgone contribution from lost sales 3000
7 300 14.6
14 900 29.8
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.8
COST MANAGEMENT
Cost management and the value chain
• The value chain (see Fig.22.3) is the linked set of value-creating activities from supplier to customer.
• Objective is to perform value chain activities moreefficiently and at a lower cost than the competitors.
• Focus on each link in the chain from the customer’sperspective.
• Critics claim that traditional management accountingstarts too late and finishes too soon in terms of the valuechain.
Figure 22.3 The value chain
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.9
Suppliers Organization Customers
Researchand
developmentDesign Production Marketing
Strategy and administration
DistributionCustomer
service
COST MANAGEMENT
Benchmarking
• Objective is to improve key activities/processes.
• Compares key activities/processes with world-class bestpractices.
Management audits
Management audits investigate the entire management controlsystem and focus on:
1. The nature and functioning of the organization’smanagerial systems and procedures.
2. The economy and efficiency with which the organization’sservices are provided.
3. The effectiveness of the organization’s performance inachieving its objectives.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.10
COST MANAGEMENT
Just-in-time systems
JIT seeks to achieve the following goals:
• Elimination of non-value added activities
1. Many activities add cost but no value to the product2. The aim of JIT is to convert raw materials to finished
products with a lead time equal to processing time.
• Zero inventory
• Zero defects
1. Emphasis on preventative maintenance and doing thejob right first time.
• Batch sizes of one
The aim is to reduce set-up times, batch sizes andthroughput times, thus minimizing inventories.
• Zero breakdowns
• A 100% on-time delivery service
• JIT also involves a change in factory layout:
1. Move from batch production to cellular flowlines ofdissimilar machines (with products grouped intofamilies of similar products or components)
2. Pull systems (instead of a push system) used andmaterial movements minimized.
3. Considered more beneficial to add to short-run idletime rather than adding to inventory.
• JIT purchasing arrangements:
1. More frequent deliveries of materials that immediatelyprecede their use.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury22.11
STRATEGIC MANAGEMENT ACCOUNTING
What is strategic management accounting (SMA)
• The provision of information to support strategic decisionsin organizations (Innes, 1998).
• Review of literature by Lord (1996) identified the followingstrands:
1. Extension from internal focus of managementaccounting (MA) to include external information aboutcompetitors.
2. The relationship between the strategic position chosenby the firm and the expected emphasis on MA.
3. Gaining competitive advantage through exploitinglinkages in the value chain.
• Target costing is also identified as falling within thedomain of SMA.
• Strategic role of MA emphasized in formulating andsupporting the overall strategy of an organization bydeveloping an integrated framework of performancemeasurement.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.1
STRATEGIC MANAGEMENT ACCOUNTING
External information about competitors
• MA should help firm evaluate its competitive positionrelative to the rest of the industry.
• Managers require information that indicates by whom andby how much they are gaining or being beaten.
Accounting in relation to strategic positioning
• Advocates that firms should place more emphasis onparticular techniques depending upon the strategicposition they adopt.
• Evidence to suggest that:
1. Business units following a defender strategy place agreater emphasis on the use of financial measures forrewarding managers.
2. Non-financial measures for determining executives’bonuses increases with the extent to which firms followprospector strategies.
3. Businesses following a build strategy rely more on non-financial measures of performance for determiningmanagers’ bonuses.
• Advocated that defenders (Miles and Snow) and businessunits pursuing a low cost strategy (Porter) should adoptresults measures that emphasize cost reductions and budgetachievement.
• Business units competing on the basis of differentiation(Porter) or those prospecting new markets should requiremore information than a cost leader about new productinnovations, design cycle times and research anddevelopment.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.2
STRATEGIC MANAGEMENT ACCOUNTING
Gaining competitive advantage throughexploiting linkages in the value chain
• Focuses on each link in the chain from the customer’sperspective.
• Claimed that traditional management accounting startstoo late and finishes too soon in terms of the value chain.
• Porter advocates identifying the value chain and operationof cost drivers of competitors in order to understandrelative competitiveness.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.3
STRATEGIC MANAGEMENT ACCOUNTING
The balanced scorecard
• Traditionally MA focused mainly on financial performancemeasures.
• Greater emphasis now being given to incorporating non-financial measures into the formal reporting system.
• Result was a proliferation of performance measures.
• To integrate financial and non-financial measures theBalanced Scorecard (BS) emerged.
• BS seeks to link performance measures to an organization’sstrategy — Should be used to clarify, communicate andmanage strategy.
• BS Advocates looking at the business from four differentperspectives by seeking to provide answers to the followingfour basic questions:
1. How do customers see us? (customer perspective)2. What must we excel at? (internal business process
perspective)3. Can we continue to improve and create value? ( learning
and growth perspective)4. How do we look to shareholders? (financial perspective)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.4
STRATEGIC MANAGEMENT ACCOUNTING
Figure 23.1: The Balanced Scorecard (Source: Kaplan andNorton, 1996b)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.5
Goals
Goals
Goals
GoalsVisionand
strategy
Measures
How do we look to shareholders?
Can we continue to improveand create value?
How docustomers
see us?
Whatmust weexcel at?
Measures
Measures
Measures
Financial perspective
Customer perspective Internal business processperspective
Learning and growth perspective
STRATEGIC MANAGEMENT ACCOUNTING
The financial perspective
• Typical measures include ROI, RI and EVATM.• Besides targets for the above, other objectives include
revenue growth, cost reduction and asset utilization.• Argued by some that by focusing on other perspectives
financial measures will take care of themselves.
The customer perspective
• Typical generic measures include: 1. Market share2. Customer retention and loyalty3. Customer acquisition4. Customer satisfaction5. Customer profitability
The internal business perspective
• Critical internal processes for which the organization mustexcel (e.g. innovation, operation and post-service salesprocesses).
• Typical innovation measures include: 1. Percentage of sales from new products.2. New product introduction versus competitors.3. Product development break-even time.
• Typical operation process measures include: 1. Cycle time 2. Quality 3. Activity and process costs
• Post-sales service processes: 1. Develop appropriate time, quality and process
measurements.Management and Cost Accounting, 5th edition.
© 2000 Colin Drury23.6
STRATEGIC MANAGEMENT ACCOUNTING
The learning and growth perspective
• Focuses on the infrastructure that the business must buildto create long-term growth and improvement.
• Three principal categories identified:
1. Employee capabilities
2. Information system capabilities
3. Motivation, empowerment and alignment
Management and Cost Accounting, 5th edition.© 2000 Colin Drury23.7
COST ESTIMATION AND COST BEHAVIOUR
General principles
• A regression equation (or cost function) measures pastrelationships between a dependent variable (total cost) andpotential independent variables (i.e. cost drivers/activitymeasures).
• Simple regression y = a + bxWhere y = Total cost
a = Total fixed cost for the periodb = Average unit variable costx = Volume of activity or cost driver for the period
• Multiple regression y = a + b1 x1 + b2 x2
• Resulting cost functions must make sense and beeconomically plausible.
Cost estimation methods
1. Engineering methods2. Inspection of accounts method3. Graphical or scattergraph method4. High-low method5. Least squares method.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.1
COST ESTIMATION AND COST BEHAVIOUR
Engineering methods
• Analysis based on direct observations of physical quantitiesrequired for an activity and then converted into costestimates.
• Useful for estimating the costs of repetitive processes whereinput-output relationships are clearly defined.
• Appropriate for estimating the costs associated with directlabour, materials and machine time.
Inspection of accounts
• Departmental manager and accountant inspect each itemof expenditure within the accounts for a particular periodand classify each item as fixed, variable or semi-variable.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.2
COST ESTIMATION AND COST BEHAVIOUR
Graphical or scattergraph method
• Past observations are plotted on a graph and a line of bestfit is drawn.
• Unit VC = = = £2 per hour
• Y = £240 + £2x
£720–£560���240 hours – 160 hours
Difference in cost���Difference in activity
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.3
1280120011201040960880800720640560480 3
67
10
2 9
5
1
48
480
x (hours)
Mai
nten
ance
cos
t(£
)y
400
400
320
320
240
240
160
160
80
800
COST ESTIMATION AND COST BEHAVIOUR
High – low method
• Involves selecting the periods of highest and lowest activitylevels and comparing changes in costs that result from thetwo levels.
Example
Lowest activity 5,000 units £22,000Highest activity 10,000 units £32,000Cost per unit = £10,000/5,000 units = £2 per unitFixed costs = £22,000 – (5,000 × £2) = £12,000
• Major limitation = Reliance on two extreme observations
Figure 24.2 High–low method.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.4
Tota
l cos
ts (
£)
TC2
TC1
30 000
20000
10000
0
Units of output
A5000
B10000
COST ESTIMATION AND COST BEHAVIOUR
The least squares method
MaintenanceHours x cost y £ x2 xy
90 1 500 8 100 135 000150 1 950 22 500 292 500
60 900 3 600 54 00030 900 900 27 000
180 2 700 32 400 486 000150 2 250 22 500 337 500120 1 950 14 400 234 000180 2 100 32 400 378 000
90 1 350 8 100 121 50030 1 050 900 31 500
120 1 800 14 400 216 00060 1 350 3 600 81 000
�x = 1 260 �y = 19 800 �x2 = 163 800 �xy = 2 394 000
Simple regression equation y = a + bx can be found from thefollowing two equations and solving for a and b:
�y = Na + b�x
�xy = a�x + b�x2
19 800 = 12a + 1 260b
2 394 000 = 1 260a +163 800b
Solving the above simultaneous equations:
b = 0.10 and a = 600
so that y = 600 + 10x
The above equation can be used to predict costs at differentactivity levels.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.5
COST ESTIMATION AND COST BEHAVIOUR
Multiple regression analysis
1. With simple regression analysis it is assumed that total costis determined by only one activity-based variable.
2. With multiple regression several factors (rather than one)are assumed to determine total cost.
For example, y = a + b1 x1 + b2 x2
where x1 and x2 are different activity variables.
3. Assume x1 = Number of machine hours
x2 = Number of days in period in which temperature < 15degrees
Assuming that y = 20 + 4x1 + 12x2
estimate the total cost for 1 000 machine hours and aperiod of 30 days with a temperature of less than 15degrees.
4. Total cost (y) = 20 + (4 × 1 000) + (12 × 30) = £4 380
5. Multicollinearity exists when the independent variables arehighly correlated with each other, resulting in it beingimpossible to separate the effect of each of these variableson the dependent variable.
6. The existence of multicollinearity does not affect thevalidity of the prediction of total cost but it does affect thevalidity of the individual coefficient estimates.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.6
COST ESTIMATION AND COST BEHAVIOUR
Factors to be considered when using past data toestimate cost functions
• Identify the potential activity bases (i.e. Cost drivers)
1. The objective is to find the cost driver that has thegreatest effect on cost.
• Ensure that the cost data and activity measures relate to thesame period.
1. Some costs lag behind the associated activity measures(e.g. wages paid for the output of a previous period).
• Ensure that a sufficient number of observations areobtained.
• Ensure that accounting policies do not lead to distortedcost functions.
• Adjust for past changes so that all data relates to thecircumstances of the planning horizon.
1. Adjust for inflation, technological changes andobservations based on abnormal situations.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.7
COST ESTIMATION AND COST BEHAVIOUR
Summary
1. Select the dependent variable (y) to be predicted.
2. Select the potential cost drivers.
3. Plot the observations on a graph.
• Be aware of the dangers of predicting costs outside therelevant range.
4. Estimate the cost function.
5. Test the reliability of the cost function.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.8
Activity level x
0
A
C
B
x1 x2
Tota
l cos
t
COST ESTIMATION AND COST BEHAVIOUR
Tests of reliability
1. Coefficient of determination (r2)
• See Exhibits 24A.1 (page 979) and 24A.2 (page 979) forthe calculation of r2 of 0.8861.
• r2 of 0.8861 indicates that 88.61% of the variation intotal cost is explained by variations in the activity baseand the remaining 11.39% is explained by eitherrandom variation or the effect of other (omitted)variables on total cost.
2. Standard error of the estimate
• Gives an indication of the absolute size of the probabledeviations from the line.
• For example, in Exhibit 24A.1 on page 979 there is a0.90 probability that the true cost for an activity of 180hours will fall within the range:
£2 400 ±1.812 (201.25) = £2 035 to £2 765.
3. Standard error of the coefficient
• Focuses on the regression coefficient b (i.e. variablecost).
• In Exhibit 24A.1 there is a 0.90 probability that the truevariable cost lies within the range £7.95 to £12.05.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.9
COST ESTIMATION AND COST BEHAVIOUR
An illustration of an 80% learning curve
Number of units Cumulative hours Hours for each order(1) (2) (3) (4) (5) (6) (7)
Order Per Cumulative Per Total Total Perno. order production unit unit
(3) × (4) (6) ÷ (2)
1 1 1 2 000 2 000 2 000 2 0002 1 2 1 600 3 200 1 200 1 2003 2 4 1 280 5 120 1 920 9604 4 8 1 024 8 192 3 072 7685 8 16 819 13 104 4 912 6146 16 32 655 20 960 7 856 491
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.10
5 10 15 20 25 30 35
Cumulative quantity (units)
Ave
rage
hou
rs p
er u
nit
of c
umul
ativ
e pr
oduc
tion 2000
1600
1200
800
400
00
1280
1024953
819762 709 669 655 637 Steady state
1600
COST ESTIMATION AND COST BEHAVIOUR
Mathematical method
1. Yx = axb
Yx = Cumulative average time to produce x unitsa = Time required to produce the first unit of outputb = Ratio of the log of the learning curve improvement ratedivided by log of 2.
2. For an 80% learning curve
b = �lolo
gg02.8
� = �–00..62923311
� = – 0.322
3. Y10 = 2 000 × 10–0.322
= 2 000 × 0.476431= 953
4. Y20 = 2 000 × 20–0.322
= 2 000 × 0.381126= 762
5. Assume the company has completed four units cumulativeproduction.To calculate incremental hours for six more units:
Total hours for 10 units (10 × 953 hours) 9 530Total hours for 4 units (4 × 1 280 hours) 5 120
4 410
6. Note learning effect only applies to direct labour-relatedvariable costs.
7. Learning curve applications• Pricing decisions• Work scheduling• Standard setting
Management and Cost Accounting, 5th edition.© 2000 Colin Drury24.11
PLANNING AND CONTROL OF STOCKS
1. Reasons for holding stocks
• Transaction motive• Precautionary motive• Speculative motive
2. Relevant costs required for determining EOQ
• Holding costs• Ordering costs
3. Holding costs
• Opportunity cost of investment in stocks• Incremental insurance costs• Incremental warehouse and storage costs• Incremental material handling costs• Costs of deterioration and obsolete stocks
4. Ordering costs
• Incremental clerical costs of preparing a purchase order,receiving deliveries and paying invoices.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury25.1
PLANNING AND CONTROL OF STOCKS
Determining the EOQ
1. Assume holding cost = £1 per unit, Ordering costs = £2 perorder
Annual demand = 40 000 units
2. EOQ = 400 units
Tabulation method
Order quantity 100 200 300 400 500 600 800 10 000Average stock
in units 50 100 150 200 250 300 400 5 000Number of
purchase orders 400 200 133 100 80 67 50 4Annual holding
cost £50 £100 £150 £200 £250 £300 £400 £5 000Annual ordering
cost £800 £400 £266 £200 £160 £134 £100 £8Total relevantcost £850 £500 £416 £400 £410 £434 £500 £5 008
Management and Cost Accounting, 5th edition.© 2000 Colin Drury25.2
PLA
NN
ING
AN
D C
ON
TR
OL
OF
STO
CK
S
Eco
no
mic
ord
er q
uan
tity
gra
ph
25.3
700
600
100
200
200
800
600
400
Ord
er q
uant
ity
Ave
rage
sto
ck le
vels
100
400
300
200
300
400
Annual costs (£)
500 0
Tota
lco
sts
Hol
ding
cost
s
Ord
erin
gco
sts
Ma
na
gem
ent
an
d C
ost
Acc
ou
nti
ng,
5th
ed
itio
n.
© 2
00
0 C
oli
n D
rury
PLANNING AND CONTROL OF STOCKS
EOQ formula
1. Q = ��2�D
H�O��
where D = total demand for the periodO = cost per orderH = holding cost per unit
2. Q = ��2� � 4�0� 10�0�0� � 2�� = 400 units
3. Assume H and O are constant per unit and stock isconsumed evenly throughout the planning period.
4. Total cost curve tends not to be significantly affected ifsome of the underlying functions are violated.
Determining the length of a production run
1. EOQ formula can be adopted to determine the optimumlength of a production run when a set-up cost is incurredonly once for each batch produced.
2. Assume sales demand (D) = 9 000 units, Cost per set-up =£90, H = £2 per unit.
Q = ��2�H
D�S�� = ��2� � 9� 0�2
0�0� � 9�0�� = 900
3. With demand of 9 000 units the optimum production runis 900 units (10 batches × 900 units).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury25.4
PLANNING AND CONTROL OF STOCKS
Quantity discounts
1. Assume purchase cost = £7 per unit
Demand = 9 000 unitsHolding cost = £4 per unitCost per order = £5A quantity discount of 3% is available for orders in excess of1 000 units.
2. EOQ = ��2� � 9� 04�0�0� � 5�� = 150 units
The savings available from purchases in batches of 1 000units (instead of 150) are:
£Savings in purchase price (3% × £63 000) 1 890Savings in ordering cost (9 × £5) – (6 × £5) 15
Total savings 1 905
The additional holding cost if the larger quantity ispurchased is:
�(Qd –
2Q)H� = = £1 700
It is therefore cheaper to purchase in batches of 1 000 units.
(1 000 – 150) × £4���
2
Management and Cost Accounting, 5th edition.© 2000 Colin Drury25.5
PLANNING AND CONTROL OF STOCKS
Determining when to place the order
1. Assume: EOQ = 600 units; Lead time = 2 wks; Usage per wk =120 units
2. Re-order point = 2 weeks × 120 units = 240 unitsWith an EOQ of 600 units orders will be placed at five-weeklyintervals.
Uncertain demand
1. If weekly demand exceeds 120 units there will be a stockout.
2. Therefore safety stocks are maintained and re-order point is:(Average usage during average lead time) + (Safety stocks)
Example
Probability distribution of possible usage over a two-week lead time;
Usage (units) 60 120 180 240 300 360 420Probability 0.07 0.08 0.20 0.30 0.20 0.08 0.07
Re- Stockout Total ex-Average safety order Stock cost Expected Holding pected
usage stock point -out (£5 per Prob- stockout costa cost(units) (units) (units) (units) unit) ability cost £ £
240 180 420 0 0 0 0 180 180240 120 360 60 300 0.07 21 120 141240 60 300 120 600 0.07 42
60 300 0.08 24
66 60 126
240 0 240 180 900 0.07 63120 600 0.08 48
60 300 0.20 60171 0 171
aTo simplify the analysis, it is assumed that a safety stock is maintainedthroughout the period. The average safety stock will therefore be equal to the totalof the safety stock.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury25.6
LINEAR PROGRAMMING
Example
LP is a manufacturing company that currently makes twoproducts. The standards per unit of product are as follows:
£ £ £ £Product Y Product ZStandard selling price 110 Standard selling price 118
Less Standard cost: Less Standard cost:
Materials 32 Materials 16(8 units at £4) (4 units at £4)
Labour (6 hours at £10) 60 Labour (8 hours at £10) 80
Variable overhead Variable overhead(4 machine hours at £1) 4 (6 machine hours at £1) 6
96 102
Contribution 14 Contribution 16
During the next accounting period, the availability of resourcesare expected to be subject to the following limitations:
Labour 2 880 hoursMaterials 3 440 unitsMachine capacity 2 760 hours
The marketing manager estimates that the maximum salespotential for product Y is limited to 420 units.
LP model:
Maximize C = 14Y + 16Z (subject to)8Y + 4Z � 3 440 (material constraint)6Y + 8Z � 2 880 (labour constraint)4Y + 6Z � 2 760 (machine capacity constraint)0 � Y � 420 (maximum and minimum sales constraint)Z � 0 (minimum sales limitation)
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.1
LINEAR PROGRAMMING
Materials constraint (8Y + 4Z � 3 440)
WhenY = 0, Z = 860Z = 0, Y = 430
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.2
200
Feasibleproductioncombination
400 600 800
8 +4 < 3440
YZ
1000
Qua
ntity
ofY
pro
duce
d an
d so
ld
Quantity of Z produced and sold
800
200
400
600
0
LINEAR PROGRAMMING
Labour constraint (6Y = 8Z � 2 880)
WhenZ = 0, Y = 480Y = 0, Z = 360
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.3
200
Feasibleproduction
combinations
400 600 800
6+8
<2880
YZ
1000
Qua
ntity
ofY
pro
duce
d an
d so
ld
Quantity of Z produced and sold
800
200
400
600
0
LINEAR PROGRAMMING
Machine capacity constraint (4Y + 6Z � 2 760)
WhenZ = 0, Y = 690Y = 0, Z = 460
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.4
200
Feasibleproductioncombination
400 600 800
4+6
<2760
YZ
1000
Qua
ntity
ofY
pro
duce
d an
d so
ld
Quantity of Z produced and sold
800
200
400
600
0
LINEAR PROGRAMMING
Sales limitation Y � 420
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.5
200 400 600 800
Y < 420
1000
Qua
ntity
ofY
pro
duce
d an
d so
ld
Quantity of Z produced and sold
800
200
400
600
0
LINEAR PROGRAMMING
Optimum solution
Feasible production combination = Area ABCDE
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.6
8 +4 < 3440 (materials)
YZ
4+6
<2760
YZ
6+8
<2880
(labour)
YZ
C=2240
Y < 420
Qua
ntity
of Y
pro
duce
d an
d so
ld
Quantity of Z produced and sold
690
600
400
200
160
140 200 400 600 800 860
GD
0
E
AB
F
C
LINEAR PROGRAMMING
Optimum solution
1. The optimum output can be determined by solving thesimultaneous equations that intersect at point C:
8Y + 4Z = 3 440 6Y + 8Z = 2 880 so that Y = 400 and Z = 60
2. The materials and labour constraints are binding andtherefore have opportunity costs. The marginalcontribution from obtaining one extra unit of materialscan be calculated by solving the following equations:
8Y + 4Z = 3 441 (revised materials constraint)6Y + 8Z = 2 880 (unchanged labour constraint)Y = 400.2 units, Z = 59.85 units
Therefore the planned output of Y would be increased by0.2 units and Z reduced by 0.15 units and contribution willincrease by £0.40 (the opportunity cost).
3. The marginal contribution from obtaining one extra labourhour can be found in a similar way:
8Y + 4Z = 3 440 (unchanged materials constraint)6Y + 8Z = 2 881 (revised labour constraint)Y = 399.9 and Z = 60.2Marginal contribution = £1.80
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.7
LINEAR PROGRAMMING
Simplex method
1. The first stage is to introduce slack variables:
Maximize C = 14Y + 16Z (subject to)8Y + 4Z + S1 = 3 440 (materials constraint)6Y + 8Z + S2 = 2 880 (labour constraint)4Y + 6Z + S3 = 2 760 (machine capacity constraint)1Y + S4 = 420 (sales constraint for product Y)
First matrix
Quantity Y ZS1 = 3 440 –8 –4 MaterialsS2 = 2 880 –6 –8 LabourS3 = 2 760 –4 –6 Machine hoursS4 = 420 –1 0 Sales
C = 0 +14 +16 Contribution
1. Choose product Z but output restricted by:
Materials (S1) = 860 units (3 440 / 4)Labour (S2) = 360 units (2 880 / 8)Machine hours (S3) = 460 units (2 760 / 6)
2. Rearrange the equation that results in the constraint (S2) interms of the product chosen. Therefore S2 becomes:
S2= 2 880 – 6Y – 8Z8Z = 2 880 – 6Y – S2
Z = 360 – 3 / 4Y – 1 / 8S2
We now substitute this value for Z into each of the aboveequations. The revised equations are listed in the second matrix(sheet 26.9).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.8
LINEAR PROGRAMMING
Simplex method (Cont.)
Second matrix
Quantity Y S2
S1 = 2 000 –5 + �12
� (1) (Material constraint)
Z = 360 – �34
� – �18
� (2)
S3 = 600 + �12
� + �34
� (3) (machine hours constraint)
S4 = 420 –1 0 (4) (sales constraint)
C = 5 760 + 2 – 2 (5)
1. Choose product Y (substitute 1 unit of Y for �34
� units of Z),but substitute process restricted by:
S1 materials = 400 units (2 000 / 5)Z (substitution of Z) = 480 units (360 / �
34
�)S4 (maximum sales of Y) = 420 units (420 / 1)
2. Rearrange the equation, which results in the constraint (S1)in terms of the chosen product (Y) and substitute therevised values of Y in each of the equations shown in thesecond matrix. The revised values are listed in the thirdmatrix. (See sheet 26.10).
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.9
LINEAR PROGRAMMING
Simplex method (cont.)
Third matrix
Quantity S1 S2
Y = 400 – �15
� + �110� (1)
Z = 60 + �230� – �
15
� (2)
S3 = 800 – �110� + �
45
� (3)
S4 = 20 + �15
� – �110� (4)
C = 6 560 – �25
� – 1 �45
� (5)
1. The contribution row contains only negative items, whichsignifies that the optimum solution has been reached.
2. Interpretation of final matrix
• Produce 400 units of Y and 60 units of Z.
• Unused resources = 800 machine hours and 20 unitsunused sales potential of Y.
• Materials and labour hours are fully utilized.
• Maximum contribution = £6 560
• Opportunity costs = £0.40 for materials and £1.80 forlabour hours.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.10
LINEAR PROGRAMMING
Simplex method (Cont.)
Third matrix (Cont.)
3. To release 1 unit of materials from the optimum productionprogramme we should increase the output of Z by �
230� of a unit
and decrease Y by �15
� of a unit.
4. S3 S4 S1 S2
Machine Salescapacity of Y Materials Labour Contribution
Increase product Zby �
230� of a unit – �
190� (�
230� × 6) — – �
35
� (�230� × 4) – 1 �
15
� (�230� × 8) + 2 �
25
� (�230� × 16)
Decrease product Yby �
15
� of a unit + �45
� (�15
� × 4) + �15
� + 1 �35
� (�15
� × 8) + 1 �15
� (�15
� × 6) – 2 �45
� (�15
� × 14)
Net effect – �110� + �
15
� + 1 Nil – �25
�
5. If additional scarce resources are obtained, all of the signs inthe final matrix and the table in (4) above should be reversed(e.g. increase Y by �
15
� of a unit and decrease Z by �230� of a unit and
contribution will increase by £0.40).
6. Relevant costs = Acquisition cost + Opportunity costs
7. Potential uses• Costing alternative uses of scarce resources by different
products.• Determining the minimum payment for additional
resources.• Variance analysis for bottleneck operations.• Transfer pricing.
8. The marginal rates of substitution and opportunity costs onlyapply within a certain range for each scarce resource:
Materials: 1 440 (3 440 – 2 000) to 3 540 units (3 440 + 100)Labour hours: 2 680 to 3 480 hours
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.11
LINEAR PROGRAMMING
Capital rationing
Present value Present value Present value NetInvestment of outlay in of outlay in of outlay in present value
project period 1 period 2 period 3 of investment£000 £000 £000 £000
1 12 3 5 142 54 10 4 303 6 6 6 174 6 2 5 155 30 35 10 406 6 10 4 6
The present value of the outlays for the budget constraints foreach of periods 1–3 are as follows:
£000Period 1 35Period 2 20Period 3 20
You are required to formulate the linear programming modelthat will maximize net present value.
Initial model
12X1 + 54X2 + 6X3 + 6X4 + 30X5 + 6X6 + S1 = 35 (period 1 constraint)3X1 + 10X2 + 6X3 + 2X4 + 35X5 + 10X6 + S2 = 20 (period 2 constraint)5X1 + 4X2 + 6X3 + 5X4 + 10X5 + 4X6 + S3 = 20 (period 3 constraint)0 � Xj � 1 (j = 1, …, 6)
Output of the model
X1 = 1.0 X2 = 0.07 X3 = 1.0 X4 = 1.0 X5 = 0.235 X6 = 0.0S1 = 0.408 S2 = 0.792 S3 = 0.0 Objective function = £57.50
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.12
LINEAR PROGRAMMING
Capital rationing (cont.)
1. Decision = Accept projects 1, 3, 4, and 7% of project 2
2. Slack variable indicates NPV can be expected to increase by£0.408 if investment funds are increased by £1.
3. Above model assumes that budgeted capital constraintscannot be removed by project-generated cash inflows.
4. If project-generated cash inflows are available forinvestment the revised model will be:
3X1 + 10X2 + 6X3 + 2X4 + 35X5 + S2
= 20 + 5X1 + 6X2 + 7X3 + 8X4 + 9X5 + 10X6
assuming cash inflows in period 2 are £5 000, £6 000, £7 000, £8 000, £9 000 and £10 000.
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.13
LINEAR PROGRAMMING
Assumptions underlying LP
1. Linearity
2. Divisibility of products
3. Divisibility of resources
4. All of the available opportunities can be included in themodel
5. Assumed fixed costs are constant for the period
Management and Cost Accounting, 5th edition.© 2000 Colin Drury26.14