A New Standard in Toggle Technology

Rugged & Reliable Precise & Consistent Energy Efficient Versatile & User Friendly

Toggle Injection Moulding Machine110 to 500 Ton

A New Standard in Toggle Technology

Multi Stage Ejection• Smooth & Fast Ejection• Easy Access to Ejector Area• Knock Out Bar for Multi Point Ejection• Pulsating Ejector

MAGNA T Energy Saving TechnologyEnhanced Specifications & Features

with Higher Performance & Productivity

are all part of MAGNA T Package.

Robust & Rugged Toggle Mechanism• Toggle Mechanism Optimized for Fast Cycling & Reduced Platen Deflection• Higher Mould Weight Capacity

Bull Gear Mechanism• Simple & Accurate Mould Height Adjustment for Precise & Consistent Tonnage

Closed Loop PID Temperature Control• Provides precise Temperature Control• Excellent Process Control & Stability

Twin Cylinder Injection Unit• Uniform Load Distribution across Screw Centerline

Endura-II - Advanced User Friendly Control• Ergonomic Layout• High Speed Microprocessor• Direct Access Menu Keys• Graphical Presentation of Machine Features• Self Diagnostic & Fault Finding Capability• Parameter Entry in Absolute Value• Central Monitoring System• Statistical Process Control (SPC)

Wide Skates for Platen Supports• Reduced Platen Deflection• Enhanced Life of Tie-bars• Higher Mould Carrying Capacity

Energy Efficient Hydraulics• Electronically Controlled Variable Volume Pump for Low Energy Consumption

Generous Mould Space• Accommodates Large Moulds

A New Standard in Toggle TechnologyToggle Injection Moulding Machine

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Precise Linear Guideways• Frictionless Linear Bearing Guideways improve the Injection Power & Cylinder Alignment

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Insulated Heater

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Insulated Heater• Saves Energy

MAGNA T means More Production with Precision & Consistency.

The Double Toggle Clamp has a Reduced Footprint, which contributes to better Floor Space Utilization.

MAGNA T Clamp provides a faster Lock Over Time to achieve Shorter Cycle Time.

Large Tie Bar Distance, Long Clamp Strokes & Enhanced Minimum - Maximum Mould Height provides flexibility to accommodate variety of Moulds.

Additional Control Features• Parameter Entry in Absolute Values• User Customized Menu• On Board I/O Diagnosis• Mould Data Storage - 80 Nos.

The MAGNA T sets standard in Toggle Technology, provides Highest Performance, Versatility, Precision, Durability, Consistency & Productivity.

Overall Clamp Footprint

Clamp Stroke Max. MouldMaximum Daylight

Min. Mould

MAGNA-T Clamp

Hydraulic Valves Mounted Close to Actuators• Fast Response From Actuator to Control Unit

Fully Guided Knock Out Bar• Provides Multi Point Ejection & Even Ejection Force

Finite Element Analysis (FEA) for Machine Components• Provides Maximum Strength to Weight Ratio

Automatic Grease Lubrication for Clamping Unit• Ensures continuous & optimum Lubrication to Reduced Friction & Longer Toggle Life

Toggle Injection Moulding Machine

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MAGNA-T 110A M16x40 DEEP, (168 HOLES ON BOTH PLATENS)B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : Ø 100.0 (+0.035/-0.0) WITH LOCATING RING, Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES

ALL DIMENSIONS ARE IN MM

MODEL MAGNA-T 110INTERNATIONAL SIZE 1100 - 300 1100 - 450 1100 - 630

POWER PACK 20 HP 20 HP 20 HP

INJECTION UNIT UNIT 300 450 630

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 108 146 191 165 215 272 239 303 374

THEORETICAL DISPLACEMENT cc 113 154 201 173 226 286 251 318 393

INJECTION PRESSURE bar 2510 1958 1499 2443 1984 1568 2492 1969 1595

INJECTION RATE cc/sec 86 117 153 90 117 149 93 118 146

INJECTION SCREW STROKE mm 160 160 160 180 180 180 200 200 200

SCREW DIAMETER mm 30 35 40 35 40 45 40 45 50

SCREW L / D RATIO 26.6 22.9 20 25.7 22.5 20 25 22.2 20

SCREW SPEED rpm 317 317 317 245 245 245 194 194 194

SCREW TORQUE @ 200 BAR Nm 708 708 708 950 950 950 1080 1080 1080

PLASTICIZING RATE ( GPPS ) gm/sec 11 16 23 12 17 23 13 18 25

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 14 20 28 15 20 28 16 22 29

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 9.2 11.3 15.7

CLAMP UNIT

CLAMP FORCE ton 110 110 110

CLAMP STROKE mm 350 350 350

MAXIMUM DAYLIGHT mm 830 830 830

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 480 480 480

PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655 655 x 655

DISTANCE BETWEEN TIE ROD mm 435 x 435 435 x 435 435 x 435

TIE ROD DIAMETER mm 80 80 80

EJECTOR STROKE mm 120 120 120

EJECTOR FORCE ton 3.5 3.5 3.5

MOULD WEIGHT CAPACITY kg 1030 1030 1030

GENERAL

ELECTRIC MOTOR kW (HP) 15 (20) 15 (20) 15 (20)

TOTAL OIL TANK CAPACITY ltr 265 265 265

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50

CONNECTED LOAD kW 24.2 26.3 30.7

MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98

MACHINE WEIGHT kg 5250 5550 5850

ALL DIMENSIONS ARE IN MM MAGNA-T 125A M16x40 DEEP, (168 HOLES ON BOTH PLATENS)B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : Ø 100.0 (+0.035/-0.0) WITH LOCATING RING, Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES

ALL DIMENSIONS ARE IN MM

A M16x40 DEEP (116 HOLES ON BOTH PLATEN)B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES

MAGNA-T 150

Toggle Injection Moulding MachineTechnical Specifications Technical Specifications

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MODEL MAGNA-T 125INTERNATIONAL SIZE 1250 - 300 1250 - 450 1250 - 630

POWER PACK 20 HP 20 HP 20 HP

INJECTION UNIT UNIT 300 450 630

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 108 146 191 165 215 272 239 303 374

THEORETICAL DISPLACEMENT cc 113 154 201 173 226 286 251 318 393

INJECTION PRESSURE bar 2510 1958 1499 2443 1984 1568 2492 1969 1595

INJECTION RATE cc/sec 86 117 153 90 117 149 93 118 146

INJECTION SCREW STROKE mm 160 160 160 180 180 180 200 200 200

SCREW DIAMETER mm 30 35 40 35 40 45 40 45 50

SCREW L / D RATIO 26.6 22.9 20 25.7 22.5 20 25 22.2 20

SCREW SPEED rpm 317 317 317 245 245 245 194 194 194

SCREW TORQUE @ 200 BAR Nm 730 730 730 950 950 950 1080 1080 1080

PLASTICIZING RATE ( GPPS ) gm/sec 11 16 23 12 17 23 13 18 25

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 14 20 28 15 20 28 16 22 29

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 9.2 11.3 15.7

CLAMP UNIT

CLAMP FORCE ton 125 125 125

CLAMP STROKE mm 350 350 350

MAXIMUM DAYLIGHT mm 830 830 830

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 480 480 480

PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655 655 x 655

DISTANCE BETWEEN TIE ROD mm 435 x 435 435 x 435 435 x 435

TIE ROD DIAMETER mm 80 80 80

EJECTOR STROKE mm 120 120 120

EJECTOR FORCE ton 3.5 3.5 3.5

MOULD WEIGHT CAPACITY kg 1030 1030 1030

GENERAL

ELECTRIC MOTOR kW (HP) 15 (20) 15 (20) 15 (20)

TOTAL OIL TANK CAPACITY ltr 265 265 265

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50

CONNECTED LOAD kW 24.2 26.3 30.7

MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98 5.2 x 1.39 x 1.98

MACHINE WEIGHT kg 5250 5550 5850

MODEL MAGNA-T 150INTERNATIONAL SIZE 1500 - 450 1500 - 630 1500 - 970

POWER PACK 25 HP 25 HP 25 HP

INJECTION UNIT UNIT 450 630 970

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 165 215 272 239 303 374 363 448 646

THEORETICAL DISPLACEMENT cc 173 226 286 251 318 393 382 471 679

INJECTION PRESSURE bar 2443 1984 1568 2492 1969 1595 2249 2057 1428

INJECTION RATE cc/sec 110 144 182 114 145 179 112 139 200

INJECTION SCREW STROKE mm 180 180 180 200 200 200 240 240 240

SCREW DIAMETER mm 35 40 45 40 45 50 45 50 60

SCREW L / D RATIO 25.7 22.5 20 25 22.2 20 26.7 24 20

SCREW SPEED rpm 300 300 300 238 238 238 201 201 201

SCREW TORQUE @ 200 BAR Nm 950 950 950 1080 1080 1080 1517 1517 1517

PLASTICIZING RATE ( GPPS ) gm/sec 14 20 28 16 22 30 19 25 41

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 19 24 34 19 27 36 23 30 46

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 11.3 15.7 16.9

CLAMP UNIT

CLAMP FORCE ton 150 150 150

CLAMP STROKE mm 440 440 440

MAXIMUM DAYLIGHT mm 950 950 950

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 510 510 510

PLATEN SIZE ( H x V ) mm 740 x 740 740 x 740 740 x 740

DISTANCE BETWEEN TIE ROD mm 510 x 510 510 x 510 510 x 510

TIE ROD DIAMETER mm 85 85 85

EJECTOR STROKE mm 130 130 130

EJECTOR FORCE ton 4.4 4.4 4.4

MOULD WEIGHT CAPACITY kg 1500 1500 1500

GENERAL

ELECTRIC MOTOR kW (HP) 18.5 (25) 18.5 (25) 18.5 (25)

TOTAL OIL TANK CAPACITY ltr 415 415 415

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 50 50 50

CONNECTED LOAD kW 29.8 34.2 35.4

MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.5

MACHINE WEIGHT kg 7200 7550 7600

MAGNA-T 200A M16x40 DEEP (72 HOLES ON MOVING PLATEN) (84 HOLES ON STATIONARY PLATEN)B MOVING PLATEN : Ø 100.0 THRU BOREK/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES

ALL DIMENSIONS ARE IN MM MAGNA-T 275A M20x45 DEEP (100 HOLES ON MOVING PLATEN) (112 HOLES ON STATIONARY PLATEN)B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES

ALL DIMENSIONS ARE IN MM

Toggle Injection Moulding MachineTechnical Specifications Technical Specifications

08 09

MODEL MAGNA-T 200INTERNATIONAL SIZE 2000 - 630 2000 - 970 2000 - 1540

POWER PACK 40 HP 40 HP 40 HP

INJECTION UNIT UNIT 630 970 1540

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 239 303 374 363 448 646 523 753 1025

THEORETICAL DISPLACEMENT cc 251 318 393 382 471 679 550 792 1078

INJECTION PRESSURE bar 2492 1969 1595 2249 2057 1428 2236 1941 1426

INJECTION RATE cc/sec 161 204 252 158 195 281 144 207 282

INJECTION SCREW STROKE mm 200 200 200 240 240 240 280 280 280

SCREW DIAMETER mm 40 45 50 45 50 60 50 60 70

SCREW L / D RATIO 25 22.2 20 26.7 24 20 28 23.3 20

SCREW SPEED rpm 305 305 305 283 283 283 174 174 174

SCREW TORQUE @ 200 BAR Nm 1080 1080 1080 1517 1517 1517 2472 2472 2472

PLASTICIZING RATE ( GPPS ) gm/sec 21 28 38 26 36 58 22 36 52

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 25 34 46 32 42 65 26 40 64

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 15.7 16.9 24.9

CLAMP UNIT

CLAMP FORCE ton 200 200 200

CLAMP STROKE mm 510 510 510

MAXIMUM DAYLIGHT mm 1220 1220 1220

MINIMUM MOULD HEIGHT mm 200 200 200

MAXIMUM MOULD HEIGHT mm 710 710 710

PLATEN SIZE ( H x V ) mm 810 x 810 810 x 810 810 x 810

DISTANCE BETWEEN TIE ROD mm 570 x 570 570 x 570 570 x 570

TIE ROD DIAMETER mm 100 100 100

EJECTOR STROKE mm 150 150 150

EJECTOR FORCE ton 4.4 4.4 4.4

MOULD WEIGHT CAPACITY kg 1906 1906 1906

GENERAL

ELECTRIC MOTOR kW (HP) 30 (40) 30 (40) 30 (40)

TOTAL OIL TANK CAPACITY ltr 525 525 525

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 75 75 75

CONNECTED LOAD kW 45.7 46.9 54.9

MACHINE DIMENSIONS ( L x W x H ) m 6.3 x 1.7 x 2.6 6.3 x 1.7 x 2.6 6.3 x 1.7 x 2.6

MACHINE WEIGHT kg 9200 9550 10000

MODEL MAGNA-T 275INTERNATIONAL SIZE 2750 - 970 2750 - 1540 2750 - 2290

POWER PACK 50 HP 50 HP 50 HP

INJECTION UNIT UNIT 970 1540 2290

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 363 448 646 523 753 1025 861 1172 1530

THEORETICAL DISPLACEMENT cc 382 471 679 550 792 1078 905 1232 1608

INJECTION PRESSURE bar 2249 2057 1428 2236 1941 1426 2238 1856 1421

INJECTION RATE cc/sec 226 279 402 206 296 403 227 310 404

INJECTION SCREW STROKE mm 240 240 240 280 280 280 320 320 320

SCREW DIAMETER mm 45 50 60 50 60 70 60 70 80

SCREW L / D RATIO 26.7 24 20 28 23.3 20 26.7 22.9 20

SCREW SPEED rpm 400 382 318 249 249 249 158 158 158

SCREW TORQUE @ 200 BAR Nm 1517 1517 1517 2472 2472 2472 3892 3892 3892

PLASTICIZING RATE ( GPPS ) gm/sec 37 48 65 31 51 74 33 47 65

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 45 57 73 37 37 91 36 58 78

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 16.9 24.9 39.6

CLAMP UNIT

CLAMP FORCE ton 275 275 275

CLAMP STROKE mm 610 610 610

MAXIMUM DAYLIGHT mm 1360 1360 1360

MINIMUM MOULD HEIGHT mm 200 200 200

MAXIMUM MOULD HEIGHT mm 750 750 750

PLATEN SIZE ( H x V ) mm 940 x 940 940 x 940 940 x 940

DISTANCE BETWEEN TIE ROD mm 660 x 660 660 x 660 660 x 660

TIE ROD DIAMETER mm 115 115 115

EJECTOR STROKE mm 160 160 160

EJECTOR FORCE ton 7.4 7.4 7.4

MOULD WEIGHT CAPACITY kg 2831 2831 2831

GENERAL

ELECTRIC MOTOR kW (HP) 37 (50) 37 (50) 37 (50)

TOTAL OIL TANK CAPACITY ltr 615 615 615

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 75 75 75

CONNECTED LOAD kW 53.9 61.9 76.6

MACHINE DIMENSIONS ( L x W x H ) m 7.2 x 1.9 x 2.8 7.2 x 1.9 x 2.8 7.2 x 1.9 x 2.8

MACHINE WEIGHT kg 12500 13150 13950

MAGNA-T 350A M20x50 DEEP (120 HOLES ON MOVING PLATEN) (132 HOLES ON STATIONARY PLATEN)B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING, Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES

ALL DIMENSIONS ARE IN MM ALL DIMENSIONS ARE IN MM

A M20x50 DEEP (164 HOLES ON BOTH PLATEN)B MOVING PLATEN : Ø 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING, Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLESD Ø 52.4 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP, (8) HOLES

MAGNA-T 450A M20x50 DEEP (164 HOLES ON BOTH PLATEN)B MOVING PLATEN : Ø 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 160.0 (+0.04/-0.0) WITH LOCATING RING, Ø 200.0 (+0.046/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLESD Ø 52.4 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP, (8) HOLES

MAGNA-T 500

Toggle Injection Moulding MachineTechnical Specifications Technical Specifications

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MODEL MAGNA-T 350INTERNATIONAL SIZE 3500 - 1540 3500 - 2290 3500 - 3470

POWER PACK 50 HP 50 HP 60 HP

INJECTION UNIT UNIT 1540 2290 3470

A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 523 753 1025 861 1172 1530 1318 1722 2179

THEORETICAL DISPLACEMENT cc 550 792 1078 905 1232 1608 1385 1810 2290

INJECTION PRESSURE bar 2236 1941 1426 2238 1856 1421 2289 1917 1515

INJECTION RATE cc/sec 206 296 403 227 310 404 273 357 452

INJECTION SCREW STROKE mm 280 280 280 320 320 320 360 360 360

SCREW DIAMETER mm 50 60 70 60 70 80 70 80 90

SCREW L / D RATIO 28 23.3 20 26.7 22.9 20 25.7 22.5 20

SCREW SPEED rpm 249 249 249 158 158 158 146 146 146

SCREW TORQUE @ 200 BAR Nm 2472 2472 2472 3892 3892 3892 4989 4989 4989

PLASTICIZING RATE ( GPPS ) gm/sec 31 51 74 33 47 65 43 59 79

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 37 57 91 36 58 78 53 72 96

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 24.9 39.6 57.9

CLAMP UNIT

CLAMP FORCE ton 350 350 350

CLAMP STROKE mm 675 675 675

MAXIMUM DAYLIGHT mm 1475 1475 1475

MINIMUM MOULD HEIGHT mm 300 300 300

MAXIMUM MOULD HEIGHT mm 800 800 800

PLATEN SIZE ( H x V ) mm 1030 x 1030 1030 x 1030 1030 x 1030

DISTANCE BETWEEN TIE ROD mm 720 x 720 720 x 720 720 x 720

TIE ROD DIAMETER mm 130 130 130

EJECTOR STROKE mm 200 200 200

EJECTOR FORCE ton 7 7 7

MOULD WEIGHT CAPACITY kg 3950 3950 3950

GENERAL

ELECTRIC MOTOR kW (HP) 37 (50) 37 (50) 45 (60)

TOTAL OIL TANK CAPACITY ltr 615 615 615

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 100 100 100

CONNECTED LOAD kW 61.9 76.6 102.9

MACHINE DIMENSIONS ( L x W x H ) m 8.2 x 2.1 x 3.1 8.2 x 2.1 x 3.1 8.2 x 2.1 x 3.1

MACHINE WEIGHT kg 16500 18000 18500

MODEL MAGNA-T 450 MAGNA-T 500INTERNATIONAL SIZE 4500 - 2290 4500 - 3470 5000 - 2290 5000 - 3470

POWER PACK 60 HP 60 HP 60 HP 60 HP

INJECTION UNIT UNIT 2290 3470 2290 3470

A' A B A' A B A' A B A' A B

INJECTION CAPACITY MAX. ( GPPS ) gm 861 1172 1530 1318 1722 2179 861 1172 1530 1318 1722 2179

THEORETICAL DISPLACEMENT cc 905 1232 1608 1385 1810 2290 905 1232 1608 1385 1810 2290

INJECTION PRESSURE bar 2238 1856 1421 2289 1917 1515 2238 1856 1421 2289 1917 1515

INJECTION RATE cc/sec 271 369 481 273 357 452 271 369 481 273 357 452

INJECTION SCREW STROKE mm 320 320 320 360 360 360 320 320 320 360 360 360

SCREW DIAMETER mm 60 70 80 70 80 90 60 70 80 70 80 90

SCREW L / D RATIO 26.7 22.9 20 25.7 22.5 20 26.7 22.9 20 25.7 22.5 20

SCREW SPEED rpm 188 188 188 146 146 146 188 188 188 146 146 146

SCREW TORQUE @ 200 BAR Nm 3892 3892 3892 4989 4989 4989 3892 3892 3892 4989 4989 4989

PLASTICIZING RATE ( GPPS ) gm/sec 38 55 76 43 59 79 38 35 76 43 59 79

PLASTICIZING RATE ( BARRIER SCREW ) gm/sec 43 68 92 53 72 96 43 68 92 53 72 96

NO. OF PYROMETERS ( BARREL+NOZZLE ) 4+1 4+1 4+1 4+1

TOTAL HEAT CAPACITY kW 39.6 57.9 39.6 57.9

CLAMP UNIT

CLAMP FORCE ton 450 450 500 500

CLAMP STROKE mm 820 820 820 820

MAXIMUM DAYLIGHT mm 1640 1640 1640 1640

MINIMUM MOULD HEIGHT mm 350 350 350 350

MAXIMUM MOULD HEIGHT mm 820 820 820 820

PLATEN SIZE ( H x V ) mm 1200 x 1200 1200 x 1200 1200 x 1200 1200 x 1200

DISTANCE BETWEEN TIE ROD mm 830 x 830 830 x 830 830 x 830 830 x 830

TIE ROD DIAMETER mm 150 150 150 150

EJECTOR STROKE mm 200 200 200 200

EJECTOR FORCE ton 11.7 11.7 11.7 11.7

MOULD WEIGHT CAPACITY kg 5725 5725 5725 5725

GENERAL

ELECTRIC MOTOR kW (HP) 45 (60) 45 (60) 45 (60) 45 (60)

TOTAL OIL TANK CAPACITY ltr 750 750 750 750

WATER REQUIREMENT ( Inlet temp. 29°C ) lpm 100 100 100 100

CONNECTED LOAD kW 84.6 102.9 84.6 102.9

MACHINE DIMENSIONS ( L x W x H ) m 8.9 x 3.0 x 2.6 9.5 x 3.0 x 2.6 8.9 x 3.0 x 2.6 9.5 x 3.0 x 2.6

MACHINE WEIGHT kg 24500 25500 27000 28000

CONTROLS• 22 Parameter Monitoring for last 1000 cycles with Graphics• 10.4” TFT Color Display with Alpha - Numeric Keypad• Actual Injection Speed & Pressure Graph Display• 80 Mould Data Storage• Configurable Multilevel Password with Operator’s Name• Graphically Presentation of Last 48 Hours Production• Daily Production Data of Last 1 Year• Customized Setup Menu• High / Low Limit Display for Each Adjustable Parameter• I / 0 diagnosis - Analog & Digital• Timer Precision in 0.01 Second• Change Log Menu: logs last 100 Set Points Changes with Time & Date• Statistical Process Control ( SPC ) with Graphics• Process Mode: Functions with its Co-fuctions on a Single Key Press• Note Pad & Maintenance Scheduling• Freely Programmable Smart Outputs & Inputs• Over View Screen with Graphical Display of Machine Functions• Soft Keys for Fast Access of Select Menus• Auto shut down• Visual & Audible Alarm• 1000 Alarm History with Date & Time Log• Printer Interface with USB Port

HYDRAULICS• Electronically Controlled Variable Volume Pump• Pump & Motor slide out from Base for Ease of Maintenance• Ergonomic Hydraulic Layout for Easy Approach• Valves Placed near Actuators for Rapid Response• Pre-Heating Circuit for Hydraulic Oil• Low Oil Level Audible Alarm & Motor Shut Down• Continuous Oil Filtration with 10 micron Filter• Audible Alarm for Filter Clogging• Hydraulic Valve On / Off Indication

AVAILABLE OPTIONS• Air Ejection - Upto 5 Stage• Hydraulic & Pneumatic Core Pull• Feed Throat Temperature Control• Oil Temperature Control• Part Drop Detect for Single Cavity• Water Battery with Temperature Indicator• Water Manifolds• Robot Interface ( SPI / EUROMAP )• Extra Heating zones• Jam Bar• T-slot Platens• Interface for Ejector Retract Verification• Bimetallic Barrel & Hardened / Coated Screw

CLAMP• Robust Double Toggle Clamp Mechanism• Quick Automatic Mould Height & Tonnage setting on Screen• Adjustable Pressure setting of Closing & Opening Stage• Proportional Speed Control with 5 Closing & 5 Opening Speed• Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed• Position Based Ramping for Accurate Position Switching, Precise Speed & Pressure Control• Linear Position Transducer for Accurate Clamp Position Control• Sensitive Mould Protection with Try Again Circuit• Stage Wise Actual Time Display• Insert Moulding Program• Actual Tonnage Display on Screen• Automatic Grease Lubrication

EJECTOR• Knock-Out Bar• 2 Stage Programmable Ejector Forward Profile with Soft Eject• Ejector Speed & Pressure adjustable on Screen• Linear Transducer for Ejector Position• Pulsating Ejector Strokes up to 9 Pulses• Intermediate Retract Set Point• Ejector Stay Forward & Forward Dwell Timer

INJECTION• 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile• 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen• Digital setting of Extruder RPM & Digital Read out of Actual RPM• Wide Choice of Injection Units with A’-A-B Screw/Barrel Combinations• Switch Over from Fill to Pack based on Position or Time• Linear Position Transducer for Accurate Injection Position Control• Injection Decompression Before / After Refilling or Both• Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs• Aluminum Chequered Plate below Purge Area• Sprue Break with Timer• Injection Unit on Linear Guide Ways for Reduced Frictional Losses• Nozzle Contact Force by Pressure Switch

TEMPERATURE CONTROL• Actual Current Display of Barrel Heating Zones• Heater Failure & Thermocouple Open Detection• Accurate PID Temperature Control settable on Screen• Feed Throat Temperature Indication• Auto Heat Startup & Shutdown• Heat Standby after set number of Cycles• Soak Timer for Cold Start Protection• High / Low Temperature Alarm• Set & Actual Temperature Data with Bar Graph• Insulated Heater Band

Toggle Injection Moulding MachineDesign Advantages & Features

FERROMATIK MILACRON INDIA PVT. LTD.(Formerly known as Cincinnati Milacron Ltd.) 93/2 & 94/1, Phase-I, Phone : +91-79-2589 0081, 2589 0133, 2583 0063G.I.D.C. Vatva, Fax : +91-79-2583 0125Ahmedabad - 382 445, E-mail : salesfmi@milacron.comIndia. Website : www.milacronindia.com

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories,which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.

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gNEW DELHI +91-11-4630 1114/15/16 MUMBAI +91-22 4005 5459/60/61/62/66 CHENNAI +91-44-2361 3639/3319 KOLKATA +91-33-2282 2593/2909HYDERABAD +91-40-2340 2159/60 BANGALORE +91-80-2340 8984/85 CHANDIGARH +91-172-508 6633 PUNE +91-20-3049 0990/91VAPI +91-260-246 5150 COIMBATORE +91-89398 88192 KERALA +91-94477 21221