Lucius Learning Series - MOV Seismic Weak Link.pdf

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    LuciusLucius Learnin SeriesLearnin Series

    Motor Operated ValveMotor Operated ValveSe sm cSe sm c Weak L nk Analys sWeak L nk Analys s

    2010, Lucius Pitkin, Inc.

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    TypicalTypical Gate ValveGate Valve

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    General Valve Com onentGeneral Valve Com onent

    Stems Discs

    Description (Description (Gates and Globes)

    Outside screw, non-rotating, rising. Solid wedge.

    Flexible wedge.

    Outside screw, rising-

    rotating,

    Parallel.

    Globe.

    Two piece with coupling,-lower piece rising, non-

    -

    Disc lifters, ,

    rising-rotating. - . Lifting arm.

    Lucius Learning Series: MOV Seismic Weak Link2010, Lucius Pitkin, Inc. All Rights Reserved

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    CategoriesCategories of Valves (Gates andof Valves (Gates and

    Pressure retaining components Body.

    Bonnet.

    Bonnet bolts.

    Disc (pressure boundary).

    Pressure seal gasket retaining ring.

    - Yoke.

    Operator flange.

    Yoke bolts.

    Operator bolts.

    Lucius Learning Series: MOV Seismic Weak Link2010, Lucius Pitkin, Inc. All Rights Reserved

    .

    Torque arm. 66

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    Disc Variations (Gates and GlobesDisc Variations (Gates and Globes)

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    GateGate and Globe Valve Considerationsand Globe Valve ConsiderationsGate valves

    -

    head into the disc and then through body rails orseats.

    .

    Majority react out the stem torque through a torque

    arm or stem key into a bushing in the yoke.

    n a r s ng ro a ng s em, no orque reac on -however, torque losses as the stem rotates at thepacking, disc, and the stem nut adapter

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    Gate and Globe Valve ConsiderationsGate and Globe Valve Considerations

    The actuator reacts the appliedtorque/thrust back through the yoke

    concon

    structure.

    On closing:

    Stem is in compression.

    Disc is in compression.

    All other com onents are in tension.

    On opening:

    Stem is in tension.

    Disc is in tension.

    All other components are incom ression.

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    GateGate Valve Typical Closing SequenceValve Typical Closing Sequence

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    Gate Valve Typical Opening SequenceGate Valve Typical Opening Sequence

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    PressurePressure Locking/ThermalLocking/Thermal

    What is PL/TB?

    ressure oc ng: pressure rappe e ween ex

    wedge and bonnet causes differential pressureexceedin o erator thrust ca acit .

    Thermal binding: caused by differential

    expansion between the valve body and disc.

    Susceptible valves:

    . Valves essential to reliable plant operation in high

    energy systems.

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    Disc PinchingDisc Pinching

    Disc pinching

    Similar to thermal bindin .

    In closed valve, pressure increases in valve body,causing body to expand. When disc seat areax , v ur r

    seat. If the pressure should decrease, the body

    reflexes causing the disc to pinch into the seat.

    Susceptible valves:

    Safety related gate valves with flex or solidwedge.

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    DiscDisc Pinching: ProcessPinching: Process

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    - , .

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    MOVMOV Calculation ConsiderationsCalculation Considerations-- Stroke TimeStroke Time Stroke Time Considerations

    For rising Stem MOVs:

    ro e me = em rave

    RPM * Stem Lead

    For quarter turn (Butterfly) MOVs

    Stroke Time = HBC Ratio * 60 sec/min * OAR

    RPM * 4

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    -- Valve Weak LinkValve Weak Link

    The valve weak link analysis is performed todetermine the maximum load the valve cane su ec e o.

    the valve to determine the maximum load

    the weakest component can safely sustain.

    Loads are calculated for continuous

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    SeismicSeismic -- Weak Link ReviewWeak Link Review-

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    Weak Link Calculation MethodWeak Link Calculation Method

    Stress - stress

    Thrust =f (geometry)

    where

    Thrust = maximum thrust for evaluated component

    Stressallowable = allowable stress for evaluated component

    stressother = component stress due to pressure / gravity / seismic

    f (geometry) = geometric relation between thrust and the componentstress that would be caused solely by thrust:

    stresscomponent = Thrust x f (geometry)

    Lucius Learning Series: MOV Seismic Weak Link2010, Lucius Pitkin, Inc. All Rights Reserved

    2020