Lubrication Oil Filtration Systems for wind turbine · PDF fileStandard solutions for wind...

Lubrication Oil Filtration Systems for wind turbine gearboxes

KOMPONENTTI_A4.indd 1 9.3.2012 13.17

Efficient filtration technology and lubricatingoil system cleanliness is essential in extendingmaintenance intervals and increasing equipmentreliability. Parker’s combined gearbox lubricationfiltration and cooling systems do just that.

Parker’s outstanding wind turbine experience and world leading technology in filtration solutions have convinced our customers of the system reliability. The integrated gearbox filtration and lubrication systems are available for wind turbines of capacity up to 7 megawatts.

Parker’s system-matched filtration solutions have proven to be effective to extend the life time of critical components such as bearings. Lightweight, compact designs and integrated fluid functionality reduce possible leakage points. Integrated system consists of decreased number of components

New developments related to next generation media• Includesnewfibrecompositions• Focusonimprovedparticle distribution for maintaining low constant pressure drop combined with extended life time• Increasedeffectivefiltration media in similar space envelope

Pump-motor filter assembly FMB Modular Filter Manifold Block Early warning system

and less connections with piping and fitting. Electric system solutions are connected to terminal boxes.

High flow and low differential pressure provide class leading filtration performance also in extreme conditions. Systems are designed for easy installation and maintenance.

Innovative functionality and reliability– turn key gearbox filtration and lubrication systems

Energy efficiency and savings

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Lower pressure loss during element lifetime

Extended element lifetime


Standard filtration and cooling solutions• Gearpumpwithelectrical 2-speed motor• Systempressurereliefvalve• 5or10micronfilter• Temperaturecontrolvalve• Oilcooler

Extensions of standard solutions• Integratedmanifolddesigns for higher power rates

• Externalorinternalheating units• Pipingandconnections• Measuringdevicesfor temperature, pressure and cleanliness of the oil• Assemblyonthecustomer site by Parker representatives• Reservoiraccessories• Pre-connectedlowandhigh voltage cables• Conditionmonitoringdevices

Safety and savings with condition monitoringParker’sinnovativeConditionMonitoringSystemintegratesreal-time accurate and low cost monitoring of the lubrication

fluids condition. System condition monitoring and high quality filtration and cooling components extend gearbox life time and bring savings in maintenance and service costs.

Reliable partner for reliable systemsParker provides turn key solutions with the full project responsibility – tailored design, selecting

and sampling of components, time-saving kitting and pre-assembly, multiple test points and installation.Reliablefunctionalityis assured with compatible, high quality Parker components. Take a step to higher productivity. Parker’s advanced solutions are available world wide with support from centres of excellence in US, EuropeandAsia.

Environmental Condition VariancesCold climate condition requirements:• Externalheatingsystem (5/10/15kW)• Heatingsysteminsuctionlines• Traceheatingforelectrically driven pumpHot climate condition requirements:•Increasedcoolercapacity


Standard solutions for wind turbine gearbox lubrication oil filtration and cooling systemsTurbine gearbox power

Main specification for lubri-cating and cooling system Electrically driven pump Mechanically driven

pump Integrated filter functions Cooler (as examples) Oil reservoir as part of gearbox casting Oil reservoir as separate tank Example of main component

assemblies

1.0 MW

Heat loss 30kWFlow 75 l/min (pump ratio 40/60)Max pressure 15 barCleanliness level -/15/13(ISO DIN 4406)Oil ISO VG320 ORDER CODE: LOFS10-S001

Cast iron pump: PG-P350A178ERAB0511 Volumetric displacement: 21ccMotor power: 1.0kW/1.5kW, 2-speed IEC 100 LX 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)

Bi-directional pump: KF32Volumetric displacement: 32ccNominal speed 1500rpmMax speed 2000rpmViscosity: 20000cSt (0°C)

Filter element length 1Number of filter housings 1Main element 10μmSecondary element 50μmBy pass valve opening 5 barΔp indication at 3 barSystem pressure valve 15 barTemperature control valve opening 45°COrder code: FMBCH110QBBF3S5R32E4

Type: oil/airNumber of coolers: 1Max working pressure: 20 barBy pass setting: 5 barNormal & cold climate up to 35°C LAC-033-4 (27,5kW)Hot climate up to 45°C LAC-058-6 (30kW)

Typical oil volume: 260 litresNecessary accessories:- immersion heaters- oil level sensor- temperature probe- drain valve- sight glass

Typical oil volume: 260 litresMaterial: coated steel, paintedCross wall labyrinth for air separationNecessary accessories:- immersion heaters- oil level sensor- temperature probe- drain valve- sight glass- compensator- inspection covers

1.5 MW


Cast iron pump: PG-P350A178ERAB1011Volumetric displacement: 42ccMotor power: 2.2kW/3.3kW, 2-speed IEC 132 S 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)

Bi-directional pump KF50Volumetric displacement: 50.2ccNominal speed 1500rpmMax speed 2000rpmViscosity: 20000cSt (0°C)


Type: oil/airNumber of coolers: 1Max working pressure: 20 barBy pass setting: 5 barNormal & cold climate up to 35°C LAC-078-6 (50kW)Hot climate up to 45°C LAC-098-6 (45kW)



2.0 MW


Cast iron pump: PG-P350A178ERAB1211Volumetric displacement: 52ccMotor power: 2.2kW/3.7kW, 2-speed IEC 132 M 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)

Bi-directional pump SS-20-200Volumetric displacement: 66ccNominal speed 1500rpmMax speed 2000rpmViscosity: 20000cSt (0°C)





3.0 MW








3.6 MW


Cast iron pump: PG-P350A178ERAB2011Volumetric displacement: 84ccMotor power: 4.0kW/6.0kW, 2-speed IEC 132 MX 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)


Filter element length 1Number of filter housings 2 in manifoldMain element 10μmSecondary element 50μmBy pass valve opening 5 barΔp indication at 3 barSystem pressure valve 15 barTemperature control valve opening 45°COrder code: FMB20110QBBF3S5R32E4

Type: oil/waterNumber of coolers: 1Max working pressure: 16 barBy pass setting: 5 barInlet water temp: 50°C (typical) GCD-016-M-5-P-111-151786 (120kW)


5.0 MW


Cast iron pump: PG-P365A178ERAB2011Volumetric displacement: 118ccMotor power: 5.0kW/7.8kW, 2-speed IEC160 M 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)






Standard solutions for wind turbine gearbox lubrication oil filtration and cooling systemsTurbine gearbox power

Main specification for lubri-cating and cooling system Electrically driven pump Mechanically driven

pump Integrated filter functions Cooler (as examples) Oil reservoir as part of gearbox casting Oil reservoir as separate tank Example of main component

assemblies

1.0 MW


Cast iron pump: PG-P350A178ERAB0511 Volumetric displacement: 21ccMotor power: 1.0kW/1.5kW, 2-speed IEC 100 LX 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)

Bi-directional pump: KF32Volumetric displacement: 32ccNominal speed 1500rpmMax speed 2000rpmViscosity: 20000cSt (0°C)





1.5 MW


Cast iron pump: PG-P350A178ERAB1011Volumetric displacement: 42ccMotor power: 2.2kW/3.3kW, 2-speed IEC 132 S 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)

Bi-directional pump KF50Volumetric displacement: 50.2ccNominal speed 1500rpmMax speed 2000rpmViscosity: 20000cSt (0°C)





2.0 MW








3.0 MW








3.6 MW


Cast iron pump: PG-P350A178ERAB2011Volumetric displacement: 84ccMotor power: 4.0kW/6.0kW, 2-speed IEC 132 MX 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)





5.0 MW


Cast iron pump: PG-P365A178ERAB2011Volumetric displacement: 118ccMotor power: 5.0kW/7.8kW, 2-speed IEC160 M 8-4Voltage: 400/690 VAC, 50/60HzViscosity: 5000cSt (0°C)






Turn key application solutionThe system is designed and built using highquality Parker compatible components.

Oil level sight glasses• Rigiddesignforvisual oil level monitoring• Availablewithintegrated temperature indicator• Severalheightsensures right monitoring levels

Ball valves• Availableinseveraldifferentsizes• Specialsealsforcoldclimate conditions

Temperature controller• Availableastankmounted or online• Analogue4..20mA signal with local display• Programmablelimit switches for alarm functions

Suction hoses• Speciallydesignedforhigh viscosity applications• Lowfrictiontoavoidpressurelosses

Electrically driven oil pump• Highperformancegearpump with cast iron housing• Excellentsuctioncapabilities with high viscosity oils• Oneortwospeedelectrical motors with heating for cold climate installations• Frequencydriveasoptionfor optimizedflowcontrol

Mechanically driven pump• Externalgearpumpwithcast iron housing• Directdrivefromgearboxtosecure oil delivery during idling• Excellentsuctioncapabilitieswith high viscosity oils

Flow and temperature control valves• Cartridgetypevalvesdesigned for high viscosity fluids• Lowpressuredropwith minimizedhysteresis• Surfaceorblockmounted •LVDTsensorsasoption

Filter manifold• 5or10micronfiltrationwith integrated bypass filtration with low pressure drop and high dirt holding capacity• Twodifferentelementlengths• Integrateddifferentialpressure switch/sensor• Integratedpressureandtemperature control valves• Modularconstruction• Optionalofflinefiltermodulewithout additional pump-motor assembly• Notoolsrequiredforelementchange

Hose fittings• Chrome6-freefittings• Severalelbowoptions• Availableinseveralconnectiontypes• TogetherwithParkerhosesensure leakfree connections between components

Pressure hoses• Minimizedbendradius• Highabrasionresistance• Worldwideavailability

Coolers• Airorwater cooled heat exchangers• Corrosionresistantmaterials• Lowpressuredropwith high cooling capacity• Lownoiselevels• Bypassvalve as option

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Pressure sensors • Highlinearitysensors• Longtermstability• Excellentinterferenceresistance• Severalpressuresensinglevels• Outputwith4..20mAor0..10V

Level controller• Reliableanaloguemeasurementfor reservoir oil level even for high viscosity fluids• Localleveldisplayinmillimetres, inches or as percent of set max level• Analogue4..20mAsignalfor continuous measurement• Analogue4..20mAsignalwithlocal display

Parker provides a completesystem solution and takesresponsibility of design,functionality and reliability of thelubrication system. Furthermore,with project management,system condition monitoringand global after sales service,Parker provides the Total HealthManagement System, whichfrees our customers’ resourcesand helps ensure operation without downtime.

Parker solutions meet every need– from component supply to totalhealth management.

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Connectors and Fittings• Leakfreeconnectionswithsoft seal arrangement without retightening• Highcorrosionresistant• Chrome6–freecoating

External heater• Highlyefficientheatingforcoldclimate applications• 5,10and15kWversionsasstandard• Highefficiencygearpumpwith excellent suction capabilities up to 20000cSt• Equippedwithpressuresensor to ensure reliable operation

Oil tank• Speciallydesignedfor customised needs including offshore requirements• Optimisedinternaloilmovement with highly efficient air removal function• Includingsubmersibleheaters, level gauges and controllers, drain valves, manholes, flexible connections, etc

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Early Warning System• Reliableonlineoilcleanliness measurement for high viscosity fluids • Moisturesensorasoption• Measurementeitherfromthetank or directly from the system

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Air Filters • Highlyefficientcontaminant removal • Changeablefilterelement• Desiccanttypemoisture removal as option

Terminal boxes• lowandhighvoltagecables pre-connected in terminal box for easy access

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ToTal HEalTH ManagEMEnT SySTEM

Turn kEy SoluTion

SySTEM inTEgraTion

STandard and TailorEd PaCkagES

CoMPonEnTS


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North AmericaCA – Canada, Milton, Ontario Tel: +1 905 693 3000

US – USA, Cleveland Tel: +1 216 896 3000

Asia PacificAU – Australia, Castle Hill Tel: +61 (0)2-9634 7777

CN – China, Shanghai Tel: +86 21 2899 5000

HK – Hong Kong Tel: +852 2428 8008

IN – India, Mumbai Tel: +91 22 6513 7081-85

JP – Japan, Tokyo Tel: +81 (0)3 6408 3901

KR – South Korea, Seoul Tel: +82 2 559 0400

MY – Malaysia, Shah Alam Tel: +60 3 7849 0800

NZ – New Zealand, Mt Wellington Tel: +64 9 574 1744

SG – Singapore Tel: +65 6887 6300

TH – Thailand, Bangkok Tel: +662 186 7000-99

TW – Taiwan, Taipei Tel: +886 2 2298 8987

South AmericaAR – Argentina, Buenos Aires Tel: +54 3327 44 4129

BR – Brazil, Sao Jose dos Campos Tel: +55 800 727 5374

CL – Chile, Santiago Tel: +56 2 623 1216

MX – Mexico, Apodaca Tel: +52 81 8156 6000

Your local authorized Parker distributor

Europe, Middle East, AfricaAE – United Arab Emirates, Dubai Tel: +971 4 8127100 [email protected]

AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 [email protected]

AT – Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 900 [email protected]

AZ – Azerbaijan, Baku Tel: +994 50 2233 458 [email protected]

BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900 [email protected]

BY – Belarus, Minsk Tel: +375 17 209 9399 [email protected]

CH – Switzerland, Etoy Tel: +41 (0)21 821 87 00 [email protected]

CZ – Czech Republic, Klecany Tel: +420 284 083 111 [email protected]

DE – Germany, Kaarst Tel: +49 (0)2131 4016 0 [email protected]

DK – Denmark, Ballerup Tel: +45 43 56 04 00 [email protected]

ES – Spain, Madrid Tel: +34 902 330 001 [email protected]

FI – Finland, Vantaa Tel: +358 (0)20 753 2500 [email protected]

FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 [email protected]

GR – Greece, Athens Tel: +30 210 933 6450 [email protected]

HU – Hungary, Budapest Tel: +36 1 220 4155 [email protected]

IE – Ireland, Dublin Tel: +353 (0)1 466 6370 [email protected]

IT – Italy, Corsico (MI) Tel: +39 02 45 19 21 [email protected]

KZ – Kazakhstan, Almaty Tel: +7 7272 505 800 [email protected]

NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 [email protected]

NO – Norway, Asker Tel: +47 66 75 34 00 [email protected]

PL – Poland, Warsaw Tel: +48 (0)22 573 24 00 [email protected]

PT – Portugal, Leca da Palmeira Tel: +351 22 999 7360 [email protected]

RO – Romania, Bucharest Tel: +40 21 252 1382 [email protected]

RU – Russia, Moscow Tel: +7 495 645-2156 [email protected]

SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00 [email protected]

SK – Slovakia, Banská Bystrica Tel: +421 484 162 252 [email protected]

SL – Slovenia, Novo Mesto Tel: +386 7 337 6650 [email protected]

TR – Turkey, Istanbul Tel: +90 216 4997081 [email protected]

UA – Ukraine, Kiev Tel +380 44 494 2731 [email protected]

UK – United Kingdom, Warwick Tel: +44 (0)1926 317 878 [email protected]

ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700 [email protected]

Parker Worldwide

Bulletin: FDHB804UK(03/2012. POD)

© 2012 Parker Hannifin Corporation. All rights reserved.

EMEA Product Information CentreFree phone: 00 800 27 27 5374(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)

US Product Information CentreToll-free number: 1-800-27 27 537

www.parker.com/hfde

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Lubrication Oil Filtration Systems for wind turbine · PDF fileStandard solutions for wind...

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