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LR MDE and Quality - ifm · LR MDE and Quality Module Machine Data Acquisition and Quality OEE...
Transcript of LR MDE and Quality - ifm · LR MDE and Quality Module Machine Data Acquisition and Quality OEE...
Increasing the Overall Equipment Effectiveness(OEE) and quality datathrough targeted MachineData Acquisition (MDA)
The Manufacturing Execution System LINERECORDERcreates transparency in production.The app-based user interface allows intuitive and easy handling of the system. For example, the currentperformance of a plant can be displayed in order to derive measures for optimisation.
Optimise production processes formachines, individual lines, toolsor materials
Reduce production costs
Increase transparency in production
Improve overall equipment effectiveness,system performance and availability
Monitor and detect product quality
LR MDE and QualityModule Machine Data Acquisition and Quality
OEE Quality MDA FPY
App for the MDA module
OEE evaluation
Software framework LINERECORDER
Effectiveness and availabilitySignalled states of individual machines or lines are assessed based on performance, quality, and availability.
By offering a comparison between these three factors,the LINERECORDER makes it easier to detect weakspots.Performance, quality and availability can be displayedas horizontal or vertical bar graphs within a specifictime frame or as a time line.
Traffic light colours of the live status inform about production time, planned downtime, unplanned downtime or ready for operation
OEE monitoring function of- warning limits and fault limits- notification history
System requirements:- Windows XP SP3, Windows Vista SP2, Windows 7 SP1,Windows 8, Windows Server 2008 SP2, Windows Server 2008 R2 SP1, Windows Server 2012
- 4 GB RAM - 5 GB free hard-disk space- Dual Core CPU 2.0 GHz- Microsoft SQL Server 2008 R2 (Express),Microsoft SQL Server 2012 (Express)
- Web Browser
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LINERECORDERThe LINERECORDER is a modular and scalable softwarethat can be used in any combination on individual machines, lines, manual workstations or for entire sites.The web-based browser technology offers location-independent data transfer, data storage and controlfunctionalities for all production processes. The LINERECORDER software can be used to calculatequantitative and qualitative key parameters throughoutproduction.The intermediate buffer of the LR AGENT prevents dataloss in case of a failure.
Product features• Process optimisation• Traceability• Quality control• Order and process control• Knowledge transfer• Material monitoring• Maintenance management• Calculation of MDA / OEE• ERP connectivity
Features of the MDE and Quality module• Recording of machine-related events• Data evaluation by time, machine or event• Recording of machine capability data• KPIs, SPC, CMK / CPK• Detecting and evaluate quality characteristics• FPY, Quality rate
User historyWho has last operated the machine, when, for howlong and what was done?
Fault management• Rating of errors as- top 5 errors- top 10 errors• Identification of malfunctions on the machine• Allocation of freely configurable error codes
Industry standards on equipment effectiveness:OEE, SEMI E10, VDI 3423, IPC
Top 5 error rating
Software framework LINERECORDER
For further technical details please visit:www.ifm-datalink.com
LR MDE and Quality Logging machine-related and user-related events. Evaluation of the data: time, machine, event. Collectingdata for: OEE SEMI standard, VDI 3423 and based onVDMA66412
QLR510
Technical data
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