LPKF S Series PCB Prototype Milling Machines
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ProtoMat S-Series Rapid PCB Prototyping with LPKF
© 2012
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Why in-house?
• Time saved
- Turnaround times shortened from days or weeks to hours
• Money saved
- Quick payback period and high ROI
• More process control
- Designs never leave the office
© 2012
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Why LPKF?
• In-house prototyping technology innovator
- Over 35 years perfecting the craft
• Maximum precision and accuracy - Production quality prototypes
• Trusted industry leader
• Lifetime product support
© 2012
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ProtoMat S-Series
Topics • Capabilities and Applications
• Precision, Accuracy, and Quality
• Speed
© 2012
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Q: What’s in a name?
• A: Spindle speed
- S43: 40,000 rpm - S63: 60,000 rpm - S103: 100,000 rpm
• Higher spindle speed allows for use
of finer tools, expanding capabilities
© 2012
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Capabilities and Applications
All S-Series models • Milling and drilling single/double
FR4 bare boards
• Milling: 4/8 mil trace/space
• Drilling: Through holes @ 8 mil
• Contour routing
• 9” x 12” maximum working space
© 2012
S43
S63
S103
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Capabilities and Applications
Advanced models • Milling and drilling up to 8 layers
on more delicate substrates Fiducial camera, spindle speed
• Milling: 4/4 mil trace/space
Spindle speed
• Drilling: Through holes, vias, blind vias @ 6 mil Fiducial camera, spindle speed
© 2012
S63
S103
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Capabilities and Applications
© 2012
Fiducial Recognition Camera • Fully automated board
alignment
• Measures cut widths
• Multilayer work possible with press (up to 8 layers)
• Eliminates the need for set pins
• Eases and quickens reloading process
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Capabilities and Applications
Advanced models • RF and microwave applications
Spindle speed, air foot
• Rework Fiducial camera
• Flex, rigid-flex applications
Vacuum table (S103), spindle speed
© 2012
S63
S103
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Capabilities and Applications
© 2012
Vacuum Table • No set pins needed
• Makes rework easy
• Great for flex circuits
• Enables ProConduct plating
on the machine
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Capabilities and Applications
© 2012
Air Bearing Foot • Pneumatic non-contact depth
limiter
• Ideal for RF and microwave applications and gold plated materials
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Capabilities and Applications
© 2012
RF and microwave applications
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Capabilities and Applications
© 2012
Flex, rigid-flex applications
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Capabilities and Applications
© 2012
: FR3, FR4, G10 : Polyimide, PTFE, glass/ceramic filled, Al, brass : Gold-plated, flex circuits
Substrates
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All S-Series models • Each machine individually
calibrated
• .02 mil (.5 µm) X/Y resolution
• ± .04 mil (1 µm) repeatability
• .8 mil (20 µm) front to back alignment
• Depth limiter
Precision, Accuracy, and Quality
© 2012
S43
S63
S103
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Advanced models • Automatic milling width adjustment
Fiducial camera, tool depth calibration ramp
Precision, Accuracy, and Quality
© 2012
S63
S103
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CircuitPro
© 2012
• Imports CAD data (Gerber,
DXF, HP-GL, etc.)
• Wizard guides you through the process
• Calculates tool paths and controls the machine
• Makes process easy and efficient
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Speed
All S-Series models • 150 mm/s (6 in/s) travel speed
• 100 strokes/min drilling speed
• CircuitPro CAM software
© 2012
S43
S63
S103
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Speed
Advanced models • Automatic tool change
Tool depth calibration ramp
• Fiducial recognition camera
• 120 strokes/min drilling speed Spindle speed
© 2012
S63
S103
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Speed
Automatic Tool Change
• 15 positions
• Automated board production - Fiducial camera and ramp set tool depth automatically
• Software tracks tool life and
prompts when replacement will be recommended
© 2012
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What does speed mean?
• 86.5% of LPKF machine owners
save 4 days or more per project
• Of these, 58% save 1 week or more per project
• Time saved results in…
Greater project momentum Increased productivity Quicker time-to-market results
© 2012
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Additional Capabilities
All S-Series models • Front panels/sign engraving
• SMD stencil cutting
© 2012
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Additional Capabilities
Advanced models • Solder paste dispensing (S63,
S103)
• 2.5D milling for depth applications: Al, Cu, brass, plastics (S103)
- Housings, RF shields, heat sinks
© 2012
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Additional Capabilities
© 2012
Solder Paste Dispensing • Applies solder paste
• .3 mm (12 mil) dot size, .4
mm (16 mil) pad size
• Eliminates need for stencils
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Upgradeability
• From S43 to S63 or S103 • From S63 to S103 • Your machine can grow with you
© 2012
ProtoMat S43 ProtoMat S63 ProtoMat S103
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System Upgrades
ProtoMat S43
ProtoMat S63
ProtoMat S103
© 2012
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Conclusion
• Capabilities and applications • From analog and digital to RF and microwave • Single layer up to 8 layer • FR4 to gold-plated
• Precision, accuracy, and quality • Production quality prototypes
• Speed
• Boards ready before lunch
© 2012
With the various systems, features, and capabilities, LPKF allows you to dial in the perfect machine for your current and future prototyping needs.
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Thank you for your attention!
LPKF Laser & Electronics · 12555 SW Leveton Dr. · Tualatin, OR 97062 503-454-4219 · [email protected]
© 2012