Low pressure system in anaesthesia machine

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LOW PRESSURE SYSTEM

Dr. Swadheen kumar Rout 1st year P.G

Dept. of Anaesthesiology M.K.C.G College & hospital

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Anaesthesia machine:-

Introduction:-Function is to deliver a precisely-known but variable gas mixture, including anesthetizing and life-sustaining gases at a controlled & known pressure.

Types

Intermittent( gas flows only during inspiration)Ex. – Entonox apparatus

Continuous(Gas flows both during inspiration and expiration)Ex.- Boyle`s machine ,.

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Boyle`s anaesthetic machine is a continuous-flow type machine used for administration of anaesthetic gases.

was pioneered by Henry Gaskin Boyle (1875-1941). the original machine from 1917 was carried around in a wooden

box and used ether and nitrous oxide. It has undergone various modifications with time to increase its

safety & utility.

History:-

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SYSTEM COMPONENTS

Anaesthesia machine:-

ELECTRICAL SYSTEM PNEUMATIC SYSTEM

- Master switch- Battery back up- Battery recharge- Electric outlet for in built monitor- Circuit breaker

- High pressure system- Intermediate pressure system- Low pressure system

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Extends from the flow control valves to the common gas outlet.

Consists of : - Flowmeters - Hypoxia prevention safety devices - Unidirectional check valve - Pressure relief valves - Common gas outlet - Vaporiser & their mounting devices

LOW PRESSURE SYSTEM:-

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TUBE: made of glass (THORPE tube). Tubes are contained in a chromium plated

metal casing protected by a plastic window.Backplate is luminous & detachable.

Anti-static coating. INDICATOR: Float / Bobbin made usually of

aluminium. It is free moving device & must not stick to

tube wall. If it moves erratically, readings may be

inaccurate. TYPES

Flow Meter Assembly:-

Non-rotating H type

Rotating typeSlanted grooves

Ball type

STOP: Prevents float from plugging the outlet & prevents rising to a point it cannot be seen.

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Types of flowmeters

1. Variable orifice flowmeters (fixed pressure difference) 2. Fixed orifice flowmeters (variable pressure difference)

• The area between the outside of the bobbin and the inside of the tapered glass tube represents a orifice / annulus. It can be considered an equivalent to a circular channel of the same cross-sectional area. Variable orifice flowmeters type used mostly today in modern machines. (Synonym- Rotameters)• The glass tube, slightly smaller on cross-section at bottom than at top (tapered tube) •Can be single or double taper.Single taper have gradual increase in diameter from bottom to top, used when there are different tubes for high & low flows.Dual taper have two different taper inside the same tube .one forfine flows (200mL/min to 1L/min) & one for coarse flows.-used when only one tube is used for a gas.

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variable orifice flowmeters (Thorpe type). A: single taper design. B: Dual taper design

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Flowmeters adjust the proportions of medical gases controlled by the anesthesia machine as well as the total gas flows delivered to the patient

circuit . Flowmeters measure the drop in pressure that occurs when a gas passes

through a resistance and correlates this pressure drop to flow . When the flow control valve is opened the gas enters at the bottom and

flows up the tube elevating the indicator. The indicator floats freely at a point where the downward force on it (gravity) equals the upward force caused by gas molecules hitting the bottom of the float. As the bobbin rises with increased flow, the size of the annulus between it

and the glass tube increases. In other words, there is a variable orifice around the bobbin which depends on the gas flow.

Flowmeter working:-

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As the bobbin rises from A to B, the

clearance(annulus) increases (from X toY)

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Laminar flow- Flow (Q) through a tube is laminar. In order to drive fluid through a tube, a pressure difference (P = P1-P2)

must be present across the ends

Flowmeter physics:-

• There is a linear relationship so that flow is directly proportional to pressure under conditions of laminar flow (Q@P)

• Reducing the diameter (d) in half reduces the flow to 1/16 of its original value if the pressure drop along the tube remains the same, i.e. flow is proportional to the 4th power of the diameter (Q@d4)

• Reducing the length by half, doubles the flow (Q@1/L)

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Summary: Q @ P Q = flow through tube Q @ D4 P = pressure across tube

Q @1/L D = diameter of tube Q @1/n L = length of tube n= viscosity of fluid

All these factors are incorporated in the Hagen-Poiseuille equation:

• Viscosity (n) of fluid affects resistance to laminar flow such that the higher the viscosity, the slower the flow (Q@1/n)

Substituting radius (r) for diameter

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Turbulent flow is often present where there is an orifice, a sharp bend or some other irregularity which may cause local increase in velocity.

Turbulence is also affected by other factors such as viscosity and density of the fluid and diameter of the tube.

The effect of density on onset of turbulent flow can be illustrated by use of helium in respiratory disorders

Helium reduces the density of the gas inhaled and so reduces the incidence of turbulent flow, therefore lower resistance to breathing

These factors combine to give an index called Reynolds number

V = linear velocity of fluid P = density D = diameter of tube U = viscosity

• Reynolds number > 2000 means turbulent flow likely • Reynolds number < 2000 means flow likely to be laminar • For a fixed set of conditions, there is a critical velocity at which Reynolds number has the value of 2000 When the velocity exceeds this critical value, flow is likely to change from laminar to turbulent .

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As the bobbin rises

increase in the area of the annular orifice

flow resistance decreases

flow rate increase

The rate of flow through the flowmeter tube depends on:

- Pressure drop across the constriction Weight Of Float/Cross-sectional Area- Size of annular orifice - Physical properties of the gas

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At low flows: - gas flow around the bobbin approximates to tubular flow (diameter of channel less than length) - gas flow is laminar so viscosity is important

At high flows: - gas is flowing around the bobbin through an orifice (diameter of channel greater than length) - gas flow is turbulent so density is important

Tube = Length > Diameter

Orifice = Diameter > Length

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Flowmeter scaling:- Flowmeter are calibrated in litres per min. For <1 L/min

expressed in ml or decimal fractions of a litre per minute with a zero before the decimal point.

Are calibrated at atmospheric pressure (760 torr) and room temperature(200C) based on physical properties of individual gases. Changes in temperature & pressure affect density & viscosity of gas and affect flowmeteraccuracy. As flow changes from laminar to turbulent within the flowmeter the flow changes from being directly proportional to pressure to proportional to the square root of pressure and hence the graduations on the flowmeters are not uniform.

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Arrangement of flow indicator tubes:- There may be one or two rotameters for each gas Single flowmeter layout is the safest but less precise for low flows. If two are present for any gas, the first permits accurate

measurement of low flows (usually up to 1 L/min) and the other, of flows up to 10-12 L/min

Flow indicator tubes for different gases are grouped side by side The various gas flows meet at the common manifold (mixing

chamber) at the top . In such a case, the tubes may be arranged either in parallel or in series

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Parallel arrangement: •Two complete flow indicator assemblies with a flow control valve for each assembly •The total flow of the gas to the common manifold is the sum of the flows on both flow indicators •Not presently available because accidental use of low-flow oxygen flow indicator when a high flow is intended is a hazard whenever two oxygen flow control knobs are present

Series (tandem) arrangement: • One flow control valve for the two flow indicator tubes • Gas from the flow control valve first passes through a tube calibrated up to 1 liter per minute, then passes to a second tube that is calibrated for higher flows • Total flow is not the sum of the two tubes but that shown in the higher flow tube.Tandem flow tubes increase accuracy at all flow rates

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The O2 flowmeter is positioned on the right side (most distally) of the rotameter bank, downstream from the other flowmeters and closest to the common gas outlet

In the event of a leak in one of the other flowmeter tubes, this position is the one least likely to result in a hypoxic mixture.

FLOWMETER SEQUENCE:-

In A and B a hypoxic mixture can result because a substantial portion of oxygen flow passes through the leak, and all nitrous oxide is directed to the common gas outlet.

C and D, The safest configuration exists when oxygen is located in the downstream position

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However a leak in the oxygen flowmeter tube can cause a hypoxic mixture, even when oxygen is located in the downstream position.

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Temperature and Pressure Effects Changes in temperature and pressure alter both viscosity and

density of gases, thereby affecting accuracy of the indicator on the flowmeters.

Temperature effects are slight and do not cause significant changes At high altitude, barometric pressure decreases resulting in

increased flow. At low flow rates, flow is laminar and dependent on gas viscosity, a

property not affected by altitude. At high flow rates flow becomes turbulent, and flow becomes a

function of density, a property that is influenced by altitude. The resulting decreases in density will increase the actual flow rate

so the flowmeter will read lower than the actual flow rate. At increased pressure, as in a hyperbaric chamber, the reverse is

seen; the delivered flow rate is slightly less than the actual flow rate.

Flowmeter Problems:-

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Back Pressure: In machines without an outlet check valve, if pressure at the common

gas outlet increases, this is transmitted back to the flowmeters, compressing the gas above the float

Pressure above the indicator rises forcing the float down, causing the flowmeter to be read lower than the actual gas flow rate

Static Electricity:Static electricity causes the float to stick to the side of the tube causing reading inaccuracy.These electrostatic charges are negligible as long as the float rotates freely

Hidden Floats: The float may adhere to the stop at the top of the tube even if no gas is flowing The float may disappear from view if there is no stop present e.g. broken float stop

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Protection against hypoxic mixture at the flowmeter level. Prevention of delivery of a hypoxic gas mixture is a major

consideration in the design of contemporary anesthesia machines.

Mandotary minimum oxygen flow: Some machines require a minimum flow (50-250ml/min) of oxygen before other gas will flow.

Some machine activate an alarm if O2 flow falls below a certain limit.

Minimum oxygen ratio: In modern anesthesia machines, N2O and O2 flow controls are

physically interlinked so that a fresh gas mixture containing at least 25% O2 is delivered at the flowmeters when only N2O and O2 are used .

Oxygen Ratio Monitoring and Proportioning Systems:-

Ohmeda = mechanical + pneumatic interlink (Link–25) North American Dräger = pneumatic interlink

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A 14-tooth sprocket is attached to the N2O flow control valve, and a 28-tooth sprocket is attached to the O2 flow control valve. A chain mechanically links the sprockets.

For every 2 revolutions of the N2O flow control spindle, an O2 flow control, set to the lowest O2 flow, rotates once because of the 14:28 ratio of the gear teeth.

Ohmeda Link – 25 Proportioning System:-

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Regardless, of the O2 flow set, if the flow of N2O is increased >75%, the gear on O2 spindle will engage automatically with the O2 flow control knob causing it to rotate and thereby causing O2 flow to increase to maintain O2 Conc of 25% with a maximum N2O:O2 ratio of 3:1.

If attempt is made to increase N2O flow beyond that ratio, O2 flow is automatically increased & if O2 flow is lowered too much N2O flow reduces proportionately. The final 3:1 flow ratio results because the

N2O flow control valve is supplied by approximately 26 psig, whereas the O2 flow control valve is supplied by 14 psig. Thus, the combination of the mechanical and pneumatic aspects of the system yields the final oxygen concentration.

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It is a pneumatic O2-N2O interlock system designed to maintain a fresh gas oxygen concentration of at least 25% .

The ORMC limits N2O flow to prevent delivery of a hypoxic mixture, unlike the Ohmeda Link-25, which actively increases O2 flow .

Oxygen Ratio Monitor Controller (Dräger ORMC):-

composed of an O2 chamber, a N20 chamber, & a N20 slave control valve; all are interconnected by a mobile horizontal shaft. The pneumatic input into the device is from the O2 & N20 flowmeters. These flowmeters have specific resistors located downstream from the flow control valves which create back pressures directed to the O2 & N2O chambers. The value of the O2 flowtube resistor is three to four times that of the N2O flowtube resistor.. The back pressure in the O2 & N2O chambers pushes against rubber diaphragms attached to the mobile horizontal shaft. Movement of the shaft regulates the N2O slave control valve, which feeds the N20 flow control valve.

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The back pressure exerted on the O2 diaphragm, in the upper configuration, is greater than that exerted on the N2O diaphragm. This causes the horizontal shaft to move to the left, opening the N2O slave control valve. N2O is then able to proceed to its flow control valve and out through the flowmeter. In the bottom configuration, the N2O slave control valve is closed because of inadequate O2 back pressure

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The ORMC also rings alarms (it has an electronic component) to prevent a hypoxic mixture delivery .

Dräger S-ORC (sensitive oxygen ratio controller), newest hypoxic guard system as found on Fabius GS guarantees a minimum FIO2 of 23%. Its fail-safe component shuts off nitrous oxide if the oxygen flow is less than 200 mL/min, or if the oxygen fresh gas valve is closed.

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Machines equipped with proportioning systems can still deliver a hypoxic mixture under the following conditions

Wrong Supply Gas in oxygen pipeline or cylinder.

Defective pneumatic or mechanical components.

Leaks exist downstream of flow control valves.

Inert gas administration( He,CO2) : Proportioning systems generally link only N2O and O2.

Use of an oxygen analyzer is mandatory if the operator uses a third inert gas.

Limitations of proportioning system:-

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Present on some machines (Ohmeda) between the vaporizers and common gas

outlet, upstream of where oxygen flush flow joins the fresh gas flow .

Positive pressure ventilation & use of O2

flush cause back flow of the gas. This back flow can cause “pumping

effect”, if not prevented, could cause increased vaporizer output concentrations.

Unidirectional check valve:-

• Pressure increase can also increase leaks and cause inaccurate flow indicator readings.

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The purpose of the outlet check valve, where present, is to prevent reverse gas flow,

Newer machines (North American Dräger) are equipped with vaporizers that incorporate a baffle system and specially designed manifold to prevent pumping effect, making an outlet check valve unnecessary.

*Important: Testing the breathing system for leaks will not detect a leak in the machine equipped with a check valve

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Situated on the back bar of the machine downstream of voporizers or near common gas outlet.

Prevents high pressure from transmitted in to machine & from machine to patient.

When preset pressure is exceeded valve opens & gas is vented outside.

Usually opens when pressure in the back bar exceeds 35 Kpa.

Pressure Relief Valve:-

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Located in between flowmeter device and common gas outlet.

Permanent mounting.

Vapourizers and flowmeters are connected to each other and then bolted with back bar.

Vaporizer Mounting Device:-

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Receives all gases & vapors from the machine & delivers the mixture to the breathing system.

Outlet in most of the machines have 15 mm female slip-joint connection, with coaxial 22 mm male connection•

Machine standards mandates that it be difficult to accidentaly dis-engage the delivery hose from the outlet.

The pressure delivered at outlet is 5-8 psi.

Common Gas Outlet:-

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