Loading dock handbook may 2013

Docks

Doors & Loading Dock Product Handbook

Australia’s largest range

Total Dock package

Design a solution

The Leda Advantage

About Us

Leda is the market leader in the design and manufacture of physical security and access control products.Leda maintains an absolute commitment to quality and has developed special manufacturing methods and equipment to ensure a consistently high quality standard for all its products.

The Leda Advantage

• Innovative products• Stylish contemporary designs• High vandal resistance• Reliable and low maintenance• Cost efficient• Superior installation methods• Unparalleled technical advice with product

choice and specification

Quality

As part of its policy of ongoing improvement, Leda works continually to advance the effectiveness and efficiency of all its products.When selecting or specifying from within this handbook, it is advisable to consult directly with Leda to ensure that specifications have not been altered. Leda can also advise on the suitability of your dock or door selection for the proposed application.

Service

Every Leda client is guaranteed unrivalled service,advice and technical support. Products are distributed and supported through branch offices or distributors throughout Australia and New Zealand.

Warranty

All Leda products carry a full comprehensive 12 month warranty. Optional warranty extensions are also available if and when Preventative Maintenance Contracts (PMC) are entered into.

Materials and Finishes

Most Leda products are available in a pre-primed painted finish or galvanised mild steel. Leda utilises its own robotic cutting / welding and powder -coating equipment to ensure a consistent, high quality finish to all of its products.

Product specifications displayed in this handbook are accurate at time of printing.Improvements and additions are continually being made to the product range.Check with your nearest Leda Sales office that the designs and specifications displayed are still current.

Comprehensive brochures and technical literature on the complete range of Leda’s architectural and security products are available on request or visit the website:

www.ledasecurity.com.au

Copyright © Leda Security Products Pty Ltd 2011.All rights reserved. No part of this work may be produced or utilised in any form or

by any means, electronic or mechanical, including photocopying, recording or

in any information storage or retrieval system, without the prior written permission

of Leda Security Products Pty Ltd.

General > Contents

DocksDock Brain 3

Dock Brain Eyes 7

Dock Levellers 9

- Automatic Dock Leveller 12

- Manual Dock Leveller 15

- Dock Drawbridge 16

- Drawbridge Frame 17

- Options & Accessories 18

Dock Seals 20

Dock Barriers 23

Dock Ramp 24

Dock Structures 25

Dock Shelters 26

DoorsFabric Doors 27

Large Steel Doors 32

Panel Lift Doors 34

High Speed Doors 41

- Sector Reset 42

- Smart Reset 44

- Sector Plus 46

- Smart Plus 48

- Flash CS 50

- Traffic C 52

- Traffic CM 54

- Energy 56

Flexible Flap door 58

Flexible Strip door 60

Materials HandlingScissor Lift - Standard 63

Scissor Lift - Shallow 64

Scissor Lift - Accessories 65

Freight Hoists 66

Contact Us 67

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Product Range > Docks

DockBrain

Complete Automated Dock Solution100% Australian developed

Dockbrain for the first time links new and existing dock equipment with planning and control.This Australian innovation from Leda can change the way you look at and run your loadingdocks, leading to enhancements in:

SafetySecurityEfficiencyEnvironment

Planning

Minimise quing of trucks by allocating delivery slotsExtract value from existing resources before catering for peak demandPreload freight to appropriate doors ready for loading

Control

Secure your docks and doorsEnsure docks are safely operated withtouchscreen interfaceLog and report on movements at all your docksfor both trucks and forksNavigate incoming trucks to designated doors.

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DockBrain

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Dockbrain is installed to meet the operational control levels you need. Whether it is dock safety at tier 1 to integrated multi site control at tier 3, Dockbrain has you covered. It is important to note that each increasing tier level also incorporates those beneath it.

Tier 1

Door Control

At its basic level Dockbrain is a safer way to operate a dock with its touchscreen interface. It has never been faster to train staff on dock operations by incorporating a rigid safety checklist with easy to follow text and pictures.All commands are logged for audit and safety functions.

Tier 2

Site Control

Tier 1 safety and touchscreen plus site control. Now you can control multiple doors on your warehouse from the one location. Ideal for truck to door allocation from your reception or receiving /despatch office. Superior computing power means comprehensive reports and auditing features such as comprehensive time stamping of all instructions and events. The system can receive service requests from individual doors and alert operators to all operational and safety concerns.

Tier 3

Multi Site Control

Add all the functions for Tier 1 and 2 plus the added functionality of managing your multiple locations via the web full time or after hours. Integrate CCTV and centrally manage your docks in the 21st century. The Dockbrain website allows you or the trucking company to pre-book truck times and drivers to specific docks to facilitate warehouse planning, Visually track and audit dock movements to integrate with your security system.

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DockBrain

Dockbrain Equipment Control

Dockbrain is equipment independent so will integrate with pre-existing loading docks or you can design a solution from scatch using this handook. Leda realise distribution is not one size fits all, so we will develop a dockbrain solution with you to meet individual company requirements from one to hundreds of doors and multiple facilities.

Equipment

Leda is able to integrate existing dock equipment or can supply and install a range of dock and door equipment to meet your warehousing requirements. Further information is contained in this handbook but if you have any specific requirements or questions to consider then please contact our offices.

Scoping

Take advantage of Leda’s experience if you would prefer Leda to scope & audit sites to see what equipment is in place for a Dockbrain solution.

Dock AirConditioning

System

Floodlight

Dock DoorHigh Speed Door

Traffic Lights

LDDLDock Light

DOCKBRAINLeda's Dock

Controller

IntercomKeyswitch

Prox Card Reader

TMH60Boom Gate

IntercomKeyswitch

Prox Card Reader

Flashing Light

Audible Alarm

Traffic Lights

LDL20Dock Leveller

Dock Shelter

LDSA3635Inflatable Seal

LDRBRubber Bumper

ChocksAuto

Reversing SensorWheel Guides

LOOPTRUCKVehicle Loop

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DockBrain

Web Control (Tier 3)

Imagine controlling your docks and doors from your office, reception, security or anywhere else at site. Now imagine this control from any web connected PC! You can centrally control 1 or hundreds of sites and docks with any web browser (even a web connected tablet PC such as iPad if you are on the move).

Prebooking

Booking a slot can be by your own staff where trucks can call in to request a slot or a third party restricted website login is available for freight companies to log in and manage their own fleet and drivers. You can even track site inductions.

Security

In its strictest security sense, you can provide vehicle and driver information to your security team to vet drivers prior to deliveries or at the front gate or lastly the actual dock. Ideal for sensitive government sites or where you want to block specific trucks or drivers from entry.

Communications

Dockbrain can SMS or email confirm arrival times to trucks queued or on approach. This is ideal for sites with peak demand, limited parking or space (eg construction sites), secured locations or temperature controller. By calling trucks as required you can avoid queuing at the front gate and call trucks to your location as required. Right down to the very door they are to dock at, which is ideal for load preperation.

OHS

Dockbrain acts as a link between your equipment register for docks and the required training and maintenance for such equipment. Most notably your staff at the dock level can report service faults as they arise.

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DockBrain Eyes Increase dock leveller & scissor lift safety withintelligent sensors from DockBrainTM

Product Code : PEBEAMLZR

Set exact detection zone parameters to the mmDiscern people & vehiclesEnter block out zones in your detection areaAdd “Virtual” open or close buttonsRemote controller for settingsComes with 10 metres of cable

Performance

Maximal detection range: 9.9 m x 9.9 mVariable depth of plane (1 m max.) according to the installation heightHigh level of safety with a complete three-dimensional detection in front of doorDetection of small objectsReplaces current solutions such as contact edges, light beams & gridsEasy installation & retrofit

Introduction

Safety in any industrial setting is the priority for any organisation these days. In appraising the safety of our own technicians servicing hydraulic equipment, Leda has developed a system that can be adapted to enhance personnel safety around equipment such as Leda’s scissor lifts or dock levellers.

Dockbrain eye’s can be adapted to be used for doors, shared vehicle & pedestrian areas, an alternative to light grids or PE beams where appropriate. So talk to Leda today to discuss adapting this product to meet your safety objectives.

Scenario 2People on or near the dock leveller or scissor lift.Scenario 1

Protect service technicians or anyone entering dock leveller cavity.

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DockBrain Eyes


Technical Specifications

Technology LASER scanner, time-of-flight measurementDetection mode Presence ( EN 12453 Type E )Max. detection range 9.9 m × 9.9 mRemission factor > 2 %Angular resolution 0,3516°Typ. min. object size 2,1 cm @ 3 m / 3,5 cm @ 5 m / 7 cm @ 10 m (in proportion to object distance)Testbody 700 mm × 300 mm × 200 mm (testbody A according to EN 12445)

Emission characteristics

IR LASER Wavelength 905 nm; max. output pulse power 75 W; Class 1Red visible LASER Wavelength 650 nm; max. output CW power 3 mW; Class 3R

Supply voltage 10-35V DC @ sensor terminalPower consumption < 5 WResponse time Typ. 20 ms; max. 80 ms

Output 2 electronic relays ( galvanic isolation - polarity free )Max. switching voltage 35V DC / 24V ACMax. switching current 80 mA (resistive)

LED-signals

1 blue LED: power-on status1 orange LED: error status2 bi-coloured LED: detection/output status

Dimensions 125 mm (L) × 93 mm (D) × 70 mm (H) ( mounting bracket + 14 mm )Material PC/ASAColour BlackRotation angles on bracket -5° to +5° ( lockable )Tilt angles on bracket -3° to +3°Protection degree IP65Temperature range -30 °C to +60 °C if poweredHumidity 0-95 % non-condensingVibrations < 2 G


Docks Introduction

9

Safety of one or two hydraulic cylindersHigh duty cycleProven design

Introduction

Loading docks are a critical piece of the supply chain by linking your warehouse to trucking fleet. At Leda we understand the requirement for tested, heavy duty, reliable & safe to operate equipment is paramount to a successful loading dock

One or two rams

With two rams you can point load more which you cannot do with some central mounted single hydraulic ram docks. Leda’s docks are also rated to carry the load whether a truck is in position or not. This is critical should the truck accidentally ever drive off.

Safety

Mechanical lockout for servicingDrive-away rated to hold fork should truck drive offLowers or raises with truck automatically during loading or unloadingToe guard side protectionPotential for DockBrain safety enhancementi.e. can be interlocked with truck restraint

Operation

While the Leda dock console is easy to operate, proper training is required to operate a dock leveller. Safety can be further enhanced with the DockBrain touchscreen as further checks & controls can be introduced.

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Docks Introduction

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One or two hydraulic cylindersHigh duty cycleProven design

Standard Specifications

Generally at least double the length of the vehicle but dependant on type.

HeightDock height should equal your average load height (not truck height)

Note: Rear 2 pallets from container may dictate that these are unloaded prior to the operation of ramp by a trained & experienced operator.

AlertDock Heights?

The height of your dock should be at the average height of your loads.

Remember that containers can add 200mm to your truck bed loads.


Docks Introduction

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Safety of two hydraulic cylindersHigh duty cycleProven design

Recommended Maximum GradientsNote: Check vehicle manuals & AS2359.6

Powered industrial trucks - Safety code

Component overview

Finish

Paint RAL 7016

1 Leveller platform2 Swing lip3 Leveller frame4 Toe guards5 Warning stripes6 Hydraulic unit7 Lift cylinders8 Swing lip cylinder9 Buffers (option)10 Tail lift recess11 Control unitSuggested positioning for control unit is drivers side of dock so operator & truck driver can see each other.

Conduits

Hydraulics - 50mm minimum - GreyPower - 32mm minimum - Orange

Product Code LDL20 LDL25 LDL30Length (mm) 2000 2500 3000

Width (mm) 2000

Up Length (mm) 400

Load Capacity 6 tonnes (60kN)

Max. Point Load (6mm tear plate) 1.3N / mm2

Max. Point Load (8mm tear plate) 6.5N / mm2

Finish 80 um Wet Spray RAL 7016

Power 400V 3 - phase

Motor 0.75kW Hydraulic unit

Cast in Frame LDL20CF LDL25CF LDL30CF


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Automatic Dock Leveller One or two hydraulic cylindersHigh duty cycleProven design

Product Code : LDL20

Durable and extremely safeQuick operationEasy to install

THOUSANDSINSTALLED

Cast In Frame

Product Code: LDL20CFOrder your cast in metal work to

suit your project timeline

2200

400250

300


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Cast In Frame

Product Code: LDL25CF


14




Longer length makes for shallowergradients for more load heights

Cast In Frame

Product Code: LDL30CF


Manual Dock Leveller

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Manual dock levelling solutionCost effective & Easy to use

Manual dock levellerQuick and easy to useThousands installed worldwideIdeal for standard load heights

Cast In Frame

Product Code: LDLRF

Additional options

LDL30F - see page 17LDDBF - see page 17

RecessedLDL2003WR

ProtrudingLDL1703WPLDL2003WP


Dock Drawbridge

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Manual dock to truck connectionCost effective & Easy to useGreat for variable truck heights

Product Code : LDDB

Spring loaded assisted lift, easy to useGreat reach up to 2000mmMounted on rail so can move horizontally. Rail mounted - 4.0T capacity, Fixed - 6.0T capacityRail length - 3.0M standard

Fit to existing docks

Automatic option available

Adjustable slide rail

A B C Capacity/Kg Unit weight/Kg

LDDB1515 1500 1500 195 4000 275

LDDB1815 1800 1500 195 4000 290

LDDB1820 1800 2000 260 4000 385

LDDB2020 2000 2000 260 4000 430

C

B

A


Drawbridge Frame

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Add dock hardware to existing concrete docksDesigned to withstand hardware load ratings

Cast In Angle

Product Code: LDL30F

Compatible with:Dock Drawbridge &Protruding Manual Dock Leveller

Cast into new concrete docks

Product Code : LDDBF

Compatible with:Dock Drawbridge &Protruding Manual Dock Leveller

Strong construction200 x 100 RHSHot dip galvanised for long lifeLoad rated to dock hardware

Retrofit to existing concrete docks


Options & Accessories

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For Docks

Buffers LDRBPrevent damage to buildings from reversing trucks.

Chocks - ManualSimple check, site staff can implement to prevent truck movement.

Boom Gates TMH60Refer to Industrial Gates & Perimeter Security Handbook.

Fencing / GatesPhysical barriers to stop pedestrians entering dangerous areas.

BarriersCan prevent damage to stock or buildings.Ideal for segregated pedestrian aisles & areas.

Reverse SensorDetects truck backing up to dock & provides visual feedback through flashing of traffic light signal.

Chocks - AutoPrevents trucks driving off until safety assured.Can be interlocked to dock leveller through Dockbrain.

Wheel Guides LDWGAssists reversing trucks by guiding them to a fixed position.Ideal for Automatic dock leveller.

RFIDDetect specific trucks at individual doors or forks loading trucks.All can be recorded through Dockbrain.

Traffic LightsDirect trucks externally or forks internally.



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For Docks

Dock Lights LDDLDesigned for maximum illumination of truck interior.

PE BeamsCan prevent movement of dock equipment.

Insulated dockInsulate your Auto dock levellers for thermal protection.

Dock StepsQuick pedestrian access from ground level into dock.

Road Loops LOOPTRUCKFor detection of vehicles either side of door.

Convex Mirror LDCMFor drivers of forks to utilise when maneuvering in & out of trucks.

Vertical Rubber BumperPrevent damage to buildings from reversing trucks.


Dock Seals

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Foam Seal

For fixed vehicle size fleets.

Creates a firm & positive seal for a known vehicle size.It is important to note vehicle force on seal & wall or structure seal in mounted to.Ask about our range of colours or having your own logo printed on the seals.

Pad Thickness: 180mmTop Pad Height: 450mmSide Pad Width: 300mm

Foam Seals have high visibility side pleating


Dock Seals

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Mechanical Seal

LDSM3232 - height 3200mmLDSM3234 - height 3400mmLDSM3236 - height 3600mm

Range of sizesRain & weather protectionFits various truck sizes Optional yellow

strip shownContrast assists reversing drivers

AfterBefore

Truck TruckBuilding Building

Seal compresses as truck reverses into position for tight fit


Dock Seals

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Refrigerated warehousingPower saving

Inflatable Seal

LDSA3635 - height 3500mmLDSA3637 - height 3700mmLDSA3639 - height 3900mm

Shelter inflates around rear of truckFor refrigeration or temperature sensitive sitesBuilt 40mm panel structure3mm PVC

Note:Ask about our levellers

insulated docks.Save energy for refrigerated

warehousing.


Dock Barriers

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Protect dock openings from damageHeavy duty construction

Product Code : LDFG

Constructed from 32 to 40NB pipeGates can be locked closed & at 90deg open to provide a safe barrier either side of the loading area.Easily upgrade existing loading bays - simple installation via masonry anchors.Custom opening dimensions & matching fencing available.

Product Code : LDDP

Typically constructed from 80NB pipeCustomisable to your dock openingCast in or base plate installation


Dock Ramp

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For integrating floor to dock leveller heightsHeavy duty design

Minor Ramp

Small deviations in dock leveller heightUp to approx 200mm

Major Ramp

Large forklift ramp for complete dock leveller solution on slab

Leda will match a ramp to your requirements to consider truck height, fork gradient, fixed or maneuverable, additional dock leveller.

Note: A scissor lift may also be able to assist in ramp applications if space is short or flexibility is required.


Dock Structures

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Allows leveller installation on pre-existing sitesStructurally certified

Product Code : LDDS

Stand-alone solution for housing an LDL20Automatic Hydraulic Loading Dock LevellerCan be fitted with Dock Shelters & Sectional DoorsNo major modifications to existing structuresCustomisable to suit new & existing buildingsCan make more space in the building

Hydraulic tail lift cavityNote: This requirement can increase

truck maneuvering room in area


Dock Shelters

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Extends weather protection over external levellerCustom cladding / insulation options available

Product Code : LDDSWR

Standard Loading dock shelterMultiple cladding options availableInsulated igloa’s also available

Product Code :

Loading dock shelter with inflatable seal,separating the loading area from the external environment.

Colorbondcladding

LDDS

Fabric Doors

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Product Range > Doors

Leda industrial doors are designed & manufactured to suit a variety of applications & weather conditions for any large building opening.Our doors are specifically designed by our skilled & experienced engineers which allows Leda to tailor solutions for any requirement. Utilising either steel or aluminium frames for various working conditions & extra wind loading requirements, we can design a solution to fit the most demanding locations.From medium to extreme sizes we can design & manufacture doors up to 60m wide & heights up to 40m.All gearbox & motor systems are designed for maximum efficiency.

Engagement

Our recommended staged approach to large door projects is:1. Client to provide specifications & wind loading for the area to which the doors will be installed.

Make sure you differentiate wind loadings when the doors are closed or in motion.2. Leda will provide basic door information such as how the doors are typically mounted or similar

drawings. They are not site specific at this early stage.3. Leda will provide a door quote including engineering costs. We trust that around this point a

preferred supplier can be identified as all costs are now known. Once Leda has the wind loadings, location & door sizes we typically quote in 5-7 days.

4. If your due diligence in relation to Leda & the door are satisfied, Leda should be engaged to assist with final door designs to meet site specific building requirements including structural certificate agreement of the door which is crucial to do before the project starts. The structural engineering is billable work but no commitment beyond engineering costs is required.

5. Final door & installation costs submitted if any changes.6. Awarding of contract.

60m40m

140-160mm/sec140-160mm/sec

50-10 to 70 C

3 phasePVC fabric

Max. WidthMax. HeightOpening SpeedClosing SpeedDuty Cycle (per day)Operating TempPowerMaterials

Your Logo Here

(For larger span doors, movable mullions are installed)

MiningShippingAviation

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Fabric Doors

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Lead Times Guide

While Leda will provide a complete project timeline with our quote, some timing guidelines are below:1. Quotation 5-7 days2. Engineering can be from 5 days to 5

weeks & a hard task to pin down as lots of changes, people & sign offs required.

3. From drawing sign off to goods ready for shipment (overseas) is approx. 6-10 weeks, again dependant on size & quanitity.

4. Shipment time we allow 6 weeks & add 2 more weeks for customs & road shipment to site.

5. Installation for small doors is typically 2 - 5 days & large doors up to 7 - 14 days each. Doors under 12m can be shipped largely assmebled so faster to install.

Side Rail & Top SectionsThe side guide rails & bottom sections are manufactured using reinforced steel. The rail system is made from aluminium or steel depending on individual site requirements. Each section is a maximum of 2m to enable rapid & easy repair or replacement in the event of impact damage.Cable breakage systems are installed at each end of the bottom section to prevent the door closing in the event of cable failure. The steel lifting wires are also connected to cable breakage system.

FabricThe door is made of two layers of heavy duty special 900 gram vinyl-coated polyester fabric, seperated by aluminium or steel intermediate sections.Vision panels can be built into the doors to allow light penetration when the doors are closed.

SealsSide rail rubber seals & our custom designed rubber bottom seal provide a weather & vermin resistant seal when the door is closed.

Drawing 2 - Side View

*Note: Height requirements of approx. 1500mm above clear

opening height.

Drawing 1 - Front View


Fabric Doors

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Attachment Detail

InstallationWhile all doors must go through an individual design review, these renders show typical detail of how the door attaches to the building.

Front View

DoorShown in Yellow

Building FrameShown as

Galvanised

Doors are typically attached to existing building columns via PFC brackets.

These are normally welded & bolted between existing columns & door channel.


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Fabric Doors

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Wind RatingsSee AS/NZS 1170.2:2011 for wind information for your intended site location. Fabric doors can be designed for cyclone areas which are referred to as “Wind Region D” in the standard. Most major cities are in A regions.As part of the structural engineering review, other variables in addition to region to be considered inclulde:

Wind DirectionSurrounding TerrainShape of BuildingPositive & Negative PressureStructural HeightWind Borne Debris

That is why the structural engineering review is conducted at the start of the process so structural engineering certification is provided.Consideration should also be given for wind loadings when the door is closed, in motion, or open.

How it worksThe doors consist of either two sheets of PVC coated polyester fabric with intermediate, horizontal steel or aluminium sections, fitted between the fabrics. These intermediate sections transfer the wind load to vertical guide rails which also supply extra wind resistance. The door leaf is opened by the bottom section being lifted by steel wires which are wound up on drums, driven by the automated drive system. The sections above are stacked on top of one another & the fabric folds into pleats on the sides.

ConstructionThe door leaf is made of two layers of heavy duty special 900 gram vinyl-coated polyester fabric, seperated by aluminium or steel intermediate sections.The intermediate top section is bolted to the header box with steel wire.The fabric is attached to both sides of the intermediate sections for added strength.

Operation SystemThe system can be controlled by a completely automated system or a simple pushbutton. The control box has an up & down button & an emergency stop button.The door automation can be integrated with remote controls, radar, induction loops, sirens or traffic lights

MaintenanceThe Leda Fabric Doors are low maintenance requiring a recommended annual inspection process to check the steel cable & running rails for any signs of wear & tear.


Fabric Doors

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Standard Colour Swatch

PVCBoth sides lacquered, high gloss

DIN 75200, ISO 3795 <100mm/min900 g/m2

4300 warp / 4000 weft (N/50mm)500 warp / 500 weft (N)

20 N/cm-30 deg C+70 deg C

>6no cracks <100000x

PES1100 dtex

P 2/2

PVC Technical Data

Type of CoatingFinishFlame RetardancyTotal WeightTensile StrengthTear StrengthAdhesionCold ResistanceHeat ResistanceLight FastnessCrack ResistanceBase FabricMaterialYarn CountWeave


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Large Steel Doors


Large span doors for:Aviation, Shipping, Defence

Quad or Bi-FoldingProduct Code : LVBF

Sizing

Doors 20 x 20 metres have been installed & larger sizes can be considered.

Door Mounting

The nature of Quad or Bi-Folding doors is that the counterweight system means it is not top heavy; making it a very stable door.Doors can be designed with a self supporting frame or as part of a new building.

Wind LoadingsCan be cyclone rated

A critical question for all doors is the wind loading classification for the doors intended location. Leda can work with you in providing an entire solution including third party structural certification to AS1170.2 (2011)

Existing column in blue (example)

Door upright profile in green

(bolted to building column)

Typical plan detail of side support post

Typicalside detail

32

Townsville QLD

La Trobe Valley VIC

Large Steel Doors

33


Large span doors for:Aviation, Shipping, Defence

Tri or Bi-SlidingProduct Code : LVBFCan be cyclone rated

Door Mounting

The advantage of Tri or Bi-Slilding doors is that the weight of the door is transfered directly to ground.This removes the need for heavy structures to suspend the doors.Doors can be designed completely independant of building or integrated inside the stucture.

Wind Loadings

A critical question for all doors is the wind loading classification for the doors intended location. Leda can work with you in providing an entire solution including third party structural certification

Automation

Leda are able to automate large doors also and have retrofitted automationto older doors on occasion

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Panel Lift Doors

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Sizing Guidelines

- Panels are designed for use in daylight openings up to 36 M2 (6000mm x 6000mm)

- Max panel width 8000mm with bracing. Wind bracing recommended on all doors >5000mm width

- Wind loadings affect all dimensions

- Glazed aluminium doors recommended day-light openings up to 36 M2 4000mm maximum opening width / Theoretical maximum with bracing is 7200mm Glazed

Insulated

You can create three types of door being:

2. Glazed door for natural light

1. Insulated panels of just about any colour

3. Combination door which is both strong & allows

natural light

InsulatedVirtually no noiseHigh speed

Dock Doors

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Leda’s insulated panels are world class

Panels

Outer Material0.45mm Outer / 0.45mm Liner. Continuously hot dip zinc-coated structural steelStandard paint - Bright white RAL 9010 25 micron, smooth, thermosetting polyester paintAdditional colours applied on request

Insulating CoreClosed cell, Polyurethane (PUR) insulating core

PerformanceThermal - Panels have a thermal transmittance or U value of 0.51 W/m2K

Fire - During ealry stages of a fire, the PUR core swells & expands slightly to form a corbonaceous char which does not contribute to the fire load/propagate a fire in its’ early stages.

Acoustics - Panels have a single figure weight sound reduction of 25db

Operating Temperature - constant temp up to 60deg

Manufactured TolerancesThickness +2mm / -1mmHeight +/- 2mmPanel Bow +/- 3mm height & 0.2% of the widthCore voids 5mm maximum

Size of door allows calculation of door weight & motor/springs size requirements.

Note: Doors over 6000mm not warranted

Kings cross NSW

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Dock Doors

36


Open vision & natural lightClean, modern appearance

Glazed Panels

SectionsFinger-safe panels, matching the panels in size & join detail.Can be specified in conjunction with panels.

GlazingAs doors are overhead, glass must meet Australian Standard & is 6.83mm thick

Glass LathsPlasticAluminium

FinishStandard paint - Bright white RAL 9010Additional colours applied on request

Note: Doors over 4000mm not warranted

Dock Doors

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Choose from 4 types to suit your application

Lifting Types

High LiftSuits high celing

buildings where high headroom is required

Standard LiftSuits most standard industrial buildings

Springs just above the door

Low Height RoofSuits buildings with

low ceilingsSprings located at

the end of the horizontal tracks

Vertical LiftSuits very high ceiling buildingsLifts vertically & does not impose on headroom

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For Dock Doors

Controller - Standard60Nm, 230v, hold to run,mechanical limit switches.Proven quality, value formoney option.

LockElectronic slide bolt, 22mmdeflection, IP 20, 24v/DC.Must be specified wheresecurity is required.

PhotocellsUniversal, relay controlleddetection beam.

Opto-SensorsFit inside bottom sealactivated when the doormeets an obstacle.

Light CurtainsA curtain of infrared beams,form a protective screen forthe complete door opening.Available in 2 sizes.

Controller - Industrial70Nm, 230v, push buttonoperator ready forautomatic control.Electronic limit switches &chain release mechanism.

Airwave SwitchIP54 housing, activatedwhen the bottom seal of adoor meets an obstacle.

Motion DetectorMicrowave radartechnology. Smartdetection (direction &speed) of vehicles &people. IP65 rated.

Remote ProgrammerChange settings of theMotion Detector withouthaving to access the unit.


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For Dock Doors

Wind Bracing

Struts can be specified on any panel door to reinforce against bending, especially under wind loads & for wider doors.

Used on most panel doors above 5 metres in width or any door in high wind areas.

Springs

Torsional springs counterweight the door in a simple, compact mechanism.Standard springs area available with a 15,000 cycle life time.Heavy duty springs up to 30,000 cycle life are available - contact Leda for options.

Sping break safety devices are supplied standard on all Leda dock doors.

Work out your spring life/cycle requirements

* Operation equal to an open & close1 Consider heavy duty springs

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For Dock Doors

Controller - Standard

An operator with these features suit many if not most industrial applications.Basic control, no safety edges, no difficult programming.Simple & effective.

60Nm230V ACHold-to-run controlMechanical limit switchesProven quality, value for money option

Controller - Industrial

Automatic closing after preset timeConnection of optical, pneumatic or electrical safety edgePlug-in receiver terminalIntegrated cycle counter ready3 potential free contactsLED indication & 7 segment display for diagnosticsAutomatic bottom adjustment sensor ready

70NmSingle phase 230V AC or 3 Phase 400VElectronic limit switches & release mechanismPush button control box, ready for automatic controlPre-cabled (5 to 7 metres)Chain release (manual operation)25% to 60% duty cycle

41


High Speed Doors

High Speed Doors are simple and easy to adapt to the most diverse requirements and guaranteefunctionality, safety and efficiency, in full compliance with regulatory requirements.They provide simple and rapid access and optimise the flow of people, goods or equipment and products.Fast opening speeds shorten the passage time, improving efficiency and reducing heat loss by minimizing opening times.

Door types Rolling Folding Self repair

Stocked by Leda

Passive edge safety

Opening speed (m/s)

Sector Reset F F F 1

Smart Reset F F F 0.8

Sector Plus F F 1

Smart Plus F F F 0.8

Flash CS F F 1

Traffic C F F F 0.7 - 1

Traffic CM F F 0.7

Energy F F 0.7

Rapid doors | 27

DescriptionSector Reset

Smart Reset

SectorPlus

SmartPlus Flash CS Traffic C Traffic CM Energy

FLEXIBLE CURTAIN

Standard see-through PVC window section, 980 x H 300, for full curtain

Super see-through PVC window section, 920 x H 1600(excluding insulated curtain)

Window sections in fine micro mesh

Double PVC see-through window section 980 x H 300for full curtain

Entire curtain of 900 g/m2 - approx. 0.7 mm thick

Curtain with modular sections for 900 g/m2 - approx. 0.7 mm thick (Sector and Smart PH max 5000)

See-through PVC modular section

See-trough PVC curtain with central red warning strip(≤ PL 3000 x PH 3400)

Non-tear full polyester curtain of 1200 g/m2 - approx. 1 mm thick in blue, grey and red

Insulated curtain Ug 4.0 W/m2, K 3.5 mm thickin blue and grey

Eco white RAL 9010 for polyester curtain - for food use

Supplement for version with 4a reinforcement strip

Polyester roll-up curtain special colour(subject to confirmation)

ACCESSORIES

Magnetic loop

Radar

433 MHz transmitter and receiver

Photocells

Buttons

Interlock

Traffic lights, red and green

Emergency devices: supplemental release devices

Emergency devices: automatic anti-panic system for set-ups without INVERTERmotion(only for Traffic and Traffic CM): PH > 4000 mm)

Emergency devices: UPS only with INVERTERmotion: (only for Smart: PL max 4000 x PH 4600 and full curtain)

Cycle counter kit

Protection in RAL 1023 yellow

Heating system for installations ≤ -20°C

KEY: optional standard

OTHER COLOURS UPON REQUEST

RedSimil

RAL 3000

BlueSimil

RAL 5010

OrangeSimil

RAL 2004

GreySimil

RAL 7038

YellowSimil

RAL 1021

GreenSimil

RAL 6026

CreamSimil

RAL 1014

WhiteSimil

RAL 9010

Light blueSimil

RAL 5012

BlackSimil

RAL 9005

Curtains - Standard available colours

Curtains - Standard available colours

Docks1300 780 450

Sector Reset

42


Self-repairing systemVery high traffic areasSturdy, with safe and reliable performanceFast passageHigh wind resistance without compromising safety

The Sector Reset door is characterised by a sturdy compact and free-standing structure, by a front motor with black ABS protective cover in an exclusive design, easily and quickly accessible for quick checks on the components.

The motor features an optional release device for a semiautomatic emergency reopening system, which can be made completely automatic with the APS system.

Sector Reset is noted for a series of significant levels of safety such as the balancing system, the Safety Linear Encoder, (SLE), system and the sequential barriers.

The exclusive SLE, Patent Pending, device constantly controls the movement of the curtain reversing the closing motion in case of obstacles.

The sequential safety barriers protect the closing line of the door blade up to a height of 2.5 m, making the installation of other photocells or bottom safety edges unnecessary. Tight-sealing, safe, flexible, self-repairing curtains.

The curtain slides inside the side hinges making it very resistant to air and static wind pressure (up to 120 km/h). Available in a wide range of colours, it can be provided with standard transparent PVC windows and optional larger windows configured as needed, to meet a vast range of operating and safety requirements.

In addition, there is the possibility of creating partial or total silk-screens and digital prints, to meet the specific requirements of particular commercial environments.

Product code : LHSDSER

Sector Reset

43


When taking measurements,consider the lateral space required*15 mm per side

If installing in span, consider:** = 25 mm*** = 50 mm

Self Repairing Limit

Optional photocell

Min MaxPL 900 6000PH 1700 5000

Automation dimensions

PL

PH

H HT

LT

L

515

115

** **

185

*15475

140

190

300

20018

00

***

200

400

300

PL = Horizontal openingLT = Automation full widthKey

PH = Vertical openingHT = Automation full heightL = Width side wallH = Height side wall

with safety package

PL ≥ 1200 - PL ≤ 2250

900

300

200

PL > 2250 - PL ≤ 2560 PL > 2560

980

PL > 3750

PL ≥ 1200 - PL ≤ 2250

600

1600

PL > 2250 - PL ≤ 2560 PL > 2560

920

PL > 3750

PL > 4950

PL > 4950

87654321

50004500400035003000250020001500

1000

LARGE WINDOW SECTIONS (920 x H 1600) applicable in the PH range price listNote: for PH < 2000 part of the window section winds into the transom

STANDARD WINDOW SECTIONS (980 x H 300)Windowposition

Up toPH

*OPTIONAL

*OPTIONAL

* option available only with1 or 3 window sections and PL > 3750

DIMENSIONAL SPECIFICATIONS

FULL CURTAIN

Product code : LHSDSER

Docks1300 780 450

Smart Reset


44

Self-repairing systemHigh traffic areasFast passageLimited spaceQuick reactionHigh wind resistance without compromising safety

Smart Reset offers something unique in its product class: the special and innovative system that makes the door self repairable. With a simple and automatic opening and closing manoeuvre, the curtain can be retrieved if it accidentally slips out of its housing: after contact with an object, the door resets the first time it is opened.

Maximum functionality with the special self-repairing system

The Ditec Smart Reset roll-up door has a sturdy and compact supporting structure, a motor mounted outside the door, easily and quickly accessible for inspection, and components that are well-designed and thoroughly tested. These key features make this door an aesthetic, pragmatic solution which is easy and quick to assemble, safe and reliable.

The door can be equipped with the INVERTERmotion system, the exclusive electronic SLE device, and can also be opened manually with an emergency device with a crank handle usable from the ground.

The multiple solutions offered allow the various operational requirements and the different regulations of specific sectors of application to be met, guaranteeing good visibility and improving safety during passage.

Product code : LHSDSMR

Smart Reset

45


Min MaxPL 900 4500PH 1000 4600



PH = Vertical openingHT = Automation full height

SLE

530

180*250

620

200

PH

330

200

400

60

LT = (PL + 380) 330

360

100 PL 100

HT

**

When taking measurements,consider:

** = 50 mm

For motor installation:* = 250 mm

Self Repairing Limit

PL ≥ 1200 - PL ≤ 2250

900

300

200

PL > 2250 - PL ≤ 2560 PL > 2560

980

PL > 3750

PL ≥ 1200 - PL ≤ 2250

600

1600

PL > 2250 - PL ≤ 2560 PL > 2560

920

PL > 3750

8

765432

1

4600

450040003500300025002000

1500

1000

LARGE WINDOW SECTIONS (920 x H 1600) applicable in the PH range price listNote: for PH < 2000 part of the window section winds into the transom

STANDARD WINDOW SECTIONS (980 x H 300)Windowposition

Up toPH

*OPTIONAL

*OPTIONAL

* option available only with1 or 3 window sections and PL > 3750


FULL CURTAIN

Product code : LHSDSMR

Docks1300 780 450

Sector Plus

46


Safe and reliable, high performanceVery heavy-duty useAesthetic flexible curtains

Sector Plus is sturdy, reliable and safe, it is the ideal automatic door for areas that have to quickly handle passage of goods or people, both inside buildings and for areas of transit to the outside.

The INVERTERmotion systems offers differentiated speed settings, acceleration and braking, high performance and safety.

It can be easily adapted to every type of context both industrial and commercial, where the speed of access is important: supermarkets, car dealers, warehouses, logistics centres and production plants.

The built-in motor operates at the lowest possible power, conserving energy and prolonging operator life. Its hidden position allows even problems of an aesthetic type to be resolved without reducing the width of passage.

Product code : LHSDSEP

Sector Plus

47


Min MaxPL 900 6000PH 1700 6000


***

****

* 15 * 15 * 15

260 440

PH

200

1000

280

290200

HTH

LT

L

1800

170 PL 170When taking measurements,consider the lateral space required:* = 15 mm per side


PH = HT = Automation full heightL = Width side wallH = Height side wall

If installing in span,consider:** = 25 mm*** = 50 mm

Optional photocell

Optional photocellwith safety package

Vertical opening

≤2250

PL

1 2 3 4

≤3750 ≤5000 ≤6000

930

930

930

930

930

910

110

max 6PL ≤ 5000

PH ≤ 5000

110

970

Singl eor doubl e

Quantity window sectionsper sector

Modular curtain

PHmax

6 5000

5 4100

4 3200

3 2300

2

1

Sections position

PHmax

7 6000

6 5710

5 4740

4 3770

3 2800

18302

1

970

970

970

970

Windowposition

Note 1: only the last top section cannot have a window section regardless of the number of sections and PH of the curtainNote 2: with PL < 1100 no window section is available

Max. number of optional see-through PVC sections(Sections position selected by customer according to diagram)

Standardwindow section

Doublewindow

970


FULL CURTAIN

Product code : LHSDSEP

Docks1300 780 450

Smart Plus


48

Simple and compact for fast accessMedium trafficLimited spaceAesthetically styled

Smart Plus is a fast door characterised by rationality, compactness and modularity: these features facilitate their installation and allow operations to be performed without difficulty on all its components.

The extremely small sizes allow installation even where there are problems of space.

The fast Smart Plus doors are not only practical, but also aesthetically pleasing.

In addition to the version with complete curtain, the modular one may be chosen combing the different colours available to the transparent central sector.

The motor, outside the structure of the door, guarantees maximum performance and easy inspection.

Upon request, the motor can be equipped with an INVERTERmotion system, ensuring both high perfor-mance and safety. The SOFT START and SOFT STOP functions, being part of the system, reduce stress on mechanical parts, ensuring reliability while prolonging the lifetime of the door.

MADE TO SIZE

HERE IN AUSTRALIA

Product code : LHSDSMP

Smart Plus

49


consider:* = 50 mm** = 50 mm

For motor installation:*** = 250 mm

Min MaxPL 900 6000PH 1700 6000

Automation dimensionsKey

HT

PH

200

1000

190

330

200

with safety package

360

80 PL 80

LT = (PL + 430)

550130

220***250

620

** * 50 * 5080

Optionalcasing

PL = Horizontal openingLT = Automation full widthPH = HT = Automation full height

Optional photocell

Optional photocell

When taking measurements,

Vertical opening

≤2250

PL

1 2 3 4

≤3750 ≤5000 ≤6000

930

930

930

930

930

910

110

max 6PL ≤ 5000

PH ≤ 5000

110

970

Singl eor doubl e


Modular curtain

PHmax

6 5000

5 4100

4 3200

3 2300

2

1

Sections position

PHmax

7 6000

6 5710

5 4740

4 3770

3 2800

18302

1

970

970

970

970

Windowposition

Note 1: only the last top section cannot have a window section regardless of the number of sections and PH of the curtainNote 2: with PL < 1100 no window section is available


Standardwindow section

Doublewindow

970


FULL CURTAIN

Product code : LHSDSMP

Docks1300 780 450

Flash CS

50


Safe and efficient operationExcellent sealComfortable lightHigh aesthetic effect

Flash CS is fast, reliable and compact, adapts easily to every context, both industrial and commercial. The version with see-through curtain is particularly suitable for internal rooms and display areas, ensuring the highest level of safety for cross-traffic.

Sturdy, reliable and safe, Flash CS is the ideal automatic fast door for areas with fast movement of goods and people. The extremely small sizes allow installation even where there are large problems of space.

Compact and technologically advanced, it has a modular counterweighted balancing system with strong traction belts, ensuring safe, simple and reliable operation, and extending the lifetime of the door.

Upon request, the motor can be equipped with the INVERTERmotion system for different speeds, acceleration and braking. The motor, built in for perfect aesthetics, always works with minimum effort, lengthening the operational life of the automation.

The flexible curtain of the Flash CS fast door is available in the transparent version with a central red vertical warning strip or in the coloured version with a large transparent rectangular window section. This window section permits the most diverse operating requirements to be met, ensuring better visibility and improving safety when going through the door. The brushes built into the columns ensure a very high level of air-tightness.

Product code : LHSDFCS

Flash CS

51


Min MaxPL 1000 4000PH 1600 4000


***

****

* 15 * 15 * 15

260 440

PH

200

1000

260

290200



HTH

LT

L

1800

220 PL 220

When taking measurements,consider the lateral space required:* = 15 mm per sideIf installing in span,consider:** = 25 mm*** = 50 mm

Vertical opening


Optional photocell

≤1400 >1400PL

720 920A

≤1900 ≤2500PH

1000 1500

>2500

2000B

130PL

PL

A= =130

510 380

B

Polyester curtain with PVC window Entire curtain in PVC

� PL 3000 x PH 3400 � PL 4000 x PH 4000


FULL CURTAIN

Product code : LHSDFCS

Docks1300 780 450

Traffic C


52

Reliable, fast and safe access in medium and large entrancesSpeed setting with the optional INVERTERmotion systemCopes with high wind loads without compromising safetyInternal and external entrances

Traffic C is a door with sturdy, reliable and safe folding, capable of offering fast access. The door is suitable for medium to large entrances and works with ease during the most diverse conditions, including in entrances exposed to wind and in special conditions such as low-pressure rooms. It has a built-in motor, fully concealed in the frame. The motor operates at the lowest possible power, conserving energy and prolonging operator life. Has a modular counter weighted balancing system with strong drive belts ensuring safe, smooth and reliable operation.

The solution of the sequential safety barriers, specifically designed to be mounted near vertical runners, translates into an additional instrument in terms of reliability.

Upon request, Traffic C can be equipped with the INVERTERmotion system which provides different speeds, acceleration and braking. The SOFT START and SOFT STOP functions, being part of the system, reduce stress on mechanical parts, ensuring reliability while prolonging the lifetime of the door.

They are ideal for providing quick access to vehicular traffic, and the rapid opening and closing times which minimize indoor temperature changes.

Suitable for windy conditions, the curtain comes in several wind resistant versions that can handle up to 120 km/h static wind pressure resistance.

MADE TO SIZE

HERE IN AUSTRALIA

Product code : LHSDTC

Traffic C

53


280

1800

PH

HTH

200

1000

280170 PL 170

190LT

L

PH ≤ 4500 PH > 4500700 750

PL = Horizontal opening LT = Automation full widthKey


Min MaxPL 1500 6000PH 2000 5500


** *

If installing in span,consider:* = 20 mm** = 50 mm

Vertical opening


Optional photocell

930

930

930

930

930

930

910

110

max 2 (PL ≤ 6000)

PH ≤ 4500

max 1 (PL ≤ 6000)

PH > 4500

500

110

12

11

10

9

8

7

6

5

4

3

2

1

500

500

500

500

500

500

500

500

500

380

5500

5000

4500

4000

3500

3000

2500

2000

7 5500

6 4800

5 3900

4 3000

3 2100

2

1

≤2250

PL

1 2 3 4

≤3750 ≤5000 ≤6000

Windows


PHmax

Windowposition

Modular curtain PHmax

Sections position


Note: modular PVC see-through section can be placed on all sections, except the highest

Note: only the first bottom and last top sections cannot have a window section, irrespective of the number of sectors and PH of the curtain


FULL CURTAIN

Product code : LHSDTC

Docks1300 780 450

Traffic CM

54


For large entrancesReliable functionality for entrances in diverse conditions, including windy areas Reliable, fast and safeSpecial conditions like strong winds and low pressure roomsInternal and external entrances

The Traffic CM door is a sturdy, reliable and safe solution suitable for large entrances. It is the best solution for external entrances exposed to wind and in special conditions such as low pressure rooms.

It features a built-in structure housing the motor, a counte rweight balancing system, control and safety devices and a fast semi automatic reopening device. The counterweighted balancing system ensures high operating standard in terms of performance and safety. Maximum operational safety is also ensured by photocell sensors in the frame and the special bottom edge.

Traffic CM has a motor that operates at the lowest possible power, conserving energy and prolonging the operator life. It is supplied with 1 or 2 motors depending on its size.

The vertical movement of the door blade is done with lifting belts which raise and progressively gather the different sections in the upper part of the door. The transparent window sections guarantee better visibility and more safety for those passing through the door or working near it.

Product code : LHSDTCM

Traffic CM


380

1800

PH

HTH

200

1000

380

200

PH ≤ 4500PH ≤ 6000PH ≤ 7000PH ≤ 8000PH > 8000

700850950

11001200

Min MaxPL 1800 11000PH 2710 7000 (8500 with PL max 9000)


***

****

* 15 * 15

LT

L

220 PL 220

* 15



When taking measurements,consider the lateral space required:* = 15 mm per sideIf installing in span,consider:** = 25 mm*** = 50 mm

Vertical opening

Optional photocell


500

110

500

500

500

500

500

500

500

500

500

400

500

13

1110987654321

600012 5500

5000400035003100

13

1110987654321

850012 7500

13

1110987654321

700012 6500

WindowPL ≤2250

1

≤3750

2

≤5000

3

≤6250

4

≤7500

5

≤8500

6

≤9000

7

≤11000

8

700

110

700

700

700

700

700

700

700

700

700

600

700

600

110

600

600

600

600

600

600

600

600

600

500

600

PL ≤2250

1

≤3750

2

≤5000

3

≤6250

4

≤7500

5

≤8500

6

≤9000

7

≤11000

8

PL ≤2250

1

≤3750

2

≤5000

3

≤6250

4

≤7500

5

≤8500

6

≤9000

7

PHmax

Sectionsposition

PHmax

Sectionsposition

PHmax

Sectionsposition

Curtain up to PH > 6000 (PL max 11000) Curtain from PH > 6000 up to PH 7000 (PL max 11000)

Curtain from PH > 7000 up to PH 8500 (PL max 9000)

Window

Window

Nota 1: only the bottom first section and the last top section cannot have windowsNota 2: centre distance measurements are supplied for information only


FULL CURTAIN

Product code : LHSDTCM

Docks1300 780 450

Energy


56

Simple, practical and reliable fast access in medium and large entrances Special conditions like strong winds and low pressure roomsComplete curtains or flexible modularsInternal and external entrances

Energy is suitable for medium and large openings and entrances. A sturdy and compact supporting structure, in combination with well-designed and tested motor and components, ensure uncompromising quality. The small size allows them to be installed also in small spaces and their reliability guarantees their use in the most diverse conditions, also where there is wind or in areas with low pressure.

The motor, mounted outside the door, is supplied complete with a manual emergency re-opening device. An optional convenient operation rod can be provided at a person’s average height. The outside-mounted motor comes to the left as standard but it is also available as an option to be mounted to the right. The motor upon request can be equipped with the INVERTERmotion system.

Polyester lifting belts, highly resistant to wear and traction, allow the motor to operate in optimal stress conditions.

Safety is also guaranteed thanks to the sequential barriers, a solution specifically designed to be mounted near the vertical runners which can protect the entire height of the door, up to 2.5 m, and detect people, vehicles and objects within the space, without any contact being necessary.

Product code : LHSDE

Energy


310

PH

HT

200

1000

215190 PL 190

190LT = (PL+ 580)

PH ≤ 4500 PH > 4500700 750

200

600

640

*250

Min MaxPL 900 6000PH 2000 5500

Automation dimensionsKey

PL = Horizontal openingLT = Automation full widthPH = HT = Automation full height

For motor installation:* = 250 mm

Vertical opening

Optional photocell


930

930

930

930

930

930

910

110

PH ≤ 4500 PH > 4500

500

110

12

11

10

9

8

7

6

5

4

3

2

1

500

500

500

500

500

500

500

500

500

380

5500

5000

4500

4000

3500

3000

2500

2000

Modular curtain

7 5500

6 4800

5 3900

4 3000

3 2100

2

1

max 2 (PL ≤ 6000) max 1 (PL ≤ 6000)

≤2250

PL

1 2 3 4

≤3750 ≤5000 ≤6000

Windows


Windowposition

PHmax PH

maxSectionsposition

Note 1: only the first bottom and last top sections cannot have a window section, irrespective of the number of sectors and PH of the curtainNote 2: with PL < 1100 no window section is available Note: modular PVC see-through section can be placed

on all sections, except the highest



FULL CURTAIN

57

Product code : LHSDE

Docks1300 780 450

Flexible Flap door

Main technical featuresGalvanized steel or satin-finish AISI 304stainless steel frame for two-wing doors.

Spring closing mechanisms and floordrains with ball-bearings.

RAL coating. Extra charge for smooth,epoxide-powder coating.

FLAP servoassistance electropneumaticand pneumatic devices, consisting of twopneumatic pistons with accessories areavailable in the following types:

CONTACT CT. Push-button, two-directional, pneumatic device (CT with guiding plates and galvanizedsteel casing, CT-Y with special guidingplates and stainless steel casing).

AUTOMATIC AM. Mono-directionalpneumatic device with pneumaticopening and spring closing, includingelectropneumatic control panel (AM withguiding plates and steel casing, AM-Ywith special guiding plates and stainlesssteel casing).

AUTOMATIC AMP. Mono-directionalpneumatic device with pneumaticopening and spring closing, includingpneumatic logic control panel.

Flexible wing doors and flexible strip doors Flap

Easy and functionalFlap is a solid swing door with flexible wings.Thanks to its absolutely reliable structure ithelps to save energy and make passing throughfaster. It is available in the manual version: withmanual wing opening, or in the servo-assistedversion: with pneumatic and electropneumaticfunctioning.A wide choice of flexible curtains is available.

Sturdy and reliablestructure

Its rugged metal structure frame in galvanizedsteel or in stainless steel, consists of a speciallyshaped section which results in a highmechanical strength and elasticity.Reclosing mechanisms consist of a torsion springadjustable system, galvanized fastening plates;revolving floor drains are mounted on ballbearings.It is available in a wide choice of (DIN 4102)totally transparent and self extinguishing,flexible curtains, or coloured PVC or anti-abrasion rubber; frame fastening ends arestrengthened with special polyester, doubleinserts.

Versatile in its threeversions

Flap is available in three versions:Standard, with push manual opening and springclosing.Contact, in semiautomatic version.The door opens by a mechanical piston placedon each wing, applying pressure onto thecurtains; opening is two-directional, closing isby spring.Automatic, with a couple of pneumatic pistonsplaced in a thrust position compared to theopening, which, by means of a remote control(i.e. radar, radio remote controls, etc.) actuatemono-directional wing opening. Closing is by spring. An optional, “double effect” system is alsoavailable, to control opening, closing and stopby pneumatic logic.

Manual FLAP Servo-assisted FLAP

Wall opening widthWall opening heightPneumatic device heightFlap heightAutomation total width Automation total heightHorizontal clear openingVertical clear opening

Contact Ø 50 / Ø 63Contact Ø 80Automatic AM – AMD – AMP Ø 50 / Ø 63Automatic AM – AMD – AMP Ø 80 / Ø 100Automatic AB Ø 63 / Ø 100

CYLINDER

Dimensions

Flexible wing doorFlap

58


Easy and functionalSturdy and reliable structureVersatile in its three versions

Flap is a solid swing door with flexible wings.Helps to save energy and make passing through faster.

StructureIts rugged metal structure frame in galvanizedsteel or in stainless steel, consists of a speciallyshaped section which results in a highmechanical strength and elasticity.

AttainabilityIt is available in a wide choice of (DIN 4102)totally transparent and self extinguishing,flexible curtains, or coloured PVC oranti-abrasion rubber; frame fastening ends arestrengthened with special polyester, doubleinserts.streng thened with special polyester, double inserts.

Versions1. Standard, with push manual opening and

spring closing.2. Contact, in semiautomatic version.

The door opens by a mechanical piston placed on each wing, applying pressure onto thecurtains; opening is two-directional, closing isby spring.

3. Automatic, with a couple of pneumatic pistons placed in a thrust position compared to the opening, which, by means of a remote control actuate mono-directional wing opening.

PVC / ALASKA MIX

TRIS OBLO'

1300

1300

1500

260 260


Technical features of thecurtainPVC curtain with strengthened borders,available in the following versions:

Transparent PVC < 3000 thickness = 5 mm,> 3000 thickness = 7 mm

ALASKA PVC, transparent, for very lowtemperatures, thickness = 5 mm

Grey and yellow PVC, flexible curtain,thickness = 5 mm, available in thefollowing versions:- MIX, with lower skirting in painted PVCand transparent upper part - TRIS (with three sections) with lowerskirting and head in painted PVC,transparent central part- OBLO (with portholes) in coloured PVCwith portholes in yellow moplen

Anti-abrasion black rubber flexiblecurtain, with 2 strengthening inserts inMIX and TRIS versions.

Min (mm) Max (mm)

1500 40002500 4500

PLPH

Dimensions 2 wings FLAP Basic

Min (mm) Max (mm)

750 20002500 4500

PLPH

Dimensions 1 wing FLAP Basic

Dimensions Manual FLAP and

Servo-assisted FLAP

1 wing 2 wings

Product code : LFDD (2 wings) LFDS (1 wing)

Flexible Flap door

59


Main technical features and technical features of the curtain

- Galvanized steel or satin-finish AISI 304 stainless steel frame for two-wing doors.

- Spring closing mechanisms and floor drains with ball-bearings.

- RAL coating. Extra charge for smooth, epoxide-powder coating.

- FLAP servo assistance electropneumatic and pneumatic devices, consisting of two pneumatic pistons with accessories are available in the following types:

CONTACT CT. Push-button, two-directional, pneumatic device (CT with guiding plates and galvanized steel casing, CT-Y with special guiding plates and stainless steel casing). AUTOMATIC AM. Mono-directional pneumatic device with pneumatic opening and spring closing, including electropneumatic control panel (AM with guiding plates and steel casing, AM-Y with special guiding plates and stainless steel casing).AUTOMATIC AMP. Mono-directional pneumatic device with pneumatic opening and spring closing, including pneumatic logic control panel.

Curtain informationPVC curtain with strengthened borders, available in the following versions: - Transparent PVC < 3000 thickness = 5 mm,

> 3000 thickness = 7 mm - ALASKA PVC, transparent, for very low

temperatures, thickness = 5 mm - Grey and yellow PVC, flexible curtain,

thickness = 5 mm, available in the following versions:

- MIX, with lower skirting in painted PVC and transparent upper part

- TRIS (with three sections) with lower skirting and head in painted PVC, transparent central part

- OBLO (with portholes) in coloured PVC with portholes in yellow moplen

Anti-abrasion black rubber flexible curtain, with 2 strengthening inserts in MIX and TRIS versions.

PVC / ALASKA MIX

TRIS OBLO'

1300

1300

1500

260 260







Easy and functionalSturdy and reliable structureVersatile in its three versions

PVC / ALASKA MIX

TRIS OBLO'

1300

1300

1500

260 260







Docks1300 780 450

Flexible Strip door

60


Quick fastening and high operational flexibility

Product code LDSTPVC

Strip is the simple transparent PVC door, suitable to divide big and small spaces. Passing from one department to another is totally trouble-free and thanks to its high operational versatility. It is equipped with Rapid, the special quick fastening/unlocking system, which allows trouble-free installation, quick unlocking of the strips with the possibility of drawing them to the side and placing them one on top of the other when the door is not used. It helps reduce loss of heat because it opens just enough to let vehicle/people, etc. through.

Main technical features and Strip features

- Special RAPID system, with galvanized steel or AISI 304 stainless steel modular metal structure, enabling trouble-free assembling/disassembling of the strips. This system allows to change strip arrangement according to necessity and in idle periods, side tiding up is possible.

- Flat fitting bearings for under crosspiece fastening or corner fitting bearings for front fastening when no other installation solution is possible.

- Galvanized steel single or double tracks with flat and corner fitting bearings.

- Self-extinguishing PVC, cut-to-measure strips with rounded borders, fastened on special swinging jaws, which, allowing strips to swing, prevent them from being damaged during passing through.

- A wide range of strip arrangement solutions allow to satisfy any installation requirements.

Strip Flexible wing doors and flexible strip doors

Main technical featuresSpecial RAPID system, with galvanizedsteel or AISI 304 stainless steel modularmetal structure, enabling trouble-freeassembling/disassembling of the strips.This system allows to change striparrangement according to necessity and inidle periods, side tiding up is possible.

Flat fitting bearings for under crosspiecefastening or corner fitting bearings forfront fastening when no other installationsolution is possible.

Galvanized steel single or double trackswith flat and corner fitting bearings.

Quick fastening and highoperational flexibility

Strip is the simple transparent PVC door, suitableto divide big and small spaces.Thanks to Strip, company departments can befunctionally separated without loosing luminosity.Passing from one department to another is totallytrouble-free and thanks to its high operationalversatility Strip can satisfy any specialrequirement. You can have it fixed or sliding on astraight-line track.It is equipped with Rapid, the special quickfastening/unlocking system, which allows trouble-free installation, quick unlocking of thestrips with the possibility of drawing them to theside and placing them one on top of the otherwhen the door is not used for a period of time orclosing is not needed. It helps reduce loss of heat because it opens justenough to let vehicle/people, etc. through.

Strip flexible doorsStrip

Wall opening widthWall opening heightTotal widthTotal heightHorizontal clear openingVertical clear openingOverlap

LEGEND

Dimensions

Dimensions Strip flexible doors


Main technical featuresSpecial RAPID system, with galvanizedsteel or AISI 304 stainless steel modularmetal structure, enabling trouble-freeassembling/disassembling of the strips.This system allows to change striparrangement according to necessity and inidle periods, side tiding up is possible.

Flat fitting bearings for under crosspiecefastening or corner fitting bearings forfront fastening when no other installationsolution is possible.

Galvanized steel single or double trackswith flat and corner fitting bearings.

Quick fastening and highoperational flexibility

Strip is the simple transparent PVC door, suitableto divide big and small spaces.Thanks to Strip, company departments can befunctionally separated without loosing luminosity.Passing from one department to another is totallytrouble-free and thanks to its high operationalversatility Strip can satisfy any specialrequirement. You can have it fixed or sliding on astraight-line track.It is equipped with Rapid, the special quickfastening/unlocking system, which allows trouble-free installation, quick unlocking of thestrips with the possibility of drawing them to theside and placing them one on top of the otherwhen the door is not used for a period of time orclosing is not needed. It helps reduce loss of heat because it opens justenough to let vehicle/people, etc. through.

Strip flexible doorsStrip


LEGEND

Dimensions

Flexible Strip door

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Within doorway installation Rapid system with flat fitting bearings

Strip height

Strip height

Rapid system with flat bearing track

Rapid system with corner fitting bearings Rapid system with corner bearing track Outside doorway installation

Strip height

Strip height

Strip featuresSelf-extinguishing PVC, cut-to-measurestrips with rounded borders, fastened onspecial swinging jaws, which, allowingstrips to swing, prevent them from beingdamaged during passing through.

A wide range of strip arrangementsolutions allow to satisfy any installationrequirements.

Types of installationTypes of installation


Within doorway installation Rapid system with flat fitting bearings

Strip height

Strip height

Rapid system with flat bearing track

Rapid system with corner fitting bearings Rapid system with corner bearing track Outside doorway installation

Strip height

Strip height

Strip featuresSelf-extinguishing PVC, cut-to-measurestrips with rounded borders, fastened onspecial swinging jaws, which, allowingstrips to swing, prevent them from beingdamaged during passing through.

A wide range of strip arrangementsolutions allow to satisfy any installationrequirements.

Types of installation


Main technical featuresSpecial RAPID system, with galvanizedsteel or AISI 304 stainless steel modularmetal structure, enabling trouble-freeassembling/disassembling of the strips.This system allows to change striparrangement according to necessity and inidle periods, side tiding up is possible.Flat fitting bearings for under crosspiecefastening or corner fitting bearings forfront fastening when no other installationsolution is possible.Galvanized steel single or double trackswith flat and corner fitting bearings.

Quick fastening and highoperational flexibilityStrip is the simple transparent PVC door, suitableto divide big and small spaces.Thanks to Strip, company departments can befunctionally separated without loosing luminosity.Passing from one department to another is totallytrouble-free and thanks to its high operationalversatility Strip can satisfy any specialrequirement. You can have it fixed or sliding on astraight-line track.

It is equipped with Rapid, the special quickfastening/unlocking system, which allows trouble-free installation, quick unlocking of thestrips with the possibility of drawing them to theside and placing them one on top of the otherwhen the door is not used for a period of time orclosing is not needed. It helps reduce loss of heat because it opens justenough to let vehicle/people, etc. through.

Strip flexible doors

Strip


LEGEND

Dimensions

Docks1300 780 450


Safety and control systems Strip and Flap doors

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RMM - Microwave radar with function discrimination: vehicle – pedestrian crossing direction

TEL 2 - Remote control for RMM radar adjustment

BIX LP2 - Self-learning, two-channel mini radio remote control

BIX LP2P - 433 MHz, two-channel, push-button remote control

LAB 9CS

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Use only DITEC accessories and safety devices for automation system installation.

DITEC actuators are CE-marked. They are designed and built in compliancewith the safety requirements defined in the Machinery Directive (98/37/EC),Electromagnetic Compatibility Directive(89/336/EEC) and Low-Voltage Directive(73/23/EEC). DITEC S.p.A. reserves the right to make any changes whatsoever inorder to upgrade its products.

Ditec products are constantly improved. As a consequence, technical data as listed inthis leaflet are not to be considered binding. Further information can be found inour technical manuals, available on thewebsite www.ditec.it

Regulations

DITEC BELGIUM LOKEREN Tel. +32 9 3560051 Fax +32 9 3560052 www.ditecbelgium.beDITEC DEUTSCHLAND OBERURSEL Tel. +49 6171914150 Fax +49 61719141555 www.ditec-germany.deDITEC FRANCE PALAISEAU Tel. +33 1 64532860 Fax +33 1 64532861 www.ditec.frDITEC SVIZZERA BALERNA Tel. +41 91 6463339 Fax +41 91 6466127 www.ditecswiss.chDITEC AMERICA ORLANDO-FLORIDA-USA Tel. +1 407 8880699 Fax +1 407 8882237 www.ditecamerica.com

DITEC S.p.A.Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALYTel. +39 02 963911 - Fax +39 02 9650314www.ditec.it - [email protected]

XEL 2

RMM - Microwave radar with function discrimina-tion: vehicle – pedestrian crossing direction


BIX LP2 - Self-learning, two-channel mini radioremote control

BIX LP2P - 433 MHz, two-channel, push-buttonremote control

LAB 9CS

LAMP H - 24 V flashing beacon

XEL 2 - Infra-red photocell for outdoor installation,general use

APS - Automatic anti-panic system

INVERTER - Electronic control panel with speedadjustment

Safety and control systems

APS INVERTER

BIX LP2 BIX LP2P

RMM TEL 2

LAB 9CS

LAMP H


XEL 2 - Infra-red photocell for outdoor installation, general use


INVERTER - Electronic control panel with speed adjustment

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XEL 2





LAB 9CS






APS INVERTER

BIX LP2 BIX LP2P

RMM TEL 2

LAB 9CS

LAMP H

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Regulations



XEL 2





LAB 9CS






APS INVERTER

BIX LP2 BIX LP2P

RMM TEL 2

LAB 9CS

LAMP H

Scissor Lift - Standard

Product Range > Materials Handling

Multiple pallet lifting solutionHeavy duty cycles

Multiple configurations available

Required Parameters

Load / CapacityPallet quantityPlatform sizeVertical travelPit / No pitOverall heightsSingle Phase (smaller tables) or3 Phase (10-12 cycles/hour)

Design

Scissor mechanism with on-board or remote power pack and platform that can be used to elevate multiple pallet loads of goods between a dock and a vehicle.Scissor Lift tables are also specified in floor to floor applications where single or multiple pallet loads or equipment are being transferred.Safety bar is included in all tables as a no cost extra.

Options

Variable platform sizes.External and remote power packs.IP 56 electrical fittings.Hinged flaps. (manual & powered - interlock option)Boom gates. (1.8M max - interlocked)Fork sockets.Different platforms including chequerplate, special paints and stainless steel skins.Galvanised finish available. (small platforms only)Safety skirts.Air motors.Tandem tables.Lifting lugs.All Leda lift tables are manufactured to AS1418.8 & AS1418.1.

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Docks1300 780 450

Scissor Lift - Shallow


Shallow profile elmiinates the need for pitSimple existing slab installation

Single pallet, 1 tonne capacity (standard)Low height 40mm profile

Push button or remote operationHydraulic actuationHigh duty cycle applicationsIntegrated safety bar

OptionsExternal and remote power packs.IP56 electrical fittings.Different platforms including chequerplate, special paints and stainless steel skins.All Leda lift tables are manufactured to AS1418.8 & AS1418.1

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Scissor Lift - Accessories


IP56 ELECTRICAL INSTALLATIONElectrics to IP56 degree of protection(to AS1939) for outdoor orwashdown applications

SKIRTConcertina skirt made fromreinforced vinyl with stiffening rodsto prevent ingress into mechanism.

SINGLE PHASE / THREE PHASELift tables may be supplied in eithersingle or three phase.

PLATFORM SIZEStandard platform available ex stock. Non-standard platforms can be built to client’s spec.

FORKLIFT SOCKETS AT THE SIDESForklift sockets can be welded to thesides of the base frame of the lift table for easier relocation.

GALVANISED PLATFORMEntire platform can be hot dippedgalvanised for enhanced durability& corrosion resistance.

FORKLIFT SOCKETS UNDERNEATHForklift sockets can be incorporatedinto the base frame for easyrelocation of the lift table.

TANDEM TABLESMost models available in tandemconfiguration. Ideal for handlinglonger loads & higher capacity.

SPECIAL PAINTStandard enamel finish is red withyellow safety bar. Special colours orpaint formulations can be provided.

EXTERNAL POWER UNITSHydraulic power unit can be externalto the lift table, connected via ahydraulic hose.

CHEQUERPLATE PLATFORMChequerplate platform forpedestrian non-skid surface.

HINGED FLAPSHinged flaps can be fixed to theplatform to span the gap betweenthe platform & the pit edge.

ACCESS HATCHAccess hatch in the platform allowsfor maintenance access to powerunit when the lift table is fully lowered.

LIFTING LUGSScrew in lifting lugs for easierinstallation, especially for installinginto a pit. (removable)

PERSONNEL LIFTINGIncludes handrails, gates, safetyinterlocking & on-board controls.

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Docks1300 780 450

Freight Hoists No pit required, custom sizes availableEasy to use, install & maintain

Suitable for

FactoriesWarehousesMezzanine floor accessSelf storageRetail centresCommercial buildings

Specifications

2 positionNo pit requiredPush button operationSafe & simpleLow 45mm profileHydraulic flow control safety (standard)

Features

Freight only orFreight + Personnel (with comms)Capacities 500 to 4,000 kgTravel up to 7,000 mmVariable platform sizeFreestanding (clad) orIn existing ShaftNo pit requiredClad/unclad

Designed & manufactured in Australiain accordance with OH&S &Australia Standards


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Contact Us

The Leda Advantage

Email : [email protected] : www.ledasecurity.com.au

NSW Sales8/185 Briens Rd Northmead NSW 2152PO BOX 128 Wentworthville NSW 2145 Australia Phone : (02) 8413 3410 Fax : (02) 8677 7119

VIC Sales2/89 Enterprise Way, Sunshine West VIC, 3020PO Box 1091, Sunshine West, VIC, 3020 Australia Phone : (03) 8399 8150 Fax : (03) 9315 1085

QLD SalesUnit 2/ 387 Lytton Road Morningside QLD 4170PO Box 186 Morningside QLD 4170 Australia Phone : (07) 3613 8270 Fax : (07) 3399 5688

SA Sales1/5 Tooronga Ave Edwardstown SA 5039 Australia Phone : (08) 8374 3266 Fax : (08) 8374 3299

Perth Sales1/3 Finance Place Malaga WA 6090 Australia Phone : (08) 6430 1670 Fax : (08 ) 9209 2860

Head Office & ManufacturingAddress: 18 Reliance drive Tuggerah NSW 2259PO Box 5196 Chittaway Bay NSW 2261 Australia Phone : (02) 8413 3430 Fax : (02) 4353 2255

Loading dock handbook may 2013

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Transcript of Loading dock handbook may 2013