LINEAR MODuLES - AluFlex › Filer › PDF-Kataloger › PDF-Katalog Line Tech LM 2017.pdf8 LINE...

SWISS MADE LINEAR TECHNOLOGY

LMLINEAR MODuLESExCERpT fROM MAIN CATALOGuEV 11-15

5www.linetech.ch

LM

LINE TECH LINEar ModuLES LM

Table of contents

– Product overview _____________________________________________________6–7– Design fundamentals / Lubrication / Maintenance ____________________________8– Profile cross-sections ________________________________________________ 9–11– Linear module with ball screw drive; details for ball screw drive ________________12– Linear module with toothed belt drive; details for toothed belt drive ____________13– Linear module with ball screw drive; general technical details __________________14– Linear module with toothed belt drive; general technical details ________________15– Linear module with ball screw drive; load ratings and torques _________________16– Linear module with toothed belt drive; load ratings and torques _______________17– Linear module with ball screw drive; permissible speeds ______________________18– Linear module with toothed belt drive; permissible speeds ____________________19– Linear module with ball screw drive; permissible deflection ____________________20– Linear module with toothed belt drive; permissible deflection __________________21

– Linear modules with ball screw drive - Designation system _______________________________________________ 22–23 - Information for selection » Motor mounting preparation _____________________24 - Dimensions LM3…BR…N (with steel strip) ________________________________26 - Dimensions LM3…BR…L/R ___________________________________________27 (with lateral support rail left/right, with steel strip) - Dimensions LM4…BR…N (with steel strip) ________________________________28 - Dimensions LM4…BR…L/R ___________________________________________29 (with lateral support rail left/right, with steel strip) - Dimensions LM5…BR…N (with steel strip) ________________________________30 - Dimensions LM5…BR…L/R ___________________________________________31 (with lateral support rail left/right, with steel strip)

– Linear modules with toothed belt drive - Designation system _______________________________________________ 32–33 - Information for selection » Motor mounting preparation _________________ 34–36 - Dimensions LM3…NZ…N (without protective strip) _________________________38 - Dimensions LM3…BZ…N (with steel strip) ________________________________39 - Dimensions LM3…NZ…L/R ___________________________________________40 (with lateral support rail left/right, without protective strip) - Dimensions LM3…BZ…L/R ___________________________________________41 (with lateral support rail left/right, with steel strip) - Dimensions LM4…NZ…N (without protective strip) _________________________42 - Dimensions LM4…BZ…N (with steel strip) ________________________________43 - Dimensions LM4…NZ…L/R ___________________________________________44 (with lateral support rail left/right, without protective strip) - Dimensions LM4…BZ…L/R ___________________________________________45 (with lateral support rail left/right, with steel strip) - Dimensions LM5…NZ…N without protective strip) _________________________46 - Dimensions LM5…BZ…N (with steel strip) ________________________________47 - Dimensions LM5…NZ…L/R ___________________________________________48 (with lateral support rail left/right, without protective strip) - Dimensions LM5…BZ…L/R ___________________________________________49 (with lateral support rail left/right, with steel strip)

– Limit switch; fitting / preparation / plug connector _______________________ 50–51– Motor mounting straight/lateral with ball screw drive _____________________ 52–53– Motor mounting straight/lateral with toothed belt drive ___________________ 54–56– Attachment accessories; clamps / sliding blocks ________________________ 58–59– Grease points _____________________________________________________ 60–61

6 LINE TECH – SWISS MADE LINEAR TECHNOLOGY

LM

LINEar ModuLES

Product overview

LM…R…N Linear module with ball screw drive

LM…R…L/R Linear module with ball screw drive and lateral support rail left/right

LM…Z…N Linear module with toothed belt drive

LM…Z…L/R Linear module with drive belts and lateral support rail left/right

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H

B

H

B

LM

LINEar ModuLES

LINE TECH linear modules are precision, ready-to-install, modular linear systems with linear guide and two drive variants, ball screw or toothed belt drive. Linear systems with longer strokes and high movement speeds are typical application areas. Three sizes are currently available (LM3, LM4 und LM5).

Advantages

– Compact dimensions– Optimum running performance together with high load ratings and high level of rigidity with either one or two integrated, no-play linear guides– Either ball screw or toothed belt drive– Simple motor mounting by centering and thread on driving head– Greasing by central grease points– Design aligned to application possible

Structure

– Compact aluminium base profile– Ready-to-install linear modules in any lengths– Carriage made of aluminium

Customised options

– Motor mounting– Limit switch– Multi-axis systems

Please refer to pages 12 to 17 for load capacities.

Product overview

Linear modul Dimensions Load ratings

Type B x H [mm]

C0[kN]

C[kN]

LM3…N 60 x 85 35.0 18.0

LM3…L/R 98 x 94 70.0 36.0

LM4…N 80 x 100 59.9 34.2

LM4...L/R 117 x 109 119.9 68.4

LM5...N 110 x 129 85.0 49.6

LM5...L/R 155 x 141 170.0 99.2


1)

2)

3a)

4)1)

2)

3b)

4)

LM

LINEar ModuLES

Design fundamentals / Lubrication / Maintenance

LINE TECH linear modules

LINE TECH linear modules with ball screw or toothed belt drive are modular, ready-to-install linear units with drive. Sealed rail guiding elements are em-ployed in all sizes.Guides and drive are protected from ex-ternal factors (such as dirt and chippings) by a steel strip / the toothed belt.The base profile is made of aluminium alloy and manufactured with the extrusion process.Additional limit switches fitted on the outside, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun.The selected design provides for a high level of performance with the most com-pact dimensions.

Lubrication

LINE TECH linear modules are lubricated with Microlube GBU Y 131 at the factory. This quality grease offers outstanding properties for the guidance and screw drive elements as well.Greasing should be carried out at regular intervals, depending on the load and area of operation. On an average, re-greasing is required every 500 hours.All roller bearings are greased for life and thus do not require any maintenance. Correct and sufficient greasing can substantially prolong the life of linear mo-dules.

Note: Also follow here the instructions on the lubrication points (pages 60/61).

Maintenance

LINE TECH linear modules are main-tenance-free (apart from re-greasing required).

Service temperature

The permissible operating temperature (between 5 and 80 °C) is determined by the synthetic materials used.The specifications of the relevant manu-facturers apply for motors and control units.

1) Base profile2) Carriage

3a) Ball screw drive3b) Toothed belt drive

4) Linear guide

LM…R…with ball screw drive

LM…Z…with toothed belt drive

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C

A

A

40

1826

31

46

20

65

85

46

40

65

1826

85

A

A

C

98

40

65

1826

94

A

A

A

A

A

A40

1826

20

65

98

94

A C

5

11.7

1.8

6.35

5

11.7

2.5

7.05

LM

LM3…Z…N

Profile cross-sections LM3…R/Z…

LM3…R…L/Rwith lateral support rail left/right

LM3…R…N

LINEar ModuLES

LM3…Z…L/Rwith lateral support rail left/right

Grooves LM3…


C

B2142

53

30

60

45.5

80

100

53

80

2142

100

60

45.5

B

C

53

80

117

21

45.5

42

109

C

B

B

C

2142

53

30

45.5

117

80

109

CB

5

11.7

2.5

7.05

16.4

6.2

3

9.75

LM

LM4…Z…N



LM4…R…N

LINEar ModuLES


Grooves LM4…

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60

85

204525

129

85

22 2220

110

FE

D

85

110

85

2560 20

45

129

E

D

F 85110

4525

155

60 20

141

E

D

F

60

85

204525

141

110

155

E

F

D

E FD

8

12

4.25 7 10

820

4.25

12

511

2.5

7.05

LM

LM5…Z…N



LM5…R…N

LINEar ModuLES


Grooves LM5…


LM

LINEar ModuLES wITH baLL SCrEw drIVE

Details for ball screw drive

LM BSD Axial load rates

Positioning accuracy

Repeating accuracy

Accelera-tion

Axial play Idletorque

Size d x p C0 Cdyn amax Type Axial play

[mm] [N] [N] [μm /mm] [mm] [m /s2] [mm] [Nm]

LM3...R...

16 x 5 4 551 4 327 52 / 300< 0.03 1)

10.0R < 0.02 0.030

< 0.01 1) V — 0.100

16 x 10 4 551 4 327 52 / 300< 0.03 1)

10.0R < 0.02 0.060

< 0.01 1) V — 0.200

16 x 16 4 551 4 327 52 / 300< 0.03 1)

10.0R < 0.02 0.120

< 0.01 1) V — 0.320

LM4...R...

20 x 5 5 705 4 912 52 / 300< 0.03 1)

10.0R < 0.02 0.050

< 0.01 1) V — 0.120

20 x 20 5 705 4 912 52 / 300< 0.03 1)

10.0R < 0.02 0.200

< 0.01 1) V — 0.400

LM5...R...

32 x 5 11 538 8 947 52 / 300< 0.03 1)

10.0R < 0.02 0.080

< 0.01 1) V — 0.200

32 x 10 11 538 8 947 52 / 300< 0.03 1)

10.0R < 0.02 0.160

< 0.01 1) V — 0.400

32 x 32 11 538 8 947 52 / 300< 0.03 1)

10.0R < 0.02 0.600

< 0.01 1) V — 1.200

Details for ball screw drive (BSD)

d x p = screw diameter x thread pitch 1) backlash not factored in R = reduced axial playV = preloaded

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LM

LINEar ModuLES wITH TooTHEd bELT drIVE

Details for toothed belt drive

LM Toothed belt drive Axial load

Positioning accuracy

Repeating accuracy

Accel-eration

Size Type/division Pinion Stroke/rev Tension 3) F … /1000 mm amaxd3 x lR [mm] [mm] [mm/m] [N] [μ /mm] [mm] [m/s

2]

LM3…Z… HTD 5 M 49.34 x 31 155 0.245 … 1) 200/1000 2) < 0.20 2) 50.0 1)

LM4...Z... HTD5M 65.25 x 45 205 0.105 … 1) 200/1000 2) < 0.20 2) 50.0 1)

LM5...Z... STD8M 94.22 x 60 296 0.059 … 1) 200/1000 2) < 0.20 2) 50.0 1)

Details for toothed belt drive

d3 x lR = pinion diameter x pinion width 1) dependent on speed and load ➞ see diagram on page 19 2) backlash not factored in3) belt tension/metre [mm/m] per 100 N tensile force


LM


General technical details for linear modules

2) for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed.

LM Movement speed

Moments of inertia

Strokemax.

Steel strip feed and friction force

Moved mass

Guide Drive

Type vmax vmax IY IZ FV mb

[m/s] [m/s] [cm4] [cm4] [mm] [N] [kg]

LM3…R…N 5.0 2) 64.5 81.7 2 000without 20.00

1.410with 30.00

LM3…R…L/R 5.0 2) 64.8 81.9 2 000without 40.00

2.515with 50.00

LM4…R…N 5.0 2) 106.5 152.7 3 000without 25.00

2.500with 35.00

LM4…R…L/R 5.0 2) 107.6 153.4 3 000without 50.00

4.225with 60.00

LM5…R…N 5.0 2) 432.7 594.0 3 000without 30.00

5.330with 40.00

LM5…R…L/R 5.0 2) 434.6 595.3 3 000without 60.00

8.820with 70.00

General technical details for linear modules with ball screw drive

Y

Z

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LM


General technical details for linear modules

4) for toothed belt drive, dependent on load and speed and permissible movement speed of the linear guide ➞ see diagram on page 195) variant without drive

LM Movement speed

Moments of inertia

Strokemax.

Steel strip feed and friction force

Moved mass

Guide Drive

Type vmax vmax IY IZ FV mb

[m/s] [m/s] [cm4] [cm4] [mm] [N] [kg]

LM3…N…N 5) 5.0 4) 66.9 82.4 7 650without 20.00 1.030

with 30.00 1.040

LM3…Z…N 5.0 4) 66.9 82.4 7 650without 20.00 1.100

with 30.00 1.110

LM3…Z…L/R 5.0 4) 67.2 82.6 7 650without 40.00 2.205

with 50.00 2.215

LM4…N…N 5) 5.0 4) 131.2 197.8 7 580without 25.00 2.090

with 35.00 2.100

LM4…Z…N 5.0 4) 131.2 197.8 7 580without 25.00 2.150

with 35.00 2.165

LM4…Z…L/R 5.0 4) 132.3 198.5 7 580without 50.00 3.875

with 60.00 3.890

LM5…N…N 5) 5.0 4) 451.9 623.9 7 530without 30.00 4.000

with 40.00 4.040

LM5…Z…N 5.0 4) 451.9 623.9 7 530without 30.00 4.100

with 40.00 4.140

LM5…Z…L/R 5.0 4) 453.8 625.2 7 530without 60.00 7.590

with 70.00 7.630

General technical details for linear modules with toothed belt drive

Y

Z


Cy1 Cy2

Cz1Cz2

MX

MZ

MY

MX

MZ

MY

LM


LM…R…L/Rwith lateral support rail

LM…R…N

Note on dynamic load ratings and torques

The determination of dynamic load rat-ings and torques is based on a 50, 000 m stroke. If comparative values must be

calculated for a 100, 000 m stroke, the values for Mx, My, Mz and C must be divided by the factor 1.26.

Load ratings

Expedient load

With a view to service life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient.

Linear modul Maximum permissible load [kN] Maximum permissible torque [Nm]

Type static dynamic static dynamic

Cy0 1,2 Cz0 1,2 Cy1,2 Cz1,2 Mx0 My0 Mz0 Mx My Mz

LM3…R…N 35.0 35.0 18.0 18.0 286 1 353 1 353 160 1 030 880

LM3…R…L/R 70.0 70.0 36.0 36.0 1 456 2 778 2 778 808 2 016 2 016

LM4…R…N 59.9 59.9 34.2 34.2 646 1 573 1 573 400 1 446 1 446

LM4…R…L/R 119.9 119.9 68.4 68.4 3 030 3 860 3 860 1 868 3 432 3 432

LM5…R…N 85.0 85.0 49.6 49.6 1 080 2 316 2 316 684 2 290 2 290

LM5…R…L/R 170.0 170.0 99.2 99.2 5 588 8 715 8 715 3 552 7 659 7 659

Torques

Torques and load ratings

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Cy1 Cy2

Cz1Cz2

MX

MZ

MY

MX

MZ

MY

LM


LM…Z…L/Rwith lateral support rail

LM…Z…N

Torques

Load ratings

Linear modul Maximum permissible load [kN] Maximum permissible torque [Nm]

Type static dynamic static dynamic

Cy0 1,2 Cz0 1,2 Cy1,2 Cz1,2 Mx0 My0 Mz0 Mx My Mz

LM3…Z…N 35.0 35.0 18.0 18.0 286 1 185 1 185 160 923 923

LM3…Z…L/R 70.0 70.0 36.0 36.0 1 457 2 610 2 610 808 1 998 1 998

LM4…Z…N 59.9 59.9 34.2 34.2 646 2 484 2 484 400 2 130 2 130

LM4…Z…L/R 119.9 119.9 68.4 68.4 3 030 4 772 4 772 1 868 4 115 4 115

LM5…Z…N 85.0 85.0 49.6 49.6 1 080 6 115 6 115 684 5 170 5 170

LM5…Z…L/R 170.0 170.0 99.2 99.2 3 356 12 513 12 513 2 136 10 541 10 541

Torques and load ratings


200 400 600 800 20001000 1200 1400 1600 1800 2200 2400 2600

10

vmax [m/min]

L [mm]

2030405060708090

100

16x5

16x10

16x16

200 400 600 800 20001000 1200 1400 1600 1800 2200 2400 2600

10

vmax [m/min]

L [mm]

2030405060708090

100

20x5

20x10

20x20

200 400 600 800 20001000 1200 1400 1600 1800 2200 2400 2600

10

vmax [m/min]

L [mm]

2030405060708090

100

32x32

32x20

32x10

32x5

LM

Permissible speeds

Permissible speeds...

Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed.

Please also pay attention to the motor speeds.


… for linear module LM4…R… with ball screw drive ø 20 x … 1)



1) greater accuracy on requestL = overall length of the linear module

19www.linetech.ch

20406080

100120140160180200220240260280300

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

3200

3400

3600

vmax [m/min]

F [N]

LM3 LM4 LM5

vmax

LM

Permissible speeds

Permissible speeds...

Caution: For toothed belt drive, the permitted movement speed of the linear guide, and load, are authoritative.

Please also pay attention to the motor speeds.


… for linear module LM…Z… with toothed belt drive

F = axial load


f max

LM / 2

LM

F

250 500 750 1000 25001250 1500 1750 2000 2250 2750 3000 3250 3500

0.4

0.8

1.2

0.2

0.6

1.0

fmax [mm]

LM [mm]

fmax

2500

N

2000

N

1500 N

1000 N

500 N

250 N

0 N

250 500 750 1000 25001250 1500 1750 2000 2250 2750 3000 3250 3500

0.4

0.8

1.2

0.2

0.6

1.0

fmax [mm]

LM [mm]

fmax

2500

N20

00 N 150

0 N 1000 N 500

N

250 N

0 N

250 500 750 1000 25001250 1500 1750 2000 2250 2750 3000 3250 3500

0.4

0.8

1.2

0.2

0.6

1.0

fmax [mm]

LM [mm]

fmax

2500

N

2000

N150

0 N100

0 N

500 N

250 N

0 N

LM

Permissible deflectionwith ball screw drive

Linear modules may be assembled self-supporting. However, the deflection (which limits the possible load) must be taken into consideration.

If the maximum permissible deflection is exceeded, the linear modules must be additionally supported.

The maximum permissible deflection is limited by the maximum deflection angle of 5’. Exceeding this value without sup-port will have a negative effect on the unit’s service life.

If increased demands are made on sys-tem accuracy we recommend supporting the linear modules along its entire length.

The following diagrams apply for:- firm clamping (40–50 mm per side)- 3–4 screws per side- solid base

Mounting position: horizontal


Permissible deflection

LM3…R...N resp. LM3...R…L/R



21www.linetech.ch

500 1000 1500 2000 50002500 3000 3500 4000 4500 5500 6000 6500 7000 7500

1

2

3

0.5

1.5

2.5

fmax [mm]

LM [mm]

8000

2500

N20

00 N 1500

N10

00 N 5

00 N

250

N

0 N

fmax

500 1000 1500 2000 50002500 3000 3500 4000 4500 5500 6000 6500 7000 7500

1

2

3

0.5

1.5

2.5

fmax [mm]

LM [mm]

8000

fmax

2500

N20

00 N

1500

N 1000

N

500

N 250

N

0 N

500 1000 1500 2000 50002500 3000 3500 4000 4500 5500 6000 6500 7000 7500

1

2

3

0.5

1.5

2.5

fmax [mm]

LM [mm]

8000

fmax

2500

N20

00 N

1500

N 100

0 N 50

0 N 25

0 N

0 N

LM / 2 LM

f max

F

LM

Permissible deflection

LM3…Z...N resp. LM3…Z...L/R



Permissible deflectionwith toothed belt drive

Mounting position: horizontal



B

H

B

H

LM


Designation system

Design

LM = linear module with linear guide

Linear module (designation example)

Size

3 = size 65 mm4 = size 80 mm5 = size 110 mm

Stroke absolut [mm]

Protective covering

B = with steel strip *** N = without protective strip 1)

Drive

R = rolled ball screw ***N = without drive

Stroke per revolution [mm]

005 / 010 / 016 = size 3; ball screw with a pitch of 5, 10 or 16 mm005 / 020 = size 4; ball screw with a pitch of 5 or 20 mm005 / 010 / 032 = size 5; ball screw with a pitch of 5, 10 or 32 mm... = other pitch 1)

Configuration

2 = 2 runner blocks (1 carriage) ***… = special execution 1)

Limit switches

0 = without limit switch1 = 2 limit switches, reference point at front (drive side)2 = 2 limit switches, reference point at rear (opposite drive side)3 = 2 limit switches + additional reference switch at front (drive side)4 = 2 limit switches + additional reference switch at rear (opposite drive side)

* seen from motor opposite side towards motor** available for lateral motor mounting only*** standard version1) on request2) new designation system from 01.01.2015

SizeLM...N

B x H [mm]LM...L/R

B x H [mm]

3 65 x 85 98 x 94

4 80 x 100 117 x 109

5 110 x 129 155 x 141

LM 4 . 2 . 0500 B R 005 . 1 . 01 . 0 N - S 7 R L N N

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LM

583... = drawing type

Assembly stage

00 = without drive 00 01 0201 = free spindle end ***02 = with coupling and intermediate plate03 = with crank and clamp04 = set up for lateral motor mounting right * 03 04 0505 = set up for lateral motor mounting left *06 = set up for lateral motor mounting top07 = set up for lateral motor mounting bottom08 = with crank, clamp and lateral millimetre scale 06 07 08

Reduction 2)

0 = without reduction (1:1) ***1 = reduction 1:1.5 **2 = reduction 1:2 **(3 = reduction 1:2.5) **

Motor mounting

N = without motor mounting ***F = mounting plate for standard motorS = mounting plate for special motor

Material protective strip

S = steel strip ***R = stainless steel stripN = without protective strip

Preload ball screw drive (BSD)

R = BSD with reduced play ***V = BSD preloadedN = without drive

Mounting position of limit switches / connector box

N = without limit switches / connector box ***L = limit switches / connector box mounting left *R = limit switches / connector box mounting right *

Connector box

N = without connector box (loose cable L = 2.0 m) ***S = with connector box

Lateral support rail

N = without lateral support rail ***L = lateral support rail leftR = lateral support rail right

Tolerance class ball screw drive (BSD)

7 = Tolerance class BSD: T7 (52 µm / 300 mm) ***N = without drive

LM 4 . 2 . 0500 B R 005 . 1 . 01 . 0 N - S 7 R L N N5 8 3 _ _ _


LM


Information for selection » Motor mounting preparation

Motor fitting preparation – assembly stages with ball screw drive

LINE TECH linear modules with ball screw drive can be supplied with different motor mount preparations.Refer to pages 52 and 53 for dimensions.

Assembly stage 02With coupling and intermediate plate

Assembly stage 05Belt drive housing for lateral motor mounting left

Assembly stage 07Belt drive housing for lateral motor mounting bottom

Assembly stage 04Belt drive housing for lateral motor mounting right

Assembly stage 06Belt drive housing for lateral motor mounting top

Assembly stage 01Free spindle end

25www.linetech.ch

LM

NoTES


28 52,5 8511

25

85

190

L

3070

65

6

32

ø10

h6

ø38

h6

43

246

33

5361

LM

84

4xM6x124x

M4x8

LM

Stroke

LINEar ModuLE LM3…br…N

with ball screw drive, with steel strip

Nominal size Dimensions

Designation L[mm]

LM[mm]

Length ball screw[mm]

Length steel strip[mm]

Weight[kg]

LM3...BR…N Stroke + 360 L – 58 L + 22 L – 22 4.60 kg + 0.65 kg/100 mm stroke

CAD data is available from www.linetech.ch

27www.linetech.ch

28

25

94

190

33

98

32,546

18015 50 50 50

40 50 50

30.5

46

42,5

46

5

20 50 50 50

6

32

ø10

h6

ø38

h6

43

30

70

246

65

14xM5x9

LLM

53618xM5x9 4x

M6x12

84

LM

LINEar ModuLE LM3…br…L/r

with ball screw drive and lateral support rail left/right, with steel strip


Designation L[mm]

LM[mm]



Weight[kg]

LM3...BR…L/R Stroke + 360 L – 58 L + 22 L – 22 6.11 kg + 0.78 kg/100 mm stroke

Stroke


LM3…BR…L LM3…BR…R


87.5 85 7

100

20

32.5 6565 65

260

60

40

L

ø12

h6

ø46

h6

5

36

30

8070

54

344

42

8xM6x11

LM

4xM4x8

4868

4xM6x12

97.5

LM

Stroke

LINEar ModuE LM4…br…N



Designation L[mm]

LM[mm]



Weight[kg]



29www.linetech.ch

6565

109

220

20

6565

35.5

40

L

ø12

h6

ø46

h6

5

36

30

8070

54

3960

65

60

4760

65 65 65

117

32.5

344

6542

32.5

14xM6x9

4868

4xM6x12

8xM6x9

LM

97.5

260

LM

LINEarModuL LM4…br…L/r



Designation L[mm]

LM[mm]



Weight[kg]


Stroke




112.5 859

25

42.5 75 75 75

310

85

129

394

42

86

7386

110

ø22

h6

ø85

f8

50

L55

13

8xM8x18

4xM10x20

LM

5378

4xM4x8

128

LM

LINEar ModuLE LM5…br…N



Designation L[mm]

LM[mm]



Weight[kg]


Stroke


31www.linetech.ch

42.5 75

25

80 75 75

141

394

42

86

7386

110

ø22

h6

ø85

f8

50

L55

13

42.5 75 75 75

75 75

43.5

85

3985

57.5

85

155

14xM8x12

5378

8xM8x12

LM4xM10x20

128

305

310

LM

LINEar ModuLE LM5…br…L/r



Designation L[mm]

LM[mm]



Weight[kg]


Stroke




B

H

B

H

LM

LINEarModuLE wITH TooTHEd bELT drIVE

Designation system

Design

LM = linear module with linear guide

Linear module (designation example)

Size

3 = size 65 mm4 = size 80 mm5 = size 110 mm

Stroke absolut [mm

Protective covering

B = with steel strip N = without protective strip ***

Drive

Z = toothed belt drive ***N = without drive

Stroke per revolution [mm]

155 = size 3; toothed belt drive with 155 mm stroke per revolution205 = size 4; toothed belt drive with 205 mm stroke per revolution296 = size 5; toothed belt drive with 296 mm stroke per revolution… = other stroke per revolution 1)

Configuration

2 = 2 runner blocks (1 carriage) ***… = special execution 1)

Limit switches

0 = without limit switch1 = 2 limit switches, reference point at front (drive side)2 = 2 limit switches, reference point at rear (opposite drive side)3 = 2 limit switches + additional reference switch at front (drive side)4 = 2 limit switches + additional reference switch at rear (opposite drive side)

* seen from motor opposite side towards motor** available for lateral motor mounting only*** standard version1) on request2) details see gear mounting, pages 55/56

SizeLM...N

B x H [mm]LM...L/R

B x H [mm]

3 65 x 85 98 x 94

4 80 x 100 117 x 109

5 110 x 129 155 x 141

LM 4 . 2 . 0500 N Z 205 . 1 . 12 . 0 N - N N N L N N

33www.linetech.ch

LM

Assembly stage

00 = without drive

11 = free shaft end right *12 = free shaft end left *13 = shaft end right with coupling and intermediate plate *14 = shaft end left with coupling and intermediate plate *17 = free shaft ends on both sides (passing shaft)18 = shaft end on both sides, with coupling and intermediate flange right *19 = shaft end on both sides, with coupling and intermediate flange left *25 = shaft end right with gear mounting *26 = shaft end left with gear mounting * 27 = shaft end on both sides, right with gear mounting *28 = shaft end on both sides, left with gear mounting *

583... = drawing type

Reduction

0 = without reduction ***X = i = __________ (in conjunction with gear type FH or AE) 2)

Motor mounting

N = without motor mounting ***F = mounting plate for standard motorS = mounting plate for special motor

Material protective strip

N = without protective strip ***S = steel stripR = stainless steel strip

Gear box mounting

N = without gear *** F = back / bottom K = front / bottomD = top / rear G = rear / top L = bottom / frontE = top / front H = front / top M = bottom / back

Mounting position of limit switches / connector box

N = without limit switches / connector box ***L = limit switches / connector box mounting left *R = limit switches / connector box mounting right *

Connector box

N = without connector box (loose cable L = 2.0 m) ***S = with connector box

Lateral support rail

N = without lateral support railL = lateral support rail leftR = lateral support rail right

Drive shaft

N = standard shaft ***S = shaft for standard worm gear FH 2)

H = shaft for high-performance servo worm gear AE 2)

O = without drive shaft

00 11 12

13 14 17

18 19 25

26 27 28

LM 4 . 2 . 0500 N Z 205 . 1 . 12 . 0 N - N N N L N N5 8 3 _ _ _


LM


Information for selection » Motor mounting preparation (1/3)

Motor mounting preparation – assembly stages with toothed belt drive

LINE TECH linear modules with toothed belt drive can be supplied in different assembly stages as preparation for motor mounting. Refer to pages 54 to 56 for dimensions.

Assembly stage 12Free shaft end left*

Assembly stage 14Shaft end left* with coupling and intermediate flange

Assembly stage 17Free shaft ends on both sides

Assembly stage 13Shaft end right* with coupling and intermediate flange

Assembly stage 00Without drive

Assembly stage 11Free shaft end right*

* seen from motor opposite side towards motor

35www.linetech.ch

LM



Assembly stage 19Shaft ends on both sides, left* with coupling and intermediate flange

Assembly stage 26Shaft end left* with gear mounting plate

Assembly stage 28Shaft ends on both sides, left* with gear mounting plate

Assembly stage 25Shaft end right* with gear mounting plate

Assembly stage 27Shaft ends on both sides, right* with gear mounting plate

Assembly stage 18Shaft ends on both sides, right* with coupling and intermediate flange



LM




Motor mounting preparation – mounting options (alignment) of worm drives

For assembly stages 25 to 28 (see page 35), the gear mounting plate can be pre-mounted differently depending on gear mounting and motor alignment required:

Gear box mounting fGear towards back* and bottom

Gear box mounting GGear towards back* and top

Gear box mounting HGear towards front* and top

Gear box mounting KGear towards front* and bottom

Gear box mounting DGear towards back* and top

Gear box mounting EGear towards front* and top

Gear box mounting LGear towards front* and bottom

Gear box mounting MGear towards back* and bottom

37www.linetech.ch

LM

NoTES


52.5 85

8

206

11

L

95 95

26

40

43

20 50 5050

190

46

33

85

65

ø15

h7

33

ø38

H7

x 1.

5

LM

114.5114.5

4xM4x8

4xM5x8

8xM5

65

LM

LINEar ModuLES LM3…NZ…N

with toothed belt drive, without protective strip


Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]

LM3...NZ…N Stroke + 435 L – 190 2 x Stroke + 730 4.50 kg + 0.60 kg/100 mm Stroke

Stroke


39www.linetech.ch

52.5 85

11

L

95 95

26

40

43

20 50 5050

190

46

33

8565

ø15

h7

33

246

28

4xM5x8

ø38

H7

x 1.

5

8xM5

114.5114.5

4xM4x8

LM

65

LM

LINEar ModuLES LM3…bZ…N

with toothed belt drive, with steel strip


Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]

LM3...BZ…N Stroke + 475 L – 190 2 x Stroke + 810 L – 10 4.80 kg + 0.61 kg/100 mm Stroke

Stroke



20 508

206

L

95 95

26

40

43

20 50 5050

46

33

94

65

50 50

32.5

46

98

45 50 50

42.5

30.5

46

ø38

H7

x 1.

5

14x M5x9

114.5

8xM5x9

LM

114.5

4xM5x8

A

ø15 h7

33

A

65

180

190

LM

LINEar ModuLES LM3…NZ…L/r

with toothed belt drive and lateral support rail left/right, without protective strip


Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]

LM3...NZ…L/R Stroke + 435 L – 190 2 x Stroke + 730 5.94 kg + 0.73 kg/100 mm Stroke

Stroke


LM3…NZ…L LM3…NZ…R

41www.linetech.ch

20 50

L

95 95

26

40

43

20 50 5050

46

33

94

65

50 50

32.5

46

98

45 50 50

42.5

30.5

46

246

28

ø38

H7

x 1.

5

14x M5x9

8xM5x9

4xM5x8

114.5114.5

LM

A

ø15 h7

33

A

65

180

190

LM

LINEar ModuLES LM3…bZ…N

with toothed belt drive and lateral support rail left/right, with steel strip


Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]

LM3...BZ…L/R Stroke + 475 L – 190 2 x Stroke + 810 L – 10 6.30 kg + 0.74 kg/100 mm Stroke

-Stroke


LM3…BZ…L LM3…BZ…R


8 87.5 85

52

88

50

113 113

L

276

260

32.5 65 65 65

60

80 3510

0

ø19

h7

41

7ø64

H7

x 1.

5

8xM6x11

4x M6x

12

132132

4xM4x8

LM

80

LM

LINEar ModuLE LM4…NZ…N



Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]


Stroke


43www.linetech.ch

87.5 8552

88

50

113 113

L

260

32.5 65 65 65

60

80 3510

0

ø19

h7

41

7

42

344

ø64

H7

x 1.

5

8xM6x11

4x M6x

12

132132

4xM4x8

LM

80

LM

LINEar ModuLE LM4…bZ…N



Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]


Stroke



8 32.5 6552

88

50

113 113

L

276

32.5 65 65 65

60

80

109

41

39

65

60

65

35.5

4760

65 65 65

260

117

ø64

H7

x 1.

5

14xM6x9

4x M6x

12

132132

8xM6x9

LM80

A

ø19 h7

35

A

220

LM

LINEar ModuLE LM4…NZ…L/r



Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]


Stroke



45www.linetech.ch

32.5 65

52

88

50

113 113

L

32.5 65 65 65

60

80

109

41

39

65

60

65

35.5

4760

65 65 65

260

117344

42

ø64

H7

x 1.

5

14xM6x9

4x M6x

12

132132

8xM6x9

LM

A

80

35

A

ø19 h7

220

LM

LINEar ModuLE LM4…bZ…L/r



Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]


Stroke




305

75 75 7540

85

L

150 150

88

8

321

110 85

9

50

69.5

ø19

h7

55

110 4412

9

ø64

H7

x 2.

5

8xM8x18

4x M6x

12

174.5174.5

4xM4x8

LM

110

LM

LINEar ModuLE LM5…NZ…N



Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]


Stroke


47www.linetech.ch

305

75 75 7540

85

L

150 150

88

110 85

9

50

69.5

ø19

h7

55

110 4412

9

42

389

ø64

H7

x 2.

5

8xM8x18

4x M6x

12

168.5168.5

4xM4x8

LM

110

LM

LINEar ModuLE LM5…bZ…N



Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]


Stroke



77.5

75 75 7540

85

L

150 150

88

8

321

40 75

43.5

50

69.5

55

110

141

85

75 75155

75 75

57.5

3985

ø64

H7

x 2.

5

14x M8x12

4x M6x

12

174.5174.5

8xM8x12

LM11

0

A

44

A

ø19 h7

305

305

LM

LINEar ModuLE LM5…NZ…L/r



Designation L[mm]

LM[mm]

Belt length[mm]

Weight[kg]


Stroke



49www.linetech.ch

77.5

75 75 7540

85

L

150 150

88

40 75 43.5

50

69.5

55

110

141

85

75 75155

75 75

57.5

3985

42

389

14x M8x12

ø64

H7

x 2.

5

168.5168.5

8xM8x12

LM

4x M6x

12

110

A

44

A

ø19 h7

305

305

LM

LINEar ModuLE LM5…bZ…L/r



Designation L[mm]

LM[mm]

Belt length[mm]


Weight[kg]


Stroke




LR

LR

0.5...0.8 mm

16

30

41.5

x

38

15

LM

LINEar ModuLES

Limit switch mounting

Limit switches

The limit switches are used in conjunc-tion with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position.

LINE TECH employs the following stand-ard inductive limit switches:

– PNP openers (PNP-NC) Supply: 10...30 V DC Current consumption off-load: < 10 mA Load: max. 200 mA

On request the following non standard limit switches are available:

– PNP make type (PNP-NO)– NPN break type (NPN-NC)– NPN make type (NPN-NO)– Reed switches– mechanical switches

Note: At the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm.

fitting position of limit switches

The following diagrams show the mount-ing position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch.

Special applications often require a sepa-rate reference point switch to be mount-ed between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch control-ler interface) is known as the forward limit switch.

Note: If a lateral support rail is selected (type LM…L/R), the limit switches can only be fitted on the opposite side.

Limit switch mounting

Mounting left

Mounting right

Dimensions / switch gap:

Position of reference switch (LR)

Front reference switch (motor side)

LR = 20 mm Rear reference switch (opposite motor side)

Limit switches / reference switch mounting overview

Limit switch resolution

Connector box

Plus limit switch (+)

Reference switch

Minus limit switch (–)

Size x [mm]

LM3 55

LM4 51

LM5 59

51www.linetech.ch

+ V

DC

0 V

(GN

D)

+ V

DC+ V

DC

0 V

(GN

D)

0 V

(GN

D)

1

4

2

5

3

+ V

DC

0 V

(GN

D)

+ V

DC

0 V

(GN

D)

1

4

2

5

3

LM

LINEar ModuLES

Limit switch with/without connector box

Plug connector

The connector pin assignment when using a connector box is shown in the diagram on the right. The individual pins are assigned as follows:

Pin 1 Minus (–) direction (load)Pin 2 0 V (GND)Pin 3 Plus (–) direction (load)Pin 4 +10...30 V (DC)Pin 5 Reference (load)

Colour code key for the diagrams:

Load = black+V DC = brown0 V (GND) = blue

– Direction + Direction

– Direction + DirectionReference

PNPOpener

PNPOpener

PNPOpener

PNPOpener

PNPOpener

Plug SFV50acc. to IEC 60130-9

Plug SFV50acc. to IEC 60130-9

Reference point bridge

Reference point in minus (–) directionFont (drive side)Bridge pin 1–5

Reference point in plus (+) directionRear (opposite drive side)Bridge pin 3–5

Load

Load

Load

Load

Load

Plug connector with reference point bridge

Plug connector with additional reference switch

Limit switch preparation

Limit switches are supplied as standard without connector box with 2 metre long cables (order code N); a connector box with completed cabling is available as an option (order code S).

Limit switch mating connectors and cables are not included in the delivery but can be ordered ready-made from LINE TECH.

Standard: without connector box (N), with loose connector cables (L = 2 m)

Optional: with connector box (S)


øDK

øD

f1 f1

L

E

ød

LW E LS

LF

LWøDM

LZ

B

ødW

øZ

LK

F

LM


Dimensions for motor mounting; straight fit

* Flange including coupling

Nomi-nal size

Dimensions Coupling

LF ±2[mm]

LS[mm]

Weight *[kg]

if LW > f1

LM3…

LS + E + LW

32 0.500 Size 14

LM3... 32 0.580 Size 19

LM4... 36 0.640 Size 19

LM5... 55 1.800 Size 24

Dimensions [mm]

Drivetorque [Nm]

Size L ø D ø d f1 E ø DK TN Tmax

14 35 30 ≤ 16 11 13 32.2 6.3 25

19 66 40 ≤ 20 25 16 43 17 34

24 78 55 ≤ 28 30 18 57 40 120

Straight motor mounting

Length of straight motor mounting Coupling

Motor

Motor plate

Coupling

Intermediate flange

** The following dimensions

ø DM _____________ [mm] LW _____________ [mm]

B _____________ [mm] ø dW _____________ [mm]

F _____________ [mm] LZ _____________ [mm]

LK _____________ [mm] ø Z _____________ [mm]

are required to determine the motor mounting.

Motor dimensions **

53www.linetech.ch

G

E K

LG

F

F / 2 H

LM


Dimensions for motor mounting; lateral fit

Lateral motor mounting

Motor

Toothed belt

LM pinionNo. of teeth = zLM

Belt drive housing

Motor pinionNo. of teeth = zM

i = zM : zLM

Dimensions for lateral motor mounting

Nomi-nal size

Dimensions [mm] No. of teeth

Max. Belt length

Weight

i E F G* H K LG zM zLM ø dW [mm] [kg]

LM3…

1:1 130…135 (132.5) 32 32 ø19 425 1.600

1:1.5 131…139 (135) 100 43 43 46 247 32 48 ø19 475 1.800

1:2 131.5…135.5 (133.5) 24 48 ø12 450 1.700

LM4...

1:1 130...135 (132.5)

100 43 54 46 247

32 32 ø19 425 1.600

1:1.5 131...139 (135) 32 48 ø19 475 1.800

1:2 131.5...135.5 (133.5) 24 48 ø12 450 1.700

LM5...

1:1 163.5...171.5 (167.5)

120

48 48 ø25 575 2.910

1:1.5 170.5...178.5 (174.5) 60 73 65 300 32 48 ø19 550 2.800

1:2 168.5...176.5 (172.5) 27 54 ø14 550 2.900

Carriage


LWøDM

LZ

B

ødW

øZ

LK

F

øDK

øDf1 f1

L

E

ød

L SE

L W

L F

LM

** The following dimensions

ø DM _____________ [mm] LW _____________ [mm]

B _____________ [mm] ø dW _____________ [mm]

F _____________ [mm] LZ _____________ [mm]

LK _____________ [mm] ø Z _____________ [mm]

are required to determine the motor mounting.

Motor dimensions **

Straight motor mounting

Length of motor Couplingmounting

MotorMotor plate

Coupling

Intermediate flange

Nom.size

Dimensions CouplingLF ±2[mm]

LS[mm]

Weight *[kg]

if LW > f1

LM3…

LS + E + LW

33 0.780 Size 19

LM4... 35 1.150 Size 19

LM4... 35 1.250 Size 24

LM5... 44 1.100 Size 19

LM5... 44 1.400 Size 24

Dimensions [mm] Drivetorque [Nm]

Size L ø D ø d f1 E ø DK TN Tmax

19 66 40 ≤ 20 25 16 43 17 34

24 78 55 ≤ 28 30 18 57 40 120


Dimensions for motor mounting; straight fit

* Flange including coupling

55www.linetech.ch

LM


Dimensions for motor fitting; gear mounting (1/2)

Feather key Outside tensioning set

Motor plate Motor plate

Gear mounting plate Gear mounting plate

Gear Gear

Coupling Coupling

Standard worm drive HPG…-A7… (fH) 1)

High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1)

1) Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 13.33 / 16 / 24 / 30 / 47 / 60


A A

x D

C

= =

B

= =

B

A A

C

D x

A A

= = B

C x D

= =

B

A A

x C

D

E F

E +

F

E /

2

E /

2 E G

F

E +

F +

G

LM


Dimensions for motor fitting; gear mounting (2/2)

Nomi-nal size

Gear box type Casing dimensions [mm] Weight Gear

x LW A B C D E F G* [kg] [kg]

LM3...HPG…-A7… (fH) 1) 30 20...33 85 90 100 40 65 12 – 0.500 1.900

HPG…-A1 / 2… (AE) 1) 30 20...33 85 90 100 40 65 12 18.5 0.500 2.020

LM4...

HPG…-A7… (fH) 1)45 20...33 98

120 135 50 85 20 – 1.200 3.900

45 33...43 108 4.000

HPG…-A1 / 2… (AE) 1)45 20...33 98

120 135 50 85 20 23.5 1.200 4.100

45 33...43 108 4.200

HPG…-A7… (fH) 1)

60 25...40 120

150 180 65 110 25 – 2.200

8.500

60 40...50 130 8.650

60 50...65 145 8.700

HPG…-A1 / 2… (AE) 1)

60 25...40 120

150 180 65 110 25 25.0 2.200

8.800

60 40...50 130 8.850

60 50...65 145 8.900

LM5...

HPG…-A7… (fH) 1)90 40...62 172

200 250 100 150 25 – 3.80022.800

90 62...82 192 22.900

HPG…-A1 / 2… (AE) 1)90 40...62 172

200 250 100 150 25 30.0 3.80023.700

90 62...82 192 23.800

Dimensions for gear mounting

Assembly direction: D + M Assembly direction: E + L Assembly direction: F + K Assembly direction: G + H

Standard worm drive HPG…-A7… (FH) 1)

High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1)

1) Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 13.33 / 16 / 24 / 30 / 47 / 60

57www.linetech.ch

LM

NoTES


B C

AH

B C C C

A

H

K

J G F

D

E

A±0.1 C

B

C1)

A±0.1

B

12

M6LM

Clamps

Recommended number of clamps:4 per metre and side Type I

Type II

LINEar ModuLES

Attachment accessories; clamps

Mounting options

The linear modules are secured with clamps or sliding blocks.

Caution: Only attach and support the linear modules on the base profile, not on the end plates.

Nomi-nal size

Dimensions [mm]

A B C

LM3… 76.8 88.8 40

LM4... 94.0 108.0 531)

LM5... 132.0 150.0 85

Nominal size

Dimensions [mm] Weight Art. No.

Type A B C D E F G* H J K [kg]

LM3…I

80 10…

19.0 12.0 16 11.9 6 ø11 ø 6.5…… …………

II 20 0.118 P-54376/1

LM4...I

80 1060

22.0 15.0 20 14.0 7 ø11 ø 6.50.195 M-40023/1

II ... …… …………

LM5...I

108 1970

25.7 16.7 28 20.0 9 ø 15 ø 9.00.412 M-50158/1

II ... …… …………

1) possible for size LM4 with planning by LINE TECH during production

LM4...LM3.../LM5...

59www.linetech.ch

a

LM

Attachment accessories; sliding blocks

Sliding blocks

Sliding blocks having the relevant groove width can be used to mount add-on parts to the base profile.

Sliding block types NS5, NS6 and NS8 can be used in line with the groove width (see profile cross-sections, pages 9 to 11).Sliding blocks are available from LINE TECH. Size, material and connection thread as per the following order system (e.g. NS6 St M5) must be defined as the order number. The available types are listed opposite.

Order designation for sliding blocks

Examples: NS6 St M5

Dimensions [mm] Material

Groove width a (thread)

5 M3 / M4 / M5 steel / stainless steel

6 M4 / M5 / M6 steel / stainless steel

8 M4 / M5 / M6 / M8 steel / stainless steel

Material

St = steelInox = stainless steel

Thread size (dim. “a”)

M3 / M4 / M5 / M6 / M8

Sliding block NS

Groove width

5 68

LINEar ModuLES

NS 6 St M5


LM

LINEar ModuLES

Grease points (1/2)

Ball screw 1) 3)

Runner blocks 1) 3)

Runner blocks 1) 3)

Ball screw 1)

Ball screw 1) 3)

Runner blocks 2) Runner blocks 2)

Runner blocks 1)

Runner blocks 1) 3)

Runner blocks 1)

Ball screw 1)

Runner blocks 2)

Runner blocks 1)

Runner blocks 2)

Runner blocks 1)

Runner blocks 1) 3)

LM3..R..N LM3..Z..N

LM3..R..L/R LM3..Z..L/R

LM4..R..N LM4..Z..N


61www.linetech.ch

LM

Grease pointsDifferent lubricating nipples are on the linear module carriages: 1) Lubricating nipple to DIN 34052) Lubricating nipple to DIN 714123) Lubrication either on left or right sideGreasing positions are not dependent on stroke.

Standard greaseLINE TECH recommends the following grease for lubrication:Microlube GBU Y 131

Grease gun

Art. no.: ZPE.FETTPRESSE-03

LINEar ModuLES

Grease points (2/2)

Ball screw 1)

Runner blocks 2)

Runner blocks 1)

Ball screw 1) 3)

Runner blocks 1) 3)

Runner blocks 2)

Runner blocks 1)

Runner blocks 1) 3)

LM5..R..N LM5..Z..N


www.linetech.ch

®

LINE TECH AGEuropastrasse 198152 GlattbruggSwitzerland

Phone +41 43 211 68 68Fax +41 43 211 68 69

[email protected]

© LINE TECH AG

The contents of this publication are protected by

copyright held by the publisher and may not be

reproduced in whole or in part unless permission is

granted. Every care has been taken to ensure the

accuracy of the information contained herein but

no liability can be accepted for any loss or damage,

whether direct, indirect or consequential, resulting

from or in connection with the use of the information

contained herein. This catalogue supersedes previ-

ous catalogues in which information differs from that

contained herein. Information is subject to change as

required by technological advancements.

Edition: 11-2015 E

Your LINE TECH representative:

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Transcript of LINEAR MODuLES - AluFlex › Filer › PDF-Kataloger › PDF-Katalog Line Tech LM 2017.pdf8 LINE...