Lifting and Material Handling Easily and Safely -...

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Lifting and Material Handling Easily and Safely MANUFACTURE • SUPPLY • INSPECTION • SERVICE • REPAIR • TRAINING A DIVISION OF THE INTERNATIONAL COLUMBUS MCKINNON CORPORATION Yale Lifting Solutions Proudly EDITION 01

Transcript of Lifting and Material Handling Easily and Safely -...

Lifting and Material Handling Easily and Safely

MANUFACTURE • SUPPLY • INSPECTION • SERVICE • REPAIR • TRAINING

A DIVISION OF THE INTERNATIONAL COLUMBUS MCKINNON CORPORATION

Yale LiftingSolutions

Proudly

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ITIO

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SOUTH AFRICA

PretoriaMagaliesburgMiddelburg

JohannesburgDurban

The Columbus McKinnon Corporation is a World Leader in the field of Materials Handling and has more than 140 years experience in the development and production of cranes, hoists, chain and forgings.

The corporation headquarters are located in Amherst, New York and has production plants in the United States, Europe, South Africa and Asia. Columbus McKinnon is well represented worldwide by a large number of subsidiaries, as well as sales representations or partners.

The success story of Columbus McKinnon originates in the production of chain and forgings for lifting. At the beginning of the last century the production of manual and motorised hoisting equipment was added to the already extensive product offering.

Today, the corporation has more than 3200 employees worldwide and is the market leader in the United States for the supply of cranes, manual and motorised hoists, chain, forgings and accessories.

Today you will find Columbus McKinnon products worldwide in all mining, industrial and commercial areas. Because of ever increasing market requirements, Columbus McKinnon has achieved international success due to the implementation of the highest levels of safety and quality standards and its close relationship to customers.

Yale LiftingSolutions

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Yaletex

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Expertise & Service Excellence!Our employees are the key for your and our success. As experts in the field of lifting technology they ensure the execution of your demands.

External and internal training ensures that our team is always up to date.

Positive attitude, high motivation and enthusiasm make sure that we get to the bottom of your needs and superb customer support is an individualconcern to any Columbus McKinnon corporation employee.

Information & TrainingTo be up to date is important, especially when working with complicated technical devices which, for personal and operational safety reasons, require profound knowledge.

To keep you and your co-workers always updated you receive from us

Comprehensive Documentation Regular Updates via Newsletter Expert Training

One Call - The Complete Solution

The Best Range of Products:

Our extensive experience as manufacturer and designer of products for lifting, pulling and lashing of loads allows us to offer you only premium products which are regularly evaluated and kept state of the art.

Close co-operation with you guarantees that any extension and modifica-tion of our product range fits exactly your requirements.

Our strict high standards for quality and professionalism require that all new products are carefully tested and completely documented.

Approved premium quality – tailor-made!

Yale LiftingSolutions

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For us service is a matter of high importance. Our extensive service offering facilitates your sourcing requirements, guarantees carefree commissioning, proper application and long term satisfaction.

Assembly and Installation Acceptance Testing and Handing Over Maintenance and Examination Repair On-site Inspection and Proof Load Testing Services

Service & After-Sales-Service

Yaletex

The Yale SHA is ideal for tough mining conditions and heavy industrial use

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Special features

• Thick, pressed steel gear and hand wheel covers which are resistant to external shock and able to work under extreme and arduous conditions.

• Fully enclosed self-activating load brake with large asbestos-free friction discs for a long, trouble-free life.

• Durable, heat-treated, compact and convenient hooks that swivel 360 degrees.

• Top and bottom hooks are drop-forged and are fracture resistant.

• Double pawl mechanism for reliable fail-safe braking.

• Yale solid safety latches are fitted to top and bottom hooks and will withstand at least 30 percent side loading

• Robust load chain guide mechanism and chain stripper to facilitate smooth movement and trouble-free operation

• Chain stopper to prevent failure due to excessive lowering

• World-renowned ultra-strong electroplated load chain to resist wear and corrosion.

• Available with overload prevention device in the form of a slip clutch, as optional extra.

• Hook yokes can be disassembled in order to inspect the button.

Optional overload prevention deviceBottom hook with solid

latch and chain boltrecess

Hand chain pull fromwide angle

Yale SHA - Ultra Rugged Chain Hoists

UP TO 50 TON CAPACITY AVAILABLE

1000

1

56

24

11.5

1500

1

68

30

16

2000

1

75

34

21

3000

1

95

39

30

5000

3

203

37

33.8

Capacity (kg)

Number of chain strands

Hand chain overhaul to lift 1m

Pull of hand chain at capacity (kg)

Net weight at 3m lift (kg)

Model SHA 1/1 SHA 1.5/1 SHA 2/1 SHA 3/1 SHA 5/3

3000

2

132

42

24

SHA 3/2

Hoists

Yale Hand Chain Hoist Model VSIII

Capacity 250 - 5000 kgThe newly designed hand chain hoist VSIII is an innovative further development introduced by Yale. The improved hand chain guide prevents canting or jamming of the hand chain, leading to a smooth running of the chain. High quality bearings on side plates, gearbox and load chain sheave ensure smooth operation of load chain and drive pinion.Optimized hand forces set standards for easy operation.

Features• Strong bolts between side plates and housing cover and the reinforced hand wheel cover ensure increased stability.• Precision machined guide rollers ensure smooth running of the load chain.• High quality bearings for gearbox, side plates and load chain sheave permit a long service life.• Zinc-plated and yellow-chromated brake parts and guide rollers ensure increased corrosion protection.• Zinc-plated load chain as standard for added corrosion protection.

Options• Overload prevention device• Chain container

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Plated Components Side plate with ball bearing

Housing cover with ball bearing

Yale VSIII Chain Hoists Hoists

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Yalelift 360 Chain Hoists

Yale Hand Chain Hoist Model Yalelift 360 Capacity 500 - 20000 kg

Areas of operation as well as operator conditions have been improved far beyond those of a classical hand chain hoist.

Features

• The enclosed robust stamped steel housing protects all internal components even in the toughest conditions.• The extremely low headroom allows maximum use of the lifting height.• The revolutionary 360° rotating hand chain guide allows the operator to work from virtually any position, in confined spaces or above the load. The Yalelift can even be operated from the side of the load which also makes it possible to use the hoist for horizontal pulling or tensioning. Due to the additional flexibility, the operator is no longer forced to work in the danger zone near the load.• All parts are made of high quality materials, additionally zinc- plated or yellow-chromated to increase corrosion prevention.• Chain guide and gearbox are almost totally enclosed. Even under the toughest conditions the internal gearbox remains protected.• The hardened load sheave with four precision machined pockets ensures accurate movement of the load chain.• The surface protected zinc-plated alloy steel load chains fulfil all requirements of current national and international standards and regulations.• Drop forged load and suspension hooks that yield under overload instead of breaking, are made of high tensile steel. • The hooks are fitted with robust safety latches and rotate 360°.• 4-Post structure for robust stability

Patented!

Rotating hand

chain guide

Easy modification from Yalelift 360to Yalelift Integrated Trolley is possible.

Hand chain hoist model Yalelift 360 20 t

Capacity 20000 kg

The brake system used in the Yalelift series is also employed in the Yalelift 360 20 t, setting standards in terms of operational safety and serviceability. The brake is extremely quiet and wear resistant. In spite of its high capacity, the Yalelift 360 20 t features a compact design.

Features

• All components are made of high quality materials, some components are zinc-plated or yellow-chromated for added corrosion protection. This ensures that also heaviest loads are held reliably.• The enclosed robust stamped steel body resists in the toughest conditions and allows outside operation.• The hardened load sheave with five precision machined pockets ensures accurate movement of the load chain.• The low headroom (hook-to-hook dimension 1010 mm) allows maximum use of the lifting height.• The Yalelift 360 20 t is equipped with six chain falls only which results in higher speed and lower weight.

Options

• Adjustable overload prevention device.• Stainless steel load and hand chains.• Chain container• Corrosion resistant version available• Spark resistant version available

Chain guideHigh quality encapsulatedball bearings and sliding

bushes for smooth and effortlessoperation.

The robust stamped steelhousing with four stay boltsis resistant to the toughestworking conditions.

The precisely machined loadsheave ensures accurate

Hoists

Yalelift Integrated Trolley

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Yale Buffalo Lever Hoists

Yale Lever Hoist Model Buffalo Capacities: 750g - 6000kg

The new generation Buffalo Ratchet Lever Hoist with improved features and ergonomic styling

Low-maintenance, compact and tough with all the advantages of its predecessor, yet more refined using the latest technology and high quality materials.

Application

Ideal for mining and other tough applications

Special features

• Stronger stamped steel housing

• Single-handed free chaining

• Safety in free chaining

• Ductile forged top and bottom hooks

• Solid safety latches

• Zinc plated chain

• Double pawls for extra safety

• Forged load chain guides

• Enclosed design to provide protection

• Low effort lever

• Overload prevention kit (optional)

• Recessed chain bolt housing

• Test certificate provided • Hook yokes can be disassembled for wear inspection

Technical data

Dimensions

Bottom hook with solid latch and

chain bolt recess

Innovations and technical features

Strengthened hand wheel

OptionalSlip clutch overload

prevention kit

Hoists

Hoists

Yale Ratchet Lever Hoist Model UNOplus

Capacity 750 - 6000 kg

Further technical development turns the ratchet lever hoist into the successor of our proven UNO model. The versatile tool for lifting, pulling and securing of loads is characterised by its compact design and robust stamped steel construction.

Features

• Due to optimized gearing and improved bearings in the housing cover a minimum effort is required to operate the short hand lever.• Steel hand wheel as standard.• Automatic screw-and-disc type load brake with corrosion protected components.• Standard free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• Robust chain guide rollers eliminate fouling and jamming of chain on the load sheave.• Sturdy bottom block with encapsulated bolt connections• Alloyed steel link chain with zinc-plated resp. yellow chromated finish, in accordance with national and international standards and regulations.• Drop forged suspension and load hooks are made from non-aging, high tensile steel and fitted with robust safety latches.

Options• Spark and corrosion resistance versions available

All ratchet lever hoists with a capacity exceeding 750 kg can be used for load attachment according to EN 12195.

Technical data model UNOplus

Model Capacity

kg

Number of chain falls

Chain dimensions

d x pmm

Lift with one full lever turn

mm

Handle pull at WLL

daN

Weight at standard lift

(1.5 m)kg

UNOplus 750 750 1 6 x 18 20 20 7.2

UNOplus 1500 1500 1 8 x 24 22 35 12.5

UNOplus 3000 3000 1 10 x 30 17 40 21.5

UNOplus 6000 6000 2 10 x 30 9 40 32.0

UNOplus 750 UNOplus 1500 UNOplus 3000 UNOplus 6000

340 410 510 690

22 28 36 45

26 32 40 44

16 21 27 33

250 330 380 380

150 170 220 220

70 80 100 100

80 90 120 120

150 180 210 210

60 80 90 90

Model

A min., mm

B, mm

C, mm

D, mm

E, mm

F, mm

G, mm

H, mm

J, mm

K, mm

L, mm 90 100 120 120

Dimensions model UNOplus

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Yale UNOplus Lever Hoists

Yalehandy Lever Hoists

Yale Ratchet Lever Hoist Model Yalehandy

Capacity 250 - 500 kg

The extreme low tare weight and the very compact design make the hoist easy to use even in confined working conditions. Due to the multitude of application possibilities e.g. in industry, trade and service this ratchet lever hoist is indispensable.

Features

• The enclosed design protects the internal parts from contamination.• The short handlever is fitted with an ergonomic rubber grip.• All parts of the disc type load brake are manufactured from high quality materials and are corrosion protected.• Standard free chaining device to quickly attach the load or to pull the chain through the hoist in both directions.• Alloyed steel link chain with zinc-plated coating with respective yellow chromated finish, in accordance with national and international standards and regulations.• Drop forged suspension and load hooks are made from non-aging, high tensile steel and fitted with robust safety latches.

Yale hoists and trolleys are not designed for passenger elevation applications and must not be used for this purpose.

Technical data model Yalehandy

Model Capacity

kg

Number of chain falls

Chain dimensions

d x pmm

Lift with one full lever turn

mm

Handle pull at WLL

daN

Weight at standard lift

(1.5 m)kg

Yalehandy 250 250 1 4 x 12 80 25 2.2

Yalehandy 500 500 1 4 x 12 40 25 2.8

Model Yalehandy 250 Yalehandy 500

A min., mm 240 282

B, mm 20 17

C, mm 21 24

D, mm 14 12

E, mm 160 160

F, mm 72 104

G, mm 33 38

H, mm 39 66

J, mm 98 116

K, mm 21 36

L, mm 77 80

Dimensions model Yalehandy

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Hoists

Yale hoists and trolleys are not designed for passenger elevation applications and must not be used for this purpose.

Model Capacitykg

Beam ange widthmm

Weightkg

YRC 1 1000 75 - 230 4.8

YRC 2 2000 75 - 230 6.2

YRC 3 3000 80 - 320 12.6

YRC 5 5000 90 - 320 14.3

YRC 10 10000 90 - 320 24.0

Technical data model YRC

Model YRC 1 YRC 2 YRC 3 YRC 5 YRC 10

A min., mm 135 135 183 183 202

A max., mm 165 165 224 224 241

A1, mm 74 74 97 97 114

A2, mm 238 238 330 330 340

B1, mm 161 163 212 216 263

b1, mm 68 68 80 80 90

B2, mm 300 304 425 425 475

b2, mm 230 230 320 320 320

C, mm 45 58 69 69 69

D, mm 4 6 8 10 12

E, mm 212 212 303 303 304

F1, mm 32 32 37 37 40

F2, mm 19 19 30 30 31

G1, mm 83 83 118 118 112

G2, mm 53 53 79 79 80

H, mm 20 20 32 32 44

J1, mm 14 14 22 22 27

J2, mm 26 26 37 37 41

K1, mm 26 26 41 41 53

K2, mm 26 26 32 32 40

L, mm 77 97 117 125 133

Dimensions model YRC

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Hoisting Equipment Beam Clamps

Yale Beam Clamp Model YRC

Capacity 1000 - 10000 kg

Compact and rigid beam clamp to be used as a versatile rigging point for hoisting equipment and loads.Flexible application due to wide adjustment range.The central threaded spindle allows easy attachment and a safe and secure grip. The spindle can be secured against loosening.

Features

• Extremely robust due to reinforced side plates and jaws, for a safe attachment point even under demanding conditions.• Easy handling due to proven threaded spindle mechanism.• Flattened clamping jaws for use even in confined spaces.

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Hoisting EquipmentTrolleys

Yale Push and Geared Type Trolley Model HTP and Model HTG

Capacity 500 - 20000 kg

The trolley enables the exact positioning or easy traversing of large loads with either manual or powered hoisting equipment.

Features

• It has excellent rolling features due to machined steel wheels mounted on prelubricated, encapsulated ball bearings.• Adjustable to fit a wide range of beam widths and profiles (e.g. INP, IPE and IPB).• Adjustments are made by rotating the clevis load bar which also ensures the centred positioning of the hoist in the clevis – no creeping to the left or the right.• The trolley wheels are designed for a max. beam profile incline of 14 % (DIN 1025 - part 1).• Trolleys are in accordance with the UVV and machinery directives.• No Spacers, washers or nuts needed for assembly.

Options

• Rotating hand chain guide.• Stainless steel hand chains.• Buffers• Corrosion resistant version• Locking device to secure the trolley in position on the beam (park position e.g. on ships).• Spark resistant versions

Yale hoists and trolleys are not designed forpassenger elevation applications and must notbe used for this purpose.

Technical data model HTP and model HTG

Model Capacity

kg

Size Beam flange width

mm

Beam flange thickness

mm

Curve radius min.

m

Hand effort at WLL

daN

Weight*

kg

Weight* with

locking devicekg

HTP 500 500 A 50 - 220 25 0.9 – 8.0 14.5

HTP 1000 1000 A 50 - 220 25 0.9 – 9.0 17.0

HTP 2000 2000 A 66 - 220 25 1.15 – 16.0 24.0

HTP 3000 3000 A 74 - 220 25 1.4 – 32.0 41.2

HTP 5000 5000 A 90 - 220 25 1.8 – 48.0 58.5

HTP 500 500 B 160 - 300 40 0.9 – 10.6 17.1

HTP 1000 1000 B 160 - 300 40 0.9 – 12.0 20.0

HTP 2000 2000 B 160 - 300 40 1.15 – 19.3 27.3

HTP 3000 3000 B 160 - 300 40 1.4 – 35.8 45.0

HTP 5000 5000 B 180 - 300 40 1.8 – 52.2 62.7

HTG 500 500 A 50 - 220 25 0.9 3 9.7 16.2

HTG 1000 1000 A 50 - 220 25 0.9 6 11.2 19.2

HTG 2000 2000 A 66 - 220 25 1.15 7 18.0 26.0

HTG 3000 3000 A 74 - 220 25 1.4 7 35.4 44.6

HTG 5000 5000 A 90 - 220 25 1.8 9 51.8 62.3

HTG 500 500 B 160 - 300 40 0.9 3 12.6 19.1

HTG 1000 1000 B 160 - 300 40 0.9 6 14.1 22.1

HTG 2000 2000 B 160 - 300 40 1.15 7 21.3 29.3

HTG 3000 3000 B 160 - 300 40 1.4 7 39.2 48.4

HTG 5000 5000 B 180 - 300 40 1.8 9 56.0 66.5

HTG 8000 8000 B 125 - 310 40 1.8 14 104.0 –

HTG 10000 10000 B 125 - 310 40 1.8 14 104.0 –

HTG 15000 15000 B 125 - 310 40 5.0 29 230.0 –

HTG 20000 20000 B 125 - 310 40 5.0 29 230.0 –

* Weight of HTG without Hand Chain

Yale Trolley Clamp Model CTP

Capacity 1000 - 3000 kg

Easy fitting to overhead beams for the attachment and transport of loads.

Features

• Central threaded spindle provides quick adjustment to the required beam width.• Threaded spindle and clevis are zinc-plated for added corrosion protection.

Technical data model CTP

Model Capacity

kg

Beam ange width b

mm

Curve radius min.m

Weight

kg

CTP 1-A 1000 60 - 150 0.6 2.5

CTP 2-A 2000 75 - 200 0.9 9.9

CTP 2-B 2000 200 - 300 0.9 10.3

CTP 3-A 3000 75 - 200 1.15 17.5

CTP 3-B 3000 200 - 320 1.15 19.5

CTP 1-A CTP 2-A CTP 2-B CTP 3-A CTP 3-B

82 - 109 106 - 155 136 - 191 128 - 171 150 - 212

26 42 42 50 50

22 20 20 22 22

20 24 24 30.5 30.5

53 71.5 71.5 95.5 95.5

160 260 260 310 310

75 130 130 150 150

M12 M18 M18 M24 M24

46 60 60 80 80

153 205 255 220 280

105 139 189 155 215

Model

A, mm

D, mm

E, mm

H1, mm

I, mm

L, mm

L1, mm

M, mm

O, mm

P, mm

T, mm

tmax., mm 15 25 25 25 25

Dimensions model CTP

Yale hoists and trolleys are not designed for passenger elevation applications and must not be used for this purpose.

Hoisting Equipment

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Riggers Trolley

Yale Snatch Blocks, Hinged, with Single Steel Sheave

Capacity 1000 - 6400 kg

One side of the Yale snatch blocks is hinged and can be opened for easy and quick positioning of the wire rope on the sheave. It can also provide a quick and versatile rigging point or redirect a wire rope.

Features

• Swinging the hook in the direction of pull securely locks the pulley block.• The high quality cast steel sheaves have machined grooves and are fitted with Permaglide® bushes.• When choosing and classifying pulley blocks, take the “Principles for Rope Drives“ DIN 15020 into consideration.

Yale hoists and trolleys are not designed forpassenger elevation applications and must notbe used for this purpose.

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Hoisting Equipment Little Mule® Cable Grip

Yale Cable Puller Model Yaletrac

Pulling force 800 - 3200 daNIt has a light weight, compact, high tensile aluminium alloy housing with a large flat bottom surface for increased stability in horizontal as well as vertical working position.

Features• Forward and reversing levers in tandem provide slim design and assure power transfer along the centre line.• Overload protection is by a shearing pin in the forward lever. Spare shear pins are conveniently located in the carrying handle or operating lever. A broken pin can be replaced without removing the load.• A lever disengages the rope clamp system allowing easy, smooth installation of the rope.• Yaletrac uses a special flexible rope. It has six strands with a steel core and is identified by an orange strand. The rope is tapered at one end for easy threading and fitted with an eye sling hook with safety latch on the other end.• The parallel arrangement of the clamping system protects the rope by distributing the clamping forces evenly. A long rope advance per each lever stroke increases the working speed.• The large opening in the top of the unit allows easy cleaning: simply flush the unit with water, apply motor oil for lubrication and the Yaletrac is again ready for use.

Options• Eye sling hook with safety latch• Longer ropes• Drum reel• Storage box

Yale hoists and trolleys are not designed for passenger elevation applications and must not be used for this purpose.

Opening for cleaning

Rope clamp

disengagement lever

Aluminium housing

Special wire rope

Tandem clamping system Operating handlever

Anchor pin

Overload protection

(shear pin)

Forward and

reversing levers

Option: Yaletrac storage box made from steel plate, approx. 74x 26 x 45 cm

Option: Eye sling hook with safety latch

Hoisting Equipment

Dimensions model Yaletrac

Y 08 Y 16 Y 32

430 545 680

168 190 230

240 270 330

60 72 91

Model

L, mm

H, mm

H1, mm

B, mm

B1, mm – 97 110

Capacity WLLkg

Rope advance per double stroke

in mm

Lever pull at WLLdaN

Lever length

mm

Rope diameter

mm

Weight without rope

kg

Rope weightkg/m

800 60 24 800 8.4 7 0.29

1600 60 30 790/1190 11.5 14 0.53

Model

Y 08

Y 16

Y 32 3200 40 50 790/1190 16 21 1

Technical data model Yaletrac

Model Y 08 Model Y 16 Model Y 32

L

H

B

H1

LB

B 1

H1

H

L B

B 1

H1

H

Complementary products availablelike cable grips, pulley blocksand textile slings.

Yaletrac Cable Puller

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Yale Cable Puller Model Yaletrac ST

Pulling force 1000 - 3200 daN

Cable pullers model Yaletrac ST feature a housing of dimensionally stable deep-drawn steel plates ensuring a compact, robust design in combination with optimised weight. The benefits of the previous Yaletrac range have been maintained and supplemented to the needs of the market. The hand operating forces have been noticeably optimised for the user by the application of axial ball bearings.

Features

• Stable upright positioning of the unit due to the combination of handle and foot.• Space-saving telescopic hand lever that can be safely attached to the unit by means of a velcro fastener.• Increased service life of the unit due to the use of rubber sleeves which prevent dirt and dust from penetrating into the mechanical equipment of the unit.• Positioning of the forward and reversing levers in tandem provides a slim design and ensures optimal power transfer.• Overload protection is provided by a shearing pin. Spare shear pins are conveniently located in the carrying handle. A broken pin can be replaced without removing the load.• A lever disengages the rope clamp system allowing easy and smooth installation of the rope.• Yaletrac ST uses a special flexible rope. It has six strands with a steel core and is identified by an orange strand. The rope is tapered at one end for easy threading and is fitted with an eye sling hook with safety latch on the other end.• The parallel arrangement of the clamping system protects the rope by distributing the clamping forces evenly. A long rope advance per each lever stroke increases the working speed.• The large opening in the top of the unit allows easy cleaning: simply flush the unit with water and apply motor oil for lubrication and the Yaletrac ST is again ready for use.

Options

• Eye sling hook with safety latch• Longer ropes• Drum reel• Storage box

Option:Eye sling hook with safety latch

Dimensions model Yaletrac ST

Model Y 10 ST Y 16 ST Y 32 ST

L, mm 435 560 664

H, mm 178 205 240

H1, mm 235 280 350

B, mm 61 86 96

B1, mm 94 125 123

Technical data model Yaletrac ST

Model Capacity WLLkg

Rope advance per double stroke

in mm

Lever pull at WLLdaN

Lever length

mm

Rope diameter

mm

Weight without rope

kg

Rope weightkg/m

Y 10 ST 1000 60 23 800 8.4 8.5 0.29

Y 16 ST 1600 60 28 790/1190 11.5 15.8 0.53

Y 32 ST 3200 40 46 790/1190 16 27.2 1

Model Y 10 ST Model Y 16 ST Model Y 32 ST

L

H

B

H1

LB

B 1

H1

H

L B

B 1

H1

H

Foot for stable positioning of the unit

Telescopic hand lever – connected to the unit safely for transportation.

Rubber sleeves prevent dirt from penetrating into the mechanical equipment and thus increase the service life

Axial ball bearings for optimised hand operating forces

Rope clamp disengagement lever for easy installation of the rope

Hoisting EquipmentYaletrac ST Cable Puller

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Yale hoists and trolleys are not designed forpassenger elevation applications and must notbe used for this purpose.

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Hoisting Equipment Little Mule® Cable Grip

Technical data model SJ and model RSJ

Model EAN-No. 4025092*

Capacity

kg

Height h5 mm

Lifting height h1mm

Hand effort at WLLdaN

Weight

kg

SJ 15 *080897 1500 725 360 28 17

SJ 30 *079877 3000 735 360 28 20

SJ 50 *079884 5000 730 350 28 27

SJ 100 *080903 10000 800 410 56 43

RSJ 50 *039482 5000 740 360 28 29

Dimensions model SJ and model RSJ

Model SJ 15 SJ 30 SJ 50 SJ 100 RSJ 50

a, mm 76 83 108 124 108

b1, mm 164 200 190 252 190

b2, mm 38 38 52 65 52

b5, mm 140 140 170 170 170

g, mm 60 65 71 86 71

h1, mm 360 360 350 410 350

h2, mm 70 70 80 85 80

h5, mm 725 735 730 800 740

l1, mm 225 249 275 300 275

l2, mm 113 128 128 250 128

I – – – – 180

II – – – – 250

III – – – – 70

IV – – – – 45

V – – – – 10

Yale Cable Grip Model LMG

Pulling force 2000 - 5000 daNThe LITTLE MULE® cable grip is a device for gripping, pulling and tensioning uncoated wire ropes, cables and metal rods in all forms up to a tensile strength of 1770 N/mm2 but is dependant on the diameter and surface condition.

The parallel jaws provide a firm, non-slip grip without causing damage to the wire rope. A special spring-loaded guide prevents the grip from dropping off the wire rope and allows instant release without jamming. The model LMG II-X is supplied with grooved jaws and is suitable for wire ropes with a tensile strength of up to 1960 N/mm2, but is dependant on the rope diameter and surface condition.

Materials Handling

Rail jack acc. to DIN 7355 model RSJHigh stability on uneven ground is ensured by the extra large floor plate (e.g. gravel).

Steel Jacks

Steel Jack acc. to DIN 7355 model SJ

Capacity 1500 - 10000 kg

Mechanical steel jacks can basically be used to lift almostall kinds of loads in maintenance and repair, ship building,construction as well as agriculture.

Features• The precisely machined gear box with optimal gear ratio ensures a minimum of effort and smooth operation.• The load can be positioned either on the head or the claw.• By turning the operating lever the jack moves smoothly and conveniently up and down along the rack.• The self-locking, anti-kickback operating lever reduces the risk of injuries. The handle can be tilted for use in• The load is held securely in any position. Inside the load brake the axial brake pressure is generated by the load itself, thus, it is proportional to the size of the load.• No reduction of capacity on the claw.

Steerman

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Steerman®Heavy Load Moving Systems Model SX and Model SCapacity 10 - 100 t

These universal heavy load moving systems have been designed for the safe and cost saving transport of loads up to 100 tons. Individual configuration of steering and rear skates also allows higher capacities. Transport of heavy loads (e.g. machines, construction parts, steel structures) is normally made with a stable three point loading system.Transport of extremely bulky or heavy loads with an unfavourable center of balance, may also be executed with a four point loading system. The robust towing bar in connection with the unique turntable on large diameter thrust bearings allows effortless steering of the load. The rear skates are aligned parallel by means of a tie rod and kept in position, thus ensuring time saving and smooth transportation of the load.The skates are powder coated and all connecting elements corrosion-resistant. Highest safety requirements have been considered.

Features• The modular design ensures an extremely simple operation and simultaneously offers a wider range of combinations.• The construction of the load moving systems is extremely robust and resistant to distortion.• The skates are smooth-running and provide an incredibly low rolling resistance even with the heaviest loads.• Twin rollers (instead of one wide roller) ensure low rolling resistance even at a narrow curve radius.• The universal joint suspension of the roller groups contributes to a positive contact when travelling over uneven floors.• The roller wheels are manufactured with abrasion resistant, elastic polyamide. They are protected against breakage and have high chemical resistance.• Each individual roller is made from high tensile material which ensures extremely quiet running.• The rollers are suitable for all in-plant floors and will not damage normal floor covering.• The load moving systems can be easily dismantled and facilitate transport even in small trucks.• The load moving systems have been developed for professional applications and are practically maintenance-free.• All rollers are provided with two encapsulated, lifetime lubricated ball bearings.• The front steering skate is equipped with an amply dimensioned axial ball bearing underneath the turntable.• From SX-10 the front and rear skates are available individually.

Heavy Load Moving SystemModel LXCapacity 6 t and 12 t

These three point loading systems comprise of a steerable front and a pair of adjustable rear skates.The heavy load moving systems are supplied ready-to-use.The steerable front skates (LX-6F and LX-12F) are provided with an appropriate towing bar. The rear skates (LX-12R) are identical in construction and are equipped with twoadjustable tie rods.The wheels are made of hardwearing nylon. The front and rear skates can accept each 50 % of the total capacity.

Materials Handling

Materials Handling

Yale Jack Capacity 10 000 kg

The new generation Yale Ratchet Jack with improved features and ergonomic styling.Low maintenance, low level lifting toe, designed for operation in confined areas, where space below the load is restricted. The YaleJack is ideal for lifting and re-railing underground Loco’s, machines and forklift counter weights. Suited to work in cramped areas and under tough conditions.

The YaleJack is the result of Yale’s application of high quality materials and workmanship. Designed by Yale in Germany specially for South African conditions.

S P E C I A L F E A T U R E S

Now available in longer stroke version as well.

10 Ton lifting capacity on cap and toe.

Compact design with low mass of just 32kg (standard version).

Short lever bar (with hand protection) of just 650mm to allow easier operation in restricted work places.

Ratchet type braking system for added safety. This type of brake eliminates lever bars springing back when they are not pulled down far enough to engage the normal pawl and rack bar type jacks.

Without a load on the jack, a speed winder handle allows fast positioning of the cap or toe under the load, saving time and effort.

Brake mechanism is totally enclosed, to avoid ingress of dirt and corrosion.

Low effort required to lift load due to optimal gear mechanism.

Jack cap has load location claws to prevent load

slippage of the load.

Toe also has raised tread to grip and help stop

slippage of the load.

Rack bar is manufactured from special steel which

is strong and tough and not subject to warping.

The special braking system ensures that the jack

cannot be “tripped” to allow the jack to free fall

under load in an uncontrolled manner.

The lever bar is a female type design rather than

solid bar. This will help prevent the use of non

standard longer bars that could overload the jack.

Full traceability in accordance with ISO 9001.

The “Yale Jack” has been fully tested and certified

by the C.S.I.R. Minimum factor of safety of 4 to 1.

Each jack has a unique serial number, is tested

and issued with a load test certificate.

17

Yale Jack

Standard LongStroke Stroke

GENERAL INFORMATION

Capacity 10 000kg 10 000kg

Stroke 280mm 580mm

Net weight without lever 32kg 36kg

DIMENSIONS

Dimension A mm 95 95

Dimension B min mm 520 780

Dimension B max mm 800 1070

Dimension C min mm 90 90

Dimension C max mm 370 670

Dimension D mm 238 238

Dimension E mm 650 650

Dimension F mm 65 65

Dimension G mm 217 217

CAPACITY ON CAP 10 000kg

DETACHABLEOPERATING

LEVERLIGHTWEIGHT

AND EASYTO CARRY

LARGE AND ROBUSTBASE PLATE FOR STABILITY

DOES NOT SPRING BACKUNDER LOAD

GEARBOX FOR OPTIMUMMECHANICAL EFFICIENCY

SPEED WINDERFOR FAST POSITIONING WITHOUT LOAD

TOTALLY ENCLOSED SELF-LOCKING BRAKE MECHANISM FOR FAILSAFEOPERATION

CAPACITYON TOE10 000kg

Suited to work in unison with the Yale Rachet Jack, the Yale Re-Railing Device enables the safe and controlled Re-Railing of underground locomotives and other rail bound equipment.

Designed with the operator in mind the Re-Railing Device is easy to operate in confined spaces and in dual operating positions.

SPECIAL FEATURES• Now available

in standard and long version.

• Zink

Plated and Gold Passivated for a long operational life.

• 5 Ton Capacity. • Full traceability in accordance with ISO 9001.

• Compact design with low mass of 33 kg on standard version.

• The “Yale Re-Railing Device’’ has been fullytested and certified by the C.S.I.R Minimum Factor of Safety is 3:1

• Universal lever bar

with hand protection of just 725 mm can be used on the Re-Railing Device and Jack.

• Each Re-Railing Device has a unique serial number, is tested and issued with a proof load test certificate.

• Ease of use – The Re-Railing Device can be operated from either end and in both directions.

• Rail gauge spacers on each version are fully adjustable for easy adaptation to any rail gauge.

• Low effort required to move the load due to the optimal thread ratio.

• Ergonomic carry handles for easy transportation.

• Base has a locking pin to prevent the Jack from slipping out.

• Weld on and bolt on brackets are available for easy storage solutions on rail bound equipment.

The new generation Yale Re-Railing Device with improvedfeatures and ergonomic styling.

General Information

Standard

VersionLong

Version

Capacity.

5 000 Kg

5000 Kg

Horizontal

Travel (Between Jack Centres)

850 mm

1050 mm

Net Weight without lever.

33.5 kg

39 kg

Distance from Base To Toe When Fitted With the Yale Jack.

162.4 mm

162.4 mm

Rail Gauge.

535 –

914

mm

735 – 1100 mm

Length. 1020 mm 1220 mm

Length includingHex Ends. (A)

1120 mm 1320 mm

Travel per Ten Rotations.

180 mm 180 mm

Length of Operating Lever.

725 mm 725 mm

18

Re-Railing Device Materials Handling

Yale Re-Railing Device

373 mm

162.4

mm

A

19

Electric Chain Hoists

Yale Electric Chain Hoist

Model CPE with suspension hook or with integrated trolley

Capacity 1600 - 10000 kg

The CPE series is a range of high quality products for professional applications. They are highly efficient and engineered for a long working life. The hoists are composed of three main component parts which makes service easy and inexpensive.

Features

• Classification: 1 Am/M4, except models CPE(F) 20-8, CPE(F) 30-5 and CPE(F) 40-4 classification 1 Bm/M3. As required the model CPE (with appropriate changes to lifting capacity resp. duty cycle) can also be re-classified.

• Direct control or 42 V low voltage control.

• 2 year warranty (excluding wear parts) as well as a lifetime lubricated gear box.

• Motor fitted with a bimetallic thermal protection (useable in connection with low voltage control).

• Duty cycle 40 % at one operating speed.

• The heavy duty squirrel cage motor has an adjustable spring pressure brake that holds the load secure even in the event of a power failure.

• Standard operating voltage: Euro-voltage 400 Volt, 3-phase, 50 Hz or 525 volt 3- phase available.

• Motor protected to IP 54, insulation class F, against ingress of dust and splashing. (acc. to VDE 0530)

• Encapsulated pendant control protected to IP 65, against ingress of dust and water jets.

• Up to 3000 kg only one chain fall, leading to a low overall height.

• The 5-pocket load chain sheave, manufactured from wear resistant case hardened steel, is matched perfectly to the load chain to guarantee smooth and precise chain motion.

• The standard case hardened and zinc-plated load chain is matched perfectly to the load chain sheave to guarantee smooth and precise chain motion.

• All requirements of national and international standards and regulations are fulfilled.

• The standard, oil bath lubricated planetary gearbox is particularly smooth running.

• Motor with stainless steel brake.

• Drop forged suspension and load hooks are made from non-aging, high tensile steel and fitted with robust safety latches.

Options

• Stainless steel load chain.• Suspension hook rotated 90°.• Flexible chain container.• Other operating voltages.• Limit switches for highest and lowest hook positions (in combination with low voltage control).• Radio remote control• Control for synchronized operation of several hoists.• Manual and electric trolleys.• Integrated low headroom trolley.• Connection to festooned cable systems.

Yale CPE Electric Chain Hoists

20

Yale Twin Hoist Hodel CPE 100-2

Capacity 10000 kg

The model CPE 100-2 consists of two CPE 50-2 units. They are connected by a framework.Hook suspension, geared or electric trolleys are available. Integrated limit switches for highest and lowest hook positions are standard. 42 V low voltage control as standard.

Options

• Stainless steel load chain.• Flexible chain container• Other operating voltages• Radio remote control• Festooned cable system

Yale hoists and trolleys are not designed forpassenger elevation applications and must notbe used for this purpose.

5-pocket load chain

sheave machined for smooth, precise chain motion.

to suspension hook,

Universal connection

trolley or steel structures.

Double fall bottom block

for capacities between 3200 up to 5000 kg.

Hoist connected directly to trolley with electric drive.

Manual pull and geared trolleys also available.

Option:

Flexible chain container made from wear resistant

textile fabric

Electric Chain HoistsYale CPE Electric Chain Hoists

Yale Electric Chain Hoist Model CPV with suspension lug or with integrated trolley

Capacity 250 - 2000 kg

The electric chain hoist model CPV combines modern design and technical innovation. A robust construction makes the series a versatile tool for professionalapplications. The integrated limit switch for the highest and lowest hook position considerably extends the working life span of the slip clutch, motor and gearbox.

Features

• Classification: 1 Am/M4 (standard), resp. 1 Bm/M3 (for 230 V, 1-phase, 50 Hz). As required (with appropriate changes to lifting capacity resp. duty cycle) the model CPV can also be re-classified up to 3 m/M6.• Main contactor as standard, for increased safety.• Increased operating safety through 42 V control voltage (low voltage control), push-button pendant control, IP 65.• 2 year warranty (excluding wear parts) and a lifetime lubricated gearbox.• Duty cycle 50 % ED for single speed.• Electromagnetic spring pressure brake holds the load safely even in the event of power failure.• Standard operating voltage: Euro-voltage 400 V, 3-phase, 50 Hz, or 525 Volt, 3- phase available.• Motor protected to IP 55 (acc. to VDE 0530), against ingress of dust and water jets.• The externally adjustable slip clutch is designed to guarantee a permanent connection between the load and the brake.• The standard, oil bath lubricated and case hardened gearbox has a helical gearing for particularly smooth running and enhanced lifetime.• Suspension lug for compact dimensions and easy integration in closed-eye constructions.• Chain guide made of fibre coated polyamide for increased wear resistance.

Options

• Stainless steel load chain (no reduction of working load limit).• Suspension hook• Flexible chain container.• Other operating voltages.• Counter for operating hours and number of starts.• Radio remote control• Control for synchronized operation of several hoists.• Manual and electric trolleys.• Connection to festooned cable systems.• Suspension for light crane systems.

Also available as 230 V, 1-phase, 50 Hz (25 % ED) version.Optionally available with electric trolley.

High speed units up

to 20 m/min available

Also available as 230 V, 1-phase, 50 Hz (25 % ED) version.Optionally available with electric trolley.

21

Yale CPV Electric Chain HoistsElectric Chain Hoists

Also available as 230 V, 1-phase, 50 Hz (25 % ED) version.Optionally available with electric trolley.

22

Electric Chain HoistsYale CPV Electric Chain Hoists

Yale Electric Trolley Model VTE-U

Capacity 1000 - 5000 kg

Specially recommended for loads over 1000 kg, for transporting over long distances and/or when used frequently. Suitable for almost all hoists with suspension hook due to universal shackle connection. Travel motor with worm gear transmission ensures smooth start and self braking – a separate motor brake is not required.

Features

• Standard operating voltage: Euro-voltage 400 V, 3-phase, 50 Hz or 525 Volt, 3-phase• Motor protected to IP 55 against dust and water jets. Push-button pendant control, IP 65.• Compact, robust frame with low overall height.• Wheels manufactured from fracture-proof steel. Smooth running due to machined surfaces and ball bearing mounting. Cambered profile suitable for parallel and inclined beam profiles.• Anti-drop and anti-tilt devices as standard.• Easy adjusted to fit to a wide range of beam widths and profiles due to threaded spindles.

Options

• Low voltage control (42 V)• Rubber buffers• 230 V, 1-phase, 50 Hz

Electric Hoist Trolleys

Yale hoists and trolleys are not designed forpassenger elevation applications and must notbe used for this purpose.

23

VTE Electric Trolleys

Article Matching chain Dimension Weight (1)WLL

Without flat 1 leg D2 legs P LS

(DF series)Approx max

mm mm kg t

D13 6-7 6 13 110 60 8 0,34 2,4

D16 8 7 16 110 60 8 0,53 3,4

D18 10 8 19 135 75 8 0,92 5,05

D22 13 10 23 160 90 11, 5 1,6 6,95

D26 16 13 27 180 100 14 2,5 12

D32 19-20 16 33 200 110 18 4,2 18

D38 22 19-20 38 275 150 - 7,5 27,7

D45 - 22 45 340 180 - 12,8 36

D50 - - 50 350 190 - 16,5 47

L

P

D

S

Article Matching chain Dimension Weight (1)WLL

Without flat

D3-4 legs P L D1 P1 L1S

(DLF series)Approx max

mm mm kg t

D18L13 6-7 19 135 75 13 60 38 8 1,38 5,05

D22L16 8 23 160 90 16 70 34 8 2,38 6,95

D26L20 10 27 180 100 19 85 40 11,5 3,81 10,4

D32L22 13 33 200 110 23 115 50 14 6,57 18

D38L26 16 38 275 150 27 140 65 18 11,45 27,7

D50L32 19-20 50 350 190 33 150 70 - 23 41,55

L

P1

D

S

D1

P

L1Serie D• Oblong masterlink

Serie DL• Master link assembly

Article Matching chain Dimension Weight (1)WLL

Without flat D3-4 legs P L D1 P1 L1S

(DEF series)Approx max

mm mm kg t

D18E14 7 19 135 75 15 120 70 8 1,94 5,05

D22E16 8 23 160 90 17 140 80 8 3,12 6,95

D26E20 10 27 180 100 20 160 95 11,5 4,92 10,4

D32E26 13 33 200 110 27 190 110 14 9,5 18

Serie DE Master Link Assembly

L1L

P1

D

S

D1P

Quality Gr. 80/100/120 chain, fittings and components for use in industry, mining and offshore environments

Article Matching chain Dimension Weight (1) WLL

Without flat

1 leg 2 legs D P LS

(EF series)Approx max

mm mm kg t

E 14 8 7 15 120 70 8 0,50 3,4

E 16 10 8 17 140 80 8 0,75 4,5

E 20 13 10 20 160 95 11,5 1,21 6,95

E 22 - - 23 160 110 11, 5 1,69 8,4

E 26 16 13 27 190 110 14 2,65 12

L

P

D

S

Serie E• Oblong masterlink

Serie WLK• Connecting link

Article Chain Dimension Weight/pcs. WLL

G H O R

mm kg t

WLK6 6 7,6 7,8 14 44 4,8x39 0,07 1,4

WLK7 7 9 10 17 51 6x47 0,12 1,9

WLK8 8 10 11,5 18 61,5 6,3x53 0,19 2,5

WLK10 10 12,6 13,8 22,5 72 8x63 0,38 4

WLK13 13 16,7 19 27,5 88 10x79 0,73 6,7

WLK16 16 21 21 33 103 14x106 1,43 10

WLK19-20 19-20 23,5 29,5 41,5 115 16x126 2,65 16

Approx maxP xLArticle Chain Dimension Weight/pcs. WLL

D E F G H 0 O1 R

mm kg t

SHE6 6 18 10 20 16,5 21 25 19 84,5 0,33 1,4

SHE7-8 7-8 24 11 25 19 27 32 25 106 0,56 2,5

SHE10 10 30 16 34 26 33 40 31 131 1,20 4

SHE13 13 38 19 43 33 42 48 39 164 2,35 6,7

SHE16 16 44 25 50 40 50 55 45 182,5 3,72 10

SHE19-20 19-20 53 27 55 48 54 61 54 205 5,95 16

approx max

mm

Serie SHE• Safety eye sling hook

Serie SHC• Safety clevis sling hook

Article Chain Dimension Weight/pcs. WLL

A D G H 0 O1 R Approx maxPxL

mm mm kg t

SHC6 6 7 18 16,5 20 25 19 69 7,4x16,5 0,27 1,4

SHC7-8 7-8 9 25 19 28 32 26 94,5 9,6x23 0,61 2,5

SHC10 10 11,5 30 25 33 39 31 109 12,5x29,5 1,12 4

SHC13 13 14,5 38 30 40 48 39 135 16x37 2 6,7

SHC16 16 17,5 44 37 47 55 45 155 20x52 3,4 10

SHC19-20 19-20 23 52 51 52 61 53 183 24x73 6,8 16

Gr.80/100 Components

24

Chain and Fittings

25

Chain and Fittings

Article Chain Dimension Weight/pcs. WLL

A D G H O (min) R Approx maxPxL

mm mm kg t

SKC6 6 6,7 35 16 20,5 28 94 7,4x16,5 0,50 1,4

SKC7-8 7-8 8,5 43,5 20 26 34 123 9,6X23 0,96 2,5

SKC10 10 12 56 24,5 30 45 143,5 12,5x29,5 1,60 4

SKC13 13 15 69 34,5 40 51,5 179,5 16x37 3,13 6,7

SKC16 16 19 80 35,5 50 60 217 20x52 5,80 10

Serie GSE• Eye grab shortening hook

Article Chain Dimension Weight/pcs. WLL

E F H O O1

mm mm kg t

GSE6 6 9,5 12,5 17,5 7 7,5 56 0,23 1,4

GSE7-8 7-8 13 16,5 23,5 9,5 10,5 74,5 0,54 2,5

GSE10 10 16 21 29 13,5 13,5 93 1,06 4

GSE13 13 20,5 27,5 38,5 15,5 16,5 121 2,39 6,7

GSE16 16 25 33,5 48 18,5 19,5 148,5 4,48 10

GSE19-20 19-20 28 37 56,5 24 24 174,5 6,3 16

Approx maxR

Article Chain Dimension Weight/pcs. WLL

A H O O1 R

mm mm kg t

GSC6 6 7 17,5 7 7,5 51 7,4x16,5 0,25 1,4

GSC7-8 7-8 9 23,5 9,5 10,5 66 9,6x23 0,60 2,5

GSC10 10 11,5 29 12,5 13,5 82 12,5x29,5 1,14 4

GSC13 13 14,5 39 16,5 15,5 106 16x37 2,10 6,7

GSC16 16 17,5 46 22 20 130 20x52 3,80 10

GSC19-20 19-20 21,5 56,5 24 24 155 24x73 7,20 16

Approx maxPxL

Serie GSC• Clevis grab shortening hook

No WLL reduction in according to pr EN 1677-7 No WLL reduction in according to pr EN 1677-7

No WLL reduction in according to pr EN 1677-7 No WLL reduction in according to pr EN 1677-7

Serie GSC-S• Clevis grab shortening hook with safety catch

Serie SKE• Eye self locking hook

Article Chain Dimension Weight/pcs. WLL

D E F G H

mm mm kg t

SKE6 6 35 11 21 16 20,5 28 110 0,53 1,4

SKE7-8 7-8 43,5 12 27 20 26 34 136 0,89 2,5

SKE10 10 56 15 34,5 24,5 30 45 168,5 1,58 4

SKE13 13 69 20 40 34,5 40 51,5 205 3,16 6,7

SKE16 16 80 27 50 35,5 50 60 251,5 6,05 10

Approx maxO (min) R

No WLL reduction in according to pr EN 1677-7 No WLL reduction in according to pr EN 1677-7

Article Chain Dimension Weight/pcs. WLL

A H O O1 R

mm mm kg t

GSC6-S 6 7 17,5 7 7,5 51 7,4x16,5 0,25 1,4

GSC7-8-S 7-8 9 23,5 9,5 10,5 66 9,6x23 0,60 2,5

GSC10-S 10 11,5 29 12,5 13,5 82 12,5x29,5 1,14 4

GSC13-S 13 14,5 39 16,5 15,5 106 16x37 2,10 6,7

GSC16-S 16 17,5 46 22 20 130 20x52 3,80

Approx maxPxL

10

13-16mm6-7-8-10mm

Serie SKC• Clevis self locking hook

Serie SKB• Eye swivel self locking hook with bearing to rotate when loading

• Suitable for use with lashing sistem in accordance with EN 12195-3

Article Chain Dimension Weight/pcs. WLL

D E F G H O

mm mm kg t

SKB6 6 35 13 35 16 20,5 28 160 0,8 1,4

SKB7-8 7-8 43,5 13 35 20 26 34 181 1,1 2,5

SKB10 10 56 16 42 24,5 30 45 218 2 4

SKB13 13 69 20 49 34,5 40 51,5 269 4 6,7

SKB16 16 80 24 60 35,5 50 60 321 7,3 10

Approx max (min) R

Temperature range -40°C ÷ +100°CNot suitable for continued use close to WLL, in which case it is convenient to choose larger size.

Gr. 80/100 Components

Chain and Fittings

Gr.10 lifting chains

VIS 200

VIS200 10

Blue painted

dn

W1

W2

P

CLASSIC EN

EN 818-2 + 25% of loads Temperature range -29°C ÷ +205°C

Gr.8 lifting chains EN 818-2 Temperature range -40°C ÷ +400°C

8

Black painted

dn

W1

W2

P

Gr. 80/100 Chain

26

Article Chain Dimension WLL BF

dn p W1 (min) W2 (max) max

mm mm t kN kg/m

VIS200-6 6 18 7,8 22,2 1,4 56,5 0,83

VIS200-7 7 21 9,1 25,9 1,9 77 1,17

VIS200-8 8 24 10,4 29,6 2,5 101 1,51

VIS200-10 10 30 13 37 4 157 2,40

VIS200-13 13 39 16,9 48,1 6,7 265 4,00

VIS200-16 16 48 20,8 59,2 10 402 6,00

VIS200-19 19 57 24,7 70,3 14 567 8,71

VIS200-20 20 60 26 74 16 628 9,21

VIS200-22 22 66 28,6 81,4 19 760 11,40

WeightApprox

WLL BF

Painted Zinc coateddn p maxW1 (m in) W2 ( max)

mm mm t kN kg/m

CLSEN-6 CLSEN-6-Z 6 18 7,8 22,2 1,12 45,2 0,83

CLSEN-7 CLSEN-7-Z 7 21 9,1 25,9 1,5 61,6 1,17

CLSEN-8 CLSEN-8-Z 8 24 10,4 29,6 2 80,4 1,51

CLSEN-10 CLSEN-10-Z 10 30 13 37 3,15 126 2,30

CLSEN-13 CLSEN-13-Z 13 39 16,9 48,1 5,3 212 3,90

CLSEN-16 CLSEN-16-Z 16 48 20,8 59,2 8 322 5,79

CLSEN-18 - 18 54 23,4 66,6 10 407 7,38

CLSEN-19 - 19 57 24,7 70,3 11,2 454 8,60

CLSEN-20 - 20 60 26 74 12,5 503 9,21

Article Chain DimensionWeightApprox

Safety factor

1 leg 2 legs 3 or 4 legsChokerendlesssling

Basket sling

Working angles - 0°<ß�45° 45°<ß�60° 0°<ß�45° 45°<ß�60° - 0°<ß�45° 0°<ß�45°

Load factor 1 1,4 1 2,1 1,5 1,6 1,4 2,1

d mm Gr. WLL max t

10

61,4 2 1,4 3 2,12 2,24 2 3

8 1,12 1,6 1,12 2,36 1,7 1,8 1,6 2,36

10

71,9 2,65 1,9 4 2,8 3 2,65 4

8 1,5 2,12 1,5 3,15 2,24 2,5 2,12 3,15

10

82,5 3,55 2,5 5,3 3,75 4 3,55 5,3

8 2 2,8 2 4,25 3 3,15 2,8 4,25

10

104 5,6 4 8,4 6 6,3 5,6 8

8 3,15 4,25 3,15 6,7 4,75 5 4,25 6,7

10

136,7 9,5 6,7 14 10 10,6 9,5 14

8 5,3 7,5 5,3 11,2 8 8,5 7,5 11,2

10

1610 14 10 21,2 15 16 14 21,2

8 8 11,2 8 17 11,8 12,5 11,2 17

818 10 14 10 21,2 15 16 14 21,2

10

1914 20 14 30 21,2 22,4 20 30

8 11,2 16 11,2 23,6 17 18 16 23,6

10

2016 22,4 16 33,6 24 25,6 22,4 33,6

8 12,5 17 12,5 26,5 19 20 17 26,5

ß

ß

ß

In the case of asymmetric loading, the chain sling shall be rated at 50% the marked WLL.

Max WLL for Gr.10 and Gr.8 chain slings according to EN 818-1,2,4

4 : 1

27

Chain and Fittings Working Loads

28

Safety Harnesses

Harness Model AFG-32 PROConform to EN 361

• Attachment points in the back and in the chest area.• Click-closing in the leg and in the chest area.• Fall indicator• Inclusive comfortable padded leg and shoulder straps.• Adjustment in the shoulder and chest area to provide easy and quick fit to the size of the user.

Harness Model AFG-35 and Model AFG-40Conform to EN 361

• Attachment points in the back and in the chest area.• Model AFG-35 B with 0.4 m band with loop fixed at the back attachment point.• Model AFG-40 A with stainless steel fittings.• Adjustment in the shoulder and chest area to provide easy and quick fit to the size of the user.

Harness model AFG-56Conform to EN 361, EN 358

• Attachment points in the back and in the chest area.• Two lateral D-rings for work positioning.• Padded back for optimal wearing comfort.• Model AFG-56 C with click-closing at the waist belt and at the leg area.• Adjustment in the shoulder and chest area to provide easy and quick fit to the size of the user.

Harness Model AFG-70, Model AFG-70 C,model AFG-71 C and model AFG-80Conform to EN 361, EN 358, EN 813

• Attachment points in the back and in the chest area.• Two lateral D-rings for work positioning.• Additional ventral descending point at the waist.• Padded back and legs for optimal wearing comfort.• Model AFG-70 C, model AFG-71 C and model AFG-80 with click-closing at the leg area.• Model AFG-80 with a click-closing at the waist belt for easy taking on and off.• Adjustment in the shoulder and chest area to provide easy and quick fit to the size of the user.

Sit harness model SG-30Conform to EN 358

• With sliding-D in front at the leg area with optimalmotion comfort for tree working.• Click-closing at the legs for easy taking on and off.d chest area to provide easy and quick fit to the size of the user.

Height Safety

29

LanyardsHeight Safety

Twin Tail Shock-AbsorbingLanyards Models BFDConform to EN 355

• Model BFD-T with 30 mm webbing with abrasion resistant.• Model BFD-E with elastic and stretchable absorbing lanyard.• Model BFD-FF with non flammable kernmantle special aramid rope.• BFD-12KM-TR with 12 mm kernmantle absorbing rope lanyard.

Work Positioning DevicesModel PHS-KConform to EN 358

• Protective sleeve for protection of the rope against abrasion and dirt.• With rope shortener to adjust the length of the rope with srew steel carabiner.• Kernmantle rope diameter 14 mm (model PHS-K) or 16 mm (model PHS-KS).• Model PHS-KS with kernmantle rope and integrated steel core.• End connections:1 x screw gate snap hook, 18 mm opening,1 x standard snap hook, 18 mm opening.

Model BFD-E-TR

Technical data models BFD

Model EAN-No. 4025092*

Lengthm

End connections Openingmm

BFD-T *165334 2.01 x standard snap hook 2 x scaffolding hook

18 60

BFD-E-TR 1,5 *606455 1.51 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-E-TR 2,0 *471671 2.01 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-E-TFR 1,5 *280907 1.51 x twistlock-carabiner 2 x alu overhead-line hook

23 110

BFD-E-TFR 2,0 *471657 2.01 x twistlock-carabiner 2 x alu overhead-line hook

23 110

BFD-FF-TR 1,5 *280921 1.51 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-FF-TR 2,0 *471732 2.01 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-12KM-TR 1,5 *354851 1.51 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-12KM-TR 2,0 *354929 2.01 x twistlock-carabiner 2 x scaffolding hook

23 60

BFD-E-TRI-TFR 2,0 *930314 2.01 x trilock-carabiner 2 x alu overhead-line hook

23 110

BFD-E-TR-ST 2,0 *327442 2.01 x standard snap hook 2 x steel scaffolding hook

18

Model BFD-T

Model BFD-FF-TR

Model BFD-E-TFR

Other lengths, other diameters for kernmantleropes or carabiners on request!

Model EAN-No. 4025092*

Lengthm

PHS-K 1,5 *280983 1.5

PHS-K 2,0 *165358 2.0

PHS-KS 3,0 *470872 3.0

PHS-KS 4,0 *470858 4.0

Technical data model PHS-K

30

Fall Arrest Blocks & Rescue Kits

Retractable Fall Arrest BlockModel HSG-G-6 and model HSG-SConform to EN 360

• Plastic housing• Fall indicator• Galvanized steel wire rope (model HSG-S) and webbing (model HSG-G 6).• Rope length 6 up to 28 m (model HSG-S) webbing length 6 m (model HSG-G 6).• End connection: swivel twist lock carabiner AXK 10 S I, 23 mm opening.

Retractable Fall Arrest BlockModel HSG-G andModel HSG-G-ACBConform to EN 360

• Plastic housing (model HSG-G), aluminium housing (model HSG-G-ACB).• Fall indicator (model HSG-G)• Abrasion resistant 45 mm webbing (model HSG-G) or 30 mm webbing (model HSG-G-ACB) with coming out forces under 3 kN.• End connections:1 x screw gate snap hook, 18 mm opening,1 x carabiner AXK 10 S, 22 mm opening.

Pulley System Model P-RollConform to EN 341 and EN 1496• The descent and ascent take place via rope friction.• The pulley is equipped with one sided free- running to assist the ascent.• Including a handclamp with carabiner.

Model HSG-G-ACB

Model HSG-G

Height Safety

31

Flat Webbing Sling, duplex construction, reinforced eyes model HBD

Made from polyester (PES), EN 1492-1 form B2, with capacity label.

Features

• Duplex construction, PU-starched, thermally fixed.• With reinforced eyes.• Woven tonnage stripes.• Low weight allows easy handling.• Protection against hand injuries.• Protection against cargo surface damage.• Consistent pressure distribution onto pressure- and pull sensitive loads.• UV-resistant, eliminating material ageing or embrittlement.• Heat resistant up to + 100 °C.• Moisture-resistant fabric, thus preventing frost damage (up to approx. - 40 °C).• Low elongation (< 4 %).

Rapid production of special lengths ispossible because of own manufacture.

Flat Webbing Slings Textile Lifting Slings

Flat Webbing Slings rated capacities for different slinging methods

WLL (kg) with one webbing sling WLL (kg) with two webbing slings

straight pull

choke hitch

basket angle � straight angle � choke hitch angle �

up to 7° 7°- 45° 45°- 60° 7°- 45° 45°- 60° 7°- 45° 45°- 60°

Factor

1.0 0.8 2.0 1.4 1.0 1.4 1.0 1.12 0.8

1000 kg 1000 800 2000 1400 1000 1400 1000 1120 800

2000 kg 2000 1600 4000 2800 2000 2800 2000 2240 1600

3000 kg 3000 2400 6000 4200 3000 4200 3000 3360 2400

4000 kg 4000 3200 8000 5600 4000 5600 4000 4480 3200

5000 kg 5000 4000 10000 7000 5000 7000 5000 5600 4000

6000 kg 6000 4800 12000 8400 6000 8400 6000 6720 4800

8000 kg 8000 6400 16000 11200 8000 11200 8000 8960 6400

10000 kg

violet

green

yellow

grey

red

brown

blue

orange 10000 8000 20000 14000 10000 14000 10000 11200

Special lengths available on request.

Shortest possible length

for special makes

mm

750

1000

1000

1500

1500

2000

2500

Model

HBD-01000

HBD-02000

HBD-03000

HBD-04000

HBD-05000

HBD-06000

HBD-08000

HBD-10000

Colour code EN 1492

violet

green

yellow

grey

red

brown

blue

orange

Capacity WLL, with

one sling, straight pull

kg

1000

2000

3000

4000

5000

6000

8000

10000

Capacity WLL, with

one sling, basket, angle �up to 7°

kg

2000

4000

6000

8000

10000

12000

16000

20000

Capacity WLL, with

one sling, basket, angle �7°- 45°

kg

1400

2800

4200

5600

7000

8400

11200

14000

Capacity WLL, with

one sling, basket, angle �

45°- 60°kg

1000

2000

3000

4000

5000

6000

8000

10000

Capacity WLL, with

one sling, choke hitch

kg

800

1600

2400

3200

4000

4800

6400

8000

Webbing width

mm

30

60

90

120

150

180

240

300

Eye length approx.

mm

300

350

400

500

550

600

650

900

Eye width

approx.

mm

15

30

45

60

75

90

120

150

Technical data model HBD

Yaletex

Round Slings rated capacities for different slinging methodsWLL (kg) with one round sling WLL (kg) with two round slings

straight pull

choke hitch

basket angle �

straight angle �

choke hitch angle �

up to 7° 7°- 45° 45°- 60° 7°- 45° 45°- 60° 7°- 45° 45°- 60° 7°- 45° 45°- 60°

Factor

1.0 0.8 2.0 1.4 1.0 0.7 0.5 1.4 1.0 1.12 0.8

1000 kg 1000 800 2000 1400 1000 700 500 1400 1000 1120 800

2000 kg 2000 1600 4000 2800 2000 1400 1000 2800 2000 2240 1600

3000 kg 3000 2400 6000 4200 3000 2100 1500 4200 3000 3360 2400

4000 kg 4000 3200 8000 5600 4000 2800 2000 5600 4000 4480 3200

5000 kg 5000 4000 10000 7000 5000 3500 2500 7000 5000 5600 4000

6000 kg 6000 4800 12000 8400 6000 4200 3000 8400 6000 6720 4800

8000 kg 8000 6400 16000 11200 8000 5600 4000 11200 8000 8960 6400

10000 kg

violet

green

yellow

grey

red

brown

blue

orange 10000 8000 20000 14000 10000 7000 5000 14000 10000 11200 8000

Round Sling Model RSX

Made from polyester (PES), EN 1492-2 with extra strong stichless protection sleeve, with capacity label.

Features

• Optimized woven structure, PU-starched, thermally fixed.• Easy identification of the annually required UVV tests through an additional label showing a check list.• Colour coding of the protective sleeve.• Printed-on capacities.• Woven tonnage stripes, per ton capacity 1 stripe (applies only to round slings up to 10 t).• Low weight allows easy handling.• Protection against hand injuries.• Protection against cargo surface damage.• Highly flexible and adaptable to given shapes.• UV-resistant, eliminating material ageing or embrittlement.• Heat resistant up to + 100 °C.• Moisture-resistant fabric, thus preventing frost damage (up to approx. - 40 °C).

ModelColour code EN 1492

Capacity WLL,

with one sling,

straight pull

kg

Capacity WLL, with one sling, basket, angle �

up to 7°

kg

Capacity WLL, with one sling, basket, angle �

7°- 45°

kg

Capacity WLL, with one sling, basket, angle �

45°- 60°

kg

Capacity WLL, with one sling,

choke hitch

kg

Width approx.

under load

mm

Thickness approx.

under load

mm

Shortest possible length for

special makes

mm

RSX-01000 1000 2000 1400 1000 800 52 10 500

RSX-02000 2000 4000 2800 2000 1600 57 10 500

RSX-03000 3000 6000 4200 3000 2400 71 15 500

RSX-04000 4000 8000 5600 4000 3200 76 15 1000

RSX-05000 5000 10000 7000 5000 4000 86 20 1000

RSX-06000 6000 12000 8400 6000 4800 96 20 2000

RSX-08000 8000 16000 11200 8000 6400 112 25 2000

RSX-10000

violet

green

yellow

grey

red

brown

blue

orange 10000 20000 14000 10000 8000 130 30

Technical data model RSX

Further capacities up to 100 t and speciallengths can be delivered on request.

Endless Round Slings

32

Textile Lifting Slings

Yaletex

33

Ratchet StrapsTextile Lashing

Ratchet Lashing Model ZGR-35-1000Made from polyester (PES), EN 12195-235 mm - lashing capacity LC 1000 daN.

Features• Standard tension force STF 150 daN at standard hand force SHF 50 daN.• Standard lengths 6 m and 8 m.

Other end fittings (hooks) and individual prints onwebbing are available on request.

Ratchet Lashing Model ZGR-50-2000Made from polyester (PES), EN 12195-250 mm - lashing capacity LC 2000 daN.

Features• Standard tension force STF 300 daN at standard hand force SHF 50 daN.• Standard lengths 8 m and 10 m.

Other end fittings (hooks) and individual prints onwebbing are available on request.

Model VersionPermissible

ratchet force LCWebbing width Webbing length

Model VersionPermissible

ratchet force LCWebbing width Webbing length

Yaletex

Load Binders Model RLSP

Lashing capacity 4000 - 10600 daN

The load binder is a universal tool to restrain and secure loads and freight. Manual operation of the binder lever extends or retracts the threaded spindles. Tension is upheld by the self-locking threads.The load binder is fitted with shortening hooks for direct attachment to chains or with clevis ends for use with existingfastening devices.

34

Load Binders Lashing

Hand Pallet Truck Model HU 26-115 Tmt PROLINE MOTION

Capacity 2600 kg

For the professional transportation of palletised goods and box pallets under demanding conditions.

Features

• Ergonomic safety control handle for one-hand operation of lifting, driving and lowering.• Ergonomic designed control handle for safe handling.• Low maintenance high performance hydraulic pump with hard chromium plated piston and pressure relief valve.• Frame and forks in robust steel construction, adjustable connecting rods, especially hardened axles and the high quality powder coating ensure a long life expectancy.• Apron with shock absorbing rubber buffer in Pfaff-design.• Steering angle of 105 degree to each side for easy handling in confined spaces.• Entry rollers facilitate entry into bottom boarded pallets.

Full range of pallet, manual, electric, hydraulic Stackers available on request.

35

Material Handling Equipment Hand Pallet Trucks

*PA ... Polyamide, PUR ... Polyurethane, VG ... Solid rubber N ... Nylon

36

Wire Rope Slings & Fittings

Standard Steel Wire Rope

Steel Wire Rope Sling Fig. AWith Soft Eye Both Ends

Steel Wire Rope Sling Fig. BWith thimble eye both ends

Steel Wire Rope Sling Fig. CWith soft eye one end thimble eye other

Type

Type

Dia Ø

Dia Ø

Type Dia Ø OverallLength L

L1 min.¹L1 Standard L min.²

Overall LengthL

Eye LengthL²

Eye LengthL min.²

Eye Width aSWL 0°

SWL0°

Overall LengthL2

Length L2Width a

Thimble

SWL 0°

Wire Rope

Tapered Steel Ferrule (Flemish Eye) Available on request

FC=Fibre IWRC = Steel Wire Core

Construction toEN

12385-4

LengthMPADia Ø

Minimum BreakingStrength

Wire Rope ClipsWire Rope Fittings

37

• Hot Dip Galvanized

• Compliant to SANS 2415

• Minimum Factor of Safety 6:1

• Minimum 5 % Batch tested to Destruction

• Individually Load Tested to 2.5 Times W.L.L

• Manufactured in accordance with EN 13889

• Proof Load Test Certificates available on request

FEATURES

• Manufacturer on Shackle Body and Pin (CM)

• Batch Number on Shackle Body and Pin

• Unique Serial Numbers if required

• Grade on Shackle Body and Pin

• Working Load Limit

• Shackle Type

• Pin Size

MARKINGS

CM08CSSPChain Shackle Screw Pin

CM08ASSPAnchor Shackle Screw Pin

Bow & Dee Type Shackles Shackles

CM08ASBNAnchor Shackle Bolt & Nut

CM08CSBNChain Shackle Bolt & Nut

38

MANUFACTURE • SUPPLY • INSPECTION • SERVICE • REPAIR • TRAINING

CE

Magaliesburg Branch

Tel: 014 577 2607Fax: 014 577 3534Email: [email protected]

Middelburg Branch

Tel: 013 244 1579Fax: 013 244 1586Email: [email protected]

Johannesburg Branch

Tel: 011 011 4150Fax: 011 011 4159Email: [email protected]

[email protected]

For more information on our extensive product range please contact the above branches.

Pretoria Branch

Tel: 012 327 0696Fax: 012 327 0697Email: [email protected]

www.yale.co.za

Yaletex