Level Measurement Accessory - library.e.abb.com Branch Nipple for Butt Welding, Connected to Chamber...
Transcript of Level Measurement Accessory - library.e.abb.com Branch Nipple for Butt Welding, Connected to Chamber...
ECLevel Measurement Accessory
Data sheet DS/EC-EN Rev. I_02_2015
Measurement made easy
External ChamberK-TEK Products
Measurement made easy
Features – Provides for easy isolation from process vessel – Use with magnetostrictive and guided wave radar
transmitters to replace conventional displacer type transmitters and controllers
– Use with MS50 for externally caged float switch – Designed to ASME B31.1, B31.3 as applicable – Certification to NACE MR0175 or MR0103 available
2 EC Level Measurement Accessory | Data sheet
Sample Applications
EC w/ MS50 for High Level Alarm
KM26 w/ EC & MT5000 For Redundant Level Indication &
Measurement
EC w/ AT100 for Liquid to Liquid Interface Level
Measurement
MADE IN USA LOUISIANA, 70769 TAG0137
K-TEK PRODUCTS
K-TEK PRODUCTS
K-T
EK P
RO
DUCTS
Ordering Information
EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods
.a Chamber MaterialCST Carbon SteelLCS Low Temperature Carbon SteelSS4 304 / 304L Stainless SteelSS6 316 / 316L Stainless Steel
.b Chamber Size (Chamber ID must be a minimum of 1” larger than the float OD; when float is used.)20 2.0 in. NPS (MT5000 Transmitter Only)25 2.5 in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used)30 3.0 in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used)40 4.0 in. NPS (Chamber size must be a minimum of 1.0 in. (25 mm) greater than Float outside diameter when float is used)
.c Chamber Pipe Schedule (Wall Thickness)
10 Schedule 101
40 Schedule 4080 Schedule 80
.d Top ConnectionG Slip-On FlangeB1 Blind Flange with Mating Slip-On Flange with FNPTF Weld Neck FlangeD1 Blind Flange with Mating Weld Neck Flange with FNPTW1 Welded Flat Pipe Cap with FNPT
.e Side Vent Connection; These can also be Flanged Connections, which could be the same as the side connections.N0 Branch Nipple for Socket Welding (Flat)N2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet1
N2 Branch Nipple for Butt WeldingN3E MNPT Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet1
N3 MNPT Branch Nipple for Butt WeldingC0E FNPT Half Coupling Connected to Chamber via Extruded Outlet1
C0 FNPT CouplingX None
Data sheet | EC Level Measurement Accessory 3
Ordering Information (continued)
EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods
.f Side Connection 1C0 FNPT CouplingC0E FNPT Half Coupling Connected to Chamber via Extruded Outlet1
C1 Socket Weld Half CouplingFE Weld Neck Flange connected to Chamber via Extruded Outlet1
F0 Weld Neck Flange with Pipe SaddleF0E Weld Neck Flange connected to Chamber via Extruded Outlet with Pipe between Chamber and Weld Neck Flange1
F1 Weld Neck Flange with Weld-O-Let (Minimum Schedule 40 Chamber)
F3 Weld Neck Flange with Concentric Reducer
F3E Weld Neck Flange with Concentric Reducer Connected to Chamber via Extruded Outlet1
GE Slip-On Flange Connected to Chamber via Extruded Outlet1
G0 Slip-On Flange with Pipe NippleG1 Slip-On Flange with Weld-O-Let and Pipe Nipple (Minimum Schedule 40 Chamber)G3 Slip-On Flange with Concentric Reducer and Pipe NippleG3E Slip-On Flange with Concentric Reducer and Pipe Nipple Connected via Extruded Outlet1
N0 Branch Nipple for Socket Welding (Flat)N2 Branch Nipple for Butt WeldingN2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet1
N3 MNPT Branch NippleN3E MNPT Branch Nipple, Connected to Chamber via Extruded Outlet1
X None.g Side Connection 2
C0 FNPT CouplingC0E FNPT Half Coupling Connected to Chamber via Extruded Outlet1
C1 Socket Weld Half CouplingFE Weld Neck Flange connected to Chamber via Extruded Outlet1
F0 Weld Neck Flange with Pipe SaddleF0E Weld Neck Flange connected to Chamber via Extruded Outlet with Pipe between Chamber and Weld Neck Flange1
F1 Weld Neck Flange with Weld-O-Let (Minimum Schedule 40 Chamber)
F3 Weld Neck Flange with Concentric ReducerF3E Weld Neck Flange with Concentric Reducer Connected to Chamber via Extruded Outlet1
GE Slip-On Flange Connected to Chamber via Extruded Outlet1
G0 Slip-On Flange with Pipe NippleG1 Slip-On Flange with Weld-O-Let and Pipe Nipple (Minimum Schedule 40 Chamber)G3 Slip-On Flange with Concentric Reducer and Pipe NippleG3E Slip-On Flange with Concentric Reducer and Pipe Nipple Connected via Extruded Outlet1
N0 Branch Nipple for Socket Welding (Flat)N2 Branch Nipple for Butt WeldingN2E Branch Nipple for Butt Welding, Connected to Chamber via Extruded Outlet1
N3 MNPT Branch NippleN3E MNPT Branch Nipple, Connected to Chamber via Extruded Outlet1
X None
4 EC Level Measurement Accessory | Data sheet
Ordering Information (continued)
EC.a.b.c.d.e.f.g.h.i.j.k.l.m - list additional required ordering codes separated by periods
.h Botton ConnectionB2 Blind Flange with Mating Slip-On Flange with PlugB5 Blind Flange with Mating Slip-On Flange with Nipple, for Socket Welding (Flat)B7 Blind Flange with Mating Slip-On Flange with Nipple, MNPTB9S Blind Flange with Mating Slip-On Flange with Pipe Nipple and Slip-On FlangeB9W Blind Flange with Mating Slip-On Flange with Pipe Nipple and Weld Neck FlangeD2 Blind Flange with Mating Weld Neck Flange with PlugD5 Blind Flange with Mating Weld Neck Flange with Nipple, for Socket Welding (Flat)D7 Blind Flange with Mating Weld Neck Flange with Nipple, MNPTD9S Blind Flange with Mating Weld Neck Flange with Pipe Nipple and Slip-On FlangeD9W Blind Flange with Mating Weld Neck Flange with Pipe Nipple and Weld Neck FlangeG Slip-On Flange with Float Stop SpringF Weld Neck Flange with Float Stop SpringT3 T0 with Socket Weld Half CouplingT4P T0 with FNPT Half Coupling and PlugT5 T0 with Pipe Nipple, for Socket Welding (Flat)T7 T0 with Pipe Nipple, MNPTT9S T0 with Pipe Nipple and Slip-On Flange1
T9W T0 with Pipe Nipple and Weld Neck FlangeW2 Welded Flat Pipe Cap with Plug1
W3 W0 with Socket Weld Half Coupling1
W5 Welded Flat Pipe Cap with Nipple, for Socket Welding (Flat)1
W7 Welded Flat Pipe Cap with Nipple, MNPT1
W9S Welded Flat Pipe Cap with Pipe Nipple and Slip-On Flange1
W9W Welded Flat Pipe Cap with Pipe Nipple and Weld Neck Flange1
.i Top Connection Size/Rating/Type *see Table1
.j Side Vent Connection Size/Rating/Type *see Table1
.k Side Process Connection Size/Rating/Type *see Table1
.l Side Process Connection Size/Rating/Type *see Table1
.m Bottom Connection Size/Rating/Type *see Table1
Note: 1. Not an option with Carbon Steel or Low Temperature Carbon Steel chambers.
Data sheet | EC Level Measurement Accessory 5
Table 1
Flanged Connections
Lapped
Joint Flanges:
Slip on Flanges:Socket Weld
Flanges:Weld Neck Flanges:
Size Pressure Rating
Raised Face RTJ Tongue &
GrooveMale /Female
Raised Face
Raised Face RTJ Tongue &
GrooveMale /Female
1/2”
150#300#600#900#
1500#2500#
L51L53L56L59
L515L525
SR51SR53SR56SR59
SR515N/A
SJ51SJ53SJ56SJ59
SJ515N/A
ST51ST53ST56ST59
ST515N/A
SM51SM53SM56SM59
SM515N/A
SWR51SWR53SWR56
N/ASWR515
N/A
WR51WR53WR56WR59
WR515WR525
WJ51WJ53WJ56WJ59
WJ515WJ525
WT51WT53WT56WT59
WT515WT525
WM51WM53WM56WM59
WM515WM525
3/4”
150#300#600#900#
1500#2500#
L71L73L76L79
L715L725
SR71SR73SR76SR79
SR715N/A
SJ71SJ73SJ76SJ79
SJ715N/A
ST71ST73ST76ST79
ST715N/A
SM71SM73SM76SM79
SM715N/A
SWR71SWR73SWR76
N/ASWR715
N/A
WR71WR73WR76WR79
WR715WR725
WJ71WJ73WJ76WJ79
WJ715WJ725
WT71WT73WT76WT79
WT715WT725
WM71WM73WM76WM79
WM715WM725
1”
150#300#600#900#
1500#2500#
L11L13L16L19
L115L125
SR11SR13SR16SR19
SR115N/A
SJ11SJ13SJ16SJ19
SJ115N/A
ST11ST13ST16ST19
ST115N/A
SM11SM13SM16SM19
SM115N/A
SWR11SWR13SWR16
N/ASWR115
N/A
WR11WR13WR16WR19
WR115WR125
WJ11WJ13WJ16WJ19
WJ115WJ125
WT11WT13WT16WT19
WT115WT125
WM11WM13WM16WM19
WM115WM125
1-1/2”
150#300#600#900#
1500#2500#
L151L153L156L159
L1515N/A
SR151SR153SR156SR159
SR1515N/A
SJ151SJ153SJ156SJ159
SJ1515N/A
ST151ST153ST156ST159
ST1515N/A
SM151SM153SM156SM159
SM1515N/A
SWR151SWR153SWR156
N/ASWR1515
N/A
WR151WR153WR156WR159
WR1515WR1525
WJ151WJ153WJ156WJ159
WJ1515WJ1525
WT151WT153WT156WT159
WT1515WT1525
WM151WM153WM156WM159
WM1515WM1525
2”
150#300#600#900#
1500#2500#
L21L23L26L29
L215N/A
SR21SR23SR26SR29
SR215N/A
SJ21SJ23SJ26SJ29
SJ215N/A
ST21ST23ST26ST29
ST215N/A
SM21SM23SM26SM29
SM215N/A
SWR21SWR23SWR26
N/ASWR215
N/A
WR21WR23WR26WR29
WR215WR225
WJ21WJ23WJ26WJ29
WJ215WJ225
WT21WT23WT26WT29
WT215WT225
WM21WM23WM26WM29
WM215WM225
2-1/2”
150#300#600#900#
1500#2500#
L251L253L256L259
L2515L2525
SR251SR253SR256SR259
SR2515N/A
SJ251SJ253SJ256SJ259
SJ2515N/A
ST251ST253ST256ST259
ST2515N/A
SM251SM253SM256SM259
SM2515N/A
SWR251SWR253SWR256
N/ASWR2515
N/A
WR251WR253WR256WR259
WR2515WR2525
WJ251WJ253WJ256WJ259
WJ2515WJ2525
WT251WT253WT256WT259
WT2515WT2525
WM251WM253WM256WM259
WM2515WM2525
3”
150#300#600#900#
1500#2500#
L31L33L36L39
L315L325
SR31SR33SR36SR39N/AN/A
SJ31SJ33SJ36SJ39N/AN/A
ST31ST33ST36ST39N/AN/A
SM31SM33SM36SM39N/AN/A
SWR31SWR33SWR36
N/AN/AN/A
WR31WR33WR36WR39
WR315WR325
WJ31WJ33WJ36WJ39
WJ315WJ325
WT31WT33WT36WT39
WT315WT325
WM31WM33WM36WM39
WM315WM325
4”
150#300#600#900#
1500#2500#
L41L43L46L49
L415L425
SR41SR43SR46SR49
SR415N/A
SJ41SJ43SJ46SJ49
SJ415N/A
ST41ST43ST46ST49
ST415N/A
SM41SM43SM46SM49
SM415N/A
N/AN/AN/AN/AN/AN/A
WR41WR43WR46WR49
WR415WR425
WJ41WJ43WJ46WJ49
WJ415WJ425
WT41WT43WT46WT49
WT415WT425
WM41WM43WM46WM49
WM415WM425
NOTES: 1. Extruded Outlets are full bore up to a maximum of 2” See Note 1, on page 7.2. Flat face flanges can be supplied in lieu of raised face. Replace "R" notation with "F". (i.e. For a ½” 150# flat face Slip-On. . . SF51) 3. The items marked "N/A" are not availabe per ASME B16.5.
6 EC Level Measurement Accessory | Data sheet
Table 2Flanged Connections (Continued)
Weld-o-lets: Sock-o-lets: Thread-o-lets:
Size Rating Designation Size Rating Designation Size Rating Designation
1/2”3/4”1”
1-1/2”2”
SCH 40SCH 40SCH 40SCH 40SCH 40
W054W075W104W154W204
1/2”3/4”1”
1-1/2”2”
3000#3000#3000# 3000#3000#
S053S073S103S153S203
1/2”3/4”1”
1-1/2”2”
3000#3000#3000#3000#3000#
T053T073T103T153T203
1/2”3/4”1”
1-1/2”2”
SCH 80SCH 80SCH 80SCH 80SCH 80
W058W078W108W158W208
1/2”3/4”1”
1-1/2”2”
6000#6000#6000#6000#6000#
S056S076S106S156S206
1/2”3/4”1”
1-1/2”2”
6000#6000#6000#6000#6000#
T056T076T106T156T206
1/2”3/4”1”
1-1/2”2”
SCH 160SCH 160SCH 160SCH 160SCH 160
W051W071W101W151W201
Pipe Nipples: Plugs: Threaded Couplings: Socket Weld Couplings:
Female Threaded & Socket Weld
Connection Designation
Size Rating Desig-nation Size Rating Desig-
nation Size Rating Desig-nation Size Rating Desig-
nation SizeFNPT
Designa-tion
FSW Desig-nation
1/2”3/4”1”
1-1/2”2”
SCH 40SCH 40SCH 40SCH 40SCH 40
N054N074N104N154N204
1/2”3/4”1”
1-1/2”2”
3000#3000#3000# 3000#3000#
P053P073P103P153P203
1/2”3/4”1”
1-1/2”2”
3000#3000#3000# 3000#3000#
C053C073C103C153C203
1/2”3/4”1”
1-1/2”2”
3000#3000#3000# 3000#3000#
SC053SC073SC103SC153SC203
1/2”3/4”1”
1-1/2”2”
FN05FN07FN10FN15FN20
SW05SW07SW10SW15SW20
1/2”3/4”1”
1-1/2”2”
SCH 80SCH 80SCH 80SCH 80SCH 80
N058N078N108N158N208
1/2”3/4”1”
1-1/2”2”
6000#6000#6000#6000#6000#
P056P076P106P156P206
1/2”3/4”1”
1-1/2”2”
6000#6000#6000#6000#6000#
C056C076C106C156C206
1/2”3/4”1”
1-1/2”2”
6000#6000#6000#6000#6000#
SC056SC076SC106SC156SC206
1/2”3/4”1”
1-1/2”2”
SCH 160SCH 160SCH
N051N071N101N151N201
B1 D1 F G
C0 C0E C1 FE F0 F0E
F1 F3 F3E GE G0 G1
G3 G3E N0 N2 N2E N3
N3E X
NoConnection
Data sheet | EC Level Measurement Accessory 7
/efg
/dTop
Side
Dimension
Dimension
ML
B
A
QUOTATION REQUEST:
Tel: (1) 225-673-6100 / 800-735-5835 Fax: (1) 225-673-2525 E-mail: [email protected]
Rep. Firm _______________________________________ Contact ________________________________________ Phone # ________________________________________ Fax # ___________________________________________ E-mail __________________________________________ Customer _______________________________________ Contact _________________________________________ Phone # ________________________________________ Fax # ___________________________________________ E-mail __________________________________________
Process Conditions:Qty ________________ EC Application for (circle one): Total Level Interface Level Operating Sp. Gravity ____________ Min. Sp. Gravity _______________Second Specific Gravity (Interface) _____________ Dielectric Constant ______________ Fluid(s) __________________________________________________________________ Operating Temp _________________ Max Temp __________ Operating Press __________ Max Press __________________
Chamber Details:Chamber Material __________________________________ Flange Material _______________________________________Top Connection Type ___________________ Size _________________________________ Rating _____________________Center to Center/Measuring Length ____________________________________Vent/Drain Type & Size _________________
Accessories:Furnish with (circle one) : AT100 MS50 KCAP400 MT5000 Other ___________Process Connection Type Size Rating ________________________
Note: When using Floats with a AT100 or MS50 in EC Chamber, there must be a minimum of 1” Clearance between the Float and the ID of the chamber being used.
Notes: 1. Extruded outlet connections can be utilized as follows:
Chamber Schedule Flange/Pipe Sizes COUPLING SIZES*Stainless Steel:*Stainless Steel:
10 1”, 1-1/2” & 2” 3/4”, 1”, 1 1/4”40 1-1/2” & 2” 1 1/4”
*Includes SS4 and SS6 material types. Welded or seamless chambers can be extruded.
8 EC Level Measurement Accessory | Data sheet
B2 B5 B7 B9S B9W D2
D5 D7 D9S D9W T3 T4P
T5 T7 T9S & T9W WS W3 W5
W7 W9S W9W
/h
Bottom
ML
B
A
Dimension
Dimension
Additional Ordering Codes
Insulation:IH1 High Temperature Insulation, Float Chamber Only, 0.5 in. thick, max 250oF (121oC) IH1D High Temperature Insulation, Float Chamber & Top / Bottom Flanges, 0.5 in. thick, max 250oF (121oC)IH2 High Temperature Insulation, Float Chamber Only; 1.0 in. thick max. 500oF (260oC)IH2D High Temperature Insulation, Float Chamber &Top / Bottom Flanges; 1.0 in. thick max. 500oF (260oC)
IH3 High Temperature Insulation, Float Chamber Only, 2.0 in. thick, max 900oF (482oC)
IH3D High Temperature Insulation, Float Chamber &Top / Bottom Flanges; 2.0 in. thick max. 900oF (482oC)Valves:
VV Vent Valve (Specify valve manufacture and model)DV Drain Valve (Specify valve manufacture and model)
Code Stamps and CertificatesCSU ASME Code Stamp U*† (Per tag)CSM ASME Code Stamp UM*†(Per tag)CSS ASME Code Stamp S*†(Per tag)CRN Canadian Registration Number*†
CL General Certificate of ComplianceNote: The following services selected will not appear in the model # on engineering drawings or nameplates.
Engineering DocumentsGD1 Drawings for Approval - NOTE: Lead time will start after receipt of customer approved drawingsGD2 Drawings for RecordGD3 Certified as Built Drawings - NOTE: Lead time will start after receipt of Purchase OrderGD4 Weld Map (Per Tag)GD5 Inspection and Test Plan
Radiographic Services - Per TagCRA Radiographic Examination on all Pressure containing Butt Welds / and all other pressure containing welds are
Liquid Dye Penetrant Tested (Final Pass Only)CRB Radiographic Examination on all Pressure containing Butt Welds / and all other pressure containing welds are
Liquid Dye Penetrant Tested (Root and Final Pass) CRC 10% Radiographic Examination on Pressure containing Butt Welds / 10% of other pressure containing welds
are Liquid Dye Penetrant Tested (Final Pass Only)CRD 10% Radiographic Examination on Pressure containing Butt Welds / 10% of other pressure containing welds
are Liquid Dye Penetrant Tested (Root and Final Pass)CRE Radiographic Examination on all Pressure containing Welds (Final Pass Only) CRF Radiographic Examination on all Pressure containing Welds (Root and Final Pass)
Data sheet | EC Level Measurement Accessory 9
Liquid Dye Penetrant - Per TagCNA Liquid Dye Penetrant Examination on all Pressure containing Welds (Final Pass Only) CNB Liquid Dye Penetrant Examination on all Pressure containing Welds (Root and Final Pass)CNC Liquid Dye Penetrant Examination on 10% of all Pressure containing Welds (Final Pass Only) CND Liquid Dye Penetrant Examination on 10% of all Pressure containing Welds (Root and Final Pass)
Positive Material IdentificationCHC Positive Material Identification with Carbon ContentCHD Positive Material Identification without Carbon Content
Hydrostatic ExaminationCP1 Hydrostatic Examination - (10 Minutes)CP2 Hydrostatic Examination with Chart Recording - (30 Minutes)CP3 Hydrostatic Examination with Chart Recording - (60 Minutes)CP4 Hydrostatic Examination with Chart Recording - (120 Minutes)CPZ Custom Hydrostatic Examination
Additional ServicesC2 Material Monitoring with Inspection Certificate 3.1 acc. EN 10204 (MTR)C3 Material Monitoring with Inspection Certificate 3.2 acc. EN 10204 (MTR)CH6 Ultrasonic Testing - Thickness TestingCHS Ultrasonic Testing - ShearwaveCH5 Magnetic Particle Inspection/TestingSTP Painting with standard ABB K-TEK paint (carbon steel non-wetted surfaces only)STS Special painting or surface treatment per customer specificationCH7 Post Weld Heat TreatmentCD1 ABB Standard Manufacturer‘s Data Records Indexed (all requested testing, drawings, C2‘s, etc) as a single
document and electronically transferred with no customer approvals requiredCDZ Special Manufacturer‘s Data Records, IndexedGW1 Equipment Weight DocumentionCHV Outside Hardness Testing (Outside Vendor)
Origin DocumentsGS1 Certificate of OriginGS2 Certificate of Origin Notarized by Local Chamber of CommerceGS3 Certificate of Origin Legalized by Specific Country Chamber of Commerce - Lead Time may be Extended
depending on CountryGS4 Korean Foreign Trade certificateGS5 NAFTA CertificateGS6 EX-IM BANK Certificate (One per Tag)GS7 Approved Material List*
CertificationsCK Certificate of compliance for ANSI / ASME*†
CPE Calibration Certificate of Hydrotest Equipment†
C7 Helium leak test on pressure bearing partsCHA Intergranular Corrosion Destructive TestCHB Corrosive TestCHF Certificate of Surface FinishCHP Certificate of PassivationCHE Charpy Test
NACECN1 NACE (MR 0103) Hardness Certificate* (May require CHV) Consult FactoryCN3 NACE (MR 0175 / ISO 15156) Hardness Certificate* (May require CHV) Consult Factory
Pressure Equipment DirectiveK6 Pressure Equipment Directive Certificate of Compliance (SEP)*†
K8 Pressure Equipment Directive Declaration of Conformity (Category I - IV)*†
*Requires C2 or C3 in Additional Services†Requires CP1, CP2, CP3, CP4 or CPZ in Hydrostatic Examination
10 EC Level Measurement Accessory | Data sheet
Dat
a sh
eet
DS
/EC
-EN
Rev
. I_
02_2
015
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