Leningrad Regions Synergy of the ROOST Group … · Synergy of the ROOST Group companies gives an...

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ROOST Group of companies is a fast growing association with a long history.

Synergy of the ROOST Group companies gives an opportunity to keep leading positions in the market of hi-tech pipe fittings production. One of the priority areas of the Group’s companies is the participation in import substitution programs.

In 1995 the parent enterprise of the Group – CJSC ROOST-95 – was established. It is the leading company in development and manufacturing of control valves and pressure controllers. Availability of their own design office enabled the company to master manufacturing of high-quality products with characteristics similar to imported analogs. Creation of own foundry production facility allowed manufacturing from materials not previously used at Russian production enterprises.

Pipe fittings plant in Kolpino, Leningrad Regions

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pErformancE indicators

numbEr of EmpLoyEEsover 600 people, including production staff – 379 people, technical and engineering employees – 232 people.

production arEas12,5 Ha

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pLannEd capacity of thE pLant20,000 items.

annuaL gain in production is 20%.

EXport is30% of total output.


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annuaL saLEsoVEr 3 biLLion rubLEs


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List of main shops

# Shop

1 Foundry shop

2 Machining shop

3 Painting shop

4 Assembly shop

5 Machining shop

6 Electroplating shop

7 Stamping shop

8 Machining shop

9 Testing laboratory

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foundry shop no.1Equipment layout

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foundry shop no.1 List of Equipment

• SmeltingunitИСТOA/320

• Automatic core unit KS-12-33BA;

• SandmixerСМ-5;

• SandmixerСМ-20;

• SandmixerCS20N;

• VibratingtableСТ1200;



• Live-roller bed;

• Overheadcrane,liftingcapacity5t;

• Overheadmanipulator;

• MoldpaintingunitFAТ;

• MoldknockoutunitandsandgrindingunitFAТ;

• Filter-ventilation unit FAT;

• Shot-blastingchamber2Р887;

• Band-sawing machine Jupiter

• Band-sawingmachineН-5050;

• Band-sawingmachineН-750;

• Shot-blasting chamber 4283%;

• Molding sand storages, transportation and regenerationsystemFAТ;

• Filter-ventilation unit for shot-blasting chambers 2Р887and4283%;

• HeatingfurnacesПВП3000;

• Overheadcrane,liftingcapacity3t.;

• HeatexchangerFАТ;

• Belt-finishing machine;

• Polishing machine;

• Exhaust hood;

• Finishing machine with abrasive wheels.

Centrifugal casting and electroslag technologies have been mastered.

Vacuum-film molding technology is being introduced.

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machining shops no.2 and 5Equipment layout

ShopNo.2

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machining shop no. 2List of equipmentTool department:Locksmith section:• Hydraulic press;• General-purpose machine 2H125 (2 pcs.);• Vertical drilling machine 2C132;• Drillingmachine2Л53;

Milling section:• Milling machine ALG (2 pcs.);• Horizontalkneemill6Т82;• Verticalkneemill6М12П;• Turning shop;• Screw-cutting lathe SAMAT;• Screw-cuttinglathe16к20;• UniversallatheИЖ;

Erosion section:• ElectricaldischargemachineEDMZNC-430;

Grinding section:• Surface-grindingmachine3Д722;• GrindingmachineОрша-4080;• Grindingmachine3К127;• CirculargrindingmachineВШ-152РВ;• High-precisioninternalgrindingmachineЗМ225;• Internalend-grindingmachineЗМ227ВФ2;

Blanc section:• 5-axis pattern-milling machine Gredadiva;• Automatic band-saw Zeus (2 pcs.);• Automatic band-saw HERCULES;

Machining section:• Screw-cuttinglathePT21003(2pcs.);• Engine lathe 1A64 (3 pcs.);• Screw-cuttinglathe16К40;• Screw-cuttinglathe16К20(8pcs.);• Screw-cuttinglatheSamat400(5pcs.);• UniversalmillingmachineINTOS32;

• NCuniversalcentre-typeturningmachineMASTURN;• NCsemi-automaticchucker1П756ДФЗ(2pcs.);• NCchuck-and-сentrelathe16К20ФЗ(10pcs.);• Universalgear-millingmachine5к324А;• Slottingmachine7А420;• Lathe Pitler;• Capstanlathe1К341(2pcs.);• Roll-threading machine UPWS-25: (2 pcs.);• Bench-latheТН;• MillingmachineFW40(2pcs.);• Verticalmillingmachine6М12П(6pcs.);• Millingmacmachine6Т82;• Станокконсольно-фрезерный6P11;• Screw-cuttinglathe16А20Ф3;• Coordinateboringmachine244ОСФ4;• LathemachiningcentreVICTORVT26/60;

Heat-treatment section:• Furnace(5 pcs.);• Nitridehardeningfurnace;• HFC selective hardening unit;

• Bath;

Welding and plasma-jet hard-facing section:• Argon-arc units of MATRIX series (3 pcs.);• AutomaticweldingmachineDIGITAL460;• PCM furnace;• PVP furnace;

• Plasmatron Plazma-Master PF-25C (2 pcs.);

Section of rubber technical goods and plastics:• Automatic thermoplast (5 pcs.);• Furnace (2 pcs.);• Heat press machine (3 pcs.).

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machining shop no.5List of equipment

• LathemachiningcentreQUICKTECHТТ-42;

• Lathe machining centre QUICKTECH GT4-42;

• RadialsealingmachineSealMakerSML500;

• Lathe/millingmachiningcentreVICTORVTplus-15(10pcs.);

• LathemachiningcentreVICTORVT16/20;

• LathemachiningcentreVICTORVT26/60(4pcs.);

• MillingmachiningcentreFNGJ;

• LathemachiningcentreOKUMA300;

• LathemachiningcentreOKUMALB200W;

• LathemachiningcentreMASKovositS50;

• Lathe machining centre MAS Kovosit S42;

• LathemachiningcentreMASKovositS80i;

• LathemachiningcentreMASKovositS80;

• Lathe/millingmachiningcentreMASKovositV55(3pcs.);

• Milling machining centre MAS Kovosit MCV;

• RollingmachineROOST.

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paining shop no.3List of equipment

• Drying chambers (5 pcs.);

• Powder coating chambers (3 pcs.);

• Chambers for high-bake enamel application (2 pcs.).

Planned facilities:

Section for application of factory anticorrosion coating on buried-service valves (Biurs, etc.)

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assembly shop no. 4List of equipment

Testing equipment:

• Strength/densitypneumatictestbenchROOST (3 pcs. );

• HermeticsealpneumatictestbenchROOST(horizontal) (3 pcs.);

• Strength/densityandhermeticsealhydraulic/pneumatictestbenchПКТБА(vertical)(3pcs.);

• Hydraulic test bench for valve throughput and flowcharacteristicsROOST(1pc.);

• Endurance test bench for pneumatic drives and electric-pneumaticcontrolsROOST(3pcs.);

• Endurance test bench for rack-and-pinion drives of900seriesvalvesROOST(1pc.);

• Pneumatic test bench for instrument throughput capacityROOST(1pc.);

• Climatic test bench(1 pc.);

• Vibration test bench(1 pc.);

Assembly equipment:

• HydraulicstationforthreadjointsHYTORC (3 pcs.)

• PneumatictoolforthreadjointsBOSH(20pcs.)

• Automatic3D-MaterelectricpipebenderБМК (1 pc.)

• Semi-automatic electric pipe bender RIDGID (2 pcs.)

• Pressure equipment (4 pcs.)

• VerticalgrindingmachineROOST(2pcs.)

• Vertical drilling machine (4 pcs.)

• Winding machine (2 pcs.)

• Marking machine (1 pc.)

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ELEctropLating shop no.6List of equipment

The electroplating shop includes equipment for the following processes:

• Anodization;

• Galvanization;

• Nickel-plating;

in combination with treatment facilities, according to SanPiN requirements.

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ШТАМПОВОЧНЫЙ ЦЕХ №7Планировка схемы размещения оборудования

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stamping shop no. 7List of equipment

• MechanicalpressDIRINLERmodelCDCS2500Р81(2012);

• Ratedcapacity-2500kN;

• Vertical drilling machine;

• Verticaldrillingmachine2Н135;

• Verticaldrillingmachine2Н135;

• HydraulicpressДВ2428;


• Mechanical press;


• Mechanical press TUMMLER;


• MechanicalpressHILNN&LORENZU/E1/6;


• MechanicalpressК-115А;


• Pneumatic-mechanicalpressКД2128Е;


• Pneumatic-mechanicalpressКД2328К;


• MechanicalpressК-116Б;


• MechanicalpressП5-25;


• Mechanical press;


• Screw-cuttinglathe1К62;

• Screw-cuttinglathe1К62;

• SheetmetalcrankshearsН-475;

• HydraulicshearingpressCompact40;

• SheetmetalcrankshearsНА-3218.

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machining shop no.8Equipment layout

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machining shop no.8List of equipment

• Turning-and-boringlathe1516Ф1;

• Turning-and-boring lathe 1512;

• Turning-and-boringlathes1А516МФ3;

• VerticallatheVictorVturn-V760;

• Radialdrillingmachine2М55(2pcs.);

• HorizontalboringmachineHECKERTUNIONBFT110\6;

• HorizontalmillingmachineVictorVcenter-H630(2pcs.);

• MillingmachineMH800;

• HorizontalmachiningcenterИС800ПМФ(5pcs.);

• ElectricsteamgeneratorЭПГ-150(2pcs.).

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tEsting LaboratoryList of equipment

• State-of-the-artequipmentandqualifiedpersonnelofthefoundryandmachininglaboratoryofCJSCROOST-95ensureconduction of the following studies:

• Spectralanalysisofmetalsamples.Analyzedelements:Fe,Ni,Cr,Mo,Al,Cu,Ti,Nb,V,W,Co,Mg,Mn,Zn,Si,C,S,P;

• Mechanicalpropertiesofmetalsamples.Determinedparameters:sт,sв,d,yperGOST1497-84;KCU–perGOST9454-78;

• Intergranularcorrosionresistance(ICR).StudiesarecarriedoutaccordingtoGOST6032-2003;

• Studies of XTC molding sand properties. Determination of mixture strength and gas permeability mixture;

• Climatic test bench;

• Vibration test bench.

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sociaL rEsponsibiLityChildren’sorthodoxsportsandpatrioticclub«Peresvet»(Karavannyvillage,OrenburgRegion)

Leningrad Regions Synergy of the ROOST Group … · Synergy of the ROOST Group companies gives an...

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