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Leaded ROL 200 - htt Group Series.pdf · The Leaded ROL™400 Series has incorporated Johnstech’s...
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Your Contact For Higher Performance Johnstech’s patented ROL™ technology brings excellent electrical performance and proven mechanical reliability to the testing of Leaded devices. The Leaded ROL ™ 200 Series utilizes two Contact configurations that were developed specifically for the unique challenges and different device platings used in Lead-Free Testing. ROL ™ Contacts Device Platings Gold-Plated Matte Tin (Sn) & other Tin-Based Eco™-1 Nickel Palladium Gold (NiPdAu) Production Test The self-cleaning wipe action of the “rolling contact” design provides many benefits for Production Test: • Consistent Contact Resistance • Optimized Electrical Performance • Higher First Pass Yield • Less Frequent Cleaning • Longer MTBA (Mean Time Between Assists) Your Solution for Testing Lead-Free • Prolonged Load Board Life • Simplified Maintenance & Rebuilding • Footprint Compatible with Leaded Series 2mm • Improved OEE (Overall Equipment Efficiency) • Lower Overall COT (Cost of Test) Characterization Leaded ROL™200 Contactors are also ideal for Manual Device Evaluation, Lab Testing, Prototyping and Characterization. • Designed to test to 20+ GHz • Reliable and repeatable results • Lab performance correlates to Production Test Floor • Robust Manual Actuator life of 10K+ insertions Leaded ROL ™ 200 LEADED ROL ™ 200 SERIES CONTACTOR For QFP, SO, SOIC, SOJ, SOP, PLCC, TSOP and SOT Applications VMA Vertical Manual Actuator Compliant Manual Actuator ZMA Z-Axis Manual Actuator Gold-Plated Contact Profile Eco™-1 Contact Profile (Actual Size) (Actual Size)
Transcript of Leaded ROL 200 - htt Group Series.pdf · The Leaded ROL™400 Series has incorporated Johnstech’s...
Your Contact For Higher Performance
Johnstech’s patented ROL™ technology
brings excellent electrical performance and
proven mechanical reliability to the testing
of Leaded devices. The Leaded ROL™200
Series utilizes two Contact configurations
that were developed specifically for the
unique challenges and different device
platings used in Lead-Free Testing.
ROL™ Contacts Device Platings
Gold-Plated Matte Tin (Sn) & other Tin-Based Eco™-1 Nickel Palladium Gold (NiPdAu)
Production Test
The self-cleaning wipe action of the “rolling
contact” design provides many benefits for
Production Test:
• Consistent Contact Resistance
• Optimized Electrical Performance
• Higher First Pass Yield
• Less Frequent Cleaning
• Longer MTBA
(Mean Time Between Assists)
Your Solution for Testing Lead-Free
• Prolonged Load Board Life
• Simplified Maintenance & Rebuilding
• Footprint Compatible with Leaded
Series 2mm
• Improved OEE (Overall Equipment
Efficiency)
• Lower Overall COT (Cost of Test)
Characterization
Leaded ROL™200 Contactors are also
ideal for Manual Device Evaluation,
Lab Testing, Prototyping and
Characterization.
• Designed to test to 20+ GHz
• Reliable and repeatable results
• Lab performance correlates to
Production Test Floor
• Robust Manual Actuator life of
10K+ insertions
Leaded ROL™200LEADED ROL™200 SERIES CONTACTOR
For QFP, SO, SOIC, SOJ, SOP, PLCC, TSOP and SOT Applications
VMAVertical Manual Actuator Compliant Manual Actuator
ZMAZ-Axis Manual Actuator
Gold-Plated Contact Profile
Eco™-1 Contact Profile
(Actual Size)
(Actual Size)LeadedROL200
LeadedROL200
100%
500%
LeadedROL200
LeadedROL200
100%
500%
LeadedROL200
LeadedROL200
100%
500%LeadedROL200
LeadedROL200
100%
500%
Electrical Specifications Gold-Plated Contact* Eco™-1 Contact
Electrical Length: 1.98 mm 2.00 mm
Inductance: Self: 0.42 nH Self: 0.40 nH
Mutual: 0.16 nH Mutual: 0.20 nH
Capacitance: Ground: 0.23 pF Ground: 0.22 pF
Mutual: 0.14 pF Mutual: 0.12 pF
S21 Insertion Loss/Bandwidth (Ground-Signal-Ground):
-1 dB @ 20.7 GHz -1 dB @ 21.3 GHz
S11 Return Loss/Bandwidth (Ground-Signal-Ground): -20 dB @ 4.4 GHz -20 dB @ 5.2 GHz
S41 Crosstalk/Bandwidth (Ground-Signal-Signal-Ground):
-20 dB @ 16.7 GHz -20 db @ 19.9 GHz
Average Contact DC Resistance (over 20K insertions):
<60 mΩ -20 mΩ
Current Carrying Capability: 4.6.70 A 6.70 A
Current Leakage: <1pA @ 10 V <1pA @ 10 V
Contact to Decoupling Area: 1.80 mm 1.80 mm
Mechanical Specifications Gold-Plated Contact* Eco™-1 Contact
Physical Contact Length: 2.58 mm 2.59 mm
Physical Compressed Height: 1.34 mm 1.34 mm
Contactor Life (# of insertions): Elastomers = 300,000 Elastomers = 300,000
Contacts = 500,000 Contacts = 300,000
Housing = 2,000,000 Housing = 2,000,000
Contact Compliance: 0.20 mm 0.20 mm
Contact Wipe on Pad: 0.22 mm 0.13 mm
Contact Force: 60 grams 30 grams
Contact Tip Coplanarity: 0.05 mm 0.05 mm
Environmental: -40°C to 155°C -40°C to 155°C
Housing Material: Torlon® 5030 Torlon® 5030
Contact Material: BeCuNiAu Eco™-1
LEADED ROL™200 PERFORMANCE
METHODOLOGY
LEADED ROL™200 SPECIFICATIONS
Results for 0.5mm pitch configurations. Specifications provided here are based on internal testing at Johnstech, customer production sites, and third party electrical testing. Actual individual results may vary based on a wide range of variables including: handler/contactor/load board interface, handler plunge depth and velocity, device presentation, alignment plate condition, package plating characteristics, test floor conditions, maintenance activities, mounting/fastening techniques, non-coplanarity from site to site, non-coplanar docking, and temperature extremes.
Leaded ROL™ 200 Series Methodology
* Results from NiPdAu Device Test, 0.50 mm pitch.
* Results from Matte Tin Device Test, 0.50 mm pitch.
Con
tact
Res
ista
nce
in mΩ
Contact Resistance
Insertions
60
80
100
40
20
00 5,000 10,000 15,000 20,000
Gold-Plated Contact
EcoTM-1 Contact
Cro
ssta
lk (
dB
)
S41 Crosstalk
Frequency (GHz)
-30
-20
-10
0
-40
-50
-600 4 8 12 16 20
Gold-Plated Contact
EcoTM-1 Contact
-1.6
-1.4
-1.2
-2.0
-1.8
-2.2
-0.6
-0.4
-0.2
-0.8
-1.0
Inse
rtio
n L
oss
(dB
)
S21 Insertion Loss
Frequency (GHz)
0.0
0 4 8 12 16 20 24 28 32 36 40
Gold-Plated Contact
EcoTM-1 Contact
-30
-25
-20
-35
-5
-10
-15
-40
Ret
urn
Los
s (d
B)
S11 Return Loss
Frequency (GHz)
0
0 84 12 16 20
Gold-Plated Contact
EcoTM-1 Contact
Gro
un
d I
nd
uct
ance
(n
H)
Modeled Ground Inductance
Number of Contacts
0.10
0.05
0.25
0.35
0.15
0.20
0.30
0.40
0.002 3 4 5 6 7 8 9 10 11 12
Leaded ROL™200 Contacts in Torlon® Housing
RCI Ground Insert
Elastomer
Contact
Decoupler
Load Board
Elastomer
Device Under Test
Johnstech International Corporation • 1210 New Brighton Boulevard • Minneapolis, MN 55413-1641 USA • Tel 612.378.2020 • Fax 612.378.2030 • www.johnstech.com • E-mail [email protected]
© Copyright 2009, Johnstech International Corporation. Specifications subject to change without notice. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without expressed written permission from Johnstech. Johnstech and Johnstech logo are registered trademarks in the USA and other countries.
Johnstech products and components are covered by patents and copyrights in the USA and other countries. LIT 1441-709
Grounding Options
RCI — ROL™ Contacts in Copper Insert
RTH — ROL™ Contacts in Torlon® Housing (shown on front) is one of Johnstech’s recommended Grounding Options. Other available options shown here:
CI — Solid Copper Insert
Manual ActuatorVMA (Vertical Manual Actuator) ZMA (Z-Axis Manual Actuator)
Housing OptionsHousings are offered in standard housing specific sizes with custom sizes also available
Contact OptionsGold-Plated or Eco™-1 Pitches from 0.40mm - 1.27mm
Johnstech Services/Resource OptionsTest Floor Technical Support - Worldwide Field Service Offices; First-Pass Yield Enhancement; Performance Audits; Customized Training and Applications Engineering. Online Tech Support at: www.johnstechhelp.com
Engineering ServicesLoad Board Evaluation & Testing; HFSS 3D Modeling; Electrical Performance Analysis; PCB/Contactor/Device Optimization; Contactor S Parameter Data; Thermal Conductivity Analysis and Advanced Design System (ADS) Simulation, Analysis & Optimization.
Website (www.johnstech.com)Product, Test, Industry Support Information; Downloadable, Product Spec Sheets; Maintenance and Inspection Guides; Tech Papers and Application Notes.
Your Contact For Higher Performance
The Leaded ROL™400 Series has
incorporated Johnstech’s patented ROL™
technology, widely-known for it’s excellent
electrical performance and proven
mechanical reliability, for Leaded devices.
Leaded ROL™400 Contactors are ideally
suited for high-volume testing and offer
two Contact configurations developed
specifically for the unique challenges and
different device platings used in Lead-Free
Testing:
Contacts Device Platings
Gold-Plated Matte Tin (Sn) & Tin-Based Eco™-1 Nickel Palladium Gold (NiPdAu)
Production Test
The “rolling contact” design of the Leaded
ROL™400 Contactor is especially well-
suited to Production Test providing:
• Consistent Contact Resistance
• Optimized Electrical Performance
• Higher First Pass Yields
• Less Frequent Cleaning
Your Solution for Testing Lead-Free
• Longer MTBA (Mean Time Between
Assists)
• Prolonged Load Board Life
• Footprint Compatible with Leaded
Series 4mm
• Simplified Maintenance & Rebuilding
• Improved OEE (Overall Equipment
Efficiency)
• Lower Overall COT (Cost of Test)
Characterization
Johnstech Contactors are unsurpassed
for Manual Device Evaluation,
Lab Testing, Prototyping and
Characterization.
• Designed to test to 5+ GHz.
• Reliable and repeatable results.
• Lab performance correlates to
Production Test Floor.
• Robust Manual Actuator life of
10K+ insertions.
Leaded ROL™400LEADED ROL™400 SERIES CONTACTOR
For QFP, SO, SOIC, SOJ, SOP, PLCC, TSOP and SOT Applications
VMAVertical Manual Actuator Compliant Manual Actuator
ZMAZ-Axis Manual Actuator
Gold-Plated Contact Profile
Eco™-1 Contact Profile
(Actual Size)
(Actual Size)
LeadedROL400
LeadedROL400
100%
500%
LeadedROL400
LeadedROL400
100%
500%
LeadedROL400
LeadedROL400
100%
500%
LeadedROL400
LeadedROL400
100%
500%
Electrical Specifications Gold-Plated Contact* Eco™-1 Contact
Electrical Length: 3.53 mm 3.58 mm
Inductance: Self: 0.75 nH Self: 0.74 nH
Mutual: 0.33 nH Mutual: 0.34 nH
Capacitance: Ground: 0.83 pF Ground: 0.80 pF
Mutual: 0.30 pF Mutual: 0.36 pF
S21 Insertion Loss/Bandwidth (Ground-Signal-Ground):
-1 dB @ 5.6 GHz -1 dB @ 5.4 GHz
S11 Return Loss/Bandwidth (Ground-Signal-Ground): -20 dB @ 1.6 GHz -20 dB @ 1.6 GHz
S41 Crosstalk/Bandwidth (Ground-Signal-Signal-Ground):
-20 dB @ 4.0 GHz -20 db @ 4.6 GHz
Average Contact DC Resistance (over 20K insertions):
<29 mΩ <9 mΩ
Current Carrying Capability: 5.70 A 5.30 A
Current Leakage: <1pA @ 10 V <1pA @ 10 V
Contact to Decoupling Area: 1.80 mm 1.80 mm
Mechanical Specifications Gold-Plated Contact* Eco™-1 Contact
Physical Contact Length: 4.55 mm 4.55
Physical Compressed Height: 2.79 mm 2.79 mm
Contactor Life (# of insertions): Elastomers = 300,000 Elastomers = 300,000
Contacts = 500,000 Contacts = 300,000
Housing = 2,000,000 Housing = 2,000,000
Contact Compliance: 0.23 mm 0.23 mm
Contact Wipe on Pad: 0.25 mm 0.05 mm
Contact Force: 70 grams 30 grams
Contact Tip Coplanarity: 0.05 mm 0.05 mm
Environmental: -40°C to 155°C -40°C to 155°C
Housing Material: Torlon® 5030 Torlon® 5030
Contact Material: BeCuNiAu Eco™-1
LEADED ROL™400 PERFORMANCE
METHODOLOGY
LEADED ROL™400 SPECIFICATIONS
Results for 0.5mm pitch configurations. Specifications provided here are based on internal testing at Johnstech, customer production sites, and third party electrical testing. Actual individual results may vary based on a wide range of variables including: handler/contactor/load board interface, handler plunge depth and velocity, device presentation, alignment plate condition, package plating characteristics, test floor conditions, maintenance activities, mounting/fastening techniques, non-coplanarity from site to site, non-coplanar docking, and temperature extremes.
Leaded ROL™ 400 Series Methodology
* Results from NiPdAu Device Test, 0.50 mm pitch.
* Results from Matte Tin Device Test, 0.50 mm pitch.
Johnstech International Corporation • 1210 New Brighton Boulevard • Minneapolis, MN 55413-1641 USA • Tel 612.378.2020 • Fax 612.378.2030 • www.johnstech.com • E-mail [email protected]
© Copyright 2009, Johnstech International Corporation. Specifications subject to change without notice. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without expressed written permission from Johnstech. Johnstech and Johnstech logo are registered trademarks in the USA and other countries.
Johnstech products and components are covered by patents and copyrights in the USA and other countries. LIT 1440-709
Load Board
Elastomer
Device Under Test
Elastomer
Contact
Decoupler
Con
tact
Res
ista
nce
in mΩ
Contact Resistance
Insertions
60
80
100
40
20
00 5,000 10,000 15,000 20,000
Gold-Plated Contact
EcoTM-1 Contact
Cro
ssta
lk (
dB
)
S41 Crosstalk
Frequency (GHz)
-30
-25
-20
-15
-10
-5
0
-35
-40
-450 2 4 6 8 10
Gold-Plated Contact
EcoTM-1 Contact
-1.5
-1.25
-1.75
-2.0
-0.5
-0.25
-0.75
-1.0
Inse
rtio
n L
oss
(dB
)
S21 Insertion Loss
Frequency (GHz)
0.0
0 42 86 10
Gold-Plated Contact
EcoTM-1 Contact-30
-25
-20
-5
-10
-15
-35
Ret
urn
Los
s (d
B)
S11 Return Loss
Frequency (GHz)
0
0 42 6 8 10
Gold-Plated Contact
EcoTM-1 Contact
Gro
un
d I
nd
uct
ance
(n
H)
Ground Inductance
Number of Contacts
0.20
0.40
0.60
0.80
0.002 4 6 8 10 12
Leaded ROL™400 Contacts in Torlon® Housing
Manual ActuatorVMA (Vertical Manual Actuator) ZMA (Z-Axis Manual Actuator)
Housing OptionsHousings are offered in standard housing specific sizes with custom sizes also available
Contact OptionsGold-Plated or Eco™-1 Pitches from 0.40mm - 1.27mm
Johnstech Services/Resource OptionsTest Floor Technical Support - Worldwide Field Service Offices; First-Pass Yield Enhancement; Performance Audits; Customized Training and Applications Engineering. Online Tech Support at: www.johnstechhelp.com
Engineering ServicesLoad Board Evaluation & Testing; HFSS 3D Modeling; Electrical Performance Analysis; PCB/Contactor/Device Optimization; Contactor S Parameter Data; Thermal Conductivity Analysis and Advanced Design System (ADS) Simulation, Analysis & Optimization.
Website (www.johnstech.com)Product, Test, Industry Support Information; Downloadable, Product Spec Sheets; Maintenance and Inspection Guides; Tech Papers and Application Notes. Grounding RTH - ROL™ Contacts in Torlon Housing (shown in photo on front)
