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Vermiculture, Animal Feed & Livestock Product technologies

(01 vDVwcj] 2016@ 01 October, 2016)

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dsapqvk [kkn rduhd@ Vermiculture Technology

1. Tk; xksiky dsapqvk [kkn rduhd@ Jai Gopal Vermiculture Technology

i”kq vkgkj ,oa i'kqiks’k.k rduhfd;k¡@Animal Feed & Nutrition Technologies

1. Cold process technology for preparation of Urea Molasses Mineral Block (UMMB) 2. Compressed complete feed blocks 3. Mineralized urea molasses liquid supplements (MUMLS) 4. Feed supplement for reducing Fasciolosis in ruminants 5. Feed block for reducing methane production in ruminants 6. Jev Sel 101: An Organic Source of selenium 7. Farming system based Area Specific Mineral Mixture 8. Process for the preparation of zinc methionine complex 9. A mixture of plants for inhibition of methane emission in buffaloes (Anti-methane) 10. An essential oil for inhibition of methane emission in buffaloes (Methane Suppressor) 11. Probiotic for Livestock (Calf/cows/buffaloes)

i'kq/ku mRikn rduhfd;k¡@ Livestock products Technology

1. Milk based technologies (Chips/ Nimiki/ Nuggets) 2. Functional chicken and mutton nuggets 3. Emulsion based chicken products 4. Emulsion based mutton and chevon products 5. Chicken meat chips 6. Vegetable incorporated meat products 7. Hurdle technology based meat pickle 8. Premium chicken soup

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bZesy% itmuivri@gmail.com

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Dr R.P. Singh PI, ABI & Head, Biological Products Division ICAR-Indian Veterinary Research Institute,

Izatnagar-243122, Bareilly (U.P.) Email: itmuivri@gmail.com

Mobile:9412360917, 9528614767

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Izatnagar-243122, Bareilly (U.P.)

t; xksiky dsapqvk [kkn rduhd@Jai Gopal Vermiculture Technology

A new Indian earthworm species “Jai Gopal” (Perionyx ceylanesis) developed through selection and mating plan and found better than exotic earthworms viz., Eisenea foetida and Eudrilus eugeneae with reference to following characteristics:

High fecundity Heat tolerance up to 460C Rich in protein (contain 67% protein and all essential amino-

acids) Breed throughout the year except at very low temperature Superior quality of vermicast and nutriwash Long life span than prevailing exotic earthworm species Reduced interval from hatchling to maturity

Performance Analysis

Ability to adopt at variable temperature - 2 to 460C Higher no. of hatchling per cocoon, no. of cocoon per week, no.

of earthworm population in three months and long life span Very good capability to survive on animal and farm waste Validated its recycling ability, survivability and feasibility in 35

districts of U.P., Uttarakhand, Delhi, Punjab, Haryana, Bihar, Gujarat, Madhya Pradesh, Chhattisgarh and Andhra Pradesh

Benefits

Technology is low-priced and promotes soil health Can be used everywhere for recycling and waste management Beneficial for sustainable agriculture, animal husbandry and environment Establishment of vermiculture and vermibiomanure production unit can be an ideal cottage industry

“Jai Gopal Vermiculture technology has been commercialized to 44 entrepreneurs/industries across the 10 states of our country to date.

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Animal Feed & Nutrition Technologies

1. Cold Process Technology for Preparation of Urea Molasses

Mineral Block (UMMB) Cereal crop residues are deficient in nitrogen, minerals and

vitamins, therefore, have poor intake with reduced digestibility of

various nutrients in cattle/buffaloes. Supplementation of these crop

residues with urea molasses mineral block (UMMB) improves intake

as well as digestibility of fibrous crop residues. The ingredients used

in UMMB are: urea, molasses, cement, mineral mixture, salt, wheat

bran, vitamin A & D3.

Main Features

Brick shaped blocks of about 2 kg weight have been found to be useful for adult cattle and buffaloes.

Ingredients are easily available with simple processing method.

It supplies protein, essential minerals and vitamins.

Blocks are cheaper than the conventional source of intact proteins (Oilcakes).

The density of UMMB is much higher than the ingredients, which facilitates long distance transportation, at a cheaper rate.

It is economical with a reasonable shelf life and suitable during scarcity periods especially droughts and floods.

The technology comes within the purview of the norms of Food Safety and Standards Authority of India (FSSAI)/Biosafety standards/ other standards.

2. Compressed Complete Feed Blocks (CCFB) Thses block are made by incorporating suitable amount of complete

feed mixture consisting of wheat straw, molasses, crushed maize,

deoiled peanut meal, mineral mixture, sea salt and vitamin A & D3 whci

are compressed to form CCFB. This technology provides a great

potential for an efficient utilization of available crop residues and agro

industrial by-products including waste materials as a low cost as well as

ready to eat diet espically during the scarcity conditions.

Main Features

The feeding of CCFB stabilizes rumen fermentation, minimizes fermentation loss and ensures

better ammonia utilization.

It ensures consumption of desired proportion of all feed ingredients (roughage, concentrate and

minerals) and increases total dry matter and organic matter intake.

It also increases milk production and body weight gain.

It allows greater use of feed ingredients having low palatability by uniform blending, which helps

to mask bad odour.

It increases bulk density and storage capacity of feedstuffs, which makes easy transportation.

3. Mineralized urea molasses liquid supplements (MUMLS)

Animals are mainly fed on crop residues, which are usually deficient

in protein, minerals and vitamins. Though these crop residues are

store house of the energy in the form of cellulose which is not

available to ruminants because of lingo-cellulose complex. Various

methods have been tried to improve their nutritional values. The

Mineralized Urea Molasses liquid is mixed with the daily quota of

fodder as “Sani” to overcome the chances of urea toxicity by

inducing gradual supply of urea nitrogen to ruminants.

Main Features

It substantially increase feed intake.

The MUMLS is available in polypacks which facilitate easy transportation and distribution among

livestock owners.

It induces a good persistency in milk production of lactating animals.

4. Feed supplement for reducing Fasciolosis in ruminants Functional feeds provide health benefits beyond basic nutrition due to presence of certain physiologically active compounds. The dietary supplementation of Deoiled Mahua Seed Cake (DMSC) in the concentrate mixture of buffaloes has reduced the fasciolosis substantially. The beneficial effects have been attributed to the phyto-nutrients present in DMSC (tannins and saponins).

5. Feed block for reducing methane production in ruminants

Naturally occurring secondary metabolites of many plants have shown potential to improve rumen fermentation and increase feed efficiency and live weight gain by reducing methane emission. Feed Block technology provides opportunity for incorporation of deficient nutrients, use of unconventional and agro-industrial by-products for optimum livestock production. Unconventional oil cakes like DMSC and GM in compressed complete feed block (CCFB) are used to reduce the methane production.

6. A Mixture of plants for Inhibition of Methane Emission in Buffaloes (Anti-methane)

It is a feed additive, prepared by mixing dry powder of fruit pulp, bulb and seeds of the various plants. It is safe for feeding as the chemical constituents of these plants are not toxic for the animals. Main Features

The feeding of “Anti-methane” @ 1 per cent of dry matter intake results in 32% inhibition of methane emission and 6.6% better feed conversion efficiency, with no adverse effect on the feed utilization and rumen fermentation parameters in buffaloes

It can be stored easily for long duration without any adverse effect on its quality

The dietary energy is conserved by reducing methane production due to feeding of Anti-Methane in buffaloes thus making livestock production more economical.

7. An essential oil for inhibition of Methane Emission in Buffaloes (Methane Suppressor)

It is a feed additive containg Ajwain oil, which reduces methane emission on feeding to animals.

This is mixed with the concentrate mixture just before feeding.

The Ajwain oil is easily avilable in the market and can be used as such for feeding.

8. Jev Sel 101: An Organic source of Selenium

The product is in powder form and contain about 1.34 % selenium on dry matter basis.

It is prepared by growing Saccharomyces cerevisiae in a defined medium at definite tempeture.

9. Farming system based area specific mineral mixture Basal feed of livestock in mixed farming systems depend on the cropping system, specific to each agro-

ecological zone. The feeding of poor quality roughages (wheat & paddy straw and sugarcane tops) with

little supplements to cattle and buffaloes in the Indo-Gangetic plains of Northern India results in mineral

imbalances leading to specific deficiency disorders, which primarily contribute to their poor

reproduction and production performance.

Main Features

It contains only those essential minerals which are likely to be deficient due to long term feeding of

wheat/ paddy straws and sugarcane tops as major roughage. However, existing area specific mineral

mixtures used in different parts of India contain almost all the essential minerals and sometimes non-

mineral components.

It is cost effective supplement and specific for Wheat-Rice-Sugarcane farming system.

10. Process for the Preparation of Zinc Methionine Complex

The product is in powder form and contain 10% Zinc.

It is stable at room tempreature and can be stored for indefinite period of time.

Process is very simple, repeatable and can easily be taken up by any industry veturing in the field.

11. Probiotic for Livestock

a) Probiotic for calf: It is is wheat bran, fermented with microbial culture and considered safe for

feeding.

Feeding of probiotic results in significant reduction in diarrhea in young calves and maintains good

health.

For making fermented wheat bran, no extra input is required and farmer can prepare himself after a

short training.

Since the product contains live cells of bacteria, it can be used for feeding up to 15 days by following the

instructions provided with the product.

The feeding of probiotic will reduce morbidity as well as mortality in young calves, which will make

livestock production more profitable.

The “Probiotic for calf” is superior to other probiotic products available in the market since it contain live

microbial cells hence more effective.

b) Probiotic for cows/buffalo: It is wheat bran, fermented with microbial culture and considered safe for

feeding.

Feeding of probiotic results in significant increase in feed intake, fibre digestibility and body weight gain

by improving feed conversion efficiency leading to livestock production more economical.

For making fermented wheat bran, no extra input is required and farmer can prepare himself with a

short training.

Since the product contains live cells of microbes, it can be used for feeding up to 15 days by following

the instructions provided with the product.

The “Probiotic for cows” is superior to other probiotic products available in the market since it contains

live microbial cells hence more effective.

Livestock Product Technologies

Value added milk and meat products

1. Milk chips

It is ready-to-eat (RTE), tasty, and nutritious milk product containing high milk protein.

The product is a good substitute for the starch based snack foods.

Shelf stability at the ambient temperature avoids the cost of refrigeration and cold chain facility for storage and transportation, respectively.

This technology promotes the effective utilization of milk and dairy by-products

2. Milk Nimiki

It is ready-to-eat (RTE), tasty and healthy milk based crispy snack product.

It is rich in protein with a low fat content and served as good substitute for the starch based fried snack products.

It is a shelf stable product and can be stored for months at room temperature.

This technology promotes the value addition of milk and dairy by-products.

3. Milk Nuggets

It is a ready-to-eat (RTE), nutritious and tasteful milk product.

This milk product is batter based, salty and spicy.

It is rich in protein, low in fat and contains high fibers.

The technology is simple and can be adopted by small and medium entrepreneurs.

4. Functional chicken and mutton nuggets

A ready- to- eat (RTE) chicken-mutton product with a very low salt content.

It is nutritious, tasty and healthier product as it contain low fat content (<10%) and high dietary fiber (6%).

The technology can easily be adopted by small and medium entrepreneurs.

5. Emulsion based chicken products

These are ready-to-eat (RTE) processed chicken products.

Emulsion based chicken nuggets, patties, rolls; balls, frankfurters etc. are made from the meat and edible byproducts like skin, gizzard and heart of aged/ spent poultry which are delicious, safe and nutritious.

These products have indigenous flavour profile and ensure effective utilization of low-quality meat.

The shelf life at 40C is about three weeks and about three months at -200C.

It is low input technology but has very high employment potential.

6. Emulsion based mutton and chevon products

Emulsion based meat blocks, nuggets and patties are processed from mutton or goat meat and byproducts along with dietary fibers.

These are highly acceptable, tasty and nutritious.

These products have indigenous flavour profile.

The shelf life is about three weeks at 40C and three months at -200C.

7. Chicken meat chips

It is a ready-to-eat (RTE), palatable and crisp snack containing nearly 29% protein.

The shelf life is about 4 months at ambient temperature under nitrogen packaging.

It has indigenous flavour profile and suitable for all age groups.

8. Vegetable incorporated meat products

It is nutritious, highly palatable and ensures effective utilization of tough and low quality meat from different species.

It incorporates seasonal vegetables which reduce the cost of production significantly.

Use of vegetables improve flavour, significantly reduce fat oxidation and improve microbiological and sensory qualities of products during storage at refrigerated temperature.

9. Hurdle technology based meat pickle

A ready to use food adjunct of animal origin with spiced bite size pieces.

It is suitable for consumers who avoid the use of excess salt and acidic products.

Its shelf life at ambient temperature is more than 4 months.

It is low input technology and can be easily adopted by the entrepreneurs.

10. Premium chicken soup

A ready-to-eat (RTE) chicken soup with a very little salt content.

It is nutritious, tasty and healthier as it contains very low fat content.

The technology can easily be adopted by small and medium entrepreneurs

Institute- Entrepreneur/ Industry meet cum Workshop

on “Vermiculture, Animal Feed & Livestock Products Technologies”

01 October, 2016, Committee Room, Animal Nutrition Division Program Schedule

02:15-02:30 PM Registration of participants

02:30-02:35 PM Welcome & Overview of the Workshop Dr R. P. Singh

02:35-02:45 PM Introduction of participants

02:45-02:50 PM Address by Joint Director (Research) -Dr B. P. Mishra

02:50-02:55 PM Presidential Address by Director, IVRI- Dr R. K. Singh

Presentation/ Interactive Session

“Jai Gopal” Vermiculture technology

02:55-03:10 PM Overview of “Jai Gopal” Vermiculture technology Dr Ran Vir Singh

03:10-03:25 PM Experiences on “Jai Gopal” Vermiculture technology Dr Dev Singh &

other Entrepreneurs

High Tea

Animal Feed Technologies

03:40-04:00 PM

Cold Process Technology for Preparation of Urea Molasses

Mineral Block (UMMB) Dr Putan Singh/ Dr

A.K. Verma Compressed Complete feed Blocks

Mineralized Urea Molasses Liquid Supplement (MUMLS)

Feed Supplement for reducing Fasciolosis in ruminants

04:00-04:15 PM

Jev Sel 101: An organic Source of selenium Dr A.K. Garg /

Dr Narayan Dutta Process for the preparation of zinc methionine complex

Farming System based Area Specific Mineral Mixture

04:15-04:35 PM

An essential oil and a mixture of plants for Inhibition of

Methane Emission in Buffaloes Dr D. N. Kamra

Probiotic for Livestock

Livestock Products Technologies

04:35-04:55 PM Meat based technologies Dr S.K. Mendiratta/

Dr Rajeev Ranjan

04:55-05:10 PM Milk based technologies (Chips, Nimiki & Nuggets) Dr Geeta Chauhan

05:10-05:20 PM Experiences on Livestock Products Technology by entrepreneurs

05:20-05:25 PM MoU Signing/Exchange Ceremony

05:25-05:30 PM Vote of Thanks Dr S.K. Singh

Tea

One to one discussion of Entrepreneur/ Participants with Innovator & visit to Vermiculture Unit /

ATIC / Animal Nutrition Division/LPT Division