Lab Specifications Plumbing - Ministry of Skill …msde.gov.in/assets/images/lab guidelines/Lab...C...

Plumbing

Lab Specifications

An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India

and National Skill Development Corporation

02LAB SPECIFICATIONS PLUMBING

03

Shri Narendra ModiHonourable Prime Minister

If we have to promote the

development of our country

then our mission has to be

‘skill development’ and

‘skilled India’.

LAB SPECIFICATIONS PLUMBING


OVERVIEW

The lab standardization guidelines envisions to standardize the lab infrastructure for plumbing trades across

sectors. The document intends to ensure industry linked training with state-of-art infrastructure.

1. Description of Lab

2. List of Tools & Equipment - Plumbing

3. 3D Representation of Plumbing Lab

4. Illustrative Architectural Layout of Lab

5. Illustrative Pricing of Tools & Equipment

6. Safety Instructions

SECTORPLUMBING


06

A General Plumber

B Plumber After Sales

C Helper Plumber

D Assistant Plumber

30

1:6

DESCRIPTION OF LAB1

Proposed Batch Size

Machine - ManRatio


Lab Specifications for the Listed Sectors / Job Roles

LIST OF TOOLS & EQUIPMENT - PLUMBING2

07

S. No. Equipment Name Qty Unit Type

1 Wooden Workstation Table 5 Nos

2 Pipe Die Set - 1/2 Inch to 1 Inch 3 Nos

3 Pipe Die Set - 1/4 Inch to 2 Inch 3 Nos

4 Pipe Wrench 6 Nos

5 Pipe Wrench Size - 12 inch 6 Nos

6 Pipe Vice Size no. 2 4 Nos

7 Pipe Vice Size no. 3 4 Nos

8 Hammer Sledge - 2 Pound 6 Nos

9 Hammer Sledge - 1 Pound 6 Nos

10 Flat Chisel - 1 inch 6 Nos

11 Point Chisel - 1 inch 6 Nos

12 Flat Punch - 1/2 inch 6 Nos

13 Point Punch - 1/2 inch 6 Nos

14 Rawel Jumper Bit Set - 6mm 6 Nos

15 Rawel Jumper Bit Set - 8mm 6 Nos

16 Pipe Wheel Cutter - Upto 2 inches 6 Nos

17 Spanner Set (Double End) 3 Set

18 Spirit Level - 2 Feet 6 Nos

19 Tube Level - 30 M 1 Nos

20 Screw Spanner - Size no . 12 6 Nos

21 Screw Driver - 1-1/2 Feet 6 Set

22 Screw Driver - 1 Feet 6 Set

23 Grip Plier 6 Nos

24 Poker 6 Nos

25 Cutting Plier 6 Nos



08


26 Hacksaw Frame with Blade 12 Nos

27 Tri Square - Small 6 Nos

28 Plumb Bob - Small 6 Nos

29 Caulking Chisel 1-1/4 Inch 6 Nos

30 Blow Lamp 6 Nos

31 Trowel Mason - Small 6 Nos

32 Trowel Mason - Big 6 Nos

33 Spade with Handle 6 Nos

34 Mortar Pan 6 Nos

35 Hand Drilling Machine 5 Nos

36 Cleaning Brush - 2 inch 6 Nos

37 Painting Brush - 2 inch 6 Nos

38 Oil Can Small 5 Nos

39 Chain Wrench Upto 3 inches 5 Nos

40 Hand Bending Machine 3 Nos

41 Ladder - 10 Feet MS 2 Nos

42 Measuring Type (5M) 6 Nos

43 Hydraulic Pressure Test Pump 1 Nos

44 Safety Belt 6 Nos

45 Safety Shoes 6 Nos

46 Helmet 30 Nos

47 Cotton Hand Gloves 30 Nos

48 White Wash Basin 6 Nos

49 White Lwc Cistern 6 Nos

50 White Ewc (Normal) 6 Nos



09


51 White Kitchen Sink (Steel) 6 Nos

52 White Urinal (Flat) 6 Nos

53 White Urinal (Magnon) 6 Nos

54 White P Trap 6 Nos

55 White S Trap 6 Nos

56 Bibcock (Long) - 1/2 inch 10 Nos

57 Bibcock (Short) - 1/2 inch 10 Nos

58 Pillar Cock - 1/2 inch 10 Nos

59 Angle Cock - 1/2 inch 10 Nos

60 Ball Valve - 1/2 inch 10 Nos

61 Gate Valve - 1 inch 10 Nos

62 Globe Valve - 1 inch 10 Nos

63 Check Valve - 1 inch 10 Nos

64 Non-Return Valve - 1 inch 10 Nos

65 Foot Valve - 1 inch 10 Nos

66 Foot Valve - 2 inch 10 Nos


3D REPRESENTATION OF PLUMBING LAB3

10

Details of 3D Lab

Plumbing Bays with Display Area

all Necessary Implants Entry

Storage for Hand Tools Theory Rooms

and Consumables Exit

Work Benches


11

ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB4


ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT5

12

1 Wooden Workstation Table 5 Nos Fabricated 8,000 40,000

2 Pipe Die Set - 1/2 Inch to 1 Inch 3 Nos Multi Branded 1,000 3,000

3 Pipe Die Set - 1/4 Inch to 2 Inch 3 Nos Multi Branded 1,200 3,600

4 Pipe Wrench 6 Nos Non Branded 550 3,300

5 Pipe Wrench Size - 12 inch 6 Nos Multi Branded 700 4,200

6 Pipe Vice Size no. 2 4 Nos Multi Branded 2,200 8,800

7 Pipe Vice Size no. 3 4 Nos Multi Branded 2,200 8,800

8 Hammer Sledge - 2 Pound 6 Nos Non Branded 700 4,200

9 Hammer Sledge - 1 Pound 6 Nos Non Branded 700 4,200

10 Flat Chisel - 1 inch 6 Nos Non Branded 125 750

11 Point Chisel - 1 inch 6 Nos Non Branded 250 1,500

12 Flat Punch - 1/2 inch 6 Nos Non Branded 250 1,500

13 Point Punch - 1/2 inch 6 Nos Non Branded 300 1,800

14 Rawel Jumper Bit Set - 6mm 6 Nos Multi Branded 650 3,900

15 Rawel Jumper Bit Set - 8mm 6 Nos Multi Branded 800 4,800

16 Pipe Wheel Cutter - Upto 2 inches 6 Nos Multi Branded 5,000 30,000

17 Spanner Set (Double End) 3 Set Thapar or Equivalent 2,000 6,000

*Brands are illustrative, other brands with same specifications may be used

**Price is indicative for the major brands, similar tools/equipment may be used

S. No. Equipment Name Qty Unit Brands* Unit Price** Amount Type (INR) (INR)



13

18 Spirit Level - 2 Feet 6 Nos Thapar or Equivalent 1,000 6,000

19 Tube Level - 30 M 1 Nos Non Branded 1,000 1,000

20 Screw Spanner - Size no . 12 6 Nos Thapar or Equivalent 675 4,050

21 Screw Driver - 1-1/2 Feet 6 Set Thapar or Equivalent 500 3,000

22 Screw Driver - 1 Feet 6 Set Thapar or Equivalent 500 3,000

23 Grip Plier 6 Nos Thapar or Equivalent 450 2,700

24 Poker 6 Nos Non Branded 225 1,350

25 Cutting Plier 6 Nos Thapar or Equivalent 350 2,100

26 Hacksaw Frame with Blade 12 Nos Non Branded 300 3,600

27 Tri Square - Small 6 Nos Non Branded 300 1,800

28 Plumb Bob - Small 6 Nos Non Branded 400 2,400

29 Caulking Chisel 1-1/4 Inch 6 Nos Thapar or Equivalent 100 600

30 Blow Lamp 6 Nos Non Branded 1,500 9,000

31 Trowel Mason - Small 6 Nos Non Branded 300 1,800

32 Trowel Mason - Big 6 Nos Non Branded 420 2,520

33 Spade With Handle 6 Nos Non Branded 300 1,800

34 Mortar Pan 6 Nos Non Branded 350 2,100






14

35 Hand Drilling Machine 5 Nos Multi Branded 5,000 25,000

36 Cleaning Brush - 2 inch 6 Nos Non Branded 300 1,800

37 Painting Brush - 2 inch 6 Nos Non Branded 300 1,800

38 Oil Can Small 5 Nos Non Branded 150 750

39 Chain Wrench upto 3 inches 5 Nos Non Branded 1,300 6,500

40 Hand Bending Machine 3 Nos Non Branded 3,000 9,000

41 Ladder - 10 Feet MS 2 Nos Non Branded 3,500 7,000

42 Measuring Type (5M) 6 Nos Non Branded 150 900

43 Hydraulic Pressure Test Pump 1 Nos Multi Branded 6,700 6,700

44 Safety Belt 6 Nos Multi Branded 300 1,800

45 Safety Shoes 6 Nos Multi Branded 300 1,800

46 Helmet 30 Nos Multi Branded 150 4,500

47 Cotton Hand Gloves 30 Nos Multi Branded 100 3,000

48 White Wash Basin 6 Nos Cera or Equivalent 1,400 8,400

49 White Iwc Cistern 6 Nos Cera or Equivalent 5,000 30,000

50 White Ewc (Normal) 6 Nos Cera or Equivalent 1,000 6,000

51 White Kitchen Sink (Steel) 6 Nos Cera or Equivalent 2,000 12,000










52 White Urinal (Flat) 6 Nos Cera or Equivalent 1,200 7,200

53 White Urinal (Magnon) 6 Nos Cera or Equivalent 1,800 10,800

54 White P Trap 6 Nos Cera or Equivalent 2,500 15,000

55 White S Trap 6 Nos Cera or Equivalent 2,000 12,000

56 Bibcock (Long) - 1/2 inch 10 Nos Multi Branded 800 8,000

57 Bibcock (Short) - 1/2 inch 10 Nos Multi Branded 500 5,000

58 Pillar Cock - 1/2 inch 10 Nos Multi Branded 625 6,250

59 Angle Cock - 1/2 inch 10 Nos Multi Branded 1,500 15,000

60 Ball Valve - 1/2 inch 10 Nos Multi Branded 300 3,000

61 Gate Valve - 1 inch 10 Nos Multi Branded 520 5,200

62 Globe Valve - 1 inch 10 Nos Multi Branded 1,000 10,000

63 Check Valve - 1 inch 10 Nos Multi Branded 850 8,500

64 Non Return Valve - 1 inch 10 Nos Multi Branded 1,100 11,000

65 Foot Valve - 1 inch 10 Nos Multi Branded 680 6,800

66 Foot Valve - 2 inch 10 Nos Multi Branded 850 8,500

Total 4,38,370

SAFETY INSTRUCTIONS6

16

Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should

be digitally printed and pasted on sun board.

HIGH VISIBILITY JACKET


17

SAFETY INSTRUCTIONS6

• Hand tools should be carried in a toolbox or with the help of a tool-belt

• The work area should be fenced off to prevent unauthorized entry, if necessary

• Before working, workpieces should be checked for metal parts that may cause

damage to hand tools

• Precautions should be taken to prevent tools slipping out from hands while

working at height

• Hand tools should be operated in correct posture and strength

• Proper steps and procedures should be followed while operating a hand tool

• The direction of movement of hand tools with sharp corners/edges should be

away from the body

• Suitable personal protective equipment such as helmets, aprons or gloves

should be used when necessary

• To avoid flying fragments/particles or noise while operating hand tools, personal

protective equipment must be worn

The operator must use clamps to secure a workpiece that is liable to move into a •

stable position.


18

Shri Rajiv Pratap RudyMinister of State (I/C) for

Skill Development & Entrepreneurship

Govt. of India

We are a youthful nation.

Our youth is our

strength. The world and

India need a skilled

workforce and we are

committed to achieve this

mission.


ww

w.fu

lki.co.in

Lab Specifications Plumbing - Ministry of Skill …msde.gov.in/assets/images/lab guidelines/Lab...C...

Documents

Transcript of Lab Specifications Plumbing - Ministry of Skill …msde.gov.in/assets/images/lab guidelines/Lab...C...