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BOIMBATORE INSTITUTE OF TECHNOLOGY(GovemmentAided Autonoflious Institution Afiiliated toAnna University coimbatore)

GoIMBATORE - 641 014-

Department of Mechanical Engineering

M.E. - Advanced Manufacturing' TechnologyGurriculum & SYllabi I

(For the students admitted during 2009'10 and onwafds)

,l__DEPARTMENT OF MECHANIGAL ENGINEERING

, -

COMEffORE INSTITUTE OF TECHNOLOGY

, lcou"rninentAided Autonotfroqs Institution Affiliated toAnna University coimbatore)

coli/lBAroRE 64f 014

Name of the Degree M-8" (Full Time)

Specialization ' : Adrranced Manufacturing Technology

Semester I

SubjectCode

Narne of the Subject L T P Credit

TheoryOgMMA11 ProbabilitY atd statistics 3 1 0 4

CgMMA12 Optimizalion br En gi nee ri ng

Aoolications3 1 0 4

]9MMA13 ndv?nceC ilhterials Engineering 3 0 0 3

OgMMA14 ffionG in ManufacturingSystems

3 0 0 3

Electlve- | 3 0 0 3

Elective- ll 3 0 0 3

Practical]9MMA17

CIM and Me$n-atronicsLaboratories

o 0 4 2

TffilCredits 22

Semester ll

SubjectCode

Narne of the Subject L T P Credit

ThaarvOgMMA21 Ad',/anced OPerations Reggqlg! 3 1 0 4

OgMMA22 DGign for Manufacture andAssemblY

3 1 0 4

)9MMA23 Cornputer lntegrated Manufac{uring 3 0 0 3

OgMMA24 Adr/anced Itetai Joining Processes 3 0 0 3

Elective- lll 3 0 0 3

Elective- lV 3 0 0 3

PracticalCgMMA27

Simulation and WeldingLaboratories

o 0 4 2

TotalCredits 22

1

Semester lllSubjectCode Name of the Subject L T P Credit

TheoryO9MMA31

Rapid Prototyping andManufacturing 3 0 0 3

O9MMA32 AOVanCed Metal FormingTechnology 3 0 0 3

Elective - V 3 0 o 3Practical Project - Phase I 0 0 12' 0

TotalCredits I

Semester lV

Name of the Subject

Grand total Credits

Note:

L - LectureT - TheoryP - PracticalC - Credit

DEPARTMENT OF MEGHANICAL ENGINE-ERINGCOMEETORE INSTITUTE OF TECHNOLOGY

(Govemment Aided Autonorhous tnstitutaon Afiiliated to Anna universlty Coimbatore)

GoIMBATOR,E 641 014

Name of the Degree: M.E. (Part Time)

Specialization

Semester I

: Advanced Manufacturing Technology

SubjectCode Name of the Subject L T P Credit

TheoryOgMMA11 Probability and statistics 3 1 0 4

OgMMA12 Optimization for EngineeringApplications

3 1 0 4

]9MMA13 Advanced Materials Engineering 3 0 0 3

PracticalOgMMA17 CIM and Mechatronics

Laboratories0 0 4 2

TotralCredits 13

Sernester ll

SubjectCode

Name of the Subject L T P Credit

Theory]9MMA21 Advanced OPerations Research 3 1 0 4

09MMA22 DE@Assembly

3 1 0 4

09MMA23 Computer Integrated Manufacturing 3 0 0 3

Practical09MMA27

Simulation and WeldingLaboratories

0 0 4 2

TotalCredits 13

Semester lll

SubjectCode Name of the Subject L T P Credit

]9MMA14 Meohatron ics in .Manufacfu ringSystems '' - 3 0 0 3

Elective - | a o 0 3Elective - ll 3 0 0 3

TotalCredits ISemester lV

SubjectCode Name of the Subject L T P Credit

O9MMA24 Advanced Metal JoiningProcesses 3 0 0 3

Elective lll 3 0 0 3Elective lV 3 o 0 3

TotalGredfts 9

Semester V

SubjectCode Name of the Subject L T P Credit

TheoryOgMMA31 Rapid Prototyping & Manufactr,ring 3 0 0 3OgMMA32 Advanced Metal Forming Technology 3 0 0 3

Elective - V 3 0 0 3Practical Project - Phase I o o 12 0

TotalCredlts 9

Semester Vl

SubjectCode Name of the Subject L T P Credit

Practical Project - Phase ll o 0 24 .18Total Credits 18Grand total credits 71

Note:L - LectureT - TheoryP - PracticalC - Credit

SubjectCode Name of the Subject L T P Credit

)9MMAEO1Design of Advanced HYdraulicand Pneumatic SYstems

3 0 0 3

O9MMAEO2 I ndustr'tal-Robotics and MachineVision

3 0 0 3

]9MMAEO3 Manufacturing Information systems 3 0 0 3

CgMMAEO4 Advances in CNG Systems 3 0 0 3

09MMAEOs Flexible GompetitiveManufacturing SYstem

3 0 0 3

09MMAEO6 Supply Chain Management 3 0 0 3

09MMAEOT Advanced MetrologY and NonDestructive Testing

3 0 0 3

)9MMAEO8 Proauctivity Management andRe enqineering

3 0 0 3

]9MMAEO9 Supply chain Information SYstems 3 0 0 3

OgMMAE1O Oesign of cellular Manufacturingsystem

3 0 0, 3

]9MMAE11 Precision Engineering 3 0 0 3

)9MMAE12 leliability and Total ProductiveVlaintenance

3 0 0 3

CgMMAE13 Advances in Casting and weldinE 3 0 0 3

)9MMAE14 lnformation System AnalYsis andDesiqn

3 0 0 3

]9MMAE15 Computer Aided Process Planning 3 0 0 3

]9MMAE16 Corrosion and Surface Engineering 3 0 0 3

09MMAE17 Advanced Tool Engtneerlng anoDesign

3 0 0 3

]9MMAE18 Plastics and ComPosite Materials 3 0 0 3

]9MMAE19 Total QualitY SYstem andEngineering

3 0 0 3

OgMMAE2O Advances in Foundry TechnologY 3 0 0 3

09MMAE21 Finite Element AnalYsis inManufacturinq Engineering

3 0 0 3

OgMMAE22 Advanced Agile and LeanManufacturing SYsterns

3 0 0 3

OgMMA{1 .PROBABILITYAND STATISTICS

ASSESSMENT THEORY

OBJECTIVE:

o The objectlveisto introducethe advancedstafisfibal sk//srequired for 'Engineeing students that are impentive foreffective understanding of Engineering subjects. The topicsintroduced,,will se:rue 'is basrb tools for specialized sfudies rnmany Engineering fie*Js. :: :; .

EXPECTED OUTGOII/TE:

o students witf have an indepth knowledge in the recent growth ofstatisticsi qnd, in praticular, its applioations to problems ofengineering.

To enable an,'engineer to become much more effective in allph ases of. work relating:to resea rch, development, or prOd uctio n.

To understand phenomeni subject to variation and to effectivelypredict or control !hem.

PROBABI!.ITY AND RANDOM VARIABLESProbability and Random variables - Moments - Msment

generating function - standard distributions - functions of randomvariables - Two dimensional random variables - Gorrelation andRegression.

MARKOV CHAIN AND RELIABILITY

Markov chain - Transition Probabilities - Chapman - Kolmogrovequations - Limiting distributions - concepts of Reliability - Hazardfunction - series and Parallelsystems - Reliability and Hazard rate forexponential distribution - Markov analysis - Mean time to failure and-mean time between failure - problems (related to them)

NG DISTRIBUTIONS AND TESTING OF HYPOTHESIS

.Testingofhypothesis-Sarnplingdistributions-Testbasedonf,for,o.r, i-JLtriOrti'on, chi-square and F-distribution - Analysis of

Variance - One way and two way classifications' (9)

ANALYSIS OF VARIANCE

Design of :experiments --Completely Randomized Design-

Randomized Block D'esign - Latin square Design-2 Factorial Design'(9)

(10)

E SERIES

Timeseries-characteristicsandRepresentation-Movingaverages - Exponential smoothing - Auto Regressive processes' (8)

_

Theory:45Tutorial : 15

Total : 60

REFERENCES;

l.FruendJohn,E.andMitlerlrvvin,'ProbabitttyandstatisticsforEngineering", gn Edition', Prentice Hall' 2001'

2. Jay, L. Devore, " Probability and Stafisfib s for Engineering and

scjences", Brooks/cote p ubtishing company, Monterey cal ifomi a, 2008.

3. Montgomery d-C and Johnson, L'A, "Forecasting and Time Series"'

McGraw-Hill; 2005.

4. Anderson, o.D., "Time senes Analysis: Theory and Practice"' l'

North-Holland, Amsterdam, 1 982'

5. Gupta, S.C. and Kapoor V'K', "Fundamentals of Mathematical

Sfafisfics", Suttan C;hand and Sons' New Delhi' 2000'

6.Trivedi,K.S',"ProbabitityandStatisticswithReliability,QueueingandComputerScienceApptications"'Prentice-Hall'lnc''EnglewoodCliffs, New JercY, 2AB'(e)

O9MMA12 OPTIMIZATION FOR E-NGINEERING: APPLICATIONS

ASSESSMENT THEORY

OBJECTIVE:

' Ta understand the: major capahitities and timitationsdeterministic operatiors researc h modeling as applied toproblems in engineering apptications.

To able to recognize; formulate and, using prepared:computerprograms to sorve'rinear and non rinear constra.ined /u nconstrained problems.

To understand the reasotns why the appricabte atgorithms work,a1d the effects on the computed toiition" of variations in thedata or in the assumptions undedying the model". -

EXPECTED OUTGOME:

At the end of this course, students can demonstrate his

o Mastery of the knowredge, techniques, qkils and modern toorsused in optimization.

o Ability to apply current knowledge and adapt to emergingapplications, engineering and technology.

Ability to conduct, anaryze and interpret experiments and appryexperimental results to improve processes.

Ability to appry creativity in the design of systems, com,ponentsor processes appropriate to program objectives.

Ability to identify, analyze and solve technicaf problems. l

Respect for diversity and knowledge o.f contemporarfprofessional, societal and global issues.

i

I

E n s i nee ring a p p I i cati o n of o pti m iffil tl. r,"gff ifJ:,?jiiformulation - design variables - cons

variable bounds. classifibation of optimal problems - optirnization

GENERALIZED OPTIMEATION TECHNIOUES . ]

algorithms.

conditions.

LINEAR PROGRAMMING

programrning Problems.

ONE DIMENSIONAL NON LINEAR PROGRAMMING

gradient search methods.

MULTIVARIABLE UNGONSTRAINED OPTIMIZATION ALGORITHMS

Optimality criteria.'-idirect search methods - simplex search

method, noore-Jeeves pattern. search, Powell's conjugate direction

method, Gradient sedrch'mbthods- CauChy's steepest search method,

Nernrton method, coniugate gradient search method, variable metric

method (DFp). compuier programming on direct search method and

gradient search method. (8)

(3)

(u,

(5)

(5)

MU LTIVARIABLE CONSTRAIN ED OPfl NEATIO N ALGORITHMScharacteristics of,a constrained optmization - direct methods,

cutting plane method, Indirect methods - transformation techniquesintbrior eind exterior penatty function method - check for thecoRvergence

NON TRADITIONAL OPNMEATION ALGORITHMSN on Trad itional optimization -.Mu lti objective optimization ; genetic

algorithms and simulated annealing techniques, Meta heuristics searchtechniques - tabu search ant colony optimization - Computerprogramming for these algorithms. (81

Theory :45Tutorial : 15

Total :60

REFERENCES;

1- srngeresu s. Raq "Engineering opttimization - Theory and practice",New Age lntl. Ltd. Publishers, 2OOO.

2. Katyanamoy Deb, "Optimization for Engineering Algorithms andExamples", Prentice Hall of tndia, 2OOS.

3. Joshi M.C., Moudgalya K.M. "Optimization," Narbsa pubtishingHouse (P) Ltd, 2005.

4. Johnson Ray. C., "Optimum Design of Mechanicat Etements", Wley,John & Sons, 1981.

5. Goldberg D.E., "Genetic Algorithms in Search, Optimization andMachine", Baren, Addison-Wesley, New york, 2004.

(8)

l0of failure analysis.

ogMMA{3 ADVANGED MATERIALS ENGINEERING

ASSESSMENT: THEORY

OBJECTIVE:

To know about propefties, processing afld applications of both

latest metallic and non-metallia materials

To acAuirefhe essenfial knowledge aboutthe selectionof different

tatest- materials for vaious applications

t To provide'detaits.about bdhavior of engineering mateirials and

vartous strength e n ing :

Procedure s

t To gain knowledge about different modes of matbrialfracture andprocedure of failure analYsis

Upon completion of the course, the student will be able.to get

deep understanding on the principles of material se-lection as

practiced in engineerin'g rnanufacture and design and also on

effective materials. usage.

r can be able to identify service requirements and how to relate

materials to those requirements.

INTRODUCTION

EXPECTED OUTCOME:

-Deformation of non crystalline material.

FRACTURE MECHAN]SM

Fracture behavior - Grifftl/s theory, stress intensity factor andttle transition

Parameter-nd high cYcle

fatigue test, crack initlation and propagation mechanisms and Paris

law-Effect of surface and metallurgical parameters on fatigue- Fracture

on non metallic materials - Failure analysis; source of failure' procedure

(et

(e)ll

L T P c3 0 o 3

MATERIAL SELECTION AND CASE STUDIESselection of materials -Motivation for selection, cost basis and

service requirement -selection of rnaterial properties, strength,toughness, fatigue and creep-selection of surface durability cor,roJionand wear resistance -Retationship between material seleetion andprocessing -case studies in material selection with relevance to aero,auto, marine machinery and nuctear application: (gl

MODERN METALLIG MATERIALSModern metallicmaterials-Dual phase steels , Micro alloyed, high

strength low alloy (HLSA) steel, Transformation induced in plasticity(TRIP) steel, Maraging steel-lnter metallic Ni and ri aluminides -smartmaterials, shape rnemoryalloys - Metallic glass-quasicrystaland nanocrystalline materials.

NON METALLIC MATERIALS

Non metallic materials -polymeric materials -Formati6n ofpolymer structure -production techniques of fibre, foams, adhesivesand coatings -structure, properties and application of engineeringpolymers - advanced structural ceramics, WC, TiC, TaC, AlrO., SiC,Si3N4, CBN and diarnond iproperties, processing and applicadon. tg)

REFERENCES: .Total :45

1. Thomas H. Courtney, "Mechanical Aehavior of Maieriats",7d Edition, McGnw-Hilt, 2OOO.

2. Charles J.A.Crane, EA.A and Furness,J.A.G, 'Se/ection and Useof Engineering Mateials", 7d Editio n, Bufterwofth-Heire man n, 2002.

3. Flinn,R.A and Trojan, P.K., "Engineering Materials and TheirApplication", 4h Edition,Jaico , 1999.

4. George E.Dieter) "Mechanicat Metalturgy ", McGraw Hitt,lggg.

5. Metals Hand Book,vol.l1,"Failure Analysis and prevention",1Ah Edition, 1994.

6. Kenneth GBudinski-,"Engineering Mateiats: properties and selection", ,

7h Edition, Prentice llall of tndia Limited, New Delhi, 2OOS.

WEB REFERENCE:

1. www.astm.org/labs/pages/1 31 350.htm

(e)

l2 l3

OgMMAl4 MECHATRONICS IN MANUFAGTURINGSYSTEMS

ASSESSMENT THEORY

OBJECTiW:

To understand the in.terdisciplinary concepts by focusingappticatbn of electronrbs concepf$ in'Meichanical Engineering and

. also to know the:design of pirs6uclt and processes usingMechatronics system design.

EXPECTED OUTGOME:

Upon completion of this courS€, the student wil[:

Be able to u ndestand how to i nterhce a com puter wifrt the real world.

Be understand the concept$ of differenttypes of sensors and theiruse;different types of actuators and their use.

Throughoirt the course students will periodically attend laboratorysessions and implement lessons learned during lectures, so thatthey are able to understand the real mechatronic systems.

Be able to understand the important logic devices likeMicroprocessor, Microcontroller and PLG basics.

Be abb to understand the Machine Language and PLC program.

Be exposed to various real time Mechatronics system.

INTRODUCTION

Introduction to Mechatronics - Definition - Mechatronics inProducts - Classification of Mechatronics - Measurements Systems -Control Systems - Traditional design and Mechatronics Design. (5)

a

a

t

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L T P c3 0 o 3

SENSORS AND TRANSDUGERS

Sensors and transducers - Introductiori - performanceTerminologv - Displacement, Position and Proximity - Velocity andMotion= Fluid pressure - Temperature sensors - Light sensors - Selectionof sensors. (121

MICROPROCESSOR INTRODUCTION

Microprocessors in Mechatronics - lntroduction - Architecture -

Pin configuration - Instruction set - Programming of Microprocessorsusing 8085 instructions - lnterfacing input and output devices - lnterfacingD/Aconverters and A/D converters -Applications - Temperature control-Stepper motor control - Traffic light controller.

PLC APPLICATIONS

Programmable Logic Controllers - Introduction - Basic structure-InpuUOutput processing: Programming - Mnernonics Timers, Intemalrelays and counters - Data handling -Analog inpuUoutput - Selection ofPLC.

DESIGN OFMECHATR,ONIGS SYSTEMSDesign and Mechatronics - Designing - Possible design solutions-

Case studies of Mechatronics systems. (81

Total :45

REFERENCES;

1. Bolton, :'Mechatronics - Electronic Controlsystems in Mechanicaland Electrical Engineering", Addison Wesley Loingman Ltd., 2005.

Devdas Shetty, Richard A. Kolk, -"Mechatronics Sysfem Design",PWS Publishing Company, 2007.

D.A. Bradley, D.Dawson, N.C. Burd andA.J. Loader, "Mechatronics:Electronics in Products and Processes", Chapman and Hall.London. 2001.

(121

(8f

3

t4 l5

4. Brian MoyriSs, "Auitomated Manufactuing Sysfems - Actuators,Controls,

Sensors and Robotics", Mc Graw Hill Intemational Edition, 1995.

5. Gop;s1, "Sensors -Acomprehensive Survey", Vol l&VolVlll, BCHPublisher, New York, 2002.

6. K.PRamachandran, GK Viiayaraghavan, M.S. Balasundaram,"Mechatronics - Integrated Mechanical Electronic Sysfems," WIeylndia Edition,2008.

7. MichaelB: Histand and David GAlciatore, " lntroduction toMechatronics and Measurement Systems', McGraw HillI nternational Edition, 1 999.

8. HMT Ltd.,' Mechatronics ", Tata McGraw Hill Publishing Co.

Ltd.,1998.

9. Ramesh S. Gaonkan " Microprocessor Architectllre ",

Programming and Applications, Wiley Eastem, 2002.

OgMMAl 7 CIM AND MECHATRONICS LABORATORIES

ASSESSMENT PRACTICAL

CIM LAB

ComputerAided Drafiing - Ope.rating Slrstems - Wire Frame, Surfhceand solid Modeling -Pro E study - Helical Gear solid Modeling usingPro-E - XL Mill CNC Milling [Projection] - Study of profite projector-Measurement of rhread Paran-reter using profite projector - Study ofeo-ordinate Measuring Machine - XLTurn eNC Lethe ITurning, Facing,drilling and contouringl -study of feed back inilling machine (linear andcircular interpoalation)- Manufacturing simulation Using LEKINScheduling Software Package - MiniProject in LEKIN

MECHATR.ONICS LAB

FIRST GLYCLE

1. Study of Mechatronics system Design

2. lntroduction to Lab VIEW

3. Ternperature conholsystem using Lab VIEW

4. Design of Vehicle speed indicatorusing Lab VIEW

5. Mbration measurement system

6. Measurement of stress and Strain analysis using Load cell andLab VIEW

7. Room temperature Measurement

SECOND CYGLE

1- Resistor simulation

2. Capacitorsimulation

3. Simple Servo simulation

4. Data Acquisition using National Instrument's Data acquisition card

5. Color matching using Lab VIEW

6. Sirnple pendulum Simulation using Lab VtEW

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l6 t7

O9MMA21' ADVANCED OPERATIONS RESEARCH

ASSESSMENT THEORY

OBJECTIVE:

This course on advancedoperations research provides

. To gain an in-depth knowledge on various algorithms used foroptimizing nanl i near systems.

. To understand the major capabilities and limitations ofdeterministic operations research modeW as applied to

. problems in engineeing applications.

To able to recognize, formulatd and, using preparcd eomputerprograms to solve linear and non linear constrained /u nconstra ined problems.

To understand the reasons why the applicable algorithms work,and the effects on the computed so/ufions of vadations in thedata or in the assumptions underlying the models.

EXPECTED OUTCOME:

At the end of this course, students can demonstrate

. The mastery of the knowledge, techniques, skills and moderntools used in optinrization. .

Ability to appty current knowledge and adapt to emergingapplications, engineering and technology.

Ablity to conduct, analyze and interpret experiments and applyexperimental results to improve processes.

Ablity to apply creativity in the design of systems, componentsor processes appropriate to program objectives.

Ablity to identify, analyze and solve technical problems.

Respect for diversity and knowledge of contemporaryprofessional, societal and global issues.

GEOMETRIC PROGRAMMINGI ntroduction- - posynom ial - u nconstrained minimization problem-

solution of unconstrained geometric programming problems - differentialcalculus method - arithmetic- Geometric inequality. Primal dualrelationship and sufficiency condition of unconstrained problems.

a

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L T P c3 1 0 4

Constraind minimization - solution of constrainedprogramming problem - primal and dual programs in case ofless thanin equality. Geometric programmirrg with mixed inequaiity constraints.Generaliz.e-d potynomial optimization. comptemtary geometiicprograrnming

DYNAMIC PROGRAIIIMTNG

INTEGER PROGRAMfrIINGlntroduction - .integer rinear prograrnming, graphical

representation, gomory's cuttin g plane method, bala's algorithm for zeroline programming problems.

Integel non linear programming - integer polynomial programming,integer non linear programming. tglSTOC HASTIC PROGRAMMING

Introduction - concepts of probability theory stochastic linearprog ram ming, stochastic non linear Firogramm in g,

"io"t r"itic oynamicprogramming. -

(10)

SELECTED ALGORITHMSquadratic programming, seperable programming, multi objective

optimization, game theory optimal controltheory cpM and PERT. (s)

Theory:45Tutorial : 15

Total :60REFERE/VCE€;

1. HamdyTaha,"operafions Resea rch -An tntroduction",prentice Hallof lndia(P) Ltd, 2005.

2. Rao s.s-"optimisation Theory and Apprica.tions', witey EasternLtd; New Delhi, 2004:

3. PhiIIips,Ravindran,solesberg,"operationsResearch pinciptesand Practices", Prentice Hall of tndia, 2005.

O9MMAz2

l

DESIGN FOR MANUFAGTUR.E ANDASSEMBLY

(11 ).A.SSESSMENT THEORY

OBJECTIVE:

To introduce to the sfudenfs the basic coneepits behind theselection of materials forproduct manufacture and ultimately itsapfliAation in day-to-day life.

To teach the students the fundamentals of principtes of assemblyandsubassembly, the pro:cedure being adopted in manufacturingindustries and casting methods and welding techniques.

EXPEGTED OUTCOME:

In manufacturing industries, the engineers would be benefitedafter having learnt the concepts of how the products aremanufactured after materials selection and how they areassembled.

They would be able to apply the techniques of sheet metalworking, casting design and welding structural design and solvetechnical problems related to the above field.

DFM APPROACH, SELECTION AND SUBSTITUTION OFMATERIALS IN INDUSTRY:

DFM approach, DFM guidelines, standardization, grouptechnology, value engineering, comparison of materials on cost basis,design for assembly, DFA index, Poka- Yoke principle; 6o-concept;design creativity.

TOLERANGE ANALYSIS:

Process capability; process capability metrics, Cp, Cpk, costaspects, feature tolerances, geometric tolerances, surface finish, reviewof relationship between attainable tolerance grades and differentmachining process, cumulative effect of tolerances, sure fit laq normal

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law and truncated normallaw.

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SELECTIVE ASSEMBLY:

Interchangeabre and serective assembry, deciding theof groups, Model-l: group tolerances of mating parts equal; Model-lr:total and group tolerances of shaft, control of axial play-introducingsecondary machining operations, laminated shirns,

"""rpt"". (Tl

DATI'M SYSTEMS:

TRUE POSITION TOLEMNCING THEORTC co-ordinate and convention method offeature and true position tolerance, functionalgauges, compdund assembly, examples. (g)

FORM DESIGN OF CASTINGS AND WELDMENTS:

Theory:45Tutorial : 15

Total : 60

REFERENCES:

Spotts tttE 'Dimensioiing and Tofennce fo,r Quantity Prodttctlon"'

Frentice Hall lnc-, New Jersey, 1983'

. Otiveir R Wade, 'Tolerance Control in Design and Manufacturilg,"

Industiat Press lnc, New York, 1967'

i. James G Bralta,lHand Book of Prduct Design for Manufacturihg,"

McGnw Hill Pubtications, 1983

i. TrucGs H E,'Design for Econamic Production,' Sooiety of

Manutacturing' Engineers, Mlehig.an, Se'ond Editioni' 1 987'

t. Poka-Yoke, "mproving Product Qudtv by Preventing Ddfects"'

society of Manufactiring Engineers, Michigan, second Edition,

1987.

3. Creveling c M,'Tolerance Design - A Hand Bookfor Developing

optimal specifications,,,Addr.so i wesetey tongman Inc., usA,1997.

9. Pahi G and Beitz W, ,Engineering Design-A SystematicApproach,,,

Springer Verag Pub., 1996'

10- Dennis PHobbs, 'Lean Ma

Execution Manual for anY

lnc'' 2003' I Design"'ll.MamboedMFarag,,MaterialselecfionforEngineering

Prentice Hall, New JerseY, 1997'

1.

2.

Harry Peck, 'Designing for Manufacture,', pitrnan publieations,London, 1993.

Matousek R, 'Engineeing Design - A Sysfem atic Approach,"Blackie and Son Ltd., London, 1g74.

20 2l

O9MMA23 COMPUTER INTEGRATED

ASSESSMENT TI.IEORY'

OBJECTIVE:

This course will enable the student

c To gain knowledge on how compiuters are integrated ait variwslevels of pilqnni* and manttfacturing.

c To understand the,flexible manufactuing system and to handhthe product daiLta and various softrrirare used for manufacturing

SHOP FLOOR CONTROL AND INTRODUCTION OF FMS

CIM IMPLEMENTATION AND DATA GOMMUNICATION

CIM and comPany strategY - s dels-

activity cycle diagram'ClM open SA)-

r"nri""iuring enterprise wheel data

management-Cl M implementation software.

Communication fu ndamentals- local area networks -topology -

EXPECTED OUTCOTTIE:

Upon completion of the coursg the student will be able to

. Get a wide knoviledge.in the field of proceds planning and variqrsnew concepts like GT,CApp,FMS.

o Use the different functionalities llike LAN, OSA models anddifferent protocols related to Internet and Intranet formannfacturing of engineering components.

INTRODUCTION

Meaning and origin of clM- the changing manufacturing andmanagement scene - External communication - islands of automationand software-dedicated and open systems-manufacturing automationprotocol- product related activities of a company- rrarketing engineering-production planning - plant operations - physical distribution- businessand financial management

GROUP TECHNOLOGY ANDPLANNING

History of group technology- role of G.T. in cAD/cAM integration-part families - classification and coding - DCLASS and MIGLASS and

IAN implementations - network management and

OPEN SYSTEM AND DATABASE FOR CIM

open systems - open system interconnection -manufacturing

automatio-ns protocol and technical office protocol (MAP /TOP)

Developmentofdatabases-databasetermino|ogy-architecture of database systems - data modeling and data

associations - relational data bases - database operators - advantages

of data base and relational database. (8)

Total : 45

REF€RENCES:

1. Mikelt.P.Groover "Automation, Production Sysfems and

aomputer t nteg rated Man ufactu ring", Pearso n Ed ucation, 200 1 -

2.Yoramkoren''ComputertntegratedManufacturingSystem'',McGraw-Hill, 1983.

(r0)

(81

COMPUTER AIDED PROCESS

oPlrz coding systems-facility design using G.T. - benefits of G.T. - I

I

3.

4.

5.

6.

Ranky, Paul G, "Computer lntegrated Manufacturing", prenticeHall lntemational, 1 986.

David D.Bedworth, Mark R.Hendersan, phillip M.Wo,lfe," C om p ute r I nteg rated Des ig n a nd M an ufactu rin g", M cG raw-H i I t-lnc, 1991.

Roger Han m a n, " Computer I ntetg rated Man ufactu ring", Addison- Wesley, 1997.

Mikell.P.GrooM€r dttd Emory Zimmers Jr., "CAD/CAM", prenticeHall of lndia Pvt Ltd., New Delhi, 1998.

Kant Vajpayee S, "Principles of Computer lntegratedManufacturing", Prentice Hall lndia, 2003

Radhakishnan P, Subramahyan S.and Raju V., "CAD/CAM/C\M",7d Edition, New Age Intemational (P) Ltd., New Dethi, 2OOO.

8.

24 25

ilili

O9MMA24 ADVANCED METAL JOINING PROCESSES

ASSESSMENT: THEORY

OBJECTIVE:

t To provide knowtedge about the principle'and applications of/afesf we I d i n g p rocesses

s To acquire essenfiaf significande qf thennateffecfs of wetdingand subsequent remedial measures to redrJce residualsfressesa n d d i sto rfi o n' I n.';ulel d m e nts.

t Togain kn6wledge aiboutthe Weldability of different commerciallyavailable materials, their conesponding weld iaints design andautomatioJl of welding processes.

EXPECTED OUTGOME:" .

. The student is able to select suitable welding process andtechnique for a given material and to minimize distortion andresidual stresses induced in vreldments.

o With the adequate knowledge of weldability of material one caflable to evolve better design for both fatigue and static loadingconditions and select suitable welding automation for the entireproduction of engineering components.

SPECIAL WELDING PROCESSES

Electron beam welding, laser beam welding, ultrasonic welding,.explosion welding, electro slag and electro gas welding, cold pressurewelding, Friction Stirwelding, diffusion bonding and adhesive bonding.(8)

HEAT EFFECTS OF WELDING

Metallurgical effects of heat flow in welding.TTT curve- continuouscooling transformation diagrams- development of residual stress,methcJs of relieving or controlling welding residual stresses, types andcontrolof distortion, pre-heat and postwelding heat treatment. (9)

'fI

i

L

L T P G3 0 0 3

WELDABILIW OF FERROUS AND NON.FERROUS ALLOYSWeldabirity of carbon and ailoysteers, stainress steers, cast

copper and its alloys, aluminum and its alloys, titanium and its 6lloys,and its alloys, weldabilig tests.

WELDING DESIGN

Typicaljoi ingproceSses, principles of weldingjoint design and in the member,'evolving good welddesign, welding nt reading, welding oesign for staticand fatigue loading, fracture toughress. j

{gl

AUTOMATION IN WELDING

welding sequehce and crassification of processes, manuarandsemi-automatic, automatic, automated werding- adaptive contrors-remotd welding, robotic werding- serecting \".roing system, gravitywelding and fire cr,qcker werding, underwatir werdif- wet and dry. (9)

Total :45REFEREIVCES:

1. Parmar.R.S,' Weldlng processes and Technology,,, KhannaPublishers, 2002.

2. ParmarR.S," W3tding Engineering and Technology,,, KhannaPublishers, 2004.

3. Davies.A.c, "werding", cambidge rJniversity press, 1@ Edition, 19g6.

4- Larry Jeffus, "werding - principres and Apprication", DermarPublisher, New york, 4th Edition, 1ggg.

5' "welding Hand Book", vot.2 & 4, American wetding society,th Edition, 1998.

26 27

(10)

O9MMA27 SIMULATION AND WELDING

ASSESSMENT PRACTICAL

LABORATORIES

SIMULATION.LABIntroduction to simulation languages- simulation procedure-

simulation of manr+facturing systems-use of simulation software's -

PROM9DEL,ARENA, Flex sim, PreActor, CATIA; SimulS, Advanced

Generic Schedule Simulbtor -. Evaluation of model and validation.

WELDING LAB

1. MIG Welding of T-Joints .

2. TIG Welding of Aluminium (Butt Joint)

3. Pulse TIG Welding of S.S. Plates

4. Pulse TIG Welding of S.S. MS plates

5. Measurements of Ferrite Content in Austenitic Stainless Steel

Weldments

6. Metallurgical studies of weldments

7. Bead geometry studY of weldments

8. Friction stir welding of Al. plates

L

L T P c0 0 4 2

09,MMA3'

ASSESSMENT: THEORY

OBJECTIVE:

r This module is to providem a n ufactu ri ng tech n igu es,M a n ufactu ri ng process.

RAPID PROTOryPING ANDMANUFACTURING

a detailed knowtedge on advancedthe Rapid Prototyping and Rapid

To aid in understanding the need, types, application, method ofoperation andthe future of Rapid prototyping sysfem in industiatapplication

Module is formurated to enhance innovative thinking and sorvebusrness case sfudies in Rp /RM techniques

EXPECTED OUTCOME:

Upon completion of the course, the sfudent will be able to

Have in-depth knowredge about RP/RM technorogies arong withrecent trends in advanced manufacturing.

Understand quick response manufacturing and developing endto end solutions in product manufacture.

. Deverop innovative component and product designs usingRP/RM technologies.

INTRODUCTION

Process requirements for Rapid protogping - product prototypingand Product Deveropment- prototyping - rueio for prototyping - rssueiin Prototyping - conducting prototyping - Design procedure - prototypePlanning and Management - product and prototype cost Estimation -Fundamentals of cost concepts - prototype cost Estimation - costcomplexities - prototype Design MethodJ - prototype Design toors -Morphologicar Anarysis - Functionar Effioiency Technique - paperPrototyping - Selecting a prototype -Leaming from Nature. (Tl

V|RTUAL PROTOWP INq,MATERIALS SELECTIO N & PROC EDU RE

FOR PROTOTYPING

u sing com merciat. software for Mrtual Protdtlping - Prototyping

M ate rials -r tVlaterial Selection Methods - Rapid P lototyping Ove rview -Rapid PrototyPing - STL files -Converting STL Fil PartAccuracY

in STL'Format - in Design for

Assembly.

TYPES OF RAPID PROTOTYPING PROCESS

Types sf RP.Frosess - Stereolitttography - Fused Deposition

Modelling - Selective Laser Sintering - 3D Printing Process - Laminated

object Manufacturing - Electron Beam Melting Process - History -

Operation - Advantages and Disadvantages : Applications - Relation

to Other RP Technologies - (applies to all the process) - Direct Laser

Deposition.

APPLICATIONS OF RAPiD PROTOWPING

lnvestment casting - sand casting - Permanent Mould casting

- Direct RP Tooling - Silicone Rubber Tooling - Investment Cast Tooling

- Powder Metallurgy Tooling - Desktop Machining - case studies on

Current Applications of RP- Novel Application of RP Systems - Future

Trends of RP Systems. (9)

RAPID MANUFACTURING

Rapid Manufacturing - Potential of RM on Design - Geometrical

Freedom - Material Combinations - Gustomer Input - RM of Prototypes

- Reverse Engineering - lnteractive CAD Models - Role of Materials in

RM - Materials for RM Process - Product Customisation and Case

Studies - Future Developrnents Serving RM - Production Economics

of RM - Gost of Manufacture -Application of RM in Medical, Automotive,

Aeronautical, Space and Construction Industries. (10)

Total : 45

(s)

(10)

29

2. Hopkinson, N., Hague, R.J.M, and Dickens, pM.,,,RapidManufacturing - An lndustrial Revolution for the Digital Age",John Wiley & Sons Ltd, IJK., 2006.

REFERENCES..

1. Cooper, GK , "Rapid prototlTping Technology Setection andApplication", Marcel Dekker lnc, IJSA., 2OO1.

Liou, W.F., "Rapid Prototyping and Engineering Apptications,A Toolbox for Prototype Developmen(, cRC press, Taytor & FrancisGroup LLC, U9A.,200e.

KaL, C.C, Lim, C.S. and Leong, F.K., "Rapid prototyping: principtesand Applications in Manufacturing", Witey publication, 2OOg.

FURTHER READING1- International Journal of Advanced Manufacturing Technotogy

2. Rapid Prototyping Joumat

3. The RPD Magazine

4. The tct Magazine

5. Wohlers Repoft

6. wvvw.rapitech.co.in/rpdmagazine

3.

4.

30 3l

f; osrtrrurn32 ADVANeED METAL FoRMING TEcHNoLocY

ASSESSMENT THEORY

OBJECTIVE:

An advanced course on metal forming teahnotlogy gives a in-depthknowledge on

IJnderstanding of the behauiohr of engineering materials underprocessing conditions.through selection of currently usedexpeimental methods.

Metalforming operatiions ahd pracfices such as forming, rolling,

forging, power metallurgy, etc.

Learn the processes, fechn ology, and equipment used in the

forming industry.

tJnderstand the capabitities & limitations of the abovemanufacturing processes and the guidelines for their selection-

Abte to appty and use general design for manufacture (DFM)

principtes and guidetines by designing products that lendthem se lve s to m a n ufactu ra b il ity.

OUTCOME:

On completion of the course a student can demonstrate the followingabilities

An appropriate mastery of the knowledge, techniques, skills and

modern forming processes.

To apply current knowledge and adapt to emerging applications,engineering and technology.

To conduct, analyze and interpret experiments and applyexperimental results to improve processes.

To'apply creativity in the design of systems, components orprocesses appropriate to program objectives.

I

IoI

I

t

IF

lL.

L T P c3 0 0 3

To identify, analyze and solve technical problems.

To apply the technologies of engineering materials, manufacturingprocesses, automation, production operations,

r To applywith an added technicaldepth: manufacturing processes,meciranical design, electro-mechanical devices and controls(automation), and productiort operations.

INTRODUCTION

Stress and strain - Three dimensional stress pattern - True stressand true strain - Principalstresses -Yield cr:iteria - Von Mises criterian -Tresca's criterian - Von Mises Yield for plane strain problems - Coloumbfunction and sticking friction.

FORGING

Forging - Forging in plane strain - Forging of circular disc - Effectof friction - Forging equipment - defects in forged products - Causes &Remedies. (7)

ROLLING AND EXTRUSION

Rolling and extrusion - Rolling of sheet and strip in plane strainconditions - Effect of friction - maximum draft , rolling load , torque andH.P - rolldeflection - defect in rolled products - causes and remedies -fonruard and backward extrusion - Approximate extrusion loads - tubeextrusion. (10)

DRAWING

Drawing - Rod and Wire drawing - Equilibrium equation - Skipdrawing - tube drawing with mandrel - Effect of friction and cone angle- Defects in drawn parts. (10)

UNCONVENTIONAL FORMING METHODS

Unconventional forming - High energy rate forming - Explosiveforming - Magnetic Pulse forming - Electro hydraulic forming - Superplasticity - Powder metqllurgy - Techniques -Applications. (10)

Total :45

(8)

32JJ

REFERENCES:

1. Roa PN., "Manufaeturing Technology ", Tata McGraw -Hill' 2005'

2.Aviilur,''MetalFormingProcessesandAnalysis"'TataMcGraw-HilL2005.

3. Dieter, "Mechanical Metallurgy", Tata McGraw - Hill' 2005'

4. Hanis, J.N., "Mechanicalworkingof Metats - Theory and Practice"'

Pergamon Press, 7995.

S.TaylanAltan,Soo-tK-OhandHatoldL'Gegel"'AmericanSocietyfor Metals", 1983-

WEB REFERENGE:

1. www-kkai.com/matProc.html

O9MMAEO1 DESIGN OF ADVANCED HYDRAULICAND PNEUMATIC SYSTEMS

ASSESSMENT: THEORY

OBJECTIVE:

t To gain high lever knowredge on various hydraulics andpneumatics systems. To provide in depth knowledge on varioushydraulic and pneumattic circuits used in industriei.

EXPECTED OUTCOIIIE:

upon successful completion of this course, students will be able to:

r Develop simple and complex hydraulic and pneumatic systemsfor the required application.

INTRODUCTION

Fluid Power ' Hydraulic fluids - properties and selection.Pneumatic fluid - properties and selection. Advantages and Applicationsof Fluid Power. Ftuid power Industry. (3)

HYDRAULIC MOTORS AND PI'MPSoil hydraulic systems - Hydraulic power Generators - selection

and specification of pumps; Types of pumps, pump characteristics. (5)

ACTUATORS AND CONTROL UNITSHydraulic actuators - Linear and Rotary Actuators - selection,

specification and characteristics. \control and regqlation elements - pressure, direction and flow

contr6l valves - relief relves, non return and safety valves - actuationsystems. (10)

HYDRAULTC C|RCU|TS

Hydraulic circuits-Reciprocation, quick retuin, sequencing,synghronizing circuits- accumulator circuits- industrial circuits- preJscircults- hydraulic milling machine- grinding, planning, copying, forklift,

earth mover;circuits-,design and selection of components- safety and

efnergency'mandrels.

PNEUMATICS - BASIGS AND CIRGUITS

(s)

Pneumatic systems and circuiti - Pneumatic fundamentals -

gontrOl elements position and pressure senqing .lo$ic circuits - swit0hing

circuits - fringe condition moilules and these intdgration - sequentialcircuits - cascade mgthods - mhpping'methods - step counter method-compound circuit design. qoltlFination circuit design.

COMBINED CIRCUITS

lnstallation, maintenance ahd Special circuits -,Pneumaticequipments - selection of components - design calculations- application-fault finding - hydro pneumatic circuiF - use of microprocessors forsequencing - PLC; Low cost automation - Robotic circuits. (e)

Total :45

REFERENCES :

1. Dudley A.Pease and John J.Pippengeq "Basic Fluid Power",

Prentice Hall, 1987. ' :

2. Andrew Pan 'Hydraulics and:Pneumatics" , Jaico PublishingHouse,2003.

3. Bolton.W. "Pneumatib and Hydraulic Sysferns", Butterworth -Heinemann, 1997.

4. Antony Esposito,"Fluid powerwith Applications", Prentice Hall, 2005.

WEB REFERENCES:

1. www.pneumatics.com

2. www.fluidpower.com.tw

(e)

35

OgMMAEO2 INEUSTR,IAL ROBOTICS ANDMAGHINE VISION

ASSESSMENT THEORY

OBJECTIVE:

. To provide the advanced features of robots, its'components andindu stial applications of robotics.

c To give detailg about autorhation and machine vision.

EXPECTED OUTCOME

r This module will potentially widen the understanding of studentsin robotics application, utilisation of robotics in industry andescalates to the design of robotics system.

. The knowledge obtained following this module will give a directimpact in e-manufacturing applications.

r lmproves the understanding of students in manufacturingautomation and design optimisation.

ROBOTICS AND ITS COMPONENTS

Robotics - Introduction - Basic Structure - Classification of robotand Robotic systems - laws of robotics - robot motions - work spaie,precision of movement.

Drives and control systems: Hydraulic systems, power supply -

servo valve - pump - hydraulic motor - DC servo motors - stepper motors-operation.

Mechanical Components of Robots: Power transmission systems:Gear transmission. Belt drives, cables, Roller Chains, Link - RoadSystems, Rotary to linear motion conversion, Rack and pinion drives,ball bearing screws, speed reducers, Harmonic drives. (9)

L T TJ c3 0 0 3

36 37

KINEMATICS OF ROBOT

Introduction, Matrix Representation, Homogeneous

transformation, forward and inverse Kinematics, Inverse Kinematics

P rog rammin g, Degeneracy, d exterity, velocity a nd static forces, velocity

traniformation force control systems, Basics of Trajectory planning'(9)

ROBOT END EFFECTORS

Types of end effectors - Mechanical grippers - Types of Gripper

mechanisms - Grippers force analysis - Other types of Grippers - Vacuum

cups - Magnetic Grippers - Adhesive Grippers - Robot end effector

interface.

sensors: Position sensors - Potentiometers, encoders - LVDT,

Velocity sensors, Acceleration Sensors, Force, Pressure and TOrque

sensors, Touch and Tactile sensors, Proximity, Range and sniff Sensors,

RCC, VOICE recognition and synthesizers.

MACHINE VISION

Introduction - lmage processing Vs image analysis, image

Acquisition, digital lmages - sampling and Quantization - lmage

definition, levels of Computation.

FEATURE EXTRACTION

Geometry of curves - curve approximation, Texture and texture

(e)

1.

REFEREIVCES;

Saeed B. Niku, 'lntroduction to Robofics: Analysis,sysfems,Applications", 2nd Edition, Pearson Education lndia, PHI 2003(tsBN81-7808-677-8)

RafaelC. Gonzalez, Richard E. Woods,"Digital lmage Processing"Addition- Wesley Publishing Company, 2001.

M.P Groover, "lndustial Robotics - Technology, Programmingand Applications", McGraw-Hill, uSA, 2004.

Ramesh Jain, Rangachari Kasturi, Brain G. Schunck, "MachineVision", Tata McGraw-Hill, 1991.

Yoremkoren, "Robotics for Engineers", McGraw-Hill, USA, 1997.

PA. Janaki Raman, "Robotics and Image Processing", TataMcGraw-Hill, 2001.

4.

5.

6.

38

a

OgMMAEO3 MANUFACTURINGINFORMATION SYSTEMS

ASSESSMENT THEORY

OBJECTIVE:

o To understand the production planning and aontrol systen, the

dafabases required to handte records and their maintenanCe,

vaious methods o,f collecting datafrom the shop floor in order to

analyze and improve th,e pefformance of the manufacturing

sysfe/n.

: To understand the impoftance of information system along with

schedut i n g tech n iq u e s fo r cu stomer req u i re m e nt'

EXPECTED OUTCOME

o After having understood the importance of information system in

Manufacturing industries, the engineers would maintain adatabase which would supply data related to materialsrequirement planning, financial system and inventory status.

o The students will be able to solve the problems of sequencing

and scheduling occurring in the realtime production shop floor.

PRODUGTION MANAGEMENT SYSTEM

lntroduction - the evolution of order policies from MRP to MRP ll,

the role of production organization control.

DATABASE

Database -Terminologies - Entities & Attributes - Data Models,

Schema & Subschema - Data tndependenc€ - ER Diagram - Trends in

(7)

(7)Database.

DATABASE MANAGEMENT SYSTEMS AND MODELS

Designing database - Hierarchical Model - Network Approach -

Relational Data Model - Concepts, Principles, Keys, Relational Operations-

Functional Dependence - Normalization, Types - Query Languages. (10)

L T P c3 0 0 3

MANUFACTURING SHOP FLOOR GONTROL SYSTEM

Ma nufactr.r ri n g Cons ideration-Prod uct a nd its struclu re, I nvento ryand Process Flow€hop Floor Gontrol-Datia Structure and Procedure-Various Model- Order Sched uling Module, I npuUOutput Analysis Module,

Stock Database- IOM Database.

MANUFAGTURING TNFORMATTON SYSTEM

lnformation system for. manuf-acturing- Parts Oriented ProductionI nform ation System4o nce pts an d structu re-Co m pu terized P roduction

Scheduling, Online Production Control System, Computer Based

(11 )

Production Managernent System-Gase Study (10)

Total :45REFERENCES..

1- Luca G. Sartori;iManufacturing lnformation Sysfems', Addision-Wesley Pu blishing Company, 2003.

2- Date.C.J, "An Intrgduction to Database Sysfems", N-arosa

Publishing House, 2004.

3. Orlicky.G, "Material Requirements Flanning", McGraw-HillPublishing & Co., 2002.

4. Kerr.R, "Knowledge Based Manufaeturing Management", A#isonWesley,2003-

40

etc.,

4l

(121

O9MMAEO4 ADVANCES tN CNC SYSTEMS

ASSESSMENT: TFIEORY

OBJECTIVE:

This Course witt enabte the studenit

o To learn the elements involved in CNC Machinesand Mechanismfor convefting progr€rm ol instructions to mechanical action

o To generate progra:m6{r?g variouqtechniques and study ofspecial type CNC machinep

EXPECTED OUTGOME:

r After this.course of study,"the students would have understoodthe CNC and FLC progradiming techniques, theworking of CNC

machines and various commands used for 3D rnodel building.

r Once they understand the modeling concepts they will be able to

write programs for product manufactuie on CNC machines.

INTRODUCTIONClassification - Construction details of CNC machines - machine

structure, guideways, feed drives - spindle, measuring systems - Drivers

and controls - Spindle drives, febd drives, D.C.drives -A.C.drives (8)

CNC SYSTEM

lntroduction - Configuratlon of CNC system - interfacing -Monitoring - Diagnoslics - Machine data - Compensations for machine

accunacies - PLCprogramming - DNC - Adaptive con@ CNC systems. (10)

PROGRAMMING OF CNC MACHINES

Various prograrnming techniques -APT - Programming for various

machines in ISO and FANUC - CAt\rl packages forCNC Machines such

as Linigraphics, IDEAS, Pro-Engineer, CATIA, ESPIRIT, MASTERCAM,

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TOOLING FOR CNC T'IACHINES

lnterchangeable tooling system - present and qualified tools -coolant fed tooling system . Modular,fixture - quick change system -Automatic head changers - tooling requirements for turning andmachining centres - Tool assemblies - todl m.agazines - ATCmechanisms - tool management. (8)

SPECIAL TYPES OF CNGIUIACHINES

CNC grinding machines, ED[,], Wire cut EDM, Punch press -I nstallation, Maintenance - Testing and performance, Evaluation of CNCMachines. (7)

Total :45

REFEREAICES;

1. Radhakrishnan.P,'Computer Numerical Control Machines", NewCentral Book Agency, 2001.

?. Sehrawat,M.S and Narang.J.S.,"CNC Mc:hines", Dhtanpat RaiandCo., 1999.

3. "Mechatronics", HMT Ltd, TATA McGraw Hill, 1998.

4. Thyer,G.E, "Computer Numerical Control of Machine Tools",B.H.Newberg, 2005.

5. Krar.S, "CNC Technology "n6

pTsgramming", McGraw Hill, 1998.

6. Peter Smid, "CNC Programming Hand Book", lndustr,ies Presslnc, 2000.

42

O9MMAEOS FLEXIBLE COMPETITIVE

ASSESSMENT: THEORY

OBJECTIVE:

This Course witl enable the student

t To gather the.ihforntation about Ftexibte Manufacturing sysfem

conaePt

.TolearntherecenttrendsinSchedutingandSimulation

EXPECTED OUTCOME:

o The graduates will be bute to implement the concepts of group

technotogy, know the tbchniques of part fpmily generation and

improve the performance of manufacturing system'

r They get a clear pictirre of diffeient manufacturing management

metiroOotogies in or(er to reduce total man'facturing lead time

and downtime in the production shop floor'

INTRODUCTION

Manufacturinginacompetitiveenvironment-Automationofmanufacturing proclss - numerical control - material handling and

movement - industrial robots - sensor technology - flexible, fixturing -

Design for assembly, disassembly and services' (9)

GROUP TECHNOLOGY AND CELL DESIGN

Group technology - Part families - classification and

Production flow analysis - Machine celldesign - Benefits

FLEXIBLEMANUFAGTuR|NGsYsTEMANDAPPL|cATloNsFlexible Manufacturing System - lntroduction - Components of

FMS-App|icationworkstations-Computercontro|andfunctions-Flanning'schedulingandcontro|ofFMS-scheduIing-Know|edgebasedscheduling - Hierarchy of computercontrol - supervisory computer' (9)

coding -(e)

irI.!N

L

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SOFTWARE INTEGRATION WITH FMS

LEAN MANUFACTURING

Total :45

REFERENCES..

1- Groover M.p, "Autornation, production sysfems and computterlntegrated Manufacturing", prentice-Hatt of lndia pvt Ltd., NewDelhi, 2008.

2- Jha,N.K."Hand Bookof Ftexibte Manufacturing sysfems", AcademicPress lnc., 19Q1.

3- Kalpakjain, "Manufacturing Engineering and rechnology", Addision-Wesley Pubtishing Co., 2005.

4- Talichi ohno, "Toyoto production Sysfem Beyond Large- sca/eProduction", productivity press (lndia) pvt Ltd.,2006.

4445

O9MMAEO6 SUPPLYCHAIN MANAGEMENT

lToprovideabasicandadeeperulnderstandingaboutsupplychain management and the role of supply chain in an industry

for meeting end user needs'

s Tci provide a detailed knowledge on product and process

management.

lToprovideinsightinsupptychainmanagementcriticallyfromin d u strial P e rsP ective.

EXPECTED OUTGOME:

rStudentsareexpectedtounderstandtheentirespectrumofactivities undergone by manufacturers in meeting end-user needs'

oViewingfrommanufacture/sperspective'theaimedoutcomeofthismoduleistoenhanceinnovativeideasinstudents'toeffectively meet the end user needs'

ASSESSMENT THEORY

OBJECTIVE:

o To be able to solvernanagement'

INTORDUCTION

Effective suPPlY chain.

SUPPLY CHAIN PROGESS

industrial case studies in supply chain

(5)

Forecasting in supply chain, characteristics' components - time

series methods of forecasting - Demand Management in MPC - MTS -

ATO - MTO, customer orderiead time - lnventory, economies of scale

L T P c3 0 0 3

PRODUCT PROCUREMENT & INVENTORY MANAGEMENT

quantity and reorder point. (10)

Total :45

DESIGNING A SUPPLY CHAINsupply chain drivers - Suppry chain performance measures -scoR Model - Network design in a supply chain, factors influencing

design, Framework for network design network, moders for faciliglocation and capacity ailocation - Uncertainity in network design -Discounted cash frow analysis, Decision trees in evaluating networkdesign - Distribution, factors influencing distribution, design options fora distribution network (i0)

IT IN SUPPLY GHAIN

Dynamic supply chain design, lmpact of technology on SCM, Keytrends in scM, rr in suppry chain coordination, rr in suppry chaindesign - MRP, record processing, technical issues, using MRpand syst€m dynamics - ERp - performance metrics - Functionalsilo approach - Integrated srpply chain metrics - cash to cash time -cRM - lscM - Discussion on- suppry chain adopted by primaryindustrial sectors and case studies. t10)

46 47

REFERENCES..

1. Ayers, J..,"Hand Book of Supply Chain Management", TheSf Lencie Press / APICS Sen'es on Resource Management, 2000.

2. Burt, N.D., Dobler, W.D. and Starling, L.S. "World C/ass SupplyChain Management, The Key to Supply Chain Management", TataMcG'raw Hill Publishing Company Limited, 2005.

3. Chopra, 5., Meindl, P and Kalra, D.V., "Supply Chain Management,Strategy, Planning and Operation", Pearson Education, lnc, 2008.

4. Fredendall,D.L. and Hill, E.,'Basics of Supply Chain Management",The St Lucie Press/APICS Senbs on Resource Management, 2001.

5. Monczka, R., Trent, R. and Handfield, R., "Purchasing and SupplyChain Management", 3'd Edition, Thompson Learning;l nc, 2007.

6. Vollmann, T.E.; Berry, L.W,Whybark,D.C and Jacobs, R.F,"Manufactuing Planning and Controlfor Supply Chain Managemen{Tata McGraw Hitl Publishing Company Limited,2008.

7. Witd,7., "Best Practice in lnventory Management", Butterworth-Heinmann, Elsevier Science Ltd, 2002.

ADDITIONAL READING

European Journal of lnnovation Management

Logisfics I nfo rm ation Management a n I nte rnation al J o u rn al

Supply Chain Management lnternational Journal.

Sefhr, PS., Yan, H, and Zhang, H , lnventory and Supply ChainM a n ag e me n t w ith F oreca st U pdates, S p ri n g e r I nte rn atio n a I Series,2006.

Mohantry, PR and Deshmukh, G.S.,Supply Chain Management,Theories and Practices, Published by Biztantra lnnovations inManagement, 2005.

Kulkarani, S and Sharma, A.,Supply Chain Management, TataMcGraw Hill Publishing Company Limited,2008.

1.

2.

3.

4.

5.

OgMMAEOT ADVANGED METROLOGY AND NONDESTRUCTIVE TESTING

ASSESSMENT: THEORY

OBJECTIVE:

s To give introduction to principles of /afesf metrology instrumentswhich are most commonly used in industries and to provideadvanced measuring methods and non destructive testingmethods.

EXPECTED OUTCOME:

Upon successful completion of this course, students will be able to:

r Understand the principles and operation of precisionmeasurement tools and equipment used in modernmanufacturing and to understand the fundamentals of inspectionmethods and systems.

. o Measure the manufacturing process parameters usingdeterm in istic metrology.

r Select suitable testing techniques to identify the flaws, cracksetc., in various depths in a product.

INTRODUCflONMeasuring Machines - Tool Maker's microscope - Co-ordinate

measuring machines - Universal measuring machine - Laser viewersfor production profile checks - lmages shearing microscope- Use ofcomputers - Machine vision technology - Microprocessors in metrology. (9)

STATISTIAL QUALITY CONTROL

Statistical Quality Control - Data presentation - Statisticalmeasures and tools - Process capability - Confidence and tolerancelimits - Control charts for variables and for fraction defectives - Theoryof probability - Sampling - ABC standard - reliabili$ and life testing. (9)

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48

BASIC NDT TESTS

Liquid.penetrantsandmagnrticpartic|etests-char.aoteristicsdiffererrof produ

rimitations. Partiole

:

RADIOGRAPHY

Radiography-Sourcesotr.ay-X-rayproduction-propertiesofdandxrays-filmcharacteristics-exposurecharts-contrastS-oper'ationa|characteristics of X ray equipment - applic4tions' (9)

ULTRASONIC TESTING METHODS

Ultrasonic and acoustic emission techniques - Production of

ultrasonicwaves.differenttypesofwaves-generalcharacteristicsofwaves - pulse echo methoO-- n' B' C scans - Principles of acoustics

ernission techniqul - Advantage and limitations - lnstrumentation -

applications - (9)

Total :45

REFERENCES;

1. Jain,R-K- (Engineering Metrology "' Khanna Publishers' 2004'

2'BarryHuIIandVernonJohn,"NonDestructiveTesting,,,MacMillan, 2OO4'

3. American Society for Metals

"Metals

Hand fuoR "' Vol ll' 2005'

4.ProgressinAcousticsEmlssion,''ProceedingsoflahlnternationalAcousfics Emission Symposium,,, Japanese Sociefy for NDl, 1990.

WEB REFERENGES:

1 . www.metrologYtooling'com

2. www.sisndt'com

3. www.iuk'tu-harburgde

O9MMAEOs PRODUCTIVITY MANAGEMENT ANDRE.ENGINEERING

ASSESSMENN THEORY

OBJECTIVE

; The purpose of this course is to provide,an understanding ofproduction management and reengineering concepts, theirapplications to manufacturing system. This course aims to dealwith the managerial, strategic and technologicat dimensions ofproductivity management and reengineering. sfudenfs wilt beintroduced to the principtes of productivity measures,organizational transformation aqd reengineering, processimprovement tools and technigues, so as to enatble them to deatwith business challenges from a leadership and managementpreppective globally,

EXPECTED OUTCOME:

on successful coinpletion of this course students should:

r Understand the approach and obligaiions of the professionalsystems analyst and the analogies between software and otherbranches of engineering.

r Knowing the need for quarity assurance, student can beable to appry in the industry with engineering standards likeISO 9000-2000; ,

r use a variety of analysis and design techniques to documentexisting systems, to propose alternative new systems, and tospeciff req uired information systems;

r Able to produce the key deliverable's of the product life cycle.

r Able to apply the project Management tools.

L T P c3 o 0 3

50

INTRODUCTION

productivi$, Productivity benefit rnodel, productivity cycle' (5)

PRODUCTIVITY MEASURES

O RGAN IZATIONAL TRAN SFORMATIO N AN D REEN GI N EERI NG

organizational Transformation - Principles of organizational

transformation and re-engineering, fundamentals of process

re-engineering, preparing the workforce for transformation and

re-engineering, methodology, guidelines, DSMCQ and PMP

model.

PROCESS IMPRO\IEMENT

(8)

Re-engineering - Process lmprovement Models, PM| mode|s,

Edosomwan model; Moen and Nolan strategy for process improvement,

LMICIP model, NPRDC model'

TOOLS AND TECHNIQUES

Re-engineering Tools and implementation -Anal$ical and process

tools and techniques - lnformation and communication technology -

Enabling role of lT, RE opportunities, process redesign - cases. Software

methods in BPR - specification of BP, case study - order, processing,

user interfaces, maintainability and reusability' (10)

Total :45

(10)

REFERENCES:

1. Suma:nth, D.J., "Productivity. Engineering and Management", TataMcGraw Hill, New Delhi, 2008.

Ed oso mw d n, J. A., " O rg a n i satiOn al T ra n sfo rm atio n a n d proce ssRe-engineerlnrg", British Library cataloging in pub. Data, 2005.

Rastogi, P.N. "Re-engineering and Re-inventing the Enterprise",Wheeler Pub, New Delhi, 2006.

Premviat, Sardana, G.D. and Shahay,8.S., "ProductivityManagement - A Systems Approach", Narosa Pub., New Dethi, 2007.

Lawrence Leemis. , "Reliability: Probabilistic Models and StatisticalMethods", Prentice Hall, 1995.

4.

5.

52 )J.

09 MMAE 09 SUPPLY CHAIN INFORMATION SYSTEMS

ASSESSMENT THEORY

OBJECTIVE:

+Toprovidevisibitityabouttheroteplayedbyinformationsystemin suPPlY chain enhancement'

lToprovideadetaitedknowledgeaboute-businessande-commerce apptication in real World supply chains'

oTodevetopknowledgeandroleofdatabasesinSCM,alongwiththe knowledge on future proiected SC information system'

EXPECTED OUTGOME:

o students will have befter understanding on the integral relationship

between supply chain and information system'

oStudentswi||beab|etoprojecttherolep|ayedbyinformationintriggering thd material flow, and the role played by different

databases and lnternet in processing supply chain'

INTRODUCTION

E.BUSINESS

e - Business - Evolution of e-business - Types of e-business -

Benefitsofe-business-Dimensionsofe-businessande-com-e-business infrastructure - ERP system I Enterrprise structure modeling

L T P c3 0 0 3

E.COMMERCEThe concept of e-commerce - e-commerce activities -

Advantages and issues of e-com - Building blocks of etectronic

APPLIGATION OF E.'COMMERCE

Features and challenges of B2B exchanges - Buyer orientedB2B 'supplier oiiented B2B - Business to conirmer leicy - ontineretailing vs traditional retailing - product suitability for online retaiting -Alternative models of e-retailin g :

(Amazon vs Webvan) - elements of successful B2C strategy _

Marketing on the internet - consumer to Business (c2B) - consumer toconsumer (c2c) - case studies on eiommerce - m - commerce. (10)

ADVANCED SUPPLY CHATN INFORMATTON SYSTEMSsc information flows - A map of scM systems - Drivers of new

sc systems & applications - ERp systems - E-sourcing/supply & webbased systems - Types of systems - Reverse auctions - EvolvingE-sourcing vendors - E-sourcing and fully integrated systems -lnformation visibility - Benefits of information visibility - e-supply chainfusion - The continuing evolution of E-Supply chains. (10)

Total :45

54 )f

REFERENCES:

1. $Atata, N. K.,l3l, A. andAgarw&,D', 'Eustness onthe Nef ;eln:ntr.oauction to the 'Whats'and tHows' of e:'commerce"'

Macmiltan I ndia Ltd., 2000-

Awad, E.M., "EleCtronic Commerce from Vision to Fulfillment"'

Prentice Hall India, I Edition, 2007'

Burt, N.D., Dobler, W-D. and Starling, L'5,-Wo.rld-.ClassSupp/y

Cnaiin Management,The Key to Supply Chain Management't'

Tata McGraw Hitl Pubtishing Company Limited' 2005'

chafrabarti, R. and Kardile, v;'The Asian ManagersHandbook of

e aommerce", McGraw Hitl Publishing Company Ltd' 2002'

Cfiopra, 5., Meind!, P and Kalra, D'V' "suppty Chain Management'

Xra,tegy, Planning and Operation", Pearson Education' lnc'' 2008'

Hsenpetec C.R and Velte, J.T."E Business: A Beginner,s Guide'',

Tata McGraw Hilt Publishing Cornplny Limited' 2001'

Genld, 8., Kng, N. and Natchek, D' "ORACLE E - Business Suife

ianiiiacturini a suppty chain Management"' oracle Press' rata

McGraw Hitl Pubtishing Company Limited' 2006'

Ka)akota, R and Robinson M, "e-business 2'0' Roadmap for

Success', Pearson Education, lnc', 2AO9'

Monczka, R., Trent, R. and Handfietd, R: "Purchasing and Supply

ChainManagement",3dEdition,ThompsonLearninglnc''2007'

2.

4.

I

F

IE

E

I

L

O9MMAE1O DESIGN OF CEI-LUI.ARMANUFACTURING SYSTEM

ASSESSMENT THEORY

OBJECTIVE:

This Course will enable the student

t To learn various approaches involved in Cellular Manufacturingsysfem.

o To study aboutMlachine CettLayout and its pertormance in detait.

EXPECTED OUTGOME:

r The graduates would be able to identify the role of advancedmanufacturing technology in improving the productivity, design acellular manufacturing system and the suitable layout in amanufacturing organization whether big or small.

r They will be able to optimize various parameters usingnontraditional techniques thereby reducing the total productioncost.

INTRODUCTION

Introduction - Group Technology, Limitations of traditionalmanufacturing systems, characteristics and design of groups, benefitsof GT and issues in GT. (5)

CELLULAR MANUFACTURING SYSTEM DESIGN AND APPROACH

CMS planning and design - Problems in GT/CMS - Design ofCMS - Models, traditiona I approaches and non-traditional a pproaches -Genetic Algorith ms, Sim u lated An nealing, Neu ral networks. (121

MAGHINE CELL LAYOUT

lmplementation of GT/CMS - lnter and Intra cell layout, cost andnon-cost based models, establishing a team approach. Managerialstructure and groups, batch,gequenc.ing and sizing, life cycle issues in

L T P c3 0 0 3

GT/CMS

56

(10)

57

PERFORMANCE MEASUREMENT

Performance Measurement and Control - Measuring GMS

performance - Parametric analysis - PBC in GT/CMS, cell loading' GT

and MRP - framework' (10)

GOIIPARITIVE STUDIES

Economics of GT/CMS - Conventional Vs group use of computer

modelsinGT/CMS, Humanaspectsof GT/CMS-cases' (8)

fotal :45

REFEREIVCES:

1. Askin, R.G and vakharia, A.J.,'G.T - Ptanning and operation in

the Automated Factory Hand Book: Techniology and Management",

Cleland, D.l. AND Bidananda, B(Eds), TAB Books' NY'' 1991'

2. lrani, s.A,. "Cellular Manufacturing systems Hand Book"' 1993'

3. Kamrani, A.K. Parsaei, H.R. andLiteS, D.H.(Eds), "Planning, Design

and Analysis of celtular Manufacturing systems" , Elsevier, 2004'

E,F

IE

Ep

L

O9MMAE1'I PREGISION ENGINEERING

ASSESSMENT THEORY

OBJECTIVE, ,

o To understand the eoncepfs of nano technology and itsapptications- :

. r Through outthecourse studenbwillperiodicatty attend lafut-atorysess,ons and implemenf /essons learned during lectures, so fhattftey are able to understand the precision,engineering.

EXPECTED OUTGOME:

r On completion of course, the students will have a prespectiveknowledge on latest trends in'nano' field.

r Able to appty various precision concepts of moderri manufiacturingsystems for real life application.

INTRODUGTION

Coniepts of accuracy - Introduction - Concepts of accuracy ofmachine tools - spindle and displacements accuracies - Accunacy ofnumerical control systems - Errors due to numerical interpolation -displacement measurement system and veloci$ lags. (9)

DIMENSIONING AND TOLERANCING

Geometric dimensioning and tolerancing - Tolerance zoneconversions - Surfaces, features of size, datum features - datum, oddlyconfigured and curved surfaces as datum features ,equalizing datum -datum features of size representation-form controls, orientation controls- logical approach to tolerance.

NANOTECHNOLOGY - AN INTRODUCTION

Fundamentals of nanotechnology and measuring-Processingsystem of nanometer accuracies-mechanism of metal processingmanophysical processing of atomic-bit-units nano chemical and

(e)

L T P c3 0 0 3

electroche'mical atortic-bit processing. ln processing in'situmeasprenient position of processing polnt - post process and on-machine measurementof dimensionalfeatur,e and surface - Mechanicaland optional measuring system. (e)

POSITIONING SYSTEMS

Nano-positioning systems of nanometer accuracy andrepeatability - Guide.systems for rnoving elements - Servo controlsysterns for tool positioning - Computer aided digital and ultra precisionposition control

MANUFACTUR.ING METHODS

:Application and future trends in nano technology - nano-Gratingsystems,- Nano. lithography, photolithography, and electron beamlithography - machining of soft materials, diamond turning , mirrorgrinding of ceramics - development of intelligent products - Nanoprocessing of materials for super high density lGs-Nano-mechanicalparb and micro nano machines. (s)

Total :45

REFERENCES;

1. Murthy,R.L.,"Precision Engineeing in Manufacturing", New Agelnternational (P) Limited Publishers, 1996.

2. James D.Meadows, "Geometric Dimensioning and Tolerancing",Marcel Dekker lnc., 1995.

3. Norio Tan ig lchi, " N ano Tech nology", Oxford U niversity Press, 2003.

(s)

t

59

OgMMAE{2 RELIABILIryAND TOTAL PRODUCTIVEMAINTENANCE

ASSESSMENT THEORY

OBJECTIVE:

o To study the retiabitity ancepts, faiture data anarysis, retiahirity,predicfion and managemeint and concept or totat p.iraiimaintenance.

t To enable the s of reliabilityand total producin industries. aPPIY these

EXPECTED OUTGOME: :

Upon completion of course,'the Students will be able to

r Understand the concepts related to rellability

o Gain advanced knowledge in Totar productivity maintenance andother aspects.

INTRODUCTION

lntroduction - Reliability function - MTBF - MTTF _ moralitycurve - availability - Maintainability. (iOi

DISTRIBUTIVE FUNCTIONS

Failure Data Analysis - Repair time distributions _ exponenual,normar, log normal, gamma, and weibull- reliability data requirements-Graphicatevatuation. -

-lifRELIABILITY PREDICTION

Refiability prediction - Failure rate estimates _ Effect ofenvironment and stress - series and parallel systems - RDB anarysis -Standby Systems - Complex Systems. (21

L T P c3 0 0 3

60 6l

RELIABILITY MANAGEMENT

Reliability Management - Reliability demonstration

Reliabili$ gronvth testing - Duane curve - Risk assessment

Fault tree.

TOTAL PRODUCTIVE MAINTENANCE

Total Productive Maintenance - causes of Machine Failures -

Downtime - Maintenance policies - Restorability predictions -Replacement models - Spares provisioning - Maintenance management-

Cleanliness and House Keeping. (10)

Total : 45

REFEREA'CES..

1. Paul Kales, "Reliabitity for Technology, Engineeing and

Managemenf', Prentice Hall, New Jersey, 2N6.

2. Modanes, 'Reliabli$ and Risk analysis' , Meral Dekker lnc., 1999.

3' O'CONNO R,P D.T',' Practical Reliability Enginee ing", J oh n Wiley-

2002.

4. NAKAJ t MA 5..," lntroduction to TPM-Totat Productive Mai nte n ance",

Prod u ctivitY Press- / 9 95.

5. Gopalakrishnan.P, and BaneriiA.K., "Maintenance and Spare

Parts Management" , Prentice Hallof India, New Delhi, 2005'

6. Dhitlon E|.S., 'Engineering Maintainability: How to Design for

Retiabitity and easy Maintenance", Prentice Hallof lndia, New

Delhi, 2OO5.

7. Ebeling, "An lntroduction to Reliability and Maintainability

Engineering", Tata McGraw-HillLimited, New Delhi, 2004'

testing -

- FMEA,(5)

OgMMAE{3 ADVANCES IN CASTING AND WELDING

ASSESSMENT THEORY

QBJECTIVES:

: To, provide knowledge about solidification of metals andconeSponding design principi,les of casting.

o To import principtes and apptications of tatesf casfing p/ocesses

o To gain knowledge about'thermal effects of welding, Weldabilityof fenous and non-ferrous metals, residual sfresses in weldments,good weld joint design principles and latest welding processes.

o To acquire lafesf knowledge about automation in casting andwelding.

EXPECTED OUT€OME:

o The,students can able to evolve a good design for castingsconsidering various aspects such as materials, directionalsolidification, defects, latest casting processes, etc.

r The students can able to design efficient weld joint for the givencomponent taking into consideration of welding process,materials,'heat input, welding defects, etc.

. The students can able to plan for automation in both welding andcasting of an engineering component.

CASTING METALLURGY AND DESIGN

Casting metallurgy and design - Heat transfer between metaland mould - Solidification of pure metals and alloys - Shrinkage in

cast metals - Progressive and directional solidification - Principlesof gating and riser - Degasification of the melt - Design considerationsin casting- Casting defects, Designing for directional solidification and

L T P c3 0 0 3

minimum defects.

62

(e)

63

'

SPECIAL CASTING PROCESS

special casting process,- shell Moulding, precision investment

casting, co, Moulding, centrifugalcasting, Die casting and continuous

casting. (9)

WELDING METALLURGY AND DESIGN

structures - pre and post'welding heat treatrnents - Weld joint design-

Weldingdefects - testing of weldment. (9)

UNCONVENTIONAL AND SPECIAL WELDING PROCESSES

unconventional and specialwelding processes - Friction welding-

Explosive welding - Diffusion bonding - High frequency Induction

welding- Ultrasonic welding - Elechon beam welding - Laser beam

welding. (9)

RECENTADVANCES IN GASTING AND WELDING

R.ecent advances in casting andwelding - t-ayout of mechanized

and underwaterwelding. (9)

Total :45

REFEREIVCES;

1. Jain, "Principtes of Foundry Technology", Tata McGraw Hill, 3d

Edition,2005.

2. "ASM Metals Hand Book on Castit:g"-Revised Edition, 1995'

F

trlII

L

3.

4.

5.

"Foundry Engineering Handbook, tJtirity pubtishers Ltd., 1ggg.

Titoun.D. & Stepanou- yu-A.,"Foundry practice',, MIRPublishers, Moscow, 1 ggg.

Heine Loper & Rosenthat, "Frincipres of Metar casting", TataMcGraw Hil|,2005.

Piotrawski,'Robotic wetding- A Guide to selection and Application'!,Society of Mechanical Engineers, Igg7.

sc hw a riz. M. M.,. " sou rce fuok o n I n n ov ative weldi ng processes,,-American Sociefy for Mefuts(Ohio), AOOS.

Cornu.J., "Advanced Welding Sysfems,, - Volumes t,tt, and ttt,JAICO Publishers, 1 994.

Lancaster-J.F., "Metallurgy of welding"- George Atten & unwindPublishers, 2003.

"welding Handbook'.(section t), American welding society, 1gg6.

Kazakov.N-F., "Diffusion Bonding of Materiats", MIR pubtishers,Moscow 2001.

7.

I

9.

10.

11.

64

O9MMAEI4 INFORMATION SYSTEMS ANALYSISAND DESIGN

ASSESSMENT THEORY

OBJECTIVE:

t To studlr the computer based information system, managementinformation sysfems, sysfem development, qualtty, Knowledgebased system and decision support sysfem-

o To enable the students to understand the nncepts of informationsysfems and to appty fhose practically in industries-

EXPECTED OUTGOME:

Upon successful completion of this course, students will be able to:

r Select an appropriate software process modelfrom the set of 5generic standards,

r Collect user requirements using at least 3 structuredmethodologies,

r Forrnalize user requirements with UML (Unified ModellingLanguage),

r Estimate process and product complexity with Function Points(FP), COllaborative COsts MOdel (COCOMO) and empiricialtechniques,

r Distinguish among functional, object-oriented and component-based approaches to software systems design.

COMPUTER BASED INFORMATION SYSTEM

Computer Based Information System - Concept of Informationand system - system classification - the challenge of information system- computers and information processing - managing data resource -

organizing data in a traditional file environment - a modern databaseenvironment. designing database l7l

MANAGEMENT INFORMATION

Management information system - concepts - Design andimplementation of MIS - Information system for decision making, types

t- T P c3 0 0 3

overview of system Deveropment - system Anarysis - systemDesign - completing the system development process - ine traditionalsystem life cycle - stages and limitations of life cycle approach _

""""

levels of decision making - M!s as a technique for making a programmldecisions - Decision"- Assisting information systemJ- ion""pt,Systems Design - Detaited System Oesign. (iOSYSTEM ANALYSIS AND DESIGN

study.

WEB REFER.ENGES:

1 . www.dis. uniromal. it

QUALITY

Quality , Success and Services _

for qualityassurances - new approachfailure causes -fieconcept of impleme

KNOWLEDGE BASED SYSTEMSMKnowredge - based systems - decision support systems - group

DSS - ESS - artificial intelligence - expert syst,em _ otn"r- inteliigenttechn iq ue- neural network, ge netic algorith m, fuzzy logic.

REFEREIVCES:.

1. Kenneth c. Laudon and Jane pLaudon,'Managemant tnformationsysfems'l Prentice Hail of tndia pvt Ltd., 2OOi.

Robeft G- Mudick, Joel E Ros s and James R. c/agge t, "rnformationsysfem for Modern Management", prentice Hart it tndia, 2006.

Davis . G.8., "MlS,Conceptuat Foundation, Structure andDevelopmenf' McGraw Hilt publishing, 2005.

chung.P-w.H and Lovegrove G, "rndustriar Engineeing Appticationof Aland Exprf sysfems",Gardon Breach scieice pubicaiiont,2006.

3.

4.

66

(10)

' (8)

Total : 45

O9MMAE15 COMPUTER AIDED PROCESS PLANNING

ASSESSMENT THEORY

o To study the g concepts, Part Design

Representation, g and planning and Computer

Aided Process tntegrated Process Planning

Sysfems.

t To enable the students to understand the concepts of computer

Aided Process Planning an;d to make them apply fhese in the

industries.

EKPECTED OUTGOME:

r Since process planning is an important stage in product.design

anddevelopment,thegraduateswilladopttheprocessplanningprocedure after generating part families.

r This will not only improve the production efficiency but also reduce

the total machining time.

r They would be able to make use of certain CAPP related software

packages in order to construct operation instruction sheet.

. They also know the shortest way of executing machining

techniques.

INTRODUCTION

lntroduction - The Place of Process Planning in the manufacturing

cycle - Process Planning and Production Planning - Process Planning

and Concurrent Engineering, CAPR Group Technology

GROUP TECHNOLOGY

The opitz system - The MICLASS system- CODE system' (10)

(5)

L T P c3 0 0 3

PROCESS PLANNING

. . Prog"ss engineering and process planning - Experience

planning- Decision tabre and:decision trees - procEss capabirity-_l::::: lllnifs - v.arlant nrocess ptannins _ Generative approachForward and Bacl<waid planning, lnputformat, Af .

GOMPUTE.R AIDED PROCESS PLANNINGcomputerAided process pranning systems - Logicar Design ofa Process Planning - lmplementation considerations _hanufacturing

system components, pr:oduction v rlume, No. of production families -CAM-I, CAPP, MIPLAN, APPAS,AUTOPLAN ANd PhO, CPPP - PTOCCSSplanning Softwares.

PROCESS PLAN SYSTEN,IS

An Integrated Process pranning systems - Totaily integratedprocess prans systems - An overview - Modurus struiture - Datastructure, operation - Report generation, Expert process pranning. (10)

Total:45REFERENCES.'

1. Gideon Harevi and Rotand D.weilr,' p,ncipres of processplanning - A Logicat Approach", Chapman Hall, 19g5.

Tien - Chien Chang, Richard A.Wysk, "An introduction toAutomated Process pranning sysfems-, prentice Hart, 20a1.

chang, T.c.,"An Experf prooess pranning sysfrem'i prentie Hatt, 1ggo.

Nanua Singh,'sysfems Approach to Computer lntegrated Designand Manufacturing", John Wiley & Sons, /996.

5. Rao, "ComputerAided Manufacturing,,, Tata McGnw Hill,Publishing Co.,20OA.

WEB REFERENGE:

http://cl aymore' eng i n eer; gusu. edu/i ackh/eod/automate/capp/capp. htm

http://Estraj. ute. sk/jou r nalt engtt O2T tO2Z .htm

2.

3.

4.

1.

2.

(10)

(10)

16 GORROSION AND SURFACE ENGINEERING

THEORY

,. To provide detailed knowtedge about different types of anosign'

mechanism, ciorrosion behaviour'of ferrous and non-ferrous

materials and the factors that influence it'

t To gain knowtedgeabouf tDe stdndard cdnosion testing prcendure

and corrosion prevention methods'

t Ta acquire propefties and applications of various surface coating

techniques

EXPECTED OUTGOME:

o The student is Sble to identiff the possible'type of corrosion that

the selected materialcould be subjected to and the corresponding

corrosion prevention measures to be adopted'

- | Knowing the corrosion and wear behaviour of mater:ials one could

select "-oit"ut"

surface coating method and effectively control the

proPerties of coatings.

NTMDUCTION

TESTING METHODS

Testing and prevention of corrosion - Gorrosibn testing techniques

and proced*"" - Frevention of corosion - DT!g.n,,a9ain-st corrosion -

Modification of corrosive environment - Inhibitors - cathodicprotection - Protective surface coatings

L T P c3 o 0 3

68 69

(8)

corrosion Behavior gf Mabriars - corrosion of steets; stainresteels, Aluminium ailoys,, Gopper ailoys, ruicrei artov"-"rc ritaniualloys - Co*obionof polymerc, Ceramics a"O-,'p.=*";;;k,

CORROSION OF MATERIALS

SURFACE ENGTNEERING

.. surface engineering for uvear and co-rrosion resistance - Diffusion

ifjiir"i:Iiy"jli:re_ctrylgss pratins - not oip co;*" f;;;"dlMetal spraying, Flame and Arc pro."i"""" - Conversi.. ;;;;':":selection of coating forwear and corrosion ,".i.t"n;; - -"

(10)

THIN LAYER ENGINEERING PROCESSESThin Layer Engineering processes - Laser and Erecton Beamhardening - Effect of process variabres such as power and scanspeed - Physicar vapour deposition, thermar evaporation, Arcerrvr r, nt v

:T:ff1"f _?ot:j,ng,-ion ptatins - chemicar uapotir-deposition _

3:^" T1,:l.llll":.r^l? ri ru,. ai,ci. "-n

o o ii, o n J ;;" * s;;;;;. ;and applications of thin coatingi.

REFERENCES.,

1. Fontana, G, "Corrosion Engineering., McGraw_Hiil, 2OOS-

2. Schweitzer pA., lCorrosion Engineering HandBook,,, 3N Edition,Marcel Decker 19g6.

3. Winston Revie, R,tJhlig's,,Conosion, HandBook", ?d Edition,John Witey, 2005.

4, Kammeth G.Budinski, "su/iace Engineering for wearResrsfance,Prentice Hatt, 1ggg.

5. "Metals HandBook, Vot.S _ Surface Engineering,,, ASMlnternationat, 1996.

WEB REFERENCE:

1 . www. hw. ac. uk/mecwwWresearch/anlcoserg_2. htm

7l

(s)

O9MMAEI7 ADVANGED TOOL.ENGINEERING, AND DESIGN

ASSESSMENT: THEORY

OEJECTIVE:

r) . :r::to in

s To provide an exposure to the recent trends in the field of tool

engineering-

EXPEGTED OUTGOME:

. The students will be able to work on Thermal related softwares

and its aPPlications.

r Students will be having indepth knowledge on computer aided

manufacturing.

MECHANISM OF CHIP FORMATION AND TYPES OF CHIPS

Mechanism of chip formation, Types of chip, techniques for the

study of chip form formation, chip tool interface, built- up edge' chip

breakers etc - problems. (4)

FORCES IN METAL CUTTING

stress on the shear plane, shear angle relationship in thin plane

analysis. Minimum energy theory - stresses on the tool. Measurement

Of tool Forces - virtual tool dynamometers - evaluation of cutting forces,

tool failures, work piece faiture etc. with various realtime problems (5)

THERMAI- ASPECTS OF METAL CUTTING

L T P c3 0 0 3

CUTTING TOOL MATERTAL AND TOOL WEARcutting tool materials - classification, application, heat treatment.

Mechanisms of toor wear, Toor fairure, Methods of toor wbarMeasurement. Toollife, Machinabilityindex, Toollife equations, univer-salmachinability index, Economics of turning. , (g)

THERMAL ANALYSIS WITH CFD SOFTWAREIntroduction to cFD - various tools and techniques in cFD -

various features of cFD - Applications of cFD - comparisons of cFDwith ANSYS and NrsA - cFD in thermar analysis of metar cutting. (s)

JIGS & FIXTURES

Fundamentar ideas and.principres of Jigs and Fixtures. Designof drill jigs and fixtures for turnirg, driiling, miiling, broaching andgrinding operations. Locating and cramping devices of jigs andfixtures. Indexing devices and types. Different types of jigs & fixtures.Design of a jig and fixtures for the grven component by using computerAided Design (CAD). (9)

PRESS TOOLS & ECONOMIC ASPEGTS OF TOOLINGDies, punches, types of presses, clearances, types of dies,

strip layout, carcuration of press capacity, center of pressure. Designconsideration for die'elements. Economics of tooling - Tool selectionand tool replacement with respect to small tools. (9)

Total :45REFEREIT/CES:

1. Ranganath.Bj., "Toor Engineering Design", vikas pubtishing HousePvt.Ltd, New Delhi, 2OOS.

2. Amitabh Gosh, AsrME "Fundamentars of roor Design", prenticeHall of lndia pvL Ltd., New Delhi, 5h Edition, 1gg|.

3. sharma. Pc.,"AText Book of production Engineering", s.chand &Co. Ltd., New Dethi, 2OOS.

72 IJ

5.

6.

7.

Rodin .P, iDesign and Praduction of Cutting Tools", MIR

Publishers, 1996.

Donaldson,'Tool De sig n H andBook", McG raw Hill, New York, 2001'

Armarego.E.J and Brown.R.H.,'The Machining of Metals", Prentice

Hall, 1969.

ELBS, "Principles of Jig and Tool Design", English Universities

Michigan, 1969.

?S.G Design Data Book', PSG Coltege of Technology, DPV

Pinters, Coimbatore, 2005.

S.A.J.Pars ons, "Production Tooting Equipment", Macmillan, 1 966'

OgMMAE18 PLASTICS AND COMPOSITE II/IATERIALS

ASSESSMENT: THEORY

OBJECTIVES:

To itnpart knowledge about different types of ptastics andcomposites aitd their fabrication methods.

To acquire details aboui the effects of machining and joiningparameters on its qualrty

To gain knowtedge about the different types of reinforcementsand its corresponding fabrication methods of composites.

EXPECTED OUTCOME:

r The student can select suitable plastics and composite materialfor the required application and its corresponding fabricationmethod.

INTRODUCTION

Introduction - chemistry and classification of polymers -Properties of rhermo plastics properties of rhermosetting plastics -Application$ - Merits and Demerits.

PLASTICS PROCESS

Processing of plastics - Extrusion - Injection Moulding -BlowMoulding - compression And transfer Moulding - casting - ThermoForming.

Machining and joining of fl ropertiesof Plastics - Machining paramete plastics-Mechanical Fasteners - Thermal (71

COMPOSITE MATERIALS

Introduction to Composite Mater:ials - Fibers _ Glass, Boron ,

carbon , organic , ceramic and Metallic Fibers - Matrix Materials -Polymers, Metals and Ceramics. r5l

Processing of Polymer Matrix Composites - Open Mould

Processes, Bag Moulding, Compression Moulding With BMS and

SMS - Filament winding - Pultrusion - Centrifugal Casting - Injection

YMER MATRIX COMPOSITES

Moulding -Application of PMC's

METAL MATRIX COMPOSITES

Processing of rnetal matrix composites - Solid State Fabrication

Techniques - Diffusion Bonding - Powder Metallurgy Techniques -

Plasma Spray, Chemical and PhysicalVapour Deposition of Matrix

on Fiber - Liquid State Fabrication Method - Infiltration - Squeeze

Casting - Rheo Casting - Compocasting - Application of MMC's-

Harctd Betofsky,'Plasfics: Product Design and Process

Engineering", Hanser Pttblishers, 1 99 5.

Baer, E and Moet, A, "High Performance Polymers", HanserPublishers, 1991.

Hensen.F, "Plasftcs Extrusion Technologf', Hanser Publishers, 1997'

Johnnaber E "tnjection Moulding Machines", Hanser Publishers,2007.

Rauwendaal, C, "Folymer Extrusion", Hanser Publishers, 2002'

Rosatao, D. V.," Blow Mo u t di n g H an d Boo k", H an ser P u bl i sh e rs, 2003'

A.K.Bhargava, "Engineering Materiats: Polymers, Ceramics and

Composifes", Prentice - Hall of lndia Limited, New Delhi, 2005'

(5)

3.

4.

5.

6.

7.

74 75

(e)

(s)

Total :45

OgMMAEI9 TOIAL QUALIIY SYSTEM ANDENGINEERING

ASSESSMENT: THEORY

OBJECTIVE:

t To study the rcncepb of TQM,

t To provide knowledge a:bout

SQC and Arbeptance

leadership qualities andtechniques.'

c To illustnte the signifrance of process capability andsampling.

EXPEGTED OUTGOME:

The student c0uld be able to implement TQM in any organizationknowin! its prcedure, merits and demerits-

Students coutd become good leaders and able to practice TQM

Students could be able to apply SQC techniques in the industriesto enhance quality and productivity.

PRINCIPLES OF TCIiIlntroduction - Principbs of Quality Management - Pioneers of

TQM - Quality costs - Quality systern Customer Orientation -

Benchmarking - Re-engineering - concurrent engineering (gl

LEADERSHTP AND GIUALITY AUDITINGPractices of TQM - leadership - organizational structure - Teail

building - Information systems and documentation - Qualig Auditing .rso so00 - Qs 9000 (91

TQM TECHNIQUES

Techniques of TQM - Single vendor concept - JIT- Quality functiondeployment - Quality circles - I(AIZEN - SGA - POKA - YOKE - TaguchiMethods. (9)

STATISTIGAL QUALITY CONTROL

Statistical Qualityr control - Methods and Philosophy of Statistical

a

o

process control - Control,Charts for variables and Attributes - Cu m u lative

sum and exponentially.weighted moving average control charts - Other

SPC Techniques - Process Gapability Analysis - Six sigma accuracy. (9)

SAMPLING

Acceptance samplinq - Acceptance sampling problems - Single

sampling Plans for aftributes - double, multiple and sequential sampling,Military standards - The Dodge - Roming sampling plans. (9)

Total :45

REFERENCES:

1. , Moha;med Zairi, "Total Quality Management for Engineers",Woodhead Publishing Limited, 1993.

2. Haruid Noori andRussel "Productian and Opntions Management-Total Quality and Responsiveness", McGraw-Hill lnc, 1995.

3. Suresh Dalela and Saurabh, "lSO 900A - A Manual far Total Quality

. Managemenf,S.Chand and Company Ltd., 1997.

4- John Bank,"Ihe Essence of Total Quality Management", PrenticeHallof lndia Pvt. Ltd., 1995.

5. Douglus'C Montgomery "lntroductfon fo Sfisfical QualityControl", McGnw Hill, 1991.

6. Gnnt E. L and Leavenswotth," &atistical Quality @nfrr/f, McG nw H ill, 2000.

7. Suganthi . L and Anand A Samuel, "Total Qaali$Managernent", Prentice - Hallof india, New Delhi, 2005.

8. Howard Gitlow Alan Oppenheim and Proa Oppenheim, "QualityManagement", McGraw-Hill lnc, 2005.

9. Dale H. Besterfield, "TotalQuality Managemen(,3'd Edition,Fearson Education - Prentice Hall, 2007.

WEB REFERENGES:

'l . umnv. a h epr. gov/resear ch tf ebool 0200 ra 1 5. htm.

2- .www.mcb.co.uUtam.htm

OgMMAE2O - ADVANCES IN FOUNDRY TECHNOLOGY

ASSESSMENT THEORY

OBJECTIVES:

s To know about the casting metailurgy anid design aspecfs ofrnoulding, gating and riser..

To leam about the special casting processes and foundrymechanization.

Ta understand about the computer applications in foundrytechnology.

EXPECTED OUTCOME:

The students could be able to

r Design a better casting using computerand select suitiable foundrytechnique for a desired product.

INTRODUCTION

Basics of casting techniques - Various aspects of advances innfoundry technology - Scope of the study (11

CASTING METALLURGY AND DESIGNcasting metallurgy & design - solidification of pure metals and

alloys - Fluidity - shrinkage in cast metals - Absorption of gases -

Degassing rnethods - Progressive solidification - Directionalsolidification- Hot spot & Junction - Design for moulding -Design for core support.(9)

PRINCIPLE OF GATING AND RISERPrinciple of gating and riser - lmprovement of yield etfiency -

simple problems in gating and risening for steels,and cast irons (g)

CASTING PROCESSES

Special casting processes - Shell,fitoulding, investment casting,

- Dioxide moulding, Centriftrgalcasting, Die casting, Continous

, Squeeze casting, Vaccum casting, Full mould processes'

- Solid metal casting,Thixocasting and Rheocasting process'

casting. (11 )

MEGHANIZATION

Foundry mechanization - Layout of mechanized foundry - Sand

reclamation - Material handting in foundry - Pollution control in foundry-

Casting defects - ldentification, Analysis and Remedies.

COMPUTER AIDED DESIGN AND CASTINGS

Computer aided design and castings - Computer aided pattern

making and use of rapid proto$ping technology in foundry, Feeder

design and solidification analysis, Gating design and mould filling

analysis, Rapid tooling fabrication, lmplementing rapid casting

(s)

(6)development technologies, Case study ftom industry'

REFERENCES:

1. Jain, "Principtes of Foundry Technology", Tata Mc Graw Hill,

3d Edition, 2005.

"ASM Metats HandBook on Casting", Revised Edition, 1995.

Heine.R.W.Loper and Rosenthal, "Principles of Metal Casting",

Tata Mc Graw Hill, 1997.

4. Peter Beelay, "Foundry Technology", Butterworth, Second Edition,

2001.

5. Ravi.B, "Metal Casting Computer Aided Design and Analysis"Prentice Hall, 2005.

6. Srinivasan.N.K, "Foundry Engineering", Khanna Tech Fub Co.,

New Delhi, 2000.

78 '79

OgMMAE21 FINITE ELEMENT ANALYSIS INMANTJFACTURI NG ENGINEERING

ASSESSMENT THEORY

OBJECTIVES:

t To provide detailed procedure of finite element formulationsolution method to lD and 2D engineering problems.

o To acquire knowledge about finite element formulations ofmanufacturing processes with the corresponding basicof plasticity, strain rate, fluid flow etc.

s Togain exposureon FEAsoftware such asANSyS, DEFORM,etc.

EXPECTED OUTGOME:

r The students can able to model and simulatemanufacturing methods through proper selection ofmesh, boundary counditions and loading conditions.

r The students can able to solve problems encountered inmanufacturing processes through FE simulations.

r The students can ableto analyse different manufacturing methodsusing ANSYS andDEFORM software.

INTRODUCTION

Introduction-Basics of FEM-Initial Value and boundary valueproblems -weighted residual, Galerkin and Raleigh-Ritz methods-Reviewof Variational calculus-lntegration by parts-Basics of variationalformulation. (61

1 D ANALYSIS

One dimensional analysisl Steps in FEA-Discretization,Interpolation, derivation of element characteristic matrix, shape function,

differeelements,

and, imposition gf boundary conditions-Solution and Postin solid mechanics and heat

(10)-One dimensional analysis

D ANALYSIS

Shape functions and higher order formulations - Global and

co-ordinates -. Shape functions for one and two dimensional

-Three noded triangutar and four noded quadrilateralelementlanalysis - lsoparametric elements - Jacobian matrices and

- Basics of tulo dirnensional axi - symrnetric analysis. (1 0)

ANALYSIS OF PRODUGTION PROCESSES

Analysis of production processes - FEAof metal casting - Special

latent heat incorporation, gap element - Time stepping

res - Crank - Nicholson algorithm - Prediction of grainconoepts of plasticity - Solid and flowformulation - Small

incremental deformation formulation - FEA of metal cutting, chipseperation criteria, incorporation of strain rate dependency.

COMPUTER IMPLEMENTATION IN FEA

Gomputer implementation - Preprocessing, Mesh - generation,

element connecting, boundary conditions, input of material atrdprocessing characteristics -SolutiOn and post processing - Overview ofapplication packages such mANSYS and DEFORM-Development ofcode for one dimensional analysis and validation.

REFERENCES;

1. Reddy, J.N: "An lntroduction to Finite Element Method", Tata

McGraw-Hill, T Edition, 2006.

2. Rao; S.S, "Finite Element Mefhod in Engineering", Pergomon

Press, 2006.

maJor

80 8l

(10)

(e)

Total : 45

Bathe, K.J., "Finite Erement procedures in Engineering Analysis,,,1996.

4. Kobayashi. S, Soo-/k-Oh and Attan. T',Metal Forming dnd theFinite Elehnent Methods", oxford rJniversityprese rgag.

Lewis R.W., Morgan K. Thomas, H.R. and Seetharaman K.N.,"The Fintie Element'Method in Heat rransferAnalysis", John wiley,1996.

seshu P., "TextBook of Finite Etement Analysis", prentice-Hattoflndia, New Delhi, 2OO5

6.

82 83

09MMAE22i ADVANCED AGILE AND LEAN' . MANUFACTURING SYSTEMS

SSMENT THEORY

o ]-his syllabus provides the value added functions essentially

required for a value chain, i.e. the tean suppty and the agile

responsiveness.

t Aimed in providing an understanding to students about push and

pull management in the value chain.

OUTCOME:

o ldentify bottlenecks in the value chain and improve the efficiency

of the value chain.

o lrrespective to the product type, undergo 'as-if analysis" on the

value chain and provide optimised soltttion.

INTRODUCTION TO AGILE MANUFACTURING

Meaning and definition of agility - concepts of agility - Agile

manufacturing system - agile

Relationship models - products, services and enrichment of

each customer - enrichment chain - moving from onetime product toproviding customer enrichment. (9)

AGILE BUSINESS STRATEGIES

Generally accepted accou.nting principles - activity based

costing - time based costing - budgeting procedures - dysfunctionalorganization and information systems - betrayal of trust - not sharing

information - empowerment - enterprise integration - concurrentoperations - external barriers. (9)

L T P c3 0 0 3

INTRODUCTION TO LEAN MANUFACTURING SYSTEM

Meaning and definition of lean - Basic concepts of lean -of lean - functional areas of lean - Lean techniques - procedureimplement lean in manufacturing industries - prerequisites oflean in manufacturing system - education and training.

LEAN MANUFACTURING PRACTICES & IMPLEMENTATION

System modelfor lean manufacturing - performance impacts of

the lean manufacturing system - Lean manufacturing program - lean

flow - paths of implementing lean manufacturing system - preparing

and motivating people -'roles in:the change process - methodologiesfor change - environment for change - model of success factors in

becoming lean. (91

AGILE AND LEAN SOFTWARE

Introduction to agile and lean simulation / scheduling softtrare -

Minitab / Flexsim / Tuppas / QAD / Preactor - features, concepts, tools,

and techniques - Applications, Advantages, and limitations - real time

problems and solutions. (9)

Total :45

REFERENCES;

1. Goldman, S.L. Nagal R.N. and Press, K., "Agile Compeffiorsand Virtu al O rg an ization s", Va n Nostran d Re inhold, New York, 1 995.

2. Likef J.K. (ed.), "Becoming lean", Productivi$ Press, Oregan,1997'

Montgomery, J.C. and Levine, L.O.,"The Transition to AgileMan ufactu ring", ASQC Q u al ity Press, Wiscon si n., 2003.

William M., Feld, "Lean Manufacturing Tools, Techniques and how

fo use them",Ihe Sf. Lucie Press, Boca Raton,2001.

Ronal G Askin, "Design and Anatysis of Lean Production System",

John Wiley & Sonq 2OO2.

4.

5

84