Kvic presentatio nnew 19.12.02

Dec. 19,2002 KVIC IIT,Delhi 1

Decentralized Sector

TEXTILE INDUSTRY IN INDIA

NATURAL FIBRES / FABRICS

MAN-MADE FIBRES / FABRICS

Organized Sector(Mills)

Spinning Composites Handloom Powerloom Khadi

WOOL

JUTE

SILK

COTTON

RAYONCellulose / viscose

BLENDED(Synthetic + Natural)

SYNTHETIC(Nylon, PET, PAN)


11

33

0

10

20

30

40

No.

of S

pind

les

in

mill

ion

Spinning Capacity

1951 19972.1

1.24

0

0.5

1

1.5

2

2.5

No.

of L

oom

s in

lakh

s

weaving Capacity

1951 1997


Share of Cloth Production

1990's

6%

74%

20%

1950's

70%

20%

10%

Organized Sector

Power Loom

Handloom


NATIONALIZATION (1967)NATIONALIZATION (1967)

SETTING UP OF NATIONAL TEXTILE CORPORATION (NTC)

MAIN OBJECTIVE: EMPLOYMENT RELIEF TO THOUSANDS OF WORKERS

PRODUCTION OF CONTROLLED CLOTH

EXPERIMENT MISERABLY FAILEDMANY NTC MILLS CLOSED DOWN


NEW TEXTILE POLICY (1980)NEW TEXTILE POLICY (1980)OBJECTIVE: DEVELOP HARMONIOUSLYMILL, POWERLOOM AND HANDLOOM

SECTORSRECOGNITION OF LACK OF

MODERNIZATION AS MAIN CAUSE OF SICKNESS

750 CRORE AS TEXTLE MODERNIZATION FUNDS IN 1986


WTO REGIMEWTO REGIMEMEMBER OF WTOSIGNATORY TO GATT( GENERAL AGREEMENT

ON TRADE AND TARRIF)END OF ATC (AGREEMENT OF TEXTILES AND

CLOTHING) BY DECEMBER 2004.END OF QUOTA ERATO FACE THE GLOBAL COMPETITIONLIMITED TIME FOR INDUSTRY RESTRUCTURE IMPROVED QUALITY PRODUCTS AT

COMPETITIVE PRICE


NEED OF THE HOURNEED OF THE HOURMODERNIZE TO COMPETE GLOBALLYWITHSTAND CHEAPER IMPORTS FROM CHINA,

PAKISTAN AND OTHER SOUTH-EAST ASIAN COUNTRIES

TECHNOLOGY UPGRADATION FUND SCHEME (TUFS)Rs 25 000 CRORE FOR MODERNIZATION5% RE-IMBERSEMENT OF INTEREST

CHARGED BY FINANCIAL INSTITUTIONSIN OPERATION FOR FIVE YEARS FROM APRIL

1999 – MARCH 2004


NEED FOR KHADI MODERNIZATIONNEED FOR KHADI MODERNIZATION

SPINNINGWEAVINGCHEMICAL PROCESSING (WEAKEST

LINK)GARMENT DESIGNINGGARMENT MAKINGGARMENT FINISHING

BUDGET PROVISON


MISSION PROJECTS IN DPRMISSION PROJECTS IN DPR

FINISHING OF KHADI GARMENTSDYEING WITH NATURAL DYESMERCERIZATION OF KHADI YARNINTRODUCTION OF WOOL/ACRYLIC

BLENDQUALITY ASSURANCE MANUALHRD PROGRAMMES


WORKSHOP AT IIT DELHIWORKSHOP AT IIT DELHI FEB. 26-28, 2002

FINISHING TECHNOLOGIES DEMONSTRATED SOFT FINISHSTIFF FINISHENZYME FINISHSTONELESS STONE WASH FINISHWRINKLE FREE FINISH

FEED BACKSOFT AND STIFF FINISH MOST SUITABLE


EQUIPMENTS USEDEQUIPMENTS USED

DOMESTIC WASHING MACHINE (5Kg)

DOMESTIC HOT AIR DRYER (5Kg)

NOT SUITABLE FOR PRODUCTION


FINISHING OF KHADI GARMENTSFINISHING OF KHADI GARMENTSTECHNOLOGY DEMONSTRATIONTECHNOLOGY DEMONSTRATION

1. April 25-26,2002 Central sliver plant, Etah UP 2. June 29-30,2002 MGIRI, Wardha 3. July 11-12, 2002 Gandhi Ashram, Barabanki

July 13-15,2002 Production4. Aug. 10-11, 2002 Gramodyog Samittee, Dausa 5. Aug 31-Sept. 1,2002 Sarvodaya Sangh, Padyur 6. Sept 7-8, 2002 khadi Gr. Samitee, Nanded 7. Sept.21-22, 2002 Gandhi Ashram, Saharanpur 8. Sept 30,Oct1,2002 khadi Gr. Sansthan, Ranchi


WORKSHOP FEED BACKWORKSHOP FEED BACKFAVOURABLE

CONVINCING RESULTS IMPROVEMENT IN KHADI QUALITY WILL ENHANCE KHADI SALE REDUCE KHADI STOCK

NON-FAVOURABLEMACHINES NOT SUITABLE FOR PRODUCTIONFINISHING IN FABRIC FORMINABILITY TO INVEST FOR MACHINES


VISITS TO KHADI PROCESSING VISITS TO KHADI PROCESSING UNITSUNITS

Kshetriya Gandhi Ashram, BarabankiTamilnadu KVI Board, Bhavani sagarWavilal Khadi Gr. Pratisthan, Wavilal (AP) Marathwada Khadi Gr. Samitee, Ausa

(Maharashtra) Assam KVI Board, Guwahati


GANDHI ASHRAM, BARABANKIGANDHI ASHRAM, BARABANKI

VERY GOOD FABRIC PROCESSING FACILITIES

GOOD TECHNICAL MAN POWERONLY UNIT TO ADOPT AND

COMMERCIALIZE FINISHING TECHNIQUES IN FABRIC FORM

CAN BE USED AS COMMON FACILITY

CENTRE IN UP


TAMILNADU KVI BOARDTAMILNADU KVI BOARD ESSENTIAL MACHINES AVAILABLE

CAN BE USED AS COMMON FACILITY

CENTRE

NEED TO STRENGTHEN TECHNICAL

MAN POWER


WAVILAL KHADI GR. WAVILAL KHADI GR. PRATISTHAN, (AP)PRATISTHAN, (AP)

INADEQUATE MACHINES

GOOD TECHNICAL MANPOWER

NEED TO PROVIDE ADDITIONAL MACHINES

NOT SUITABLE FOR COMMON FACILITY CENTRE IN PRESENT STATE


Marathwada Khadi Gr. Marathwada Khadi Gr. Samitee, (Maharashtra)Samitee, (Maharashtra)

INADEQUATE MACHINES NEED TO STRENGTHEN TECHNICAL

MANPOWERNEED TO PROVIDE ADDITIONAL

MACHINESNOT SUITABLE FOR COMMON FACILITY

CENTRE IN PRESENT STATE


Assam KVI Board, GuwahatiAssam KVI Board, GuwahatiNEW PROCESS HOUSE

EQUIPPED WITH ESSENTIAL MACHINES EXCEPT PADDING MANGLE

NEED TO PROVIDE PADDING MANGLE

NEED TO STRENGTHEN TECHNICAL MANPOWER

CAN BE USED AS COMMON FACILITY CENTRE


TRANSFER OF FINISHING TRANSFER OF FINISHING TECHNOLOGYTECHNOLOGY

NEED TO IMPROVE KHADI QUALITYVALUE ADDITION THROUGH CHEMICAL

PROCESSINGNEED TO IMPROVE CHEMICALL

PROCESSING FACILITIES ON ALL INDIA BASIS

TRANSFER OF FINISHING TECHNOLOGY AND OTHER TECHNOLOGIES TO BE DEVELOPED AT IIT DELHI KHADI GROUP


MECHANISM OF TECHNOLOGY MECHANISM OF TECHNOLOGY TRANSFERTRANSFER

NOT FEASIBLE TO START PROCESS HOUSE IN INDIVIDUAL KHADI UNITS DUE HIGH EQUIPMENT COST AND POSSIBILITY OF UNDER UTILIZATION

TECHNOLOGY TRANSFER THROUGH COMMON FACILITY CENTRE

OUT OF FIVE PROCESSING UNITS VISITED, TWO MAY BE USED AS CFC

IDENTIFY MORE PROCESSING UNITS AND STRENGTHEN THEM


MODEL PROCESSING UNITMODEL PROCESSING UNITIT IS SUGGESTED TO SET UP MODEL

PROCESSING UNIT AT GANDHI ASHRAM, BARABANKIJUSTIFICATION

EXISTANCE OF BASIC MACHINES COMPETENT TECHNICAL MANPOWERGOOD MANAGEMENT SCOPE FOR PRODUCT DEVELOPMENT

THROUGH KHADI VIDYALAYA


MODEL PROCESSING UNITMODEL PROCESSING UNIT

PHASE I YARN AND FABRIC PROCESSING UNIT QUALITY CONTROL LABORATORY GARMENT FINISHING UNIT GARMENT MAKING UNIT

PHASE II WEAVING

PHASE III SPINNING


FUNDS REQUIREDFUNDS REQUIRED

GANDHI ASHRAM, BARABANKIYARN AND FABRIC PROCESSINGADDITIONAL MACHINES REQUIREDRs. Lakh

HANK MERCERIZATION MACHINE 4.0 HANK DYEING MACHINE 2 No. 1.0 SEMI-AUTOMATIC JIGGER 2 No. 3.0

TOTAL 8.0

OTHER ESSENTIAL MACHINES ALREADY EXIST


FUNDS REQUIREDFUNDS REQUIREDGARMENT FINISHING UNIT (25 Kg PER BATCH)

Rs. in Lakh Garment dyeing/finishing machine 1.50 Hydroextractor 0.75 Tumble dryer (Optional) 1.00 Steam boiler 100 kg/hr 2.00 Vacuum ironing table 1.50 Steam iron with attached boiler 0.50 Infrastructure and installation 2.00

Total 7.75


FUNDS REQUIREDFUNDS REQUIREDGARMENT MANUFACTURING UNIT

Rs. in Lakh Garment pattern and cutting table 0.5 Band knife cutting machine 1.00 Stitching machine (5 nos) 1.50 Accessories 1.50 Infrastructure and installation 1.50 Fusing machine 1.00

Total 7.00


FUNDS REQUIREDFUNDS REQUIRED

QUALITY CONTROL LABORATORY 5.0

TOTAL BUDGET YARN AND FABRIC PROCESSING 8.00 GARMENT FINISHING UNIT 7.75 GARMENT MANUFACTURING UNIT 7.00 QUALITY CONTROL LAB. 5.00

TOTAL 27.75 lakh


LONG TERM ACTION PLANLONG TERM ACTION PLAN

TECHNOLOGY MISSION FOR KHADI (3-5 YEARS)

OBJECTIVE TECHNOLOGY INPUTS TO MAKE KHADI

SECTOR COMPETITIVE

CONSTITUTION OF COMMITTEE TO DRAW LONG TERM TECHNOLOGY ORIENTED ACTION PLAN



COMPOSITION OF COMMITTEE

EXPERTS FROM KVIC

EXPERTS KHADI INSTITUTIONS

EXPERTS FROM IIT DELHI



TERMS OF REFERENCE Identification of technological inputs required

from fibre to finished product stage Identification of persons in khadi sector and

various other institutions who can provide the desired technical inputs through R & D.

Identification of khadi institutions for Setting up model units

Setting up technology group for technology dissemination and technology implementation follow up.



TERMS OF REFERENCE (Contd.) Setting up quality assurance laboratories. Technical training Technical publication for innovative

technological ideas and their implementation in khadi sector.

Strengthening of khadi vidyalayas for technical man-power generation. Such a vidyalaya may be associated with each model unit.


LONG TERM ACTION PLANLONG TERM ACTION PLANTERMS OF REFERENCE (Contd.)

Product and design development Marketing Improvement in living conditions of spinners, weavers and other

workers Any other relevant

Thinking on above lines will go a long wayin making khadi

a product of national pride.


SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS

IMMEDIATE -

SETTING UP MODEL UNIT AT GANDHI ASHRAM, BARABANKI

FABRIC PROCESSING GARMENT FINISHINGGARMENT STITCHINGQUALITY LABORATORY



STRENGTHENING OF KVI BOARD PROCESSING UNITS AT

BHAVANISAGAR (TAMILNADU)

GUWAHATI (ASSAM) INDIVIDUAL PROCESSING UNITS BY

PROVIDING FUNDS FOR NECESSARY MACHINES



LONG TERM

CONSTITUTION OF NATIONAL EXPERT COMMITTEE

WORKING FOR NATIONAL INTEREST WITH

COLLECTIVE WISDOM AND SENSE OF

HONESTY TOWARDS THE CAUSE.

Kvic presentatio nnew 19.12.02

Business

Transcript of Kvic presentatio nnew 19.12.02