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    PROFESSIONAL TIMBER FRAME

    SYSTEM BUILD GUIDE

    FOR 2 BAY GARAGES AND CAR PORTS WITH

    HIPPED, BARN-END AND GABLE-END ROOFS

    trade professional

    INCORPORATING THE

    SYSTEM

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    TWO BAY GARAGES

    Beamlock two bay garages are available in two options:

    Complete building with tile battens and cedar shingle tiles supplied

    Skeletal framework with roof timbers and cladded walls only

    (roof battens and cedar tiles not included)

    HIPPED ROOF GARAGE WITH

    CEDAR SHINGLE TILED ROOF

    40 ROOF PITCH

    HIPPED ROOF GARAGE

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    40 ROOF PITCH

    BARN-END GARAGE WITH

    CEDAR SHINGLE TILED ROOF

    45 ROOF PITCH

    BARN-END GARAGE

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    45 ROOF PITCH

    GABLE-END GARAGE WITH

    CEDAR SHINGLE TILED ROOF

    45 ROOF PITCH

    GABLE-END GARAGE

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    45 ROOF PITCH

    GABLE-END GARAGE WITH

    CEDAR SHINGLE TILED ROOF

    28 ROOF PITCH

    GABLE-END GARAGE

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    28 ROOF PITCH

    ENTRANCE

    ENTRANCE

    2.6m

    2.6m

    5.614m

    4.94m

    5.216m

    GARAGE FLOOR PLAN Applies to all garages shown

    Beams

    Beams with walls

    Posts

    Braces

    Floor Plan Key

    2

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    3If you have any queries please contact our HELPLINE on 0845 601 7886.

    HIPPED ROOF CAR PORT WITH

    CEDAR SHINGLE TILED ROOF

    40 ROOF PITCH

    HIPPED ROOF CAR PORT

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    40 ROOF PITCH

    BARN-END CAR PORT WITH

    CEDAR SHINGLE TILED ROOF45 ROOF PITCH

    BARN-END CAR PORT

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    45 ROOF PITCH

    GABLE-END CAR PORT WITH

    CEDAR SHINGLE TILED ROOF

    45 ROOF PITCH

    GABLE-END CAR PORT

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    45 ROOF PITCH

    GABLE-END CAR PORT WITH

    CEDAR SHINGLE TILED ROOF

    28 ROOF PITCH

    GABLE-END CAR PORT

    ROOF BATTENS AND CEDAR TILES NOT INCLUDED

    28 ROOF PITCH

    TWO BAY CAR PORTS

    Beamlock two bay car ports are available in two options:

    Complete building with tile battens and cedar shingle tiles supplied

    Skeletal framework with roof timbers and cladded walls only

    (roof battens and cedar tiles not included)

    ENTRANCE

    ENTRANCE

    4.94m

    5.216m

    2.6m

    2.6m

    5.614m

    CAR PORT FLOOR PLAN Applies to all car ports shown

    Beams

    Posts

    Braces

    Floor Plan Key

    Support Posts

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    4

    GARAGE AND CAR PORT ERECTIONAlways make sure there is adequate safe and secure access equipment to work comfortably and safely

    to the height of your garage/car port.

    Note: In order to give clarity to the photographs provided in this guide it was necessary to temporarily

    remove some access equipment. This should not be removed in the course of normal construction.

    Those constructing the building must ensure that all relevant Health & Safety legislation is complied with.

    This includes completion of a risk assessment, access methods and suitable Personal Protective Equipment

    (PPE) used.

    Throughout the build all timbers that are cut or trimmed in the course of construction should have the

    newly exposed surface treated with a proprietary brand of wood preserver.

    Ensure a suitable foundation has been laid for your garage or car port prior to construction.

    CONTENTS Page(s)

    Overview of Garage and Car Port structures 2-3

    Garage and Car Port Erection, Foundation Requirements and Use Class 3 4

    Section 1: Building the frame (for garages and car ports) 5-12

    Section 2: Building the sub-frame (for garages only) 13-15

    Section 3: Building the roof structure 16

    3.1: Gable-End Roof (both 28 and 45 pitch options) 16-17

    3.2: Barn-End Roof 18-19

    3.3: Hipped Roof 20

    3.4: Battens and Cedar Shingles 21

    Component Lists for Garage and, Car Ports 22-23

    USE CLASS 3

    Factory applied preservative treatment gives compliance for Use Class 3.1* allowing the frame to beexposed to the elements but requiring further application of protecting surface coatings.

    Note: To achieve Use Class 3 a secondary protective coat needs to be applied and maintained.

    FOUNDATION REQUIREMENTS

    Beamlock garages and car ports are to be erected on suitably prepared and level foundations,

    in accordance with the Local Building Regulation requirements.

    Typically a foundation type is decided upon by relevant information such as soil conditions, frost,

    heave, proximity to surrounding vegetation, landscape contour (slope of site), fresh landfill, clay,

    sandstone, loamy soil, water table and structural load. These are all relevant issues that may affect thefoundation type (strip, trench, raft or pad foundation). Excavation depth and width, concrete thickness

    and proximity of concrete to finished ground level is also very important in selecting the correct

    foundation type for your site to save costs.

    Note: it is the homeowner or their contractors responsibility to lay

    a suitable foundation and is not part of Finnforests service package.

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    35

    SECTION 1: BUILDING THE FRAME FOR GARAGES AND CAR PORTS

    GARAGE FRAME COMPONENTS

    A Posts x 6 (138mm x 138mm x 2.165m)

    Complete with a metal cruciform and

    B Adjustable Base Plate

    C Shrouds x 6

    D End Plates x 10

    E Braces x 6 (48mm x 155mm x 900mm)

    F Long Beams x 3 (138mm x 165mm x 4.968m)

    Complete with metal beam kits

    G Short Beams x 4 (138mm x 165mm x 2.628m)Complete with metal beam kits

    A

    A

    C

    B hidden by shroud

    GF

    E

    D

    B

    C

    E

    D

    If you have any queries please contact our HELPLINE on 0845 601 7886.

    F 4.968m

    G 2.628m

    Components shown above are not to scale.

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    6

    CAR PORT FRAME COMPONENTS

    A Posts x 6 (138mm x 138mm x 2.165m)

    Complete with a metal cruciform and

    B Adjustable Base Plate

    C Shrouds x 8

    D End Plates x 10

    E Braces x 14 (48mm x 155mm x 900mm)

    F Long Beams x 3 (138mm x 165mm x 4.968m)

    Complete with metal beam kits

    G Short Beams x 4 (138mm x 165mm x 2.628m)

    Complete with metal beam kits

    H Posts x 2, trimmed (138mm x 138mm x 2.0m)

    Complete with Adjustable Base Plate B

    A

    H

    AH

    C

    B hidden by shroud

    GF

    E

    D

    B

    C

    E

    D

    F 4.968m

    G 2.628m

    Components shown above are not to scale.

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    7

    Mark out all the locations where the bottom of

    the post feet will be located on the foundations

    (setting out) .

    Note: This information can be taken from the

    garage/car port floor plans (see picture 9

    bottom right).

    Slip the timber shroud over the top of each

    post and slide down. Temporarily secure thisabove and clear of the metal foot (base plate)

    , as this will be permanently fixed later.

    Note: The shroud may be required to move

    up or down to a temporary position during

    assembly and secured later .

    Each beam and post (with the exception of the

    two support posts on the car port) have pre-cut

    mortise slots ready to accept the metal

    strengthening bar that protrudes from either

    end of the wooden brace .

    The metal bar in the brace is offset to one side,

    having a timber thickness of 18mm on one side

    (thin side) and a thickness of 30mm on the

    other (thick side).

    All posts and beams are numbered and each

    one has to be positioned in the correct place as

    well as facing in the right direction in order to

    accept the braces correctly.

    In order to ensure correct assembly, posts are

    marked with a number on the top and a letter to

    the side, where beams adjoin .

    Beams are marked with a corresponding letter

    to the side .

    Before assembly all the components should

    be laid out and checked that they are in the

    right position and that all brace slots on both

    the posts and beams correspond to one

    another .

    Posts should be located by number as indicatedon the build plan floor plans and each letter

    marked on the posts must adjoin the

    corresponding letter on the beams to ensure

    the correct assembly.

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    6

    5

    4

    3

    2

    1

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    1

    25 25

    9

    6 7

    Garage floor plan Car port floor plan

    8

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    Lay two posts on a flat surface and position

    a short beam between them. The two metal

    tubes that project from the end of the beam

    should be positioned around (above and

    below) the single metal tube that projects

    from the metal cruciform at the top of

    the post. In all cases the beam should be

    offered up to the post with the nib in the

    beam plate protruding upwards.

    The beam is then secured to the posts by

    gently hammering a long pin into the post

    connection , locking the beam plate to the

    cruciform (apply grease to all pins for ease of

    insertion/removal).

    Note: All pins will stand slightly proud

    of the top surface of the post; this

    is intentional as a further fixing is required

    later .

    Once two posts have been joined to a short

    beam, with assistance place the newly

    formed goalpost vertically in the setting

    out positions and temporarily support

    (e.g. with scaffold board) .

    Check that the post tops are horizontal

    using a spirit level and straight edge, or other

    means . All post tops must be at the same

    level. Establish the desired eaves height by

    adjusting the base plates .

    Carefully check that the location of the posts

    are correct and then for each of the two

    posts drill four holes at a slight angle through

    the existing openings at the bottom of the

    base plate and into the concrete foundations

    , sufficient to fix M10 x 100mm anchor

    bolts .

    With assistance and sufficient support raise

    another post into an approximate position

    forming a 90 angle to the goalpost. Then

    lift (two persons) a long beam to the

    horizontal position between the goalpost

    and the newly erected post .

    Position the projecting tubes on the end of

    the beam around the single projecting tube

    on the cruciform, located at the top of

    the post.

    Fix into place by gently hammering fixing

    pins to secure the beam to the two

    cruciforms, at the top of the posts .18

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    17 18

    16

    14

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    The structure will now be more stable. Continue

    round the frame in the same manner, erecting posts

    and securing each respective beam to form one bay

    (two long beams and two short beams) .

    At each corner where all the required beams have

    been inserted to the posts, end plates are required on

    the open ends. These are for structural integrity as

    well as being a decorative detail.

    End plates are fixed using the same method

    of applying a greased pin, gently hammered

    into position & .

    The top of the post is now finished off by securing a

    top plate using two 100mm wood screws. Locate the

    four pins that protrude from the top of the posts and

    the nibs from the beam plates into the outer holes

    and then locate, drill and fix the screws into the tworemaining holes & .

    The frame now requires temporary bracing to hold the

    posts to the beams at a true angle of 90 and to

    ensure that all beams are also horizontal .

    To help ensure the frame is completely square,

    horizontal, and that the angles between the posts

    and beams are a true 90, adjustments can be

    made to the height of the base plate using a 34mm

    open-end spanner .

    Check the uprights with a spirit level and the

    diagonals carefully with a long tape measure to

    ensure the structure is completely square.

    Note: Internal measurement from corner posts 1-5,

    2-4, 2-6 and 3-5 should be 5.582m (refer to floor

    plan diagrams on page 5).

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    2322

    2120

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    20 21 22

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    25 26 27

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    9If you have any queries please contact our HELPLINE on 0845 601 7886.

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    Now the second bay can be added to the first, by continuing to erect posts

    and join beams until the complete two bay frame is erected .

    In the same manner as before, end and top plates must be fixed

    to all posts .

    The frame will now be complete and will require to be checked again to

    ensure ALL posts are vertical, ALL beams are horizontal and that the frame

    is completely square.

    Note: Internal measurement from corner posts 1-6 and 3-4 should be

    7.273m (refer to floor plan diagrams on page 5).

    Anchor bolts are then secured to all base plates in the same manner as

    previously described and the timber shrouds that are temporarily fixed

    over the posts can now be dropped down over the base plate to hide

    this fixing .

    Note: Shrouds should be pinned a sufficient amount above ground level

    to avoid direct contact with any standing water (normally 6mm).

    Braces are now offered up to the mortise slots to form a connection

    between the post and beam. Care must be taken to ensure that the

    placement of the braces is correct and that they are orientated in the

    right direction (see floor plan diagrams on page 5 for brace positions).

    The metal strengthening bar that runs the length of the brace and protrudes

    at either end is offset to one side . This leaves the brace with a thickside (30mm of timber on the side of the metal strengthening bar) and a

    thin side (18mm of timber on the side of the metal strengthening bar).

    The strengthening bar that runs through the brace is pre-drilled with two

    holes in either end. In the majority of applications it is the bottom hole

    (closest to the long wooden edge of the brace) that is used to secure the

    brace. However, where three braces adjoin a single post, or where two

    braces join a single post on the corner of the carport model, there is a need

    to also use the top hole and a strict sequence of construction is required

    in order to complete the assembly correctly.

    Note: Check all brace positions carefully before drilling.

    Braces should be fixed with the thin side facing the internal faade of

    the structure and the thick side the external faade.

    Note: There are six braces used in the construction of the garage, whereas there are fourteen used in the

    car port. Please check the floor plan diagram on page 5 to identify where these are to be located.

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    10

    Brace pictured frominternal, with thin side

    of brace inside thestructure

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    For both single and double

    brace applications to a single

    post, the brace is held to the

    inside face of the post and

    beam with the thin 18mm

    section of timber facing

    inwards and the thick

    30mm section of timber

    facing outwards.

    Using the holes in the braces

    metal strengthening bar as a

    template, mark the positions

    to drill two 12mm holes, one in the post and one in

    the beam for each brace .

    Drill to a depth of 70mm.

    The metal ends of the brace are inserted into

    position in the corresponding mortise slots on thepost and the beam. Two short securing pins are

    greased and gently hammered into the drilled holes

    . This secures the metal strengthening bar at

    either end of the brace and holds it into position. The

    short pins are covered with a timber grommet to

    finish off .

    Note: Where three braces join a single centre

    post, there is a sequence that must be followed in

    order to secure all the braces correctly.

    For the bracing of the two centre posts to the longcentral beam, the mortise slots are offset to one

    side. In order for the braces to match up correctly the

    thin side of the brace (with the 18mm section of

    timber) should face the smaller section of timber, as

    denoted by the position of the mortise, on both the

    post and beam.

    From the inside of the structure with the centre post

    in front of you (looking out of the garage/car port)

    measure and drill for the right hand brace using the

    bottom hole as a template. Then the centre brace

    using the top hole as a template and finally the left

    hand brace using the bottom hole as a template .

    The braces must also be inserted and secured in

    the same order as described above - right, centre

    and left .

    Note: Where two braces join a single post on the

    corner of the car port model, one must be fixed

    through the bottom hole of the braces metal

    strengthening bar and the other through the top

    hole and then fitted in sequence.

    Ensure all holes are drilled before fixing braces.

    Continue around the frame until all braces are

    secured .37

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    11

    View from inside thestructure looking outat the centre post

    Mortise forcentre brace

    Mortise to acceptleft hand brace

    Drill holeto accept pinthat securesright handbrace

    Drill holeto accept pinthat securesleft handbrace

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    FOR CAR PORTS ONLY

    There are two additional posts that need to be secured halfway along the length of the two outer long beams. These

    two posts have a plain top and are 165mm shorter than the standard posts. These do not require bracing and are

    for support only.

    The bottom of the post is secured to the foundations in the same manner as previously described with a base plate,

    having checked that the post is completely upright and that the top of the post is under the horizontal beam in the

    correct position. The post is then secured by drilling two vertical holes down through the top of the beam and intothe top of the post. Fixings (6.3mm x 200mm hexagonal drive screws) are then inserted from the top of the beam.

    The finished car port frame should now look like the picture below and is now ready for the roof components .38

    38

    12

    Additional centre postsfor car ports

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    The garage frame will be of the same overall dimensions but with braces fixed only to the open beam and post joints

    as illustrated on the garage floor plan on page 5.

    The sub-frame of treated timber that forms the support for the external cladding can now be prepared.

    Start with one side first which will then need to be completed before progressing to the second side and then the

    rear of the garage.The sole plate, which is the bottom

    horizontal length of timber that spans

    between posts, is installed first .

    This is cut from pressure impregnated

    47mm x 100mm sawn timber that is

    measured to length and cut to fit snugly

    between the shrouds on the posts, where

    there is no vehicle access required.

    There are three lengths at 5.4m provided

    for the side walls and for the rear flank.

    In some applications the timber may be

    sited onto a dwarf wall or similar feature.

    Although the timber has been pre-treated

    for external use, it should not come into

    direct contact with soaked substrates or

    the ground. This can be prevented by applying a damp proof course

    (not supplied) or raising the timber slightly on to supports.

    The vertical uprights also use 47mm x 100mm sawn and pressure

    impregnated timber cut to size from 2.4m lengths. The first uprights to

    be installed are those that will be fixed to the posts and span between

    the sole plate at the bottom and the underside of the horizontal beam at

    the top. The wide face (100mm) of the timber should be fixed flat to the

    post to the outside edge . This is so cladding is readily accepted for

    fixing later and is affixed to the outer face of the post.

    As the shrouds at the bottom of the posts stand proud of the posts,

    it will be necessary to carefully measure and cut a small section

    from the 47mm x 100mm upright in order that it can be fixed flush to

    the post & .

    The upright is secured to the post using 100mm galvanised nails for

    external application (provided) .44

    4342

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    13

    SECTION 2: BUILDING THE SUB-FRAME FOR GARAGES ONLY

    Inside ofstructure

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    Once the post uprights have been secured in place,

    the intermediate uprights can be fixed. There are

    seven intermediate uprights for each of the two sides to

    be clad .

    Measure and mark an equal distance between the

    Beamlock posts on each side of the garage. Measure along

    the sole plate on the floor and horizontal beam above, to

    identify the centre point of the side wall. This is where thefirst intermediate upright will be positioned. Measure the

    height between the top of the sole plate and the bottom of

    the beam, where the upright will be inserted.

    Trim the end of the upright to this measurement and secure

    in place using 100mm galvanised nails provided (two to the

    top and two to the bottom) spiked in at an angle on either

    edge of the upright & .

    In the same manner measure, mark and trim a further three

    intermediate uprights to be positioned on each side of the

    centre upright that has just been secured. This will be atapproximately 600mm centres.

    Note: The uprights are to be placed on the outer edge of

    the sole plate and beam with the wide face (100mm)

    facing outwards. This is so cladding is readily accepted

    for fixing later. Care should be taken to ensure the

    uprights are secured in the true vertical.

    Having secured the sole plate and the uprights into position the side wall

    section is now braced with diagonal timbers of 25mm x 100mm in the pattern

    shown . At each stud attach the brace using 3no. 3.75mm dia. x 65mm

    galvanised nails.

    The bracing timber should be cut at the appropriate angle to butt cleanly

    against the post at the top and the opposite, corresponding brace at the

    bottom and then fixed to the inside of the frame .

    The bracing is then nailed to the uprights where the two intersect.

    Once all the sub-frame (sole plate, uprights and bracing) is secured

    to the garage, the sole plate can be secured to the ground by drilling through

    the timber into the foundations and securing with M10 x 100mm anchor

    bolts .

    There should be three anchor bolts spaced evenly down either side of the

    garage sides and two to each of the two back sole plates.

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    A 25mm x 50 mm cladding stop is now

    measured, cut and nailed vertically

    through the wide (50mm) face to the

    sides of the main posts at the front of

    the garage. The cladding stop should

    finish flush to the rear corner of the

    front post.

    The cladding stop is trimmed at an

    angle to butt up to the shroud at the

    bottom and finishes flush with the top of

    the post and is secured using 50mm

    galvanised nails.

    The cladding stop for the two rear corner

    posts is used as a stop for both the side

    and rear cladding. It is fixed thought the

    wide (50mm) face to the garage sides on

    the rear of the posts and projects 25mm beyond the line of the

    building. This is to provide a stop for the rear cladding .

    The rear of the garage is different to the sides as there is an

    additional post in the centre of the wall. The sole plate and the

    uprights are cut and fixed in the same manner as previously

    described, however there are four intermediate uprights to

    each of the two sections at the rear of the garage.

    The sole plate and beam should be measured and marked so

    that the intermediate uprights are fixed in an equal distance

    from each other, within each of the two rear sections at

    approximately 500mm centres. Cross bracing is then cut and

    fixed as previously described .

    Measure the correct overlap requirement of 125mm for the cladding

    around the building and mark the position as a guide on the vertical

    uprights, the subframe and the cladding stop to ensure a horizontal

    finish for the cladding.

    Starting at the bottom and working up as far as the main horizontal

    beams, cladding can now be measured and trimmed to the correct

    length and nailed using 50mm galvanised nails.

    Cladding is nailed to the uprights and posts, to the external face of the

    garage. Each piece of cladding should overlap the piece below by25mm and should be nailed 30mm from the bottom edge. Each nail

    only passes through the top piece of

    cladding and this piece of cladding pinches

    the top of the piece below.

    The sections of cladding that adjoin the

    shrouds will need to be cut to suit, to ensure

    a flush finish .

    The finished garage should now be rigid and

    ready for roof preparation .SECTION 3:56

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    47 x 100mmupright

    CladdingStop

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    All roofing rafters are pre-cut and pre-treated, ready

    for assembly.

    Note: Rafters must always be erected in pairs as

    opposed to completing a single side first.

    The wall plate, 47mm x 100mm sawn and preservativetreated timber that has been pre-notched, marked for

    rafters and cut to length, is nailed (using 100mm

    galvanised nails) to the outer edges of the two short

    perimeter beams to the front and rear of the garage or

    car port .

    To secure the bottom of each rafter, place the birds

    mouth (cut into each rafter), over the wall plate .

    The tops of the rafters, which are cut to an angle, will

    then be secured to a horizontal pre-treated ridge board, which is already marked with an X to identify

    where each pair of rafters will be secured.

    Note: The ridge board shown will need to move over

    to the left so the rafters align with the outer X mark.

    3.1: GABLE-END ROOF (28 AND 45 PITCH OPTIONS)

    The 30 rafters for the roof are now assembled.

    Note: You will need temporary support for the pre-treated ridge board.

    Starting with the two end pairs of rafters, nail to the wall plate at the bottom

    using 100mm galvanised nails and rest together at the top.

    The ridge board is then pushed up horizontally into the inverted V joint of

    the rafters at the top and is pinched into position where it can be nailed

    in the correct position using 3 x 75mm galvanised nails .62

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    16

    A

    E

    B

    C

    D

    F

    X mark forposition of rafters

    SECTION 3: BUILDING THE ROOF

    GABLE-END ROOF COMPONENTS

    A Ridge Board x 1200mm x 25mm x 5.6m

    B Roof Bracings x 4100mm x 25mm x 4.8m

    C Common Rafters x 30

    28 Pitch: 150mm x 47mm x 3.36m

    45 Pitch: 150mm x 47mm x 3.99m

    D Wall Plates x 2100mm x 47mm x 5.6m

    E Studding x 12100mm x 47mm x 3.0m

    F Collars x 7100mm x 47mm x 3.0m

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    Rafters must be secured at equal intervals along the width of

    the roof structure , starting with the two pairs of end rafters,

    which must be fixed flush to the outer face of the

    47mm x 100mm wall plate using 100mm galvanised nails.

    Note: The rafters for 45 roofs should be fixed to the wall

    plate using 2no. 4.2mm dia. x 100mm galvanised nails.

    28 roofs will require 4no. 4.2mm dia. x 100mm galvanised

    nails, or can be fixed using BAT truss clips, but these are

    not supplied with the kit.

    Rafters are secured to the pre-marked ridge board using

    75mm galvanised nails.

    A long length of straight timber temporarily secured in a

    vertical position will assist in achieving a straight edge guide

    from which the rafters can be started .

    These are followed by the middle rafters and continue by

    infilling the gaps, halving the spaces as you proceed and not

    working in a line. This prevents pressure accumulating in onearea and stops distortion of the ridge board.

    Continue along the roof assembling the rafters in pairs .

    Once complete cross bracing of the rafters is required.

    To cross brace, 25mm x 100mm sawn and treated timber is

    cut and nailed using 65mm galvanised nails at a diagonal to

    prevent movement & .

    Once all the bracing is secured 47mm x 100mm horizontal

    strengthening timbers (collars) are added to every second pairof rafters (see on page17) by bolting through the pre-drilled

    holes in the rafter and the collar and securing with the

    12 x 120mm bolts provided.

    Now the second set of vertical uprights that form the gable-

    end are measured, cut and fixed to the end beam at the

    bottom and the end pairs of rafters at the top. These vertical

    uprights are located to the garage sides, directly above the

    lower intermediate uprights and are secured in the same

    manner with the wide face (100mm) facing out and secured

    with 100mm galvanised nails.

    Now continue the cladding (in the manner previously

    described) up the gable end up to the rafters and trim at an

    angle to finish flush with the top of the rafter.

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    17If you have any queries please contact our HELPLINE on 0845 601 7886.

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    3.2: BARN-END ROOF

    The barn-end roof differs from the gable-end

    roof in construction, but assembly is the same

    with the exception that the first pairs of rafters

    to be erected are the third pair in from the ends

    of the garage .

    Secure the wall plates as previously described.

    Identify the common rafters (those of the same

    length that span from the ridge to the wall

    plate). Start by securing the third pair of rafters

    from each end (first pair of full or commonlength rafters) followed by the middle rafters and

    then infill with the remainder.

    Rafters are secured to the 47 x 100mm pre-

    treated wall plate that sits on the outer

    perimeter of the front and back of the frame by

    using 2no. 4.2mm dia. x 100mm galvanised

    nails, and secured to the ridge and hip boards

    using 75mm galvanised nails .

    The five central vertical uprights (studding) and

    horizontal cross piece (wall plate) that will

    form the barn end are supplied pre-cut from

    47mm x 100mm sawn and treated timber, and

    should be formed into a frame to support the

    smaller end rafters.

    Note: The frame should be constructed so

    that the narrow 47mm edge is facing the

    outside of the structure. This is contrary to

    the rest of the framework.

    The frame is constructed by nailing the cross

    piece of timber to the five upright timbers atequal intervals. The frame should then be

    positioned centrally on top of the long side

    beams on the outer edge and nailed into

    position .70

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    18

    A

    EF

    B

    G

    IH

    C

    D

    BARN-END ROOF COMPONENTS

    A Ridge Board x 1200mm x 25mm x 4.0m

    B Collars x 7100mm x 47mm x 3.0m

    C Roof Bracings x 4100mm x 25mm x 4.8m

    D Common Rafters x 22150mm x 47mm x 3.99m

    E Wall Plates (notched) x 2100mm x 47mm x 5.6m

    F Studding x 12100mm x 47mm x 3.0m

    G Wall Plates x 2100mm x 47mm x 1.65m

    H Jack Rafters x 14150mm x 47mm x various

    I Hip Boards x 4175mm x 38mm x 1.810m

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    The small hip boards that form the angle of the

    barn-end are now secured onto the horizontal

    timber frame (on top of the five central uprights)

    and the angles are checked for accuracy .

    The hip boards on the barn-end will overlap the

    gable-end and should not be trimmed.

    The remaining barn-end rafters at each end are

    secured to the horizontal cross beam frame (on

    top of the five central uprights). The rafters will

    overlap the gable-end and should not be trimmed

    & .

    47mm x 100mm sawn timber studding is then

    cut and secured wide face out (100mm) to infill

    the gable-end on either side of the garage, on the

    outer edge of the beam. This is directly above the

    bottom intermediate uprights.

    Note: This should revert back to the 100mmwide edge facing outwards to support the

    cladding. The remaining two pairs of rafters at

    each end of the garage are now secured to

    both the wall plate at the bottom, identified by

    the "birds mouth" and the small hip boards at

    the top, identified by the pre-cut angle.

    Once complete, cross bracing of the rafters is

    required. To cross brace, 25mm x 100mm sawn

    and treated timber is cut and nailed diagonally

    across the inside of the roof structure using50mm galvanised nails .

    The roof will now be near completion and ready

    for some horizontal strengthening collars to be

    secured.

    47mmx 100mm treated timbers are pre-cut and

    drilled to span horizontally between every second

    pair of rafters and are bolted into place. All rafters

    have been pre-drilled to accept the bolts for the

    fixing of the strengthening collars .

    The roof structure is now complete and you can

    continue the cladding (in the manner previously

    described) to the gable-end up to the rafters and

    trim at an angle to finish flush with the top of the

    rafter. Cladding is cut to profile and inserted up

    and around the jack rafters and hip boards that

    form the barn-end to close in the side.

    The rafters are now ready to accept your choice

    of roofing material, which must overlap the outer

    rafter by a minimum of 25mm to overhang the

    cladding.

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    19If you have any queries please contact our HELPLINE on 0845 601 7886.

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    3.3: HIPPED ROOF

    The wall plate, where the bottom of the rafters are to be secured, will need to be marked around the perimeter of

    the garage/car port.

    Special care should be taken as there are an extra pair of rafters along the width of the roof.

    Rafters should be placed at an equal distance from the corners of the frame (where the diagonal hip boards will be

    located).The four longest rafters (two pairs) for the roof that run from front to back at the centre of the garages/car

    ports width are now assembled, as previously described, in pairs. You will need temporary support for the small

    ridge board, which has been measured and marked to identify where each pair of rafters will be secured.

    Again, the birds mouth is fitted over the outer edge of the wall plate and secured using 2no. 4.2mm dia. x 100mm

    galvanised nails, and the angle at the other end will fit flush to the diagonal ridge board using 75mm galvanised nails .

    Next, the four long hip boards that splay the roof are secured from the ends of the small ridge board, where the

    four rafters join.

    Further rafters are then fixed in pairs, according to length, down each of the four diagonal hip boards.

    The rafters are now ready to accept your choice of roofing material.

    20

    HIPPED ROOF COMPONENTS

    A Ridge Board x 1200mm x 25mm x 400mm

    B Common & Jack Rafters x 50

    150mm x 47mm x various

    C Wall Plates x 4100mm x 47mm x 5.0m

    D Hip Boards x 4175mm x 38mm x 4.69m

    C

    D

    A

    B

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    21

    3.4: BATTENS AND CEDAR SHINGLES

    Pre-treated 25mm x 50mm battens are nailed into the rafters

    at right angles, starting from the eaves and working up towards

    the ridge.

    Using 65mm galvanised nails, secure the first length of batten

    horizontally and flush to the bottom of the rafters to overlap their

    outer edge by 25mm each side and overlapping the top of the

    wall cladding .

    Then secure battens to the outer rafters running from the ridge

    at the top, down to meet the previously (first) fitted horizontal

    batten at the bottom. Again this batten should overlap the outer

    rafters by 25mm, finishing flush to the end of the first batten at

    the bottom. This creates an overhang and neatly covers the top

    of the cladding.

    Starting from the bottom continue laying the batten up the roof

    at intervals of 140mm. At the top you will need to secure afurther horizontal batten to fix the ridge tiles to. When a batten

    has to be joined, this should be done on a rafter and not butted

    unsupported.

    Cedar shingles come in widths of between 75mm - 320mm and

    are approximately 400mm long. Shingles should be laid with the

    thick edge facing towards the ground. Shingles should be mixed

    by using a selection of tiles from opened bundles to ensure that

    a variation of widths are used to form a random pattern.

    By selecting the appropriate size cedar shingles create asmall overhang to the sides of the roof. This overhang should

    be no more than 20mm and the shingles must be securely

    fastened .

    Cedar shingles must be fixed using either silicone bronze or

    stainless steel 31mm x 1.8mm angular ring nails, nailed 20mm

    from each side and 40mm above the exposure line. The first

    course (bottom) of shingles must be laid as a double course

    with each tile being approximately 6mm away from its

    neighbour. Vertical joints should overlap by at least 30mm.

    Further courses are added in a similar manner.

    Cedar shingles can be cut with a handsaw to fit the required

    dimensions for angles and widths.

    Once the roof has been tiled a ridge tile (flexible from 20 - 50)

    is fixed in the same manner over the ridge and, where

    applicable, any hipped areas. The ridge tiles should be laid from

    both ends of the roof, working in towards the centre. The thick

    edge of the ridge tile should be facing outward and laid at an

    interval of 167mm, giving a coverage of 6 tiles per linear metre.

    At the centre of the ridge where tiles from either end meet, a

    further ridge tile is cut to length and secured over the twoadjoining centre tiles to form a saddle to finish the roof.

    Note: Where there are hips these should be completed first

    and the ridge second .79

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    COMPONENTS SIZE (W x D x L) QUANTITY OF COMPONENTS PER GARAGE

    FRAME 45 Barn-End 40 Hipped 45 Gable-End 28 Gable-End

    Posts 138mm x 138mm x 2.165m 6 6 6 6

    Short Beams 138mm x 165mm x 2.628m 4 4 4 4

    Long Beams 138mm x 165mm x 4.968m 3 3 3 3

    Braces (Reinforced) 48mm x 155mm x 900mm 6 6 6 6

    Wall Studs 100mm x 47mm x 2.4m 30 30 30 30

    Sole Plates 100mm x 47mm x 5.4m 2 2 2 2

    Sole Plates 100mm x 47mm x 2.7m 2 2 2 2

    Diagonal Wall Bracings 100mm x 25mm x 3.6m 6 6 6 6

    End Plates 138mm x 165mm 10 10 10 10

    Corner Stops 50mm x 25mm x 2.4m 4 4 4 4

    Feather-Edge Sides 150mm x 19mm x 5.4m 40 40 40 40

    Feather-Edge Back 150mm x 19mm x 5.7m 20 20 20 20Feather-Edge Gable 150mm x 19mm x 5.4m 27 - 27 20

    ROOF

    Wall Plates (Notched) 100mm x 47mm x 5.6m 2 2 2 2

    Wall Plates (45 Barn-end only) 100mm x 47mm x 1.65m 2 - - -

    Wall Plates (40 Hipped only) 100mm x 47mm x 5.0m - 2 - -

    Collars 100mm x 47mm x 3.0m 6 - 8 8

    Ridge Board 200mm x 25mm 1 x 4.0m 1 x 400mm 1 x 5.6m 1 x 5.6m

    Hip Boards 175mm x 38mm 4 x 1.81m 4 x 4.69m - -

    Common & Jack Rafters 150mm x 47mm x various lengths 36 50 30 30Gable Roof Kit (Studwork) 100mm x 47mm x 3.0m 12 - 12 12

    Roof Bracings 100mm x 25mm 4.8m 4 - 4 4

    Cedar Shingle Tiles (Bundle) 75-320mm widths x 400mm long 21 20 21 17

    Cedar Shingle Ridge Tiles 75-320mm widths x 450mm long 77 130 36 36

    Battens 25mm x 50mm 380m 336m 380m 320m

    2 BAY GARAGES

    22

    COMPONENTS SIZE (mm) QUANTITY

    GENERAL 45 Barn-End 40 Hipped 45 Gable-End 28 Gable-End

    M10 Anchor Bolts (foot plates) 10 24 24 24 24

    M10 Anchor Bolts (sole plates) 10 10 10 10 10

    Bolts & Washers 12 x 120 12 - 16 16

    Long Pins 194 24 24 24 24

    Short Pins 80 12 12 12 12

    Wooden Grommets 12 12 12 12 12

    Top Plates (pre-drilled) 110 x 110 6 6 6 6

    Screws 100 12 12 12 12

    Galvanised Nails 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG

    50 2 1 2 - 2 1 2 1

    65 5 1 5 - 5 1 4 1

    75 1 - 1 1 1 - 1 -

    100 3 1 3 1 3 1 3 1

    Annular Ring Nails 31 5 1 6 - 5 - 4 1

    O

    O

    O

    O

    O

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    2 BAY CAR PORTS

    ALL SIZES ARE APPROXIMATE

    Posts come complete with a metal cruciform inserted in the top of each and an adjustable base plate inserted into the bottom.

    Trimmed posts come complete with an adjustable base plate inserted into the bottom.

    Beams come complete with metal beam kits at either end.

    Each bundle pack covers approximately 2.5 square metres.

    These items are only available with optional roof pack.O

    23

    COMPONENTS SIZE (W x D x L) QUANTITY OF COMPONENTS PER CAR PORT

    FRAME 45 Barn-End 40 Hipped 45 Gable-End 28 Gable-End

    Posts 138mm x 138mm x 2.165m 6 6 6 6

    Posts (Trimmed) 138mm x 138mm x 2.0m 2 2 2 2

    Short Beams 138mm x 165mm x 2.628m 4 4 4 4

    Long Beams 138mm x 165mm x 4.968m 3 3 3 3

    Braces (Reinforced) 48mm x 155mm x 900mm 14 14 14 14

    End Plate 138mm x 165mm 10 10 10 10

    Feather-Edge Gable 150mm x 19mm x 5.4m 27 - 27 20

    ROOF

    Wall Plates (Notched) 100mm x 47mm x 5.6m 2 2 2 2

    Wall Plates (45 Barn-end only) 100mm x 47mm x 1.65m 2 - - -

    Wall Plates (40 Hipped only) 100mm x 47mm x 5.0m - 2 - -

    Collars 100mm x 47mm x 3.0m 6 - 8 8Ridge Board 200mm x 25mm 1 x 4.0m 1 x 400mm 1 x 5.6m 1 x 5.6m

    Hip Boards 175mm x 38mm 4 x 1.81m 4 x 4.69m - -

    Common & Jack Rafters 150mm x 47mm x various lengths 36 50 30 30

    Roof Bracings 100mm x 25mm 4.8m 4 - 4 4

    Cedar Shingle Tiles (Bundle) 75-320mm widths x 400mm long 21 20 21 17

    Cedar Shingle Ridge Tiles 75-320mm widths x 450mm long 77 130 36 36

    Battens 25mm x 50mm 380m 336m 380m 320m

    COMPONENTS SIZE (mm) QUANTITYGENERAL 45 Barn-End 40 Hipped 45 Gable-End 28 Gable-End

    M10 Anchor Bolts (foot plates) 10 24 24 24 24

    Bolts & Washers 12 x 120 12 - 16 16

    Long Pins 194 24 24 24 24

    Short Pins 80 28 28 28 28

    Wooden Grommets 12 28 28 28 28

    Top Plates (pre-drilled) 110 x 110 6 6 6 6

    Screws 100 12 12 12 12

    Galvanised Nails 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG 1KG BAG 0.5KG BAG

    50 1 - - - 1 - 1 -

    65 5 1 5 - 5 1 4 1

    75 1 - 1 1 1 - 1 -

    100 2 - 2 - 2 - 2 -

    Annular Ring Nails 31 5 1 6 - 5 - 4 1

    O

    O

    O

    O

    O

    If you have any queries please contact our HELPLINE on 0845 601 7886.

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    For more information and a list of distributors in your area

    visit www.finnforest.co.uk or call 0800 00 44 44.

    Wood is the only building material that is truly renewable,

    if well managed. Forest certification schemes give assurance

    that the timber is legal and from sustainable sources.

    Finnforest UK sources certified timber over uncertified

    and is an approved Chain of Custody supplier.

    FF2783 February 2008.

    The photographs in this brochure are for illustration purposes only.

    All measurements and dimensions are accurate at time of going to press.All approximate dimensions have been highlighted.

    Finnforest reserves the right to change or revise the product specification

    and range without notice.

    trade professional

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