KML - muffenlose gusseiserne KML - Cast Iron Socketless ... · Cast iron is the classic material...
Transcript of KML - muffenlose gusseiserne KML - Cast Iron Socketless ... · Cast iron is the classic material...
KML - muffenlose gusseiserne Abfl ussrohrsysteme für besondere Anforderungen
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KML - Cast Iron SocketlessDrain Pipe Systemsfor Special Requirements
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PREIS® KML - the cast ironsocketless pipe system
Cast iron is the classic material for domestic drainage pipes.
The discharge of particularly aggressive wastewater from facilities such as canteens, commercial kitchens, laboratories, medical facilities, etc. leads to special requirements for drainage pipes.Due to the properties of the materials used, PREIS® KML offers all the advantages attributed to a cast iron drainage system such as soundproofing properties, fire safety, temperature resistance, etc. In addition to this, PREIS® KML pipes are coated on both sides, inside and outside, applying a highly resistant coating with a special procedure; this provides protection against aggressive sewage water and ensures that the pipes are suitable for underground laying.
The following standards and regulations are relevant to PREIS® KML products:
EN 877 I Cast iron pipes and fittings, their joints and accessories for the evacuation of water from building. Requirements, test methods, and quality assurance.RAL-GZ 698 I RAL quality label demanding a notably extended test range and stricter requirements on quality, which goes far beyond the requirements of EN 877.DIN 19522 I Complementary standard to EN 877. This standard mainly includes details about design and layout measures of pipes and fittings.EN 1561 I Standard for casting of products made from grey cast iron with lamellar graphite.
*Annex F.2 of EN877 confirms: "Cast Iron products in accordance with this European Standard are non-flammable and non-com-bustible. In case of fire they retain their functional characteristics and they remain fire proof for a few hours, that is to say during this period their walls are tight against flames and gases and they remain free from bursts, distortions and they are failsafe. Wall and ceiling pass through remain intact."
Material characteristics
Densityapprox. 7.2 kg/dm3 (71.5kN/m3)
Crushing strength(peak compressive strength)≧ 350 MPa
Modulus of elasticity8 . 104 bis 12 . 104 N/mm3
Poisson´s ratio-(0.3)
Tensile strength≧ 150 MPa for fittings≧ 200 MPa for pipes
Compressive strengthapprox. 3 to 4 times the value for tensile strength
Shear strengthpprox. 1.1 to 1.6 times the value for tensile strength
Chemical resistancePREIS® KML s highly resistible against domestic sewage water with a pH value between pH1 to pH14.
Coefficient of linear expansiononly 0,0105mm/mK (between 0 und 100°C) more or less similar to concrete; can be set in concrete without any difficulty
Wärmeleitzahl50-60 W/mK (bei 20°C)
Heat resistancePREIS® KML complies with fire resistance class A2 according to E 13501 - not combustible*
Coefficient of thermal conductivity50-60 W/mK (t 20°C)
RAL-
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Zur Qualitätssicherung wurde unter der Federführung des „Deutschen Instituts für Gütesicherung und Kennzeichnung (RAL)“, Sankt Augustin, die Gütegemeinschaft Entwässerungstechnik Guss e.V.(GEG) gegründet. Das vorrangige Ziel ist es, die exzellente Produktqualität – dokumentiert durch das Gütezeichen (RAL-GZ 698) – auch in Zukunft zu garantieren. Es gibt Anbieter, welche die erforderlichen Qualitätsgedanken, die stets ein wesentliches Entscheidungskriterium für gusseiserne Abfl ussrohre waren und sind, nicht erfüllen. Mit dem Gütezeichen wird dem Sicherheitsbedürfnis der Partner im Fachhandel, Handwerk, in Planungsbüros und bei Behörden Rechnung getragen.
Die Verleihung des Gütezeichens erfolgt nach der bestandenen, aufwendigen Erstprüfung, die durch unabhängige, anerkannte Prüfi nstitute durchgeführt wird. Darüber hinaus werden durch die Prüfi nstitute mindestens 2-mal jährlich unangemeldete Fremdüberwachungen vorgenommen, um die Qualität der Produkte gemäß den strengen Gütebestimmungen zu sichern.
Diese Maßnahmen gewährleisten eine durchgehend hohe Qualität und verdeutlichen das große Verantwortungsbewusstsein der Hersteller gegenüber den Marktpartnern wie dem Handel, den Installateuren und den Endkunden.
__ Das von der Gütegemeinschaft verliehene RAL-Gütezeichen ist in Zukunft Garant für vertrauenswürdige, gusseiserne Abfl ussrohrsysteme.
Qualität und Sicherheit durch das RAL-Gütezeichen
Anforderungen und Prüfungen
Temperaturwechseltest
Anforderungen nach , EN 877 GEG
Salzsprühnebel 350 Stunden 1500 Stunden
Beständigkeit Abwasser* 30 Tage bei 23°C 30 Tage bei 50°C
Chemische Beständigkeit pH 2 bis pH 12, 30 Tage bei 23°Cerweiterte Prüfungen mit aggressiven Substanzen,
z.B.: Phosphorsäure (pH 1)
*Typische Zusammensetzung von Abwasser siehe EN 877, Kapitel 5.7.2.2, Tabelle 5
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EN 877 GEG
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Evidence of quality and safety given by the GEG quality label This quality label from GEG is a guarantee for cast iron drainage systems you can trust also in future.
For quality assurance reasons, the „German Institute for Quality Assurance and Certification“ (RAL), Sankt Augustin, took the lead and founded the Gütegemeinschaft Entwässerungstechnik Guss e.V. (GEG - German Association for Drainage Technology Castings).
Its main objective is to guarantee excellent product quality also for the future - documented by the quality label (RAL-GZ 698). There are suppliers who do not comply with the required quality objectives which have always been relevant criterion for cast iron drain pipes. The quality label takes into account the need for safety of all our partners, such as distributors, craftsmen, planning firm or authorities.
The quality label is awarded upon successful completion of an extensive initial test by independent, recognised test institutes. In addition, the test institutes conduct ad hoc external inspections at least twice a year to assure the quality of the products meets the stringent quality requirements.
These measures guarantee consistently high quality and express the great responsibility of manufacturers towards their partners in the market, for example distributors, fitters and end customers.
Requirements as of g
salt spraying
Resistance to waste water*
within a range of pH 1 to pH 14, 30 days at 23°C
30 days at 23°C
350 hours 1500 hours
30 days at 50°C
enhanced tests with aggressive substances such as phosphoric acid (pH 1)
*For typical composition of waste water see EN 877, chapter 5.7.2.2, table 5
Chemical resistance
Requirements and inspections
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Third party certifiedquality assurance
We continually strive for a certified quality as-surance system and quality assurance of cast iron drainage pipes, fittings and couplings.
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Produktion__ PREIS & CO produziert in der Gießerei FERRO-PREIS Produkte aus Lamellengraphit.
Die Gießerei FERRO-PREIS ist mit modernsten Anlagen ausgestattet. Das ermöglicht eine effi ziente sowie umweltfreundliche Herstellung der Produkte.
Größter Wert wird auf die Qualität der Produkte gelegt. Als Produzent nützt PREIS & CO / FERRO-PREIS die Möglichkeit, sämtliche Schritte der Produktion stetig zu überwachen und Prozesse laufend zu verbessern.
Zur Kontrolle der Erzeugnisse, wie auch zur laufenden Produktentwicklung bei sehr komplexen Geometrien der Gussstücke, wird ein 3-D Meßsystem der letzten Generation eingesetzt.
Sämtliche Arbeitsprozesse werden durch internationale Zertifi zierungen begleitet und überwacht:• ISO 9001:2008: Zertifi zierung des Qualitätsmanagements• ISO 14001:2009: betrieblicher Umweltschutz• BS OHSAS 18001:2007: Arbeitsschutz als Qualitätsstandard
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Production At the foundry of FERRO-PREIS, PREIS & CO manufacturesgrey cast iron products containing lamellar graphite.
FERRO-PREIS is equipped with state of the art machinery. This enables us to produce in an efficient and environment-friendly way.
The quality of our products is extremely important to us. Therefore, PREIS & CO / FERRO-PREIS takes the opportunity to continuosly monitor all production steps to constantly improve production processes.
Hence, for very complex geometric shapes of cast iron parts we use state-of the art 3-D measuring system during on-going product development and for carrying out inspection of the products.
All working processes are accompanied and supervised by international certifications:
• ISO 9001:2008: Certificate of quality management• ISO 14001:2009: operational environment• BS OHSAS 18001:2007: Occupational health and safety as a quality standard
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-
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-FP PREIS KML EN877 DIN
Abc
PREIS KML
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-„Disamatic“
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~1400°CFe
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Production process
Fittings
Pipes
Storage
Packaging
Electric holding furnace
Centrifugal casting (die)
Cooling
Grinding (inner side) Pressure test
= Quality control
Shot peening(outside)
Coating insideand outside
Dryingfurnace
LabellingInduction furnace
Raw material
Electric holding furnace„Puromat“
Cooling
Shakeout
Casting
Burning furnace
Powder coating
Intermediate drying
Surface preparation
Shot peeningGrinding
flaskless moulding
Packaging
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Marking of PREIS® KML pipes and fittings for aggressive wastewater
Fittings
FP - manufacturer label
DIN - label
EN 877 - reference to the standard
FP PREIS® - manufacturer label
KML - Product labeling
EN 877 - reference to the standard
RAL quality label - of the GEG
DIN - label
CE - label of conformity
Day/month/year period of production
Manufacturer markings for pipesPipes
DN - nominal width
MA
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URE
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ARK
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Prod
uctio
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RAL quality label - of the GEG
CE - label of conformity
Nominal width and angular position of the fitting
Day/month/year period of production
Manufacturer marking for fittings
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oduc
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Coating technology from PREIS® KML Special applications need special coatings
Aggressive wastewaters are defined by their composition and their temperature fluctuations. Furthermore, the trend towards water-saving building drainage leads to a higher concentration of organic and inorganic substances in the pipelines.
The quality of the inner coating is decisive for the lifetime of the drainage system. Increasingly aggressive wastewater causes special demands on the inner coating.PREIS® KML is particularly suitable for these requirements due to the high-quality interior and exterior coating.
PREIS® KML pipesThe inner coating of PREIS® KML pipes consists of a double, fully cross-linked epoxy resin coating of each 120μm and reliably protects the pipe from aggressive wastewater.Outside, the pipes are provided with a galvanizing of 130 g/m2 and an epoxy resin cover coating of at least 60μm.
Epoxy resin cover coating at least 60μm thick
Zinc coating130 g/m2
Grey cast iron with lamellar graphite according to EN 1561
Double coating of the interior fully cross-linked epoxy resin layers, each of them 120μm thick
PREIS® KML FittingsThe coating of the fittings is carried out inside and outside by an at least 200 μm thick epoxy powder-coating. This creates a high strength bond between the fitting and the coating, as well as a thermal and chemical resistance that meets the very stringent requirements of EN 877 and RAL-GZ 698.
09
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FP P
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Char
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The benefits of cast irondrainage systems
Chemically highly resistantSpecially developed for aggressive wastewater
Preventive fire protectionPREIS® KML pipes and fittings
are not combustible
Noise protectionreduced sound transmission
100% recyclableno problems with disposal
No waste of resourcesPREIS® KML are mainly made of
scrap iron
Sturdy and dimensionally stableimpact resistant
High abrasion resistanceeasy flow due to the
smooth surface
Not sensitive to heat and coldlow thermal expansion (0,0105 mm/mK) more or less similar to concrete; It can, therefore, be set in concrete without
any difficulty
Easy-to-assemble in a flexible manner - no need for
special tools
BuriableThanks to high-quality outer coating
buriable
WeatherproofProofed against the weather influences
10
20°C 60°C 80°C
-
H20/NaCl
H20H20
H3PO4
H3PO4
H3PO4
H3PO4
HNO3
HCL
H2SO4
H2SO4
H2O2
C2H4O2
C2H4O2
C3H6O3
C3H6O3
C6H8O7
NH3
K2CO3
K2CO3
Na2CO3
(NH4)2SO4
KCl
NaH2PO4
C2H5OH
C2H6O2
--
-
30g/l
-100%
25%
10%
5%3%
10%
5%
10%
1%10%
30%
10%
10%1%5%
10%
50%
10%10%
3%3%
3%
-
-5%5%
7.0
5.6
-6.4
1.0
1.3
1.82.02.0
1.0
2,01.0
2.03.5
1.7
2.0
1.12.02.0
12.1
12.4
12.011.4
6.74.2
4.2
-
---
CHEM
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Resistance of PREIS® KMLchemical formula conc. pH
Saltwater
FreshwaterDemineralized water
INORGANIC ACIDSPhosphoric acid
Phosphoric acid
Phosphoric acidPhosphoric acidNitric acid
Hydrochloric acid
Sulfuric acid
Sulfuric acid
Hydrogen peroxide
ORGANIC ACIDSAcetic acid
Acetic acid
Lactic acidLactic acidCitric acid
ALKALISAmmonia
Potash
PotashSodium
SALTSAmmonium sulfatePotassium chloride
Sodiumhydrogenphosphat
SOLVENTEthanol
Glycol (ethylene glycol)All Purpose cleanerDish soap
Chemical resistanceof PREIS® KML
PREIS® KML is the perfect solution for
building drainage whenever the composition
of wastewater requires specific materials.
As resistance of the pipe system against
wastewater is not only influenced by the
composition of chemical elements, but
also by pressure, temperature, etc., details
given in the table have to be taken as a
recommendation for your orientation.
For detailed information, please, ask for our
form "Resistance”.
Send us your detailed specifications or a
sample - we will be pleased to analyse it in
our laboratory.
WATERWastewater acc. to DIN EN 877
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A2 s1 d0
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Preventive fire protection PREIS® KML fulfils all requirements.
Preventive fire protection is the generic term for all preventive measures taken to inhibit or limit fire outbreak, spreading of fire or the effects of fire. Constructional measures are varied, especially for public buildings where people gather, and they already start with the selection of materials and components.
As set forth in EN 877, the Austrian Research Institute for Chemistry and Technology tested our cast iron PREIS® KML drainage system for fire behaviour according to EN 13823 (reaction to fire tests for building
products) by means of the SBI-test (Single Burning Item Test) and according to EN ISO 1716 (Determination
of the heat of combustion) by means of an oxyen bomb calorimeter and it confirmed the classification of
A2 according to EN 13501.
SBI-Test (Single-Burning-Item-Test):
The advantages of the cast iron drainage system PREIS® KML are confirmed:
Classification and direct scope*
Test scenario accordingto DIN EN 13823
Installation Firing Results
• non-flammable (fire class A2 acc. to EN 13501).• No smoke development through the system• no burning or dripping material due to the heat generated
This classification was carried out in accordance with ÖNORM EN 135010-1. The construction product called
"cast iron socketless drainage system FP PREIS® KML" is classified in relation to its fire behavior:
This classification is valid for the following end use conditions: "Building drainage systems"
Fire behavior Smoke development Dripping off while burning
*ofi - classification report Nr. 408.676/1 (2013-03-06)
12__
PREISKML
__ Lärmschutz ist ein wichtiger Vorteil des gusseisernen Entwässerungssystems
Aufgrund der hohen Materialdichte von Gusseisen und der Pufferwirkung durch die Gummidichtungen bei den Verbinderelementen wird die Körperschallübertragung auf ein Minimum reduziert, sodass das System eine beinahe lautlose Entwässerung gewährt. Dies erhöht das allgemeine Wohlbefi nden und
den Komfort sowohl in Wohn- als auch in Bürogebäuden und ist gesetzlich in der DIN 4109 geregelt.
Schallschutz
Die TestsPREIS & CO hat den Schallschutztest nach DIN 4109 und EN 14366 beim renommierten Fraunhofer-Institut in Stuttgart durchgeführt.
Bei diesen Tests wurden alltägliche und praxisbezogene Situationen simuliert um zu zeigen, dass nicht nur unter Laborbedingungen beste Ergebnisse erzielt, sondern diese auch beim täglichen Einbau auf der Baustelle erreicht werden.
Die Tests haben gezeigt, dass das gusseiserne Entwässerungssystem mit den Rapid-Verbindern als eigen-ständiges System ein sehr niedriges Geräusch-Niveau aufweist.
Muffenlose gusseiserne Abfl ussrohr-systeme von PREIS® sind somit die erste Wahl um die Anforderungen der Schallschutzvorschriften mit einem Standardprodukt zu erfüllen ohne zusätzliche kostspielige Maßnahmen zu setzen.
Versuchsaufbau für das Abwassersystem, angebracht an der Installationswand mit unterschiedlichen Rohrschellen (Darstellung nicht maßstäblich, Maßangaben in mm). Skizze Fraunhofer-Institut für Bauphysik
FallrohrstützeAbzweig 100/100/88°RohrschelleRapid Verbinder
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Eige
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Rapid Verbinder4
12
~ 1050
~ 570
410
150
3050
3050
190
235
~ 200
~ 200
~ 500
~ 500
~ 250
0~ 2
500
~ 550 ~ 9
00
~ 1000
~ 130
0
SOU
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Sound insulation Sound insulation is one of the main advantages of PREIS® KML.
Due to the high density of cast iron and the buffer effect of the rubber lining in the couplings, sound transmission is reduced to a minimum so that the system is a guarantee for silent drainage. This provides the basis for general well-being in both homes and offices, which is required by law and laid down in DIN 4109.
TestsPREIS & CO has carried out the sound insulation test in accordance with DIN 4109 and EN 14366 at the renowned Fraunhofer Institute in Stuttgart.
In these tests, everyday and practice-related situations were simulated to show that not only under laboratory conditions, best results are achieved, but also achieved during daily installation on the construction site.
The tests have shown that the cast iron drainage system with the Rapid connectors as a stand-alone system has a very low noise level.
Socket-less cast-iron drainage pipe systems from PRICE are therefore the first choice to meet the requirements of sound insulation regulations with a standard product without additional costly measures to set.
Water lead-in
Pipe clamp
Installation wall220 kg/m2
Downpipe v
to the water
collectorArea shown rotated by 90°
Basement arch 2 x 45° with intermediate
calming section
Test set-up for the sewage system, attached to the installation wall with different pipe clamps (illustration not to scale,
dimensions in mm). Sketch Fraunhofer Institute for Building Physics
DownpipeBranch 100/100/88°ClampRapid Connector
Branch 100/100/88°
FP PREIS®RapidVerbinder
Ground floorback
Rooftop
Ground floor front
Basement back Basement front
Cellar
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58
110
75
160
274
3.5
3.5
3.5
4.0
5.5
-0.5
-0.5
-0.5
-0.5
-1.0
30
40
35
50
70
4.3
8.5
5.7
14.2
33.5
6.4
16.7
10.1
32.2
87.6
0.18
0.35
0.25
0.50
0.85
50
100
75-S
150
250
+2
-1
+2-2
+2,5
-2,5
70
125
80
200
300
78
135
83
210
326
3.5
4.0
3.5
5.0
6.0
-0.5
-0.5
-0.5
-1.0
-1.0
35
45
35
60
80
5.9
11.9
6.3
23.3
43.6
9.9
24.5
10.6
54.5
120.6
0.25
0.42
0.26
0.65
1.02
50
75-S
100
150
70
80
125
200
17.7
18.9
35.7
69.8
28164
28165
28160
28162
41
38
23
10
13.0
17.0
25.4
42.5
28163
28158
28159
28161
37
41
38
20
x
x
50
50
75-S
100
150
75-S
100
150
70
75
80
125
80
125
200
0.6
0.7
0.8
2.1
0.7
1.8
4.6
28259
28270
28272
28265
28261
28254
28256
45
50
50
70
45
60
80
0.4
0.5
0.7
1.3
3.0
0.6
1.0
2.6
28258
28269
28271
28264
28266
28260
28253
28255
40
45
50
60
80
45
50
65
KML
PIPE
S A
ND
FIT
TIN
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Prod
uct o
verv
iew
KML pipes Dimensions and weights
Wall thickness Pipe weight
DE Permitted deviation
empty approx. kg/m
full approx. kg/me Pipes and fittings
permitted deviation
3000 mm PIPE
15° BEND
30° BEND
DN kg/pcs. ART.NR PU
DN
DN
kg/pcs.
kg/pcs.
ART.NR.
ART.NR.
Nominalwidth
Surface
approx. m2 per m
Insertion lengthExternal diameter
DN (sealing zone)t
KML pipes and fittings Product overview
75-S = Scandinavian norm. Further products available on request
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X1
X1
X2
X2
X3
X3 L
x
x
x
50
50
50
100
100
100
75-S
75-S
75-S
150
150
150
100 4.8 28250 70 312 291
70
70
70
125
125
125
80
80
80
200
0.9
1.1
1.2
2.3
2.9
3.2
0.9
1.2
1.3
5.7
28280
28296
28306
28275
28292
28302
28285
28298
28316
28277
60
75
90
80
105
125
60
80
95
110
0.5
0.7
0.7
1.6
1.9
2.1
0.8
1.1
1.2
3.5
4.1
4.3
28278
28295
28305
28155
28291
28300
28283
28297
28315
28276
28293
28303
50
65
75
70
90
110
60
75
90
90
120
145
50 x 50
75-S x 75-S
100 x 70
125 x 50
70 x 70
80 x 80
100 x 80
125 x 80
125 x 125
70 x 50
80 x 50
100 x 75-S
125 x 70
75-S x 50
100 x 50
100 x 100
125 x 100
1.4
2.1
3.0
3.2
2.1
2.3
3.0
4.4
6.1
1.6
1.6
3.0
4.0
1.6
2.3
4.4
5.0
28200
28204
28181
28186
28202
28206
28183
28188
28185
28201
28205
28182
28187
28203
28180
28179
28184
50
55
50
20
55
60
50
51
80
40
45
50
40
40
35
70
60
135
160
185
185
160
155
170
189
240
150
135
185
200
130
165
205
220
135
160
185
185
160
155
170
189
240
150
135
185
200
130
165
205
220
185
215
235
205
215
215
220
240
320
190
180
235
240
170
200
275
280
KML
PIPE
S AN
D FI
TTIN
GS
Prod
uct
Ove
rvie
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45° BEND
68° BEND
88° BEND
88° BEND WITH STRAIGHT LINE
45° BRANCH
DN
DN
DN
DN kg/pcs. ART.NR
kg/pcs.
kg/pcs.
kg/pcs.
ART.NR.
ART.NR.
ART.NR.
75-S = Scandinavian norm. Further products available on request
DN kg/pcs. ART.NR
150 x 70
150 x 100
150 x 150
200 x 150
150 x 80
150 x 125
200 x 125
200 x 200
5.3
6.5
8.3
13.3
5.3
7.2
11.6
17.2
28192
28189
28191
28196
28193
28190
28195
28197
30
55
90
75
115
70
55
115
215
240
265
300
140
255
280
340
215
240
265
300
105
255
280
340
245
295
355
375
220
325
335
455
X1 X2 X3 L
50 x 50
70 x 70
100 x 70
125 x 100
70 x 50
100 x 50
100 x 100
0.9
1.2
2.4
3.9
1.0
1.9
2.9
28214
28207
28210
28211
28215
28209
28208
55
70
70
85
55
55
85
80
100
120
145
90
110
130
80
100
110
140
90
100
130
135
170
180
225
145
155
215
X1 X2 X3 L
50 x 50
70 x 70
80 x 50
100 x 50
100 x 75-S
100 x 100
125 x 70
125 x 100
150 x 50
150 x 125
70 x 50
75-S x 75-S
80 x 80
100 x 70
100 x 80
125 x 50
125 x 80
125 x 125
150 x 100
150 x 150
1.1
1.7
1.4
2.1
2.3
2.9
3.6
4.0
4.4
6.2
1.3
1.6
1.8
2.4
2.4
3.0
3.4
4.6
4.7
6.9
28233
28236
28240
28217
28219
28216
28224
28221
28230
28228
28235
28239
28241
28218
28220
28223
28225
28222
28226
28229
79
97
85
94
102
115
107
125
100
147
83
97
95
102
100
98
105
137
130
158
80
95
90
105
110
115
125
130
140
150
90
95
95
110
110
120
125
135
145
155
66
83
75
76
88
105
93
110
100
128
72
83
85
88
90
82
100
123
115
142
145
180
160
170
190
220
200
235
200
275
155
180
180
190
190
180
205
260
245
300
X1 X2 X3 L
50
75-S
100
150
70
80
125
200
0.3
0.4
0.8
1.6
0.4
0.5
1.1
3.1
28352
28347
28348
28350
28353
28354
28349
28351
L
30
35
40
50
35
35
45
60
15
45° BRANCH
68° BRANCH
88° BRANCH
PLUG
DN kg/pcs. ART.NR.
DN kg/pcs. ART.NR.
DN kg/pcs. ART.NR.
DN kg/pcs. ART.NR.
75-S = Scandinavian norm. Further products available on request
KML
PIPE
S A
ND
FIT
TIN
GS
Prod
uct o
verv
iew
A L
70/50
80/50
100/70
100/80
125/70
125/100
150/80
150/125
200/125
0.7
0.7
0.9
1.0
1.6
1.8
2.3
2.6
4.1
28406
28408
28391
28393
28396
28394
28402
28399
28404
10
13
16
14
28,5
12,5
39
12,5
37,5
75
80
85
90
90
95
100
110
120
75-S/50
100/50
100/75-S
125/50
125/80
150/70
150/100
200/100
200/150
0.6
0.9
0.9
1.4
1.7
2.2
2.4
4.1
4.3
28407
28390
28392
28395
28397
28401
28398
28403
28405
70 x 5010
25
10
38,5
26
41
25
50
25
75
80
75
85
95
100
105
115
125
100
150
125
200
7.0
12.8
10.0
25.2
28375
28377
28376
28378
H
83
112
101
137
G
160
215
190
265
d
100
150
125
200
A
200
250
225
300
F
230
280
255
330
L
340
395
370
465
50
75-S
100
70
80
2.3
2.8
4.8
2.8
3.5
28370
28372
28369
28371
28373
H
59
68
84
69
71
d1
53
73
104
73
73
d2
105
125
159
125
125
L
190
210
260
210
210
80
125
200
1.8
3.0
5.9
28364
28356
28361
118
170
245
220
200
200
100
150
2.7
4.0
28355
28360
145
195
200
200
D L
50
80
125
70
100
150
2.9
5.9
13.0
5.8
9.5
21.8
28384
28386
28381
28385
28380
28382
I
190
265
390
265
325
470
h
250
293
446
293
392
493
X1
182
200
316
200
282
348
X2
68
93
130
93
110
145
X3
122
172
260
172
215
325
X4
68
93
130
93
110
145
w
60
60
100
60
100
100
16
ECCENTRIC REDUCER DN kg/pcs. ART.NR.
DN
DN
DN kg/pcs. ART.NR.
kg/pcs. ART.NR.
kg/pcs. ART.NR.DOWNPIPE BRACKET
CLEANING PIPE WITH COVER
SIPHON DN kg/pcs. ART.NR.
75-S = Scandinavian norm. Further products available on request
CLEANING PIPE WITH COVER
KML
PIPE
S AN
D FI
TTIN
GS
Prod
uct
Ove
rvie
w
50
0.5
10
-
10
-
-
0.5
10
-
10
-
-
0.5
10
-
10
-
-
0.5
10
-
10
-
-
0.5
7
-
10
-
-
0.5
6
-
5
-
-
0.5
4
-
5
-
-
0.5
3
-
3
0.3
-
-
-
0.3
-
-
-
70 80 75-S 100 125 150 200 250 300
xx x x
x xx xx x
50
75-S
100
150
70
80
125
200
100
100
50
25
100
100
35
15
20903
23335
20906
20908
20904
20905
20907
27193
13-15
13-15
13-15
13-15
13-15
13-15
13-15
13-15
50
75-S
100
150
70
80*
125*
50
50
50
25
50
50
35
26680
26683
26685
26687
26682
26684
26686
13-15
13-15
13-15
13-15
13-15
13-15
13-15
17
Couplings Compatibility and axial restraint
Axial restraint (bar)
PREIS® Rapid coupling
PREIS® Rapid clamp
PREIS® CV - coupling
CV - clamp
Universal - clamp
Rapid5
CV5
Rapid5
CV5
Rapid5
CV3
Compatibility-chart
PREI
S® R
apid
Co
uplin
g
PREI
S® R
apid
Cl
amp
PREI
S® C
V Co
uplin
g
CV C
lam
p
Uni
vers
al -
clam
p
Couplings and clamps Properties
PREIS® Rapid coupling with EPDM gasket DN PU ART.NR.
• Building component approved according to EN877• Material: chrom steel 1.4520• A special coating provides a high protection level against corrosion of all lockers and fittings• Axial restraint up to 0,5 bar inner pressure• Locked with only one screw (up to DN100)• Tightening without special tools, only visual check necessary• Quick assembly and disassembly• Integrated EPDM lining• High lateral rigidity enables the pipes to be pre-assembled• Meets the corresponding fire safety requirements
DN PU ART.NR. Torque (Nm)
Torque (Nm)
* in preparation / PU = packing units / Art.Nr = article number
COU
PLIN
GS
• Applications: for underground laying and may also be exposed to all weather conditions for aggressive environments (when air contains salt,...)• Axial restraint up to 0,5 bar inner pressure• Locked with only one screw (up to DN100)• Materials: - Coupling: stainless steel V4A 1.4571 - Locked by a screw M6 x 45mm, 6mmHexagon socket: stainless steel A4-80 - Clamping bolt: stainless steel V4A 1.4404 - Rubber gasket for sound reduction: EPDM - Shore=55° +/- 5°
PREIS® Rapid INOX coupling with EPDM gasket
Prod
uct o
verv
iew
50
75-S
100
150
70
80
125
200
100
100
50
20
100
50
25
10
18405
18408
18409
18411
18406
18407
18410
18412
4-6
4-6
10-12
10-12
4-6
6-8
10-12
15-20
50
100
150*
70/80
125
25
25
10
25
10
21855
21857
21859
21856
21858
27-29
27-29
27-29
27-29
27-29
50
80
125
200*
70/75-S
100
150
10
10
10
1
10
10
5
24768
24770
24772
24349
24769
24771
24348
12-14
12-14
32-35
40-50
12-14
32-35
45-49
18
Couplings and clamps Properties
• Tried and tested coupling for all standard application in wastewater pipelines• Double screw locked• Suitable for situations with reduced height• May also be used for repair work• Does not meet the fire safety requirements
• Material: DD11 - galvanized• Clip collar with axial restraint• For internal pressure loads up to 10 bar• Two parts clip collar with claws and four Allen screws (up to DN 125)• The same tools to be used as PREIS® Rapid - couplings, therefore, no change of tools necessary - saves time• Applications: Pressurized pipes, rainwater and wastewater pipelines in areas affected by backwater
• Clip collar with axial restraint• For internal pressure loads up to 10 bar• Material: galvanized steel• Locker: galvanized steel• Screw size: - DN 50-80: cylinder head bolt with hexagon socket Including flat washer M8 x 50 - DN 100-150: cylinder head bolt with hexagon socket including flat washer M10 x 45• Applications: Rainwater and wastewater pipelines in areas at risk from backwater
PREIS® CV coupling with EPDM gasket
PREIS® Rapid clamp
CV clamp
DN PU ART.NR. Torque (Nm)
DN PU ART.NR. Torque (Nm)
DN PU ART.NR. Torque (Nm)
* in preparation / PU = packing units / Art.Nr = article number
COU
PLIN
GS
Prod
uct
Ove
rvie
w
50
80
70
100
125
50
20
50
20
10
18240
19999
19120
18656
19121
-
-
-
-
-
-
100
50
150
125
70
200
1
1
1
1
1
1
25773
25771
26308
26305
25772
26309
-
-
-
-
-
-
-
ALP115 100-115 120 0.45
AHP115 100-115 120 0.80
AUG1153 100-115 40-50 120 0.45
COU
PLIN
GS
19
• For connecting pipes to other materials (steel or plastics) to SML• With NORMACLAMP® TORRO® in 12mm range; stainless steel band 1.4016, powerful worm thread clamp• Material EPDM
• For connectiong cast iron pipes to HT-pipes or to PVC pipes with sockets or for connecting PVC-pipes to cast iron pipes with socket• Safes time• No double stock-keeping necessary (Mengenring and O-ring)• Safe connection• Material: EPDM
* PU = packing units / Art.Nr = article number
DN VE ART.NR.
DN VE ART.NR.
Fields of application: max internal pressure 0,6 bar without shear strengthHolding range: from 24 to 225 mmRecommended torque: up to 100 mm-3 Nm/from 100 mm-6 Nm
Example:
Product denomination
Spandi (mm)
Profile width(mm)
Weight(kg)
Example:
Product denomination
Spandi (mm)
Profile width(mm)
Weight(kg)
Fields of application: up to 0,6 barinternal pressure, without shear strengthHolding range: from 32 to 460 mmRecommended torque: up to 100 mm - 3 Nm / from 100 mm - 6 Nm
Example:
Product Span Adi (mm)
Span Bdi (mm)
Profile width(mm)
Weight(kg)
*) Material: Universal joints and universal couplings are made of high-quality, ozone-resistant EPDM-elastomer (etylene-propylendiene-rubber). Clamping braces made from austenitic stainless premium steel (1.4301, V2A). Resistance to chemicals: Contact with benzine has to be avoided and it may to be exposed to oil or solvents only in very restricted circumstances. High resistance to acids and alkaline solutions. Suitable for underground installation Resistant to UV light. Heat resistance: between -40°C and +120°C
Universal coupling LP 0,6 bar*
Rollfix
Konfix
Universal coupling HP 2,5 bar*
Universal joint 0,6 bar*
Fields of application: max. internal pressure 2,5 bar, exposed to shear strengthHolding range: from 55 to 385 mmRecommended torque: 10Nm
Prod
uct o
verv
iew
20
PIPE
ED
GE
PRO
TECT
ION
507075
80100125150200250300
170230220
250330410490640840
1000
584345
40302420151110
PREIS®PEP (Pipe Edge Protection)
Areas of application:
Advantages:
Material:
Please note:
Working temperature:
Storage:
Characteristics:
Pipe Edge Protection for PREIS® Drainage Systems cast iron drainage pipe systems (KML + SML), used succesully in the tests with PREIS® KML according to DIN EN 877 and RAL GZ 698.
• Separator with fingerlift for fast and easy detachment from the backing paper
• Fast and easy application to the cutting edge of the pipe
• quick installation without drying times
Butyl rubber with special polyethylene film
Silicone paper seperation layer with fingerlift for easy removal
store always cool and dry (+5°C bis +25°C) and UV-protectedMinimum shelf life 24 month(at +5°C bis +25°C)
first read and follow the installation instructionsPREIS®PEP according to application instructions (Page 3) to process
Processing from +5°C to +40°C
• mostly chemical resistant • very good adhesion• permanently flexible• inpermeable to water• resistant to aging
Assembly instruction
• PREIS®PEP is not resistant to oils and organic solvents (e.g. gasoline).
• If necessary, loosen the clamping screw of the connector before pushing it on.
• It is essential to use PREIS®PEP for cutting edges on KML pipes.
• PREIS®PEP is recommended as cut edge protection for SML pipes.
• Keep out of the reach of children!
You will find more information on the professional installation of PREIS® Drainage Systems in our technical documentation at www.preisgroup.com
Table longitudinal cutting
DNCut
PREIS®PEP[mm]
FertilityPREIS®PEP
[Edge/Tape]
Processing instructions:
for PREIS® Drainage Systems cast iron
drainage systems according to EN 877
Prod
uct
Ove
rvie
w
21
Assembly instructions PREIS® PEP Instructions for use:
After cutting the pipe, break sharp edges on the in- and outside
Clean up in- and outside of the tubes surface 3 cm wide, until it is dry, free of dust and grease.
Cut PREIS®PEP on the length specified corresponding DN on the table (page 20).
Position PREIS®PEP on the inside of the cut pipe so that half the width (approx. 15 mm) protrudes beyond the edge of the pipe.
Remove the release film up to half the tape length.
Continue to 6Technical changes and misprints reserved.
PIPE
ED
GE
PRO
TECT
ION
Asse
mbl
y in
stru
ction
s
22
Montagehinweise
Hauptlüftung
z.B. DN 100Schmutzwasser
DN 50
z.B. DN 100
Lüftung bis über Dach
Kralle wenn Druckgrößer 0,5 bar
Hebeanlagez.B. DN 80
Kralle bei Druckleitung
Abwasserhebeanlage
Kralle beiRegenwasserleitungenunterhalb der Rückstauebene
Kralle bei Verzug
Straßenoberkante =Rückstauebene(wenn nicht örtlichanders festgelegt)
Zum Kanal
Brandschutzisolierungbei Brandschutzanforderungen
Regenwasser
= PREIS® Rapid-Verbinder
= PREIS® Kralle
Zulauf
Optional: Lüftung wird in die Hauptlüftung eingebunden
PREIS® KML Rohre, Formstücke und Verbindungssysteme sind nach EN 877 gefertigt und geprüft.Die KML-Rohre werden vom Verarbeiter auf die gewünschte Länge zugeschnitten. Die Schnittkanten sind mittels speziellem Kantenschutzband PREIS®PEP zu schützen – Montageanleitung beachten! Rohre und Formstücke werden mit den geeigneten Rohrschellen verbunden.
Waagrechte Leitungen müssen an allen Richtungsände-rungen und Abzweigen ausreichend befestigt werden. Fallleitungen sind mit einem Höchstabstand von 2m zu befestigen. In Gebäuden ab 5 Geschossen ist die Fallleitung ab DN 100 durch eine Fallrohrstütze gegen Absenkung zu sichern. Außerdem ist bei höheren Gebäuden in jedem weiteren fünften Geschoss eine Fallrohrstütze einzubauen.
Abwasserleitungen sind als drucklose Gefälleleitungen vorgesehen. Dies schließt jedoch nicht aus, dass unter bestimmten Betriebszuständen Drücke in den Leitungen auftreten können. Abwasser- und Lüftungsleitungen müssen deshalb bei einem inneren und äußeren Überdruck von 0 bis 0,5 bar unter den zwischen Ihnen und Ihrer Umgebung möglichen Wechselwirkungen dauernd dicht sein. Um diesen Drücken bestehen zu können, müssen die Leitungsteile längskraftschlüssig verbunden, gelagert bzw. befestigt werden.
Für die Längskraftschlüssigkeit der Verbindungen ist aber insbesondere dann Sorge zu tragen, wenn in Abwasser-leitungen höhere Innendrücke als 0,5 bar auftreten können, z.B. bei• Regenwasserleitungen• Leitungen im Rückstaubereich• Schmutzwasserleitungen ohne weiterer Ablaufstelle,
sofern diese durch mehrere Tiefgeschosse führen• Druckleitungen an Abwasserhebeanlagen
Rohrleitungen mit nicht längskraftschlüssigen Verbin-dungen, in denen planmäßig Innendruck herrscht oder dieser im Betriebszustand entstehen kann. Vor allem bei Richtungsänderungen sind die Rohrleitungen durch eine entsprechende Befestigung gegen Auseinandergleiten und Ausweichen der Achse zu sichern.
Die geforderte Längskraftschlüssigkeit wird bei KML-Rohren und KML-Formstücken durch die Absicherung der Verbindungen mit zusätzlichen Krallen erzielt (Innen-druckbelastung bis 10 bar).
Weiterführende technische Informationen entnehmen Sie bitte unserem technischen Katalog.
Mon
tage
hinw
eise
__23
PREISKML
allg
emeines
Assembly instructions
Firmly press PREIS®PEP on the in-ner tube without creases, remove the remaining release liner.
The ends of the PREIS®PEP must overlap (approx. 10 mm), a gap is not permitted.
If necessary, loosen the connector slightly and place it on the PREIS®PEP protected pipe end as usual and screw it tight.
Press PREIS®PEP firmly on the full inner tube circumference without wrinkles and tension.Attention: PREIS®PEP must not be stretched - tension forces!
Turn the PREIS®PEP inside out and press it all the way around on the outside of the pipe until the cut edge is completely surrounded by the PREIS®PEP special tape.
Technical changes and misprints reserved.
FINISHED!
PIPE
ED
GE
PRO
TECT
ION
Prod
uct
Ove
rvie
w
Montagehinweise
Hauptlüftung
z.B. DN 100Schmutzwasser
DN 50
z.B. DN 100
Lüftung bis über Dach
Kralle wenn Druckgrößer 0,5 bar
Hebeanlagez.B. DN 80
Kralle bei Druckleitung
Abwasserhebeanlage
Kralle beiRegenwasserleitungenunterhalb der Rückstauebene
Kralle bei Verzug
Straßenoberkante =Rückstauebene(wenn nicht örtlichanders festgelegt)
Zum Kanal
Brandschutzisolierungbei Brandschutzanforderungen
Regenwasser
= PREIS® Rapid-Verbinder
= PREIS® Kralle
Zulauf
Optional: Lüftung wird in die Hauptlüftung eingebunden
PREIS® KML Rohre, Formstücke und Verbindungssysteme sind nach EN 877 gefertigt und geprüft.Die KML-Rohre werden vom Verarbeiter auf die gewünschte Länge zugeschnitten. Die Schnittkanten sind mittels speziellem Kantenschutzband PREIS®PEP zu schützen – Montageanleitung beachten! Rohre und Formstücke werden mit den geeigneten Rohrschellen verbunden.
Waagrechte Leitungen müssen an allen Richtungsände-rungen und Abzweigen ausreichend befestigt werden. Fallleitungen sind mit einem Höchstabstand von 2m zu befestigen. In Gebäuden ab 5 Geschossen ist die Fallleitung ab DN 100 durch eine Fallrohrstütze gegen Absenkung zu sichern. Außerdem ist bei höheren Gebäuden in jedem weiteren fünften Geschoss eine Fallrohrstütze einzubauen.
Abwasserleitungen sind als drucklose Gefälleleitungen vorgesehen. Dies schließt jedoch nicht aus, dass unter bestimmten Betriebszuständen Drücke in den Leitungen auftreten können. Abwasser- und Lüftungsleitungen müssen deshalb bei einem inneren und äußeren Überdruck von 0 bis 0,5 bar unter den zwischen Ihnen und Ihrer Umgebung möglichen Wechselwirkungen dauernd dicht sein. Um diesen Drücken bestehen zu können, müssen die Leitungsteile längskraftschlüssig verbunden, gelagert bzw. befestigt werden.
Für die Längskraftschlüssigkeit der Verbindungen ist aber insbesondere dann Sorge zu tragen, wenn in Abwasser-leitungen höhere Innendrücke als 0,5 bar auftreten können, z.B. bei• Regenwasserleitungen• Leitungen im Rückstaubereich• Schmutzwasserleitungen ohne weiterer Ablaufstelle,
sofern diese durch mehrere Tiefgeschosse führen• Druckleitungen an Abwasserhebeanlagen
Rohrleitungen mit nicht längskraftschlüssigen Verbin-dungen, in denen planmäßig Innendruck herrscht oder dieser im Betriebszustand entstehen kann. Vor allem bei Richtungsänderungen sind die Rohrleitungen durch eine entsprechende Befestigung gegen Auseinandergleiten und Ausweichen der Achse zu sichern.
Die geforderte Längskraftschlüssigkeit wird bei KML-Rohren und KML-Formstücken durch die Absicherung der Verbindungen mit zusätzlichen Krallen erzielt (Innen-druckbelastung bis 10 bar).
Weiterführende technische Informationen entnehmen Sie bitte unserem technischen Katalog.
Mon
tage
hinw
eise
__23
PREISKML
allg
emeines
23
Assembly and installation instructions
GEN
ERA
L
PREIS® KML pipes, fittings and coupling systems are pro-duced and inspected according to EN 877. The KML pipes are cut to the required length directly by the personnel working with the material. Pipes and fit-tings are joined with suitable pipe clamps.
Horizontal pipes have to be adequately fastened at all turns and branches. Downpipes have to be fastened at a maximum distance of 2 m. In buildings with 5 floors or more, the downpipes of DN 100 or larger should be secu-red against sinking by means of a downpipe support. Ad-ditionally for higher buildings a downpipe support should be fitted at every subsequent fifth storey.
Drainage pipes are planned as unpressurized gravity flow lines. However, this does not prevent the pipe being un-der pressure if certain operating conditions occur. As drai-nage and ventilation pipes are subject to possible inter-actions between the pipes and their environment, they have to be permanently leak-tight against internal and external pressure of between 0 and 0,5 bar. To sustain this pressure, those pipe parts subject to longitudinal move-ment must be fitted along the longitudinal axis, properly supported and secured.
This kind of fitting has to be used whenever interior pres-sure exceeding 0,5 bar may arise in the drainage pipes, such as in the following case:
• Rainwater pipes• Pipes in the blackwater basin• Wastewater pipes which run through more than one basement without further outlets• Pressure pipes at wastewater pumps
Non-friction-fitted pipelines subject to possible internal pressure or pressure developing during operation. These pipes must be provided with a suitable fixture, above all along in turn, to secure the axes from slipping apart and separating.
The required resistance of the pipe and fitting connec-tions to longitudinal forces is achieved by installing additi-onal clamps (internal pressure load up to 10 bar possible) at the joints.
Further information on technical issues can be found in our brochure for technical specifications and details.
Asse
mbl
y in
stru
ction
s
Fire protection insulation for fire-proofing requirements
e.g. DN 100Waste water
Ventilation
Rainwater
= PREIS® Rapid coupling
= PREIS® Clamp
e.g. DN 100
Clamp for warpage
Top edge of the road back pressure area (where not-hing is stipulated to the contrary locally)
Clamp for pressure pipe
Optional: venting systemintegrated in the mainventing system
Ventilation over the roof
Clamp for pressuregreater than 0,5 bar
Pump station e.g. DN 80
Clamp for rainwaterpipes below the backpressure level
To duct
Inlet
Sewage pump station
PREIS & CO
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Head office
PREIS & CO Ges.m.b.HJosef Nitsch-Straße 5A-2763 Pernitz, AustriaTel: +43 (0)2632/733 55-0Fax: +43 (0)2632/729 [email protected]
Foundry products
FERRO-PREIS d.o.oDr. Tome Bratkovica 2HR-40000 Cakovec, CroatiaTel: +385 (0)40/384 206Fax: +385 (0)40/384 [email protected]
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