Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation...

14
KLAUS UNION When Leakage is no Option !

Transcript of Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation...

Page 1: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

KLAUS UNIONWhen Leakage is no Option !

Page 2: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Sealless Magnet Drive MixersSchedule Of The Presentation

Introduction – Technology Pyramid

Typical Applications

Torque Capabilities

Sealless Mixer Type SLM - RA

Features and Benefits

Functional Description of the Sealless Mixer Drive

Page 3: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Introduction

Page 4: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Technology Pyramid

Page 5: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Why Mag Drive?Typical Applications for Sealless Mixers

Lethal

Toxic

Carcinogenic

Corrosive

Pure

Aggressive

Cold

High Pressure

Pyrogenic

Cryogenic

Acid

Valuable

Fire Risk

Explosive

Hot

Noxious

Poisonous

Contaminated

Page 6: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Transmittable TorqueAdvancement of the Magnetic Coupling

30295 370

1475

390

1900

400

2300

440

3320

445

3400

450

3500

0

500

1000

1500

2000

2500

3000

3500

4000

Torq

ue ft

-lbf

1955 1965 1975 1980 1985 1990 1995 2006

Year

AlNiCo

SmCo-S

SmCo-SE

Page 7: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Sealless MixerType SLM – RA

With Magnetic Coupling

Torque up to 3,500 ft-lbs (without gear reduction)

Pressure up to 4,500 psi

Temperature range – 84 °F to 840 °F (- 120 to 450 °C)

For Chemical & Pharmaceutical Industry

Outer MagnetsInner Magnets

Isolation Shell

Electric Motor

Motor Shaft

Mixer Shaft

Mixer Blades

Anti-Friction Bearings

Page 8: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Why Sealless?Features and Benefits

Low maintenace

Greased for life time bearings

Replacing motor/gear without breaking the process seal

No barrier fluid arrangement required

Outer MagnetsInner Magnets

Isolation Shell

Electric Motor

Motor Shaft

Mixer Shaft

Mixer Blades

Anti-Friction Bearings

Page 9: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Purge Flow

Nitrogen Purge

Purge flow keeps process liquid/gas from entering bearing area

Low purge flow (1-2 gpm)

Purge flow cools isolation shell and by-passes anti friction bearings

Page 10: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Purge Flow

Purge Flow

Purge flow cools isolation shell and by-passes anti friction bearings

The purge flow passes a lip seal and a labyrinth seal before entering the process area

Page 11: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Moniotoring RPM

RPM Sensor

Rotating Magnets

RPM Sensor picks up rpm signal from rotating magnets

Removing RPM Sensor does not break process seal

Page 12: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Monitoring Temperaturewith TPS System

Available option for high torque couplings and high rpm

Temperature Increase

Temperature Monitoring Device

Page 13: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Thermoelement:

Spot-welded to isolation shell

Insulation and coverage of wire through temp. resistant foil

Contact with isolation shell and wire through spring-loaded pins

Monitoring Temperaturewith TPS System

Page 14: Klaus Union Presentation · Klaus Union – North America: . Title: Klaus Union Presentation Author: Boris Nitzsche Created Date: 12/22/2008 2:04:48 PM ...

Klaus Union - WorldwidePartner Of The Chemical Industry

Klaus Union – North America: www.klausunion.com