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This may be the author’s version of a work that was submitted/accepted for publication in the following source: Rahman, Mohammad Mahbubur, Joardder, Mohammad Uzzal Hossain,& Karim, Azharul (2018) Non-destructive investigation of cellular level moisture distribution and morphological changes during drying of a plant-based food material. Biosystems Engineering, 169, pp. 126-138. This file was downloaded from: https://eprints.qut.edu.au/117264/ c Consult author(s) regarding copyright matters This work is covered by copyright. Unless the document is being made available under a Creative Commons Licence, you must assume that re-use is limited to personal use and that permission from the copyright owner must be obtained for all other uses. If the docu- ment is available under a Creative Commons License (or other specified license) then refer to the Licence for details of permitted re-use. It is a condition of access that users recog- nise and abide by the legal requirements associated with these rights. If you believe that this work infringes copyright please provide details by email to [email protected] License: Creative Commons: Attribution-Noncommercial-No Derivative Works 4.0 Notice: Please note that this document may not be the Version of Record (i.e. published version) of the work. Author manuscript versions (as Sub- mitted for peer review or as Accepted for publication after peer review) can be identified by an absence of publisher branding and/or typeset appear- ance. If there is any doubt, please refer to the published source. https://doi.org/10.1016/j.biosystemseng.2018.02.007

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  • This may be the author’s version of a work that was submitted/acceptedfor publication in the following source:

    Rahman, Mohammad Mahbubur, Joardder, Mohammad Uzzal Hossain, &Karim, Azharul(2018)Non-destructive investigation of cellular level moisture distribution andmorphological changes during drying of a plant-based food material.Biosystems Engineering, 169, pp. 126-138.

    This file was downloaded from: https://eprints.qut.edu.au/117264/

    c© Consult author(s) regarding copyright matters

    This work is covered by copyright. Unless the document is being made available under aCreative Commons Licence, you must assume that re-use is limited to personal use andthat permission from the copyright owner must be obtained for all other uses. If the docu-ment is available under a Creative Commons License (or other specified license) then referto the Licence for details of permitted re-use. It is a condition of access that users recog-nise and abide by the legal requirements associated with these rights. If you believe thatthis work infringes copyright please provide details by email to [email protected]

    License: Creative Commons: Attribution-Noncommercial-No DerivativeWorks 4.0

    Notice: Please note that this document may not be the Version of Record(i.e. published version) of the work. Author manuscript versions (as Sub-mitted for peer review or as Accepted for publication after peer review) canbe identified by an absence of publisher branding and/or typeset appear-ance. If there is any doubt, please refer to the published source.

    https://doi.org/10.1016/j.biosystemseng.2018.02.007

    https://eprints.qut.edu.au/view/person/Rahman,_Mohammad_Mahbubur.htmlhttps://eprints.qut.edu.au/view/person/Joardder,_Mohammad.htmlhttps://eprints.qut.edu.au/view/person/Karim,_Azharul.htmlhttps://eprints.qut.edu.au/117264/https://doi.org/10.1016/j.biosystemseng.2018.02.007

  • Non-destructive investigation of cellular level moisture distribution and morphological 1 changes during drying of a plant-based food material 2

    M.M. Rahman1, Mohammad U.H. Joardder1, and M.A. Karim1* 3 4

    1School of Chemistry, Physics and Mechanical Engineering, 5 Faculty of Science and Engineering 6

    Queensland University of Technology, 7 Brisbane, Queensland, Australia 8

    9

    *Author to whom correspondence should be addressed; 10

    E-Mail: [email protected] 11

    12

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    1

  • Abstract 15

    This study investigates the complex microstructural changes and cell-level water 16

    transportation in plant-based food materials during drying, using X-ray micro-computed 17

    tomography (X-ray µCT). The investigations were performed on apple tissue to uncover the 18

    cellular level moisture distribution and the structural changes during convective drying at 19

    50 °C, 60 °C, and 70 °C. Image analysis revealed that significant changes occurred in 20

    moisture content, and cell and pore size distribution with drying time and temperature. The 21

    moisture content determined using the X-ray µCT images was compared with that 22

    determined by the electronic moisture analyser (EMA) and good agreement was found. The 23

    results show a strong relationship between drying temperature, pore formation and 24

    deformation of the food material. At high drying temperature, the pore formation increased, 25

    which led to reduced shrinkage of the food material. The porosity of a sample of dried apple 26

    increased by 35% as drying temperature increased from 50 °C to 70 °C. However, a 27

    significant amount of cell rupture was observed during drying at the higher temperature. The 28

    cellular level moisture distribution profile confirmed that a traceable amount of water was 29

    still present in the centre cells of the tissue although the sample was deemed dried from the 30

    bulk moisture analysis. The findings of this study substantially enhance our understanding of 31

    instantaneous cellular level moisture distribution in a food sample over the time of drying. 32

    Keywords: Food drying, cell rupture, porosity, transport, X-ray micro-tomography, water 33

    distribution. 34

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    36

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    38

    2

  • 1. Introduction 39

    40

    The principle purpose of food drying is to remove moisture from the food material to increase 41

    its shelf life while maintaining the quality of the product. Drying of plant-based food 42

    materials is a complex process as it involves simultaneous heat and mass transfer and micro-43

    level changes (Kumar et al., 2012; Rahman et al.,2016a). The microstructural changes 44

    critically influence the overall transport process and the physical behaviour of food materials 45

    (Rahman, Joardder, Khan, Nghia, & Karim, 2016). Moreover, moisture transport through the 46

    intercellular spaces, and cells and cell walls of food materials occurs at the micro-level 47

    (Aguilera, Chiralt, & Fito, 2003; Rahman, Joardder, Khan, Nghia, & Karim, 2016). 48

    Therefore, it is essential to understand the micro-level transport mechanism and the 49

    microstructural changes that take place during drying. 50

    Plant-based food materials consist of cellular tissues, and the tissue consists of cells and 51

    intercellular spaces (Joardder, Kumar, & Karim, 2015). A major component of plant-based 52

    food materials is the water that is distributed in the microstructure. There are two types of 53

    water in the food microstructure, which are classified based on their spatial locations. These 54

    are free water (intercellular water) and bound water (intracellular water) (Khan, Wellard, 55

    Nagy, Joardder, & Karim, 2017a). The bound water is located inside the cells whereas the 56

    free water is located in the intercellular spaces. Research has shown that about 85% to 95% 57

    of the water is bound in food materials, and the rest of the water remains in the intercellular 58

    spaces and cell walls (Khan et al., 2016). The transport of bound and free water govern the 59

    overall drying process (Rahman et al., 2016b), and therefore, it is crucial to understand the 60

    water characteristics and their effect on the evolution of food microstructure in order to make 61

    3

  • an accurate prediction of energy requirement and the quality changes during food processing 62

    especially drying. 63

    The transport of water inside food tissue can take three pathways during drying, namely 64

    symplastic, apoplastic and transcellular transport (Joardder, Kumar, & Karim, 2015). When 65

    the sample has high moisture content, liquid water flows due to dominating capillary forces. 66

    The bound water has lower diffusivity than the free water when the cells are intact (Fanta et 67

    al., 2012). Therefore, the required energy for removing the bound water and free water from 68

    the food microstructure is different. Bound water removal also affects the microstructure of 69

    the food materials (Khan, Wellard, Nagy, Joardder, & Karim, 2017). Consequently, 70

    knowledge of exact proportion of free and bound water is important and an appropriate non-71

    destructive means of bound water measurement is crucial as destructive methods lead to 72

    inaccurate measurements (Léonard et al. 2005). 73

    There are several methods in the literature for determining cell-level water content in a fresh 74

    food sample, including differential scanning calorimetry, bioelectrical impedance analysis, 75

    dilatometry, thermogravimetric analysis, and nuclear magnetic resonance (NMR) (Khan & 76

    Karim, 2017). The different types of water content inside food materials during drying were 77

    determined by Khan et al. (2016a) using the NMR technique. However, the cell-wall 78

    structure, cellular water, and intercellular water distribution cannot be identified clearly by 79

    this method. Moreover, Khan et al.’s determination of various water contents relied on many 80

    assumptions. To date, no research has been conducted to investigate the distribution of 81

    cellular water (intracellular and intercellular water) during drying of food material. 82

    It has been anticipated that the cell rupture takes place under certain drying conditions (Khan 83

    et al., 2017; Rizzolo et al., 2014). Cell rupture depends on internal thermal stress that first 84

    develops near the surface and gradually penetrates to the centre of the sample during 85

    4

  • convective drying (Khan et al., 2017). In other words, the entire food sample does not reach 86

    breakdown temperature at the same time. Therefore it is a logical assumption that the cells 87

    may collapse progressively from the surface to centre (Achanta & Okos, 1996; Askari, 88

    Emam-Djomeh, & Mousavi, 2009; Gumeta-Chavez et al., 2011; Khan et al., 2017; Rahman 89

    et al., 2015; Riva, Campolongo, Leva, Maestrelli, & Torreggiani, 2005; Yang, Di, Jiang, & 90

    Zhao, 2010). Khan et al. (2017) reported that cells rupture at different stages of drying. 91

    However, this progressive rupture was assumed, based on the pattern of the intercellular 92

    water content. No clear evidence of cell rupture during drying was presented. 93

    More complete microstructural information regarding the porosity and the cell rupture of 94

    plant-based food is required to improve the physical quality of dried food. Although the 95

    investigation of cellular level changes is critical to anticipate the overall shrinkage and 96

    porosity of the food materials, only a limited number of studies have been found that dealt 97

    with cellular level transport during drying (Joardder, Kumar, Brown, & Karim, 2015; 98

    Karunasena et al., 2014; Khan et al., 2017). Most of the porosity measurement techniques 99

    reported in the literature (e.g. solid displacement method) are destructive and invasive 100

    (Joardder, Kumar, Brown, et al., 2015; Joardder, Kumar, & Karim, 2017). Therefore these 101

    methods are not suitable to determine the instantaneous morphological changes during 102

    drying. The limitations of destructive and invasive methods justify the importance of non-103

    destructive and non-invasive methods. 104

    Khan et al (2017) reported the NMR technique to be a suitable technique to uncover the 105

    cellular level water distribution. However, this technique produces a large amount of noisy 106

    data, and variations in cellular level water distribution cannot be readily identified. X-ray 107

    µCT has proved to be valuable in the study of plants and plant-based food materials, 108

    reflecting anatomical details of the entire tissue, especially the microstructure and the water 109

    5

  • distribution (Herremans et al.,2015; Mendoza et al.,2007). X-ray µCT is the most suitable 110

    technique to address the elucidation of the cellular level transport mechanism during food 111

    drying (Lim & Barigou, 2004; Rahman et al., 2016). 112

    The earliest applications of computed tomography were in medicine. However, it has rapidly 113

    become a very useful tool in physics (Wildenschild, Vaz, Rivers, Rikard & Christensen, 114

    2002), biology (Momose, Takeda, Itai & Hirano, 1996), materials science (Salvo et al., 2003) 115

    and multiscale engineering (Torre, Losada & Tarquis, 2016; Wood, Zerhouni, Hoford, 116

    Hoffman & Mitzner, 1995). Recently, micro-tomography, based on micro-focus X-ray 117

    sources, has become a relatively common tool for the characterisation of agricultural food 118

    products (Donis-González, Guyer, Pease & Barthel, 2014; Schoeman, Williams, du Plessis & 119

    Manley, 2016; van Dael et al., 2017) including apple (Almeida, Lancha, Pierre, Casalinho & 120

    Perré, 2017; Diels et al., 2017; Si & Sankaran, 2016; Verboven et al., 2013), banana 121

    (Madiouli et al., 2011), mango (Cantre, Herremans, Verboven, Ampofo-Asiama & Nicolaï, 122

    2014), grains (Neethirajan, Karunakaran, Jayas & White, 2006; Zhu et al., 2012), kiwi 123

    (Cantre et al., 2014), pears (Cantre et al., 2014; Muziri et al., 2016), carrot (Voda et al., 124

    2012),and cucumbers (Donis-González, Guyer, Pease & Barthel, 2014). Today, commercially 125

    available X-ray µCT allows non-destructive 3-D reconstruction of food materials at a spatial 126

    resolution of a few micrometres (Verboven et al., 2008). 127

    X-ray µCT was applied for the quantification of 3D pore space in fresh apple tissue 128

    (Mendoza et al., 2007). Moreover, the X-ray µCT was used to characterise the multiscale gas 129

    transport pathway in fresh apple and pome fruit, (Herremans et al., 2015; Verboven et al., 130

    2008). Microstructural characterisation of mango ripening was also investigated by the X-ray 131

    µCT (Cantre, Herremans, et al., 2014). 132

    6

  • However, the use of X-ray µCT for determining the micro-level changes during food drying 133

    is limited in literature. This technique was used to determine the impact of freeze drying on 134

    the microstructure of dried carrot, but the real-time moisture distribution inside the 135

    microstructure during drying process was not investigated (Voda et al., 2012). Therefore, the 136

    evolution of micro-level changes during drying could not be understood. Limited research 137

    has been done regarding the non-invasive investigation of the cellular level transport 138

    mechanism during drying of food materials (Almeida et al., 2017; Rathnayaka, Karunasena, 139

    Senadeera, & Gu, 2017). Moreover, much of the research failed to elucidate the role of food 140

    microstructure changes on the drying kinetics (Schoeman et al., 2016). Therefore, there is a 141

    critical need to use X-ray µCT to investigate cellular level phenomena during drying of plant-142

    based food materials. 143

    The primary objective of this work is to investigate experimentally the instantaneous 144

    morphological changes, real-time cellular level moisture distribution, and cell and pore size 145

    distribution during drying of plant-based food materials. 146

    2. Materials and methods 147 148

    2.1 Sample preparation and the drying experiment 149

    Granny Smith apple was used for the experiments. The fresh apples were collected from the 150

    local market and stored in a refrigerator at 4 °C to keep them fresh before the drying 151

    experiment. Prior to the drying test, the samples were taken from the refrigerator and kept at 152

    the room temperature for an hour to achieve thermal stability. The samples were then cut as 153

    cylindrical slices from the middle parenchyma region (2 cm to 3 cm under the peel) of the 154

    apples with the dimension of 1 mm thickness and 5 mm diameter. For each drying 155

    experiment, six samples were used, and each sample was taken from the same region of six 156

    different Granny Smith apples. In order to investigate the influence of sample size on the 157

    7

  • morphological changes during drying, a larger sample with the dimension of 20 mm diameter 158

    and 10 mm thickness was also prepared from the middle parenchyma region. 159

    160

    The dryer was run for 30 min before the experiment, to allow the system to reach steady 161

    state. The drying experiments were carried out in a laboratory-scale temperature-controlled 162

    cabinet-type convective dryer. The dryer had an electric heater and a fan to produce 163

    controlled perpendicular hot air flow across the samples throughout the experiment. The 164

    temperature of the dryer could be adjusted within the temperature range 30 °C to 70 °C. To 165

    ensure uniform heat transfer, the samples were placed symmetrically on the same tray in 166

    close proximity to the central axis and air inlet vent of the equipment. The samples were 167

    placed in the tray only after the dryer reached a steady state condition. The drying 168

    experiments performed were based on the American Society of Agricultural and Biological 169

    Engineers (ASABE S448.1) standard at three different temperatures 50 °C, 60 °C and 70 °C. 170

    This range of temperatures is widely used in the drying industries for the maximum retention 171

    of quality attributes (Tsotsas & Mujumdar., 2011). During each experiment, air velocity was 172

    0.7 m s-1 and relative humidity ranged between 60% and 65%. The samples were taken out 173

    from the dryer every 30 minutes for X-ray µCT experiments. Before placing them into the X-174

    ray µCT, the samples were kept in a desiccator to avoid the natural rehydration from the 175

    ambient humidity. The samples were then scanned using a Scanco µCT40 high-resolution 176

    desktop µ-CT system (Scanco Medical, Brüttisellen, Switzerland) with a resolution of 6 µm. 177

    After scanning, the samples were placed back into the dryer, and the scanned images were 178

    saved for further investigation. The moisture content of the sample at the different stages of 179

    drying was measured by EMA (KERN_MLA, Germany). The moisture analyser was 180

    calibrated by the AOAC method (Official method 1995) (Ahn, Kong, & Kim, 2014). The 181

    initial moisture content of the fresh apple sample was determined to be 90% wet basis. 182

    8

  • 2.2 X-ray micro-tomography 183

    The Scanco µCT-40 was used in this study to investigate the micro-level transport 184

    phenomena. The moisture content obtained from the X-ray µCT method was compared with 185

    the results from the moisture analyser to justify the applicability of the approach. X-ray µCT 186

    uses x-rays to create 2D cross-sections of a physical object that are then used to create a 187

    virtual model (3D model) without destroying the original object. It is able to scan the entire 188

    sample to obtain micro-level information such as moisture distribution, cells, and pore size 189

    distribution without the need of serial cuts or chemical treatment. Therefore, the same sample 190

    can be analysed at different stages of the drying process. The scanning was operated at 55 191

    kV, and the images were taken through 0° to 360° of rotation. The detector of the X-ray 192

    tomography is a 2D camera with the resolution of 4069×4069 pixels and spatial resolution of 193

    6µm. The samples were rotated horizontally between 0° to 360° angle to get the 2D scans at 194

    different vertical positions. The minimum distance between two scans is 6µm. The images of 195

    the middle part of the sample were considered for the analysis. The reconstruction of the 2D 196

    images was performed with the built in software packages that uses the back-projection 197

    algorithm. The 3D analysis can also be performed from the 2D cross section image stacks of 198

    the sample by the Itanium2 based ‘Open VMS’ software package supplied with the Scanco 199

    µCT-40 system. However, 2D analysis was performed in this study to get a clear observation 200

    of the cross section of the sample. 201

    2.4 Image processing 202

    The greyscale images obtained from the X-ray µCT were transferred to a MATLAB image 203

    processing environment for further processing. Adjustment of the greyscale image contrast 204

    was performed by the “imadjust” function of MATLAB. The image processing involved 205

    noise elimination and segmentation. The steps involved in the proposed image processing 206

    method are presented in Figure 1. 207

    9

  • 208

    Figure 1. can be inserted here 209

    210

    The noise elimination was performed by intensity thresholding and filtering. Segmentation 211

    was performed after noise elimination to characterise solid materials in the microscopic 212

    images. For this purpose, the watershed algorithm was used (Ng, Ong, Foong Goh, & 213

    Nowinski, 2006). It was found that the cell wall exhibited a higher intensity value compared 214

    to the water-filled cells. The difference between intracellular water and the intercellular water 215

    was classified by the manual segmentation process. For the improvement of the classification, 216

    a global threshold value was defined based on the intensity of the images. The cells and the 217

    intercellular spaces were identified from the reconstructed greyscale images. The 218

    classification of the cell wall, water-filled cells and intercellular spaces was performed based 219

    on the intensity variation. 220

    2.4.1 Measurement of cellular level moisture content 221

    Image processing using MATLAB to determine moisture content was performed by creating 222

    the region of interest in each part of the scanned image. To determine the moisture content 223

    from the micro-tomographic images, the grey level intensity of each section of the image was 224

    analysed. The process of determining the moisture content from the tomographic images is 225

    available in the literature (Léonard, Blacher, Marchot, Pirard, & Crine, 2005) and the 226

    following equation is commonly used: 227

    Moisture Content =(Grey level)Dry solid−(Grey level)wet solid

    (Grey level)Dry solid−(Grey level)water )3( 228

    In equation (3) the (Grey level)Dry solid represents the grey level of cell wall, 229

    (Grey level)wet solid represents the intracellular water and (Grey level)water represents the 230

    10

  • intercellular water. The intracellular and the intercellular water contents were obtained from 231

    the X-ray µCT images by selecting the region of interest (ROI) manually and applying 232

    equation (3). Each of the ROI was selected and analysed manually. The selected ROI in the 233

    cellular region provides the information of intracellular water and the selected ROI in the 234

    intercellular region provides the information of the intercellular water. The proportion of 235

    intracellular water and intercellular water can be expressed by the following relationships 236

    Proportion of Intracellular water = Intracellular water Intracellular water+Intercellular water

    × 100 (4) 237

    Proportion of Intercellular water = Intercellular water Intracellular water+Intercellular water

    × 100 (5) 238

    2.4.2 Measurement of equivalent cell diameter 239

    The equivalent diameter of each region was calculated using the following relationship: 240

    Equivalent diameter =�4×𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝜋𝜋

    (6) 241

    The areas of the cells and intercellular spaces were obtained from the pixels in the X-ray µCT 242 image. 243

    2.4.3 Porosity measurement 244

    The porosity of the samples at different stages of drying was determined from the X-ray µCT 245

    data. The porosity was calculated using the following relationship (Joardder, Karim, Kumar, 246

    & Brown, 2015): 247

    Porosity = total volume of intercellular spaceTotal volume of the sample

    (7) 248

    2.4.4 Measurement of cell rupture 249

    Digital image correlation (DIC) was used to measure the amount of cell rupture during 250

    drying. The DIC technique compares a series of digital photographs at different stages of 251

    drying. This technique directly shows the cellular level evolution of food samples to sub-252

    11

  • pixel accuracy. The DIC analysis was performed in MATLAB (MATLAB 2015b) based on 253

    the algorithm developed by Pan et al., (2009). The DIC was performed by registering two X-254

    ray micro-tomographic images of the sample during drying process. One image was taken 255

    from the fresh sample which was considered as reference image and the other images were 256

    taken at the different stages of drying for comparing with the reference image. The pixel and 257

    the intensity of the images were kept consistent by adjusting the grey level histogram for the 258

    effective performance of the DIC process. The ruptures of the cellular structure were 259

    evaluated based on the image morphology analysis concept adopted from Lecompte et al. 260

    (2006). The morphology analysis is an image processing technique which considers the shape 261

    of the elements in the images. The shape of the cells and the intercellular spaces were found 262

    from the pixel of the image. The morphological operation was performed by estimating the 263

    size and the shape of the corresponding cell or intercellular space in MATLAB image 264

    processing toolbox. The detail information regarding the calculation of the structural 265

    morphology can be found in author’s previous publication (Rahman et al. 2018). The 266

    evaluated ruptures from different sample were compared for the error analysis. 267

    2.5 Statistical analysis 268

    The experiments were repeated six times for each drying condition. The results were 269

    expressed as mean and standard deviation (Swasdisevi, Devahastin, Sa-Adchom, & 270

    Soponronnarit, 2009) corresponding to the moisture content and the equivalent diameter of 271

    the cells. Moisture profile measured by the moisture analyser and X-ray µ-CT was compared 272

    by the coefficient of determination (R2) and standard error of estimation (SEE) analysis. The 273

    coefficient of determination (R2) was calculated using the following standard equation: 274

    𝑅𝑅2 = [𝑛𝑛 ∑𝑋𝑋𝑋𝑋−(∑𝑋𝑋)(∑𝑋𝑋)]2

    [𝑛𝑛 ∑𝑋𝑋2−(∑𝑋𝑋)2][𝑛𝑛 ∑𝑋𝑋2−(𝑋𝑋)2] (6) 275

    12

  • where 𝑅𝑅2 is the coefficient of determination, X is the moisture content determined by the 276

    moisture analyser (dry basis), and Y is the moisture content determined by the X-ray µ-CT. 277

    The SEE was determined using the following equation: 278

    𝑆𝑆𝑆𝑆𝑆𝑆 = �∑(𝑊𝑊−𝑊𝑊� )2

    𝑁𝑁−2 (7) 279

    where W is the moisture content data, 𝑊𝑊� is the average value of the moisture content data, N 280

    is the number of data points. 281

    3. Results and discussions 282

    3.1 Moisture distribution in fresh sample 283

    A tomographic image of the fresh apple slice showing the water distribution is presented in 284

    Figure 2. In the figure, the darker colour represents the lower intensity, while the lighter 285

    colour represents the high intensity of the µ-CT image. The intensity difference between the 286

    intracellular and intercellular water is significant as the concentration of intracellular water is 287

    higher than the intercellular water. The intensity difference between the intracellular water 288

    and the cell wall is also substantial as the cell walls are made of solid materials. Therefore, 289

    the presence of cell walls, intracellular water, and intercellular water can be determined from 290

    the X-ray µCT technique. It can be determined from Figure 2 that there was little water (5–291

    7%) present in the intercellular space, while about 90% to 95% of the water was inside the 292

    cells surrounded by the cell membrane and wall. The greyscale bar on the left side of the 293

    image represents the concentration of moisture content throughout the sample. When the 294

    greyscale value is 1, it is considered that there is strongly bound water entrapped in the cell 295

    wall. On the other hand, the zero-greyscale value represents the void section inside the tissue. 296

    It is interesting to note that the moisture distribution in fresh apple tissue was not uniform 297

    throughout the whole sample as some pore space was evident in the fresh sample. 298

    299

    13

  • Figure 2 can be inserted here 300

    301

    3.2 Changes in moisture distribution during drying 302 303

    A relationship between the bulk moisture content and the cellular level moisture distribution 304

    during drying in an apple sample at 60 °C is presented in Figure 3. It is clear from the figure 305

    that the reduction of bulk moisture is accompanied by the reduction of intracellular water. 306

    307

    Figure 3 can be inserted here 308

    309

    In the initial drying stage, most of the water remains inside the cells. In the literature, the 310

    intercellular water is considered as loosely bound water, and therefore it is assumed that the 311

    energy requirement for removing intercellular water is low (Khan et al., 2017b; Rahman et 312

    al., 2016). The intercellular water migration leads to the fast drying of the intercellular region 313

    in the apple sample. As drying progresses, the concentration of intracellular water also 314

    decreases. In the first phase of drying the reduction of overall moisture content is significant. 315

    In this phase, the transport of cellular water occurs through the cell membrane and cell wall. 316

    As drying continues, heat is transferred from the peripheral cells to the internal cells and 317

    creates the pressure gradient between intracellular and intercellular spaces (Khan et al., 318

    2017b). This phenomenon leads to rupture of the cell membranes of the apple tissue. Rupture 319

    of cell membranes facilitates migration of cellular water (both intracellular and intercellular). 320

    A clear representation (with larger image) of the cellular level water distribution and the cell 321

    rupture at different stages of drying at 60°C is presented in Figure 4. Analysis of the cell 322

    rupture is presented in section 3.4. In the last phase of drying (200–350 min), the centre cells 323

    contain more intracellular water than intercellular water. Intracellular water is removed in the 324

    14

  • last stages of drying (Khan et al., 2017b). Most of the energy required for the drying process 325

    is for the removal of the intracellular water. 326

    Figure 4 can be inserted here 327

    328

    The overall bulk moisture contents during drying at 50 °C, 60 °C, and 70 °C were calculated 329

    from the tomographic images using equation (3). For the validation of the proposed method, 330

    the moisture content determined from the tomographic images was compared with the results 331

    obtained by the moisture analyser. The comparison is presented in Figure 5. A good 332

    agreement has been found between the moisture content determined from the tomographic 333

    images and the EMA. The coefficient of determination (R2) and the SEE were 0.998 and 334

    0.001 respectively. 335

    336

    Figure 5 can be inserted here 337

    Figure 6 shows the evolution of intercellular and intracellular water in the apple sample 338

    during drying at 50 °C, 60 °C and 70 °C temperatures. It is clear from the figure that the 339

    drying temperature has a major influence on the transport of intracellular water. At the lower 340

    drying temperature (50 °C) the intracellular water decreased slowly, as shown in Figure 6a. 341

    This is because the cell membrane remains intact during the process and it is called the 342

    intracellular transport process (Halder et al. 2011). The loss of intracellular water was 343

    significant in 60 °C and 70 °C temperature as shown in Figure 6b and c. This is because 344

    significant cellular rupture occurs at higher temperatures, which facilitates the rapid 345

    migration of the intracellular water. It was found from the literature that when the 346

    15

  • temperature is above 50 °C, the cell membrane starts to break (Khan et al. 2017; Halder et al. 347

    2011). 348

    349

    Figure 6 can be inserted here 350

    3.3 Morphological changes 351

    The structural change of food material is the result of cell rupture and shrinkage of the sample 352

    during the drying period when significant loss of water takes place (Devahastin & Niamnuy, 353

    2010; Ramos, Branda, & Silva, 2003). There is a fine difference between cell rupture and 354

    shrinkage of the sample. Cell rupture and shrinkage of the sample are directly related to the 355

    cell and the pore size distribution. The cell and pore size distribution inside the sample at 356

    different temperatures and drying times is illustrated in Figures 7–9. In these figures, blue 357

    bars represent equivalent cell diameter, and the brown bars represent the equivalent diameter 358

    of the intercellular spaces. The equivalent diameter of cells and intercellular spaces were 359

    obtained from the image analysis by using equation (6). The highest values of equivalent 360

    diameter for cell and intercellular spaces were around 310 µm. Therefore, the size 361

    distribution of cells and intercellular spaces is presented between 0 µm and 320 µm with an 362

    equal interval of 20 µm in order to investigate the evolution of cell and intercellular spaces 363

    during drying. In Figures 7-9, the x-axis represents the equivalent diameter of cells and 364

    intercellular space and the y-axis represents the percentage of the cells and intercellular 365

    spaces fall within a certain range. 366

    The size distribution of cells and the intercellular spaces during drying at 60 °C is presented 367

    in Figure 7. In the fresh sample, the cell size was larger than the pore or intercellular space, as 368

    shown in Figure 7a. It can be seen in the figure that most of the cells had equivalent 369

    diameters in between 181 µm and 220 µm while the equivalent diameter of the intercellular 370

    16

  • space mostly varied from 50 µm to 220 µm. It was found from the literature that food 371

    materials shrink without cell collapse in the first phase of the drying process. As the drying 372

    progressed, the cell size reduced slowly while the pore size distribution changed rapidly 373

    (Figure 7b). The diameter of most of the cells remained in between 120 µm and 180 µm. 374

    According to the literature, the water migration process in this stage is mainly the free water 375

    removal (Khan et al. 2017). During the drying process, negative pressure is created inside the 376

    cells due to the removal of water, which is the major reason behind the cellular level 377

    deformation (Joardder, Karim, Kumar, & Brown, 2016). Owing to ongoing moisture 378

    migration, the collapse of cells and intercellular spaces increased in the later stages of drying. 379

    At this stage, the equivalent diameter of most of the intercellular spaces was higher than 100 380

    µm and the majority were in between 120 µm and 140 µm. The pore size distribution was 381

    greater than the cell size distributions at the later phase of the drying process shown in Figure 382

    7c and d. 383

    Figure 7 can be inserted here 384

    The temperature has a great effect on the size distribution of cells and the intercellular spaces 385

    during drying. Figure 8 shows the size distribution of cells and intercellular spaces at 386

    different stages of drying at 50 °C. When the apple was dried at a lower temperature (50 °C), 387

    there was less cell collapse but more shrinkage of the tissue due to the prolonged drying time. 388

    After 60 min of drying, the equivalent diameter of the cells was in between to 120 µm and 389

    140 µm. It is clear from Figure 8a that the equivalent diameter of the intercellular spaces did 390

    not increase significantly in this phase of drying. At the later phase of the drying process 391

    (Figure 8b and c), the equivalent diameter of most of the cells dropped to 100 µm. On the 392

    other hand, the diameter for most of the intercellular spaces did not increase over 150 µm. 393

    Figure 8 can be inserted here 394

    17

  • Figure 9 shows the size distribution of cells and intercellular spaces at different phases of 395

    drying at 70 °C. As shown in Figure 9a, after 60 min of drying time the diameter of 35% of 396

    the cells reduced to 120 µm, but the diameter of 38% of the intercellular spaces remained 397

    between 120 µm and 150 µm. As drying progressed at high temperature, the size distribution 398

    of cells and intercellular spaces also changed significantly. Figure 9 b and c represent the 399

    morphological changes in the apple tissue in the later part of drying (200 min and 300 min 400

    respectively). The size of the intercellular space was larger than the cell size. At this phase of 401

    drying the diameter of more than 40% of the cells dropped below 100 µm. On the other hand, 402

    the diameter of more than 60% intercellular space increased to over 150 µm. The results 403

    imply that drying at low temperature leads to smaller pore size while drying at high 404

    temperature leads to larger pore size. The comparative study of the porosity evolution in the 405

    apple sample at different drying temperatures is discussed in section 3.5. 406

    Figure 9 can be inserted here 407

    3.4 Analysis of the cell rupture 408

    As shown in this study, the rupture of the cellular structure takes place during drying. Drying 409

    temperature significantly contributes to the cell rupture. The drying parameters like air flow 410

    and humidity usually play a less significant role in the dehydration process (Kumar et al. 411

    2015). Figure 10 shows the percentage of cell rupture at different temperatures and different 412

    stages of drying. It is clear from the figure that cell rupture increased significantly with 413

    temperature. After drying at a temperature of 50 °C, around 22% of the cells of the dried 414

    sample had ruptured, while at 60 °C and 70 °C the cell rupture levels were 70% and 82% 415

    respectively. 416

    Figure 10 can be inserted here 417

    18

  • The rupture of the cellular structure at different stages of drying at 60 °C temperature is 418

    clearly visible in Figure 4. Figure 11 shows X-ray µ CT image of the larger sample of apple 419

    microstructure dried at 60 °C. It is clear from the analysis that cell rupture is mainly assisted 420

    by the temperature. It was found that when the experiment was conducted with the larger 421

    sample at 60 °C, the drying time extended up to 540 min. Therefore, it takes more time for 422

    cell rupture to occur during drying. However, the cell rupture followed similar trends in 423

    breaking sequence during the high-temperature drying process. A significant amount of cell 424

    rupture was still observed in the micro-tomographic image of the dried apple sample. 425

    Figure 11 can be inserted here 426

    427

    3.5 Porosity 428

    The porosity of the samples was calculated from the images using equation (7). The porosity 429

    of the plant-based food materials also showed an interesting relationship between moisture 430

    content and the drying temperature. Figure 12 shows the changes of porosity of apple sample 431

    at different drying temperature against the moisture content. It is clear from the figure that 432

    drying the food material at high temperature led to higher porosity. 433

    Figure 12 can be inserted here 434

    It is shown in Figure 12 that a decreasing trend of porosity was found at the beginning of 435

    drying and just before an increasing trend started at a moisture content of 0.7. After that, 436

    porosity kept increasing steadily with moisture content until the end of the drying process. 437

    The drying temperature influenced the overall structure of the food materials by contributing 438

    to the pore formation inside the sample. From the figure, it can be seen that the porosity 439

    19

  • increased by 35% with an increase of drying air temperature from 50 °C to 70 °C. The 440

    mechanism of the pore formation is discussed by the authors in their previous work (Joardder 441

    et al., 2016). This higher porosity in the case of drying at higher temperature can be referred 442

    to a shorter time required for drying. 443

    4. Conclusion 444

    This paper presents the analysis of cellular level water distribution, morphological changes, 445

    and cell and pore size distribution of apple samples during drying using a non-destructive X-446

    ray µCT method. It has been found that the cell and the pore size distribution of the food 447

    material change significantly over the drying time. The investigation also showed that the 448

    transport of water inside the cellular tissue of food material is governed by the drying 449

    temperature. At the first stage of drying, most of the water is bound water while in the later 450

    stage of drying most of the water becomes ‘free water’ as cells are ruptured, and intracellular 451

    water migrates to intercellular spaces. Another striking finding of this study is that high-452

    temperature drying leads to less shrinkage despite a significant amount of cell rupture at a 453

    higher temperature. Other process parameters like the air velocity and the air humidity have a 454

    lower effect (compared to temperature) on cell rupture as the drying process is not 455

    significantly influenced by these two parameters (Kumar et al., 2015). This study also found 456

    that porosity is influenced by the drying temperature. The porosity of the dried apple 457

    increased by 35% with the increase of temperature from 50 °C to 70 °C. The findings of this 458

    study will enable future researchers to better understand the relationship between drying 459

    conditions and micro-level transport phenomena. In addition, the findings will assist food 460

    engineers in the development and validation of an accurate transport model, which will lead 461

    to the design of an energy-efficient food drying system. 462

    20

  • Acknowledgement 463

    This research is supported by Queensland Government Advanced Queensland Fellowship. 464

    The authors acknowledge the facilities and the technical assistance of the Institute of Health 465

    and Biomedical Innovation. The authors also gratefully acknowledge the support of Dr. 466

    Marie-Luise Wille. 467

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    Abstract1. Introduction2. Materials and methods2.1 Sample preparation and the drying experiment2.2 X-ray micro-tomography2.4 Image processing2.4.1 Measurement of cellular level moisture content2.4.2 Measurement of equivalent cell diameter2.4.3 Porosity measurement2.4.4 Measurement of cell rupture2.5 Statistical analysis

    3. Results and discussions3.1 Moisture distribution in fresh sample3.2 Changes in moisture distribution during drying3.3 Morphological changes3.4 Analysis of the cell rupture3.5 Porosity

    4. ConclusionAcknowledgementReferences