JULABO Reaction Solutions Brochure

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Transcript of JULABO Reaction Solutions Brochure

Page 1: JULABO Reaction Solutions Brochure
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-92 °C... +250 °C

Cost Effective

Since 1967 JULABO has developed innovative technology and design for liquid temperature

control instrumentation. This has propelled JULABO to become a global leader in providing

precise temperature control solutions for applications in science, research, laboratories,

pilot plants and the process industry. The corporate drive to push the technology envelope

manifests itself in the PRESTO® and new CORIO™ product families.

About JULABO

The new generation of JULABO economy refrigerated and heating circulators. The CORIO CD model enables internal and external temperature control for applications to 150 °C and up to 50L. The CORIO CD incorporates a USB connection with manual adjustment of the pump for internal and external circulation. CORIO CD refrigerated / heating circulators provide increased cooling capacity with quiet operation. An extensive range of accessories ensures ready adaptation to individual applications.

These unique highly dynamic temperature control systems provide precise solutions for bench top to process control applications. The PRESTO range encompasses systems from -30…+250 °C to -92…+250 °C with capacities to 36 kW heating and 31 kW cooling. With continued innovation JULABO introduces the new process application PRESTO models: the A45, A45t, A85, W85, A85t and W85t.

CORIO™

PRESTO®

The new generation of laboratory circulators

The pinnacle of temperature control

The Temperature Control Company

Today’s reaction applications require not just accurate temperatures but also exact dosing of components, continuous monitoring & analysis, reliable control of parameters and harvesting. This enables trouble-free reproducibility of processes using fully or partially automated reaction systems.

JULABO USA now provides reaction solutions using heavy-duty glassware, stainless steel or pressure reactors. One source does it all for you! JULABO’s temperature control equipment has proven to be the best worldwide over many decades. The newly added JULABO stirrers, vacuum pumps, hot plates and more will help you to save time and energy to optimize your reaction system.

All from one source means better communication, less overall cost, installation and support from our highly experienced staff.

JULABO USA has now expanded its product portfolio and added complete reaction systems. Choose between fully or partially automated reaction solutions – known as JULABO AutoReactors™.

Check out the extensive selection of reactors made of glass or stainless steel, our pressure reactors along with temperature control, stirrers, vacuum pumps, hot plates and other products.

Join the JULABO-LUTION!

Ralph JuchheimPresident JULABO USA, Inc.

The JULABO-lution

• Easy to operate• Minimize operating expenses and down times• Increase reproducibility, consistency and yields• Enables reliable Scale-ups

• Increase peace of mind• Environmentally responsible• Low cost of ownership

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Everything From One SourceProven and ever evolving JULABO-LUTIONARY temperature control products now have groundbreaking complimentary laboratory products which are designed to provide a complete solution for almost any application. JULABO USA is proud to be able to offer the support and resources required for the furthering of research and the sciences.

• -95 °C…+350 °C• Reliable, accurate and versatile• JULABO Shield Protection

Temperature Control

• 25mL to 200L• Glass, Stainless Steel, PTFE• Pressure applications up to 200bar

Reaction Systems

• PTFE Diaphragm and Oil-Free Piston Pumps• Down to 2mbar with flow rates to 34 LPM • Precision controllers, regulators and traps

SXP & SXD Vacuum Pumps

• Intuitive interface with quick method creation• Control and data logging• PC or PLC based

AutoReactor™

• Up to 500 °C / 1,500 RPM• Ceramic, Glass Ceramic and Stainless Steel surfaces• Multi-position magnetic stir plates

HTP & HSP Hot Plates / MSP Stir Plates

• Wide speed ranges from 18 to 6,000 RPM• Colossal torques up to 840 N-cm • Viscosity up to 300,000 cps

OHS Overhead Stirrers

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Bench Top Reaction SystemsSmall scale industrial style reaction systems designed to bring unparalleled efficiency and repeatability in the lab. Each system is uniquely configured to provide a complete laboratory reaction solution.

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OHS Rod Mounted Overhead Stirrers

Glass Reactors

QWK Reaction Platform patent pending

JRS Valve™ patent pending

• Wide speed ranges from 18 to 6,000 RPM

• Torques up to 565 N-cm

• Viscosity up to 100,000 cps

• Rugged heavy wall borosilicate glass• Smooth-Flow fluid patterning• Production emulating aspect ratios• Accessories such as:

- High performance spiral condensers- Lids with multi-functional GL ports

• Quick exchange reactor supports

• Up to 20L reactors

• Independent 2D overhead stirrer suspension

• QWK mount mobile base for 10 to 20L reactors

• Extreme temperature capability

• Flush faced seal

• Unique MKSeal™ – a mechanically

reinforced hermetic seal

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Order No. Capacity (mL)

JRS.1501.01 500

JRS.1501.02 1000

JRS.1501.03 2000

JRS.1501.04 3000

JRS.1501.05 4000

JRS.1501.06 5000

* Not all items shown in photo are included with kit

• Support Stand• Vessel with JRS Valve™

• Shaft and agitator(s)• Bearing• Lid with clamp and o-ring

• Overhead stirrer with shaft couplings

• Spiral Condenser• Jacket adapters• RTD probe adapter

Reactor KitsJULABO Reaction Solutions reactor kits are selected by volume and comprise the basic components

required for startup. For a complete application solution JULABO USA is proud to offer a full range

of glassware, accessories, and temperature control equipment to compliment our reactor kits.

Reactor kits include the following components:

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Large Scale Process ReactorsIndustrial style process reactors engineered to be simple and user friendly. Like the bench scale series each system is uniquely configured to provide a complete reaction solution.

Distillation Systems

OHS Remote Control Overhead Stirrers

Multi-Port Lids

Glass Reactors

• Multi-coil compact condensers

• Max-flow distillation splitters

• High recovery receiving systems

• Wide speed ranges from 20 to 800 RPM

• Torques up to 840 N-cm

• Viscosity up to 300,000 cps

• Swing latch quick release system

• Multi-functional beaded-taper joints

• Angled powder port

• Angled max-flow condenser port

• Rugged heavy wall borosilicate glass

• Production emulating aspect ratios

• Wide mouth flush drains

• Innovative mobile support frames

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Reactor KitsJULABO Reaction Solutions reactor kits are selected by volume and comprise the basic components

required for startup. For a complete application solution JULABO USA is proud to offer a full range

of glassware, accessories, and temperature control equipment to compliment our reactor kits.

Reactor kits include the following components:

• Support Stand• Vessel with KF-50 drain valve• Shaft and agitator(s)• Bearing• Lid with clamp and o-ring

• Overhead stirrer with shaft couplings

• Spiral Condenser• Jacket adapters• RTD probe adapter

Order No. Capacity (L)

JRS.1503.01 15

JRS.1503.02 30

JRS.1503.03 50

JRS.1503.04 100

* Not all items shown in photo are included with kit

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Vacuum Pump Accessories

Order No. Model Description

JRS.5003.01 SXC.1 Digital vacuum controller for use with any vacuum pump

JRS.5003.02 SXC.2 Manual vacuum gauge and filter for use with diaphragm pumps

Order No. Model Ultimate Vacuum Max Flow Rate Outlet Noise Level

JRS.5001.01 SXD.1 100 mbar 22 L/min 8 mm 50 dB

JRS.5001.02 SXD.2 100 mbar 34 L/min 8 mm 50 dB

JRS.5001.03 SXD.3 13 mbar 25 L/min 8 mm 50 dB

JRS.5001.04 SXD.4 8 mbar 34 L/min 10 mm 60 dB

JRS.5001.05 SXD.5 90 mbar 60 L/min 10 mm 60 dB

JRS.5001.06 SXD.6 2 mbar 34 L/min 10 mm 60 dB

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JULABO Reaction Solutions overhead stirrers for general laboratory stirring to ultra-high torque / high speed stirrers for applications to 100 L.

Overhead Stirrers/High Speed Stirrers

• Brushless DC motors with micro-processor control• Pass-through height adjustment for impeller shaft• Constant speed regardless of viscosity

• PTFE contact surface material• Overheating protection• Low noise / Easy maintenance

• Compact, maintenance-free design• Integrated manual pressure gauge and filter

• Suitable for reaction systems and other high torque / high speed applications• Remotely positioned controller for easy installation and operation• Digitally adjustable speed and direction• Constant speed regardless of viscosity • PC interface capability for monitoring and control; 115V/60Hz

Rod Mounted Overhead Stirrers and High Torque / High Speed Stirrers

Chemical Resistant Diaphragm Pumps

Oil-Free Piston Pumps

Remote Control Ultra High Torque / High Speed Stirrers

Models OHS.3 through OHS.5 offerLow speed / high torque and high speed / low torque capability

Order No. Model Control RPM Max Torque Reversing Capacity Max Viscosity

JRS.3090.01 OHS.1* Dial 40 - 2000 70 N∙cm --- 50 L 20000 cps

JRS.3090.02 OHS.2* Touch 20 - 2000 70 N∙cm √ 50 L 20000 cps

JRS.3091.01 OHS.3 Touch 30 - 3000 339 N∙cm √ 100 L 100000 cps

JRS.3091.02 OHS.4 Touch 18 - 1800 565 N∙cm √ 40 L 150000 cps

JRS.3091.03 OHS.5 Touch 60 - 6000 170 N∙cm √ 100 L 70000 cps

Order No. Model Ultimate Vacuum Max Flow Rate Outlet Noise Level

JRS.5002.01 SXP.1 150 mbar 17 L/min 8 mm 50 dB

JRS.5002.02 SXP.2 150 mbar 34 L/min 10 mm 60 dB

JRS.5002.03 SXP.3 150 mbar 52 L/min 8 mm 52 dB

JRS.5002.04 SXP.4 13 mbar 19 L/min 8 mm 50 dB

JRS.5002.05 SXP.5 13 mbar 33 L/min 8 mm 52 dB

JRS.5001.06 SXD.6 2 mbar 34 L/min 10 mm 60 dB

Order No. Model Control RPM Max Torque Capacity Max Viscosity

JRS.3092.01 OHS.6 Touch 20 - 800 400 N∙cm 50 L 150000 cps

JRS.3092.02 OHS.7 Touch 20 - 800 840 N∙cm 100 L 300000 cps

*Complete with stand, rod, clamp and SS impeller

Vacuum PumpsJULABO Reaction Solutions chemical resistant vacuum pumps and controllers from the bench top to process scale.

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JULABO Reaction Solutions hot plates, magnetic stirrers and heated stir plates with digital control, strong magnets and safety features. High temperature hot plates with fast infrared heating.

Hot Plates / Stirrers

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• PID temperature control with bright LED display

• Timer up to 100 h

• Ceramic coated aluminum heating surface with alarm signal output

• One-Piece PTFE Coated heating chamber• 170 °C Temperature Safety Cutoff• Single or Dual Well for use with Heating Blocks• 0-9999min Timer• Heating chamber may be used as a water bath• Includes PT100 Sensor

• Fully digital with overheating protection• Integrated spill protection• Speed and temperature memory• Ceramic glass surface with high temperature units

Individual control for each position and master control for all positions at once

Digital Hot Plates Multi-Purpose Hot Plate

Aluminum Heating Blocks

Hot Plate Stirrer Accessories

Digital Hot Plate / Stirrers

Digital Magnetic Stir Plates

Order No. Model Max Temp Plate Dimensions Stability

JRS.4001.01 HTP.1 350 °C 170 x 170 mm ± 2 °C

JRS.4001.02 HTP.2 350 °C 320 x 320 mm ± 2 °C

JRS.4001.03 HTP.3 350 °C 400 x 300 mm ± 2 °C

Order No. Model RPM Stirring Positions Capacity (mL) Plate Dimensions

JRS.3081.01 MSP.1 100 - 1500 1 1 - 3000 158 x 143 mm

JRS.3082.02 MSP.4 100 - 1500 4 1 - 3000 313 x 303 mm

JRS.3083.03 MSP.6 100 - 1500 6 1 - 3000 473 x 303 mm

Order No. Description

JRS.4003.01 PT100 Temperature Sensor, 4mm O.D.x 150mm Long, PTFE Coated Stainless Steel

JRS.4003.02 PT100 Temperature Sensor, 4mm O.D.x 300mm Long, PTFE Coated Stainless Steel

JRS.4003.03 PT100 Temperature Sensor, 4mm O.D.x 250mm Long, Borosilicate Glass

JRS.4003.04 PT100 Temperature Sensor Holder and Clamp

Order No. Model RPM Top Plate Range Solvent Temp (Pt100) Capacity Plate Dimensions

JRS.3080.01 HSP.1 100 - 1200 50 - 380 °C 40 - 200 °C 20 L 145 x 180 mm

JRS.3080.02 HSP.2 100 - 1200 50 - 500 °C (IR) 40 - 300 °C 20 L 190 x 150 mm

JRS.3080.03 HSP.3 100 - 1200 50 - 500 °C (IR) 40 - 300 °C 20 L ø 135 mm

JRS.3080.04 HSP.4 100 - 1200 50 - 380 °C 40 - 200 °C 20 L 145 x 180 mm

JRS.3080.05 HSP.5 100 - 1200 50 - 500 °C (IR) 40 - 300 °C 20 L 190 x 150 mm

Order No. Model Temperature Range

Block Capacity

Temperature Accuracy

Temperature Stability

Dimensions WxLxH (mm)

JRS.4002.01 HTP.4 RT to 150 °C 1 ± 0.2 °C ± 0.1 °C 200 x 270 x 80

JRS.4002.02 HTP.5 RT to 150 °C 2 ± 0.2 °C ± 0.1 °C 200 x 270 x 80

Order No. Vial Size (mL) Number of Holes Hole Size (mm) Hole Depth (mm)

JRS.4002.03 0.2 64 6 17

JRS.4002.04 0.5 20 8 25

JRS.4002.05 1.5 - 2 20 11 35

JRS.4002.06 10 20 10 33

JRS.4002.07 13 20 13 36

JRS.4002.08 20 12 20 48

JRS.4002.09 25 6 25 45

JRS.4002.10 17 12 17 44

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The addition of these high quality products to JULABO USA’s portfolio will broaden your application solutions. Together, with our already well-known temperature control products, we can

now offer you complete solutions.

Join the JULABO-LUTION!

The JULABO-lutionCarries On...

The new AutoReactor™ takes the intimidation and complexity out of reactor automation!

AutoReactor™

• PC or PLC based • From the lab to the plant• Intuitive interface with quick method creation• Control and data logging• Each system is uniquely configured to provide a complete laboratory

reaction solution

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JULABO USA, Inc. 884 Marcon BlvdAllentown, PA 18109United States of America 800-458-5226

JULABO.com

[email protected]