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JARVIS

TABLE OFCONTENTS Page. . . . . . . . . . . . . . . . . . . . . . . . .

EQUIPMENTSELECTION Ordering No.. . . . . . . . . . . . .

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL. [email protected]. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com

Model VCHog Bung Dropper

Hog Bung Dropperwithout water 4022007. . . . . . . . . . . . . . . . .with water 4022008. . . . . . . . . . . . . . . . . . . .for long blades without water 4022013. . .

Vacuum System230/460V 60HZ 4039002. . . . . . . . . . . . . . .220/380V 50HZ 4039003. . . . . . . . . . . . . . .

Sanitizer120V/60HZ 4038002. . . . . . . . . . . . . . . . . . .220V/50HZ 4038003. . . . . . . . . . . . . . . . . . .220V/60HZ 4038014. . . . . . . . . . . . . . . . . . .

Blade Sharpener120V/50HZ or 60HZ 4011012. . . . . . . . . . . .220V/50HZ or 60HZ 4011013. . . . . . . . . . . .

Blade Sharpener with Air Motor120V/50HZ or 60HZ 4011049. . . . . . . . . . . .220V/50HZ or 60HZ 4011050. . . . . . . . . . . .

Blade Sharpener for Long Blades120V/50HZ or 60HZ 4011043. . . . . . . . . . . .220V/50HZ or 60HZ 4011016. . . . . . . . . . . .

Balancer 4042033. . . . . . . . . . . . . . . . . . . . . . . .Air Filter/Regulator/ Lubricator 3022003. . . . .

• Safety Messages to Employer and SafetyDirector 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

• Safety Messages to Operators, Maintenanceand Cleanup Personnel 3. . . . . . . . . . . . . . . . . . .

• Parts Diagram and List 4. . . . . . . . . . . . . . . . . . . .

• System Overview 11. . . . . . . . . . . . . . . . . . . . . . .

• Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . .

• Installation Instructions 12. . . . . . . . . . . . . . . . . . .

• Operation Instructions 13. . . . . . . . . . . . . . . . . . . .

• Maintenance Instructions 14. . . . . . . . . . . . . . . . .

• Troubleshooting 17. . . . . . . . . . . . . . . . . . . . . . . . .

6222003;::

®

safety messages to employerand safety director

page 2 of 20Hog Bung Dropper

JARVIS6222003;::

® PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926


1. Remove and repair any tool which malfunctions. All personnel must be instructed to remove anymalfunctioning equipment.

2. Ensure that all employeeswhouse these tools are trained in the proper use of these tools and are awareof the dangers that may arise if they do not follow procedures outlined in this brochure.

3. Enclosed are four (4) copies of “NOTICE TOOPERATORS, MAINTENANCE ANDCLEAN-UP PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to operator(s);give one copy to the maintenance foreman; and, give one copy the sub-contract cleanup / internalcleanup foreman. Additional copies will be provided upon request.

4. The tools are designed and intended to be powerful. This fact should be obvious to your employees,but you must emphasize it to them.

5. Never make modifications or alterations to the tools. Replace any missing or illegible labels.

6. Ensure that proper procedures are established for all equipment (in accordancewithOSHA’s lockout/tagout procedures 29 CFR 1910.147) to prevent accidental startup or release of stored energy.

7. Hand /Wrist / Arm injury and other Cumulative TraumaDisordersmay result from repetitivework,motion or vibration. You must make your employees aware of hazards, symptoms of injury and ap-propriate prevention. See OSHA’s “Ergonomics ProgramManagement Guidelines for MeatpackingPlants.”

8. Always disconnect the tools from their power supply/air supply when they are not in use.

9. Follow our installation and maintenance instructions for proper installation and care of the tool.

10. Avoid injury. Do not permit the tools to be misused.

11. Ifyou resellordistribute a Jarvis product, youmust provide the purchaserwith the appropriate safetysheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided uponrequest.

SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTORAVOID INJURY

Keep hands clear

safety messages to operators,maintenance and cleanup personnelpage 3 of 20 Hog Bung Dropper

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1. Never put fingers, hands, or other parts of the body on the cutting edge of the blade or in the cutting path.2. Never make any alterations to the tools. Repair or replace any missing or illegible labels.3. Test the tool prior to use or daily. Depress the trigger and the tool should start. Release the trigger and the tool

should stop. Insert the bung dropper into the sanitizer and the sanitizer should start. Remove the bung dropperfrom the sanitizer and the sanitizer should stop. If the tool malfunctions, remove it from service and report orrepair it immediately.

4. Never depress the trigger unless you want to use the tool.5. Always wear cut protective gloves when handling the tool or the blade.

6. Disconnect the air supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147) beforechanging the blade.

7. Disconnect the air supply in accordancewithOSHA’s lockout/tagout procedures (29CFR1910.147) before per-forming any repairs or maintenance.

8. Disconnect the air supply -- or have the air supply disconnected -- in accordance with OSHA’s lockout/tagoutprocedures (29 CFR 1910.147) before performing any cleanup.

9. Disconnect the air hose and vacuum supply when the tool is not in use.

10. Disconnect the electric power supply and turn off the 180°F/82°C water supply -- or have the electric powersupply disconnected and the water supply turned off -- in accordance with OSHA’s lockout/tagout procedures(29 CFR 1910.147) before performing any cleanup.

11. Disconnect the electric power supply and turn off the 180°F/82°C water supply when the tool is not in use

12. Disconnect the electric power supply in accordancewithOSHA’s lockout/tagout procedures (29CFR1910.147)before performing any repairs or maintenance.

13. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR1910.133) when sharpening blades.

General

Bung Dropper

Blade Grinder and Vacuum System

Sterilizer

SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUPPERSONNEL

REMOVE ANY MALFUNCTIONING TOOL FROM SERVICEREPORT ANY PROBLEMS TO YOUR SUPERVISOR

Keep hands clear

parts diagram and listpage 4 of 20Hog Bung Dropper

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1 1055543 Hex Head Screw 12 1018101* Lever 13 1054081 Shaft Locking Screw 14 1010242 Pilot Pin, without water 1

1010289 Pilot Pin, long blade w/o water1010458* Pilot Pin, with water

5 3023018 Blade, 13/4 inch I.D. 13023019 Blade, 17/8 inch I.D.3023020 Blade, 2 inch I.D.3023023 Blade, 21/4 inch I.D.3023035 Blade, Long 2 in I.D.

6 1020156 Cutter Shaft 17 1021277 Bearing 18 3016163 Shaft Housing Assembly 1

(includes items 7--10, 12,13 and 19)

9 1038016 Grease Fitting 310 1011191 Housing Coupling 111 1045003* Rivet 112 1013173 Retaining Ring 113 1035165 O--ring 214 1019099 Handle 1

ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY15 1042139 Handle Bracket 116 1010466 Dowel Pin 117 1061290 Adapter (includes (2) 1

item 9 and (1) item 16)18 3018033 Trigger, without water 1

3018045* Trigger, with water19 1009091 Valve Sleeve 120 1055965 Hex Pipe Plug 1

1051061* Close Nipple 121 1022073* Control Valve 122 1050287 Barbed Fitting 123 1050264* Connector 1

3016162 Housing and Valve Assy.without water (includesitems 3, 7--10, 12, 13, 19,20 and 22)

3016165* Housing and Valve Assywith water (includes items2, 3, 7--13 and 19--23)

3022095 Water Valve Package(includes items 2, 11, 18,20, 21 and 23)

* For tools with water only.

*

*

*

*

Figure A

Hog Bung Dropper

*

*

parts diagram and listpage 5 of 20 Hog Bung Dropper

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24 1029217 Spacer 125 1021489 Ball Bearing 326 1029221 Spacer 127 1029222 Spacer 128 1029223 Spacer 129 1061291 Planetary Gear Shaft 1

(includes (3) item 30)30 1021300 Pin 331 1026123 Planetary Ring Gear 132 1021268 Needle Bearing 333 1026124 Planetary Idler Gear 3

(includes item 32)34 1004192 Thrust Washer 135 1069009 Shim (Set of 3) 136 1032186 Front End Plate 137 1029208 Spacer 138 1064019 Rotor 139 1040009 Vane 440 1009085 Rotor Sleeve 141 1010278 Roll Pin 142 1032187 Rear End Plate with item 41

ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY43 1021490 Ball Bearing 144 1016275 Motor Housing (includes 1

items 45, 46, 48--50)45 1017084 Warning Label 146 1029315 Spacer 147 1051001 Quick Connect Plug 148 1061554 Muffler 149 1035400 O-ring 250 1061553 Air Supply Tube 151 1004428 Plastic Washer 152 1035245 O-ring 153 1022086 Throttle Valve with item 51 154 1024167 Trigger Guard 155 1055283 Hex Head Screw 1

3008102 Housing and Motor Assy.(includes items 9, 16, 17and 24--53)

3026034 Planetary Gear Assembly(includes items 25-33)

3008106 Air Motor Assembly(includes items 25, 35-43)

Figure B

Hog Bung Dropper


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1 1022080 Gate Valve 12 1050285 Nipple 13 1061349 Vacuum Tank 14 1022079 Relief Valve 15 1050344 Reducer Bushing 16 1050280 Elbow 27 1050278 Adaptor 48 1061419 Copper Tubing 29 1050277 Pipe Union 110 3022040 Check Valve 1

(includes item 11)11 1061371 Ball 112 1061420 Copper Tubing 113 1050284 Reducer Bushing 114 1050281 Pipe Tee 215 1061277 Vacuum Pump 116 1011196 Coupling, motor end 117 1011351 Coupling, pump end 118 1011197 Coupling Spider 119 1008105 Motor: 220/380V 50Hz

1008084 Motor: 230/460V 60Hz 120 1050350 Reducer Bushing 121 1050288 Barb Fitting 122 1061274 Bowl (Metal) 2

23 1050279 90 Degree Elbow 124 1061261 Tube 125 1061303 Oil Reservoir with item 26 126 1061421 Wick 127 1061257 Gage 128 1016324 Hsg. Cover, Exh. or Intake 129 1061304 Filter Cartridge 130 1035270 Seal 131 1061384 Vacuum Lubricator 132 1055333 Hex Head Screw 433 1007003 Hex Nut 834 1061276 Pump Repair Kit 135 1061390 Drive End Fan 136 1061391 Dead End Fan 1

1017072 Vacuum Label 13011011 Coupling Assembly 1

(includes items 16--18)3008130 Motor and Pump Assy 50Hz 13008101 Motor and Pump Assy 60Hz

(includes items 15--19, 22,25--31, 35 and 36)

1034024 Intake Assembly (includesitems 22 and 28--30

1051155 Deflector, Unthreaded

ITEM PART NO. PART NAME QTYITEM PART NO. PART NAME QTY

Figure C

Vacuum System


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1 1050306 Hex Cap 42 1050304 Spray Tube 43 1050266 Pipe Nipple 44 1050270 Pipe Elbow 45 1054083 Screw 16 1055331 Hex Head Screw 87 1032173 Valve Actuating Plate 18 1035241 O--ring 19 1039039 Valve Plunger 110 1007404 Hex Lock Nut 411 1016273 Plunger Housing 112 1014093 Compression Spring 113 1029218 Spacer 414 1032181 Switch Mounting Plate 115 1063177 Proximity Switch w/Locknut 116 1013163 Blade Guide Ring 117 1002245 Sanitizer Cover with Hinge 118 1035240 Gasket Seal 119 1032172 Blade Guide Plate 120 1055296 Screw 721 1016270 Sanitizer Housing (includes 1

items 26--28)22 1007192 Hex Nut 423 1068002 Latch 224 1055301 Pan Head Slotted Screw 425 1017001 Name and Info Label 126 1017079 Warning Label 127 1055039 Drive Screw 828 1017085 Electrical Danger Label 129 1007003 Hex Nut 330 1007318 Hex Nut 431 1004452 Split Lock Washer 432 page 8 Junction Box Assembly 1

ITEM PART NO. PART NAME QTY


Switch andNozzle Assembly

Main HousingAssembly

33 1055970 Pan Head Screw 434 1036142 Inlet Pipe Bushing 135 1050265 Pipe Nipple 136 1022085 Valve Assy 120/110V/60/50Hz 1

1063221 Coil, 120/110V/60/50Hz 11022087 Valve Assy 240/220V/60/50Hz 11063222 Coil, 240/220V/60/50Hz 11022202 Valve Assy 208V/60Hz 11063647 Coil, 208V/60Hz 11022196 Valve Assy 24V/60Hz 11063538 Coil, 24V/60Hz 1

37 1063171 Grommet 238 1007130 Locknut 139 1035678 Sealing Ring 140 1011052 Strain Relief Connector 1

3022034 Switch and Nozzle Assy.(includes items 1 -- 15)

3002022 Cover Assembly(includes items 16 -- 20)

Figure D

Sanitizer


JARVIS6222003;::



Figure E

SanitizerJunction Box Assembly

ITEM PART NO. PART NAME QTY41 1001014 Electric Cord, 24 and 115V 10 ft

1001045 Electric Cord, 230V 10 ft42 1001014 Electric Cord, 24 and 115V 2 ft

1001045 Electric Cord, 230V 2 ft43 1060068 Threaded Insert 244 1011364 Cord Strain Relief 145 1007385 Locking Nut 146 1011365 Cord strain Relief 247 1007369 Locking Nut 248 1016736 Electrical Enclosure 149 1032753 Mounting Plate 150 1042471 Terminal Rail 151 1063496 Green/Yel Terminal Block 252 1063494 Grey Term. Block, 24 &115V 3

1063495 Blue Terminal Block, 230V 253 1063825 Terminal Marker 2

ITEM PART NO. PART NAME QTY54 1063390 Fuse Terminal Block 155 1063763 Time Delay Fuse 156 1063896 Bridge Bar Terminal 157 1055803 Pan Head Screw 258 1004234 Internal Lock Washer 259 1063363 Terminal Marker 1060 1063889 Suppressor, 115V 1

1072142 Suppressor, 230V 11072143 Suppressor, 24V 1

61 1017085 Danger Label *Electrical* 162 1017426 Connection Diagram, 115V 1

1017427 Connection Diagram, 230V 11017428 Connection Diagram, 24V 13063390 Junction Box Assy, 115V3063391 Junction Box Assy, 230V3063392 Junction Box Assy, 24V


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220 VOLT MODELONLY

* for Air Motor Drive only

1 1004001 Washer 162 1055296 Hex Head Screw 163 1005077 Switch Knob 24 1017156 On--Off Switch Plate 25 1032221 Switch Mounting Plate 16 1005087 Contact Block 115V 2

Contact Block 220V 41005108 Switch Assembly 115V 2

(includes items 3, 4 and 6)1005111 Switch Assembly 220V 2

(includes items 3, 4 and 6)7 1054090 Blade Locking Screw 18 1011209 Strain Relief Connector 19 1013244 Retaining Ring 210 1050458* Elbow, 45 Degree 111 1016313 Blade Spindle Housing 112 1013185 Retaining Ring 113 1032217 Support Plate 114 3063025 Transformer 115 1055299 Slotted Pan Head Screw 416 1032660* Valve Mounting Plate 117 1051254* Swivel Elbow 318 1011364* Strain Relief Connector 119 1007385* Locking Nut 120 1051187* Tube Connector 121 1061253* Plastic Tubing 8 ft22 1004206* Washer 423 1022321* Air Valve 124 1055479* Hex Head Screw 425 1004005* Split Lock Washer 426 1055487* Pan Head Screw 427 1032220 Sight Plate 128 1017001 Name and Info Label 129 1055600 Stand Bolt 630 1032218 Base Plate 1

1032251 Base Plate, Long Blade

31 1024093 Blade Guard 11024102 Blade Guard, Long Blade

32 1010536 Dowel Pin 233 1055597 Wing Screw 134 1073025 Socket Head Cap Screw 435 1021142 Ball Bearing 236 1029252 Bearing Spacer 137 1007377 Locknut 138 1061360 Pulley (80T) 139 1061356 Timing Belt 340 1007211 Internal Nut 841 1061358 Pulley (28T) 242 1061359 Pulley (72T) 143 1020181 Reduction Gear Shaft 144 1032219 Plate 145 1021299 Ball Bearing 246 1009092 Bearing Sleeve 147 1007042 Locknut 148 1061357 Pulley (18T) 149 1029253 Motor Spacer 850 1008099 Blade Motor 115V 1

1008100 Blade Motor 220V 151 1020180 Blade Spindle 152 1035678 Seal 153 1011052 Strain Relief Connector 154 1007130 Nut 155 1001052 Electric Cord 115V 1

1001053 Electric Cord 220V 156 1063235 Fuse Holder 157 1063234 Fuse 158 1061369 Hole Plug Cap 159 8030036 Stop Pin 160 1002276 Rear Cover 161 1017085 Electrical Danger Label 162 1017159 Wear Safety Glasses Label 1

3008348 Air Motor Replacement Kit (items10, 16--26, 105--108 and 110--123)

ITEM PART NO. PART NAME QTYITEM PART NO. PART NAME QTY

Figure F

Blade Sharpener


JARVIS6222003;::



63 1055598 Hex Head Screw 264 1004448 Washer 265 1002278 Pulley Cover 166 1013186 Retaining Ring 167 1061362 Pulley (28T) 168 1007023 Locknut 269 1021297 Ball Bearing 270 1007405 Bearing Locknut 171 1021298 Ball Bearing 272 1055478 Hex Head Screw 373 1020179 Grinding Spindle 174 1032222 Motor Mounting Plate 175 1018110 Handle Lever 176 1055134 Socket Head Lock Screw 277 1016314 Motor Housing with item 96 178 1009093 Bearing Sleeve 179 1043022 Cam 180 3008120 Grinding Motor 181 1013187 Retaining Ring 182 1061363 Bearing Locking Adapter 183 1057039 Grinding Wheel 184 1004188 Wheel Retaining Washer 185 1055070 Socket Head Lock Screw 186 1002277 Grinding Cover 187 1017390 Name Plate 188 1055274 Drive Screw 289 1055599 Socket Head Cap Screw 390 1006036 Adjustment Knob 191 1004191 Wear Disk 192 1031023 Index Hub 193 1004190 Spring Washer 294 1030063 Woodruff Key 195 1020182 Threaded Shaft 196 1021491 Bushing 297 1035290 Seal 198 1020178 Support Shaft 1

1020193 Support Shaft, Long Blade99 1007406 Locknut 3100 1055294 Hex Head Screw 1

101 1042182 Stop Bracket 1102 3013004 Collar Assembly 1103 1004116 Washer 1104 1055383 Hex Head Screw 1

3061120 Spare Parts Kit 220V 11061370 Tee Handle Wrench Assy 13061125 Wrench Assy, Long Blade1003006 Diamond Lap (Optional)

105 1007393* Locking Nut 1106 1021478* Ball Bearing 1107 1032245* Air Motor Front Plate 1108 1014095* Disk Spring 2109 1035173* O--ring 1110 1061404* Muffler 1111 1055459* Socket Head Cap Screw 4112 1016667* Top Housing 1113 1016666* Main Housing 1114 1011222* Air Gland 1115 1014104* Compression Spring 1116 3061124* Manifold with item 109 1117 1021307* Ball Bearing 1118 1010111* Roll Pin 1119 1032246* Motor Rear Plate with item 118 1120 1009095* Air Motor Sleeve 1121 1040011* Air Motor Vane 5122 1064065* Rotor 1123 1029267* Rotor Spacer 1

3008347 Air Motor Assy (items 105--108and 116--123)



* for Air Motor Drive only

115V grinding motor

220/115Vtransformer

switch

For 220V Power Supply Only

fuse

For 115V Power Supply Only

115V grinding motor

fuse

switch

220V blade motor

115V blade motor

Figure G

Blade Sharpener

installation instructionspage 11 of 20 Hog Bung Dropper

JARVIS6222003;::



motor

pump

vacuumrelief valve

drainvalve

separator andholding tank

air filter/regulator/lubricator3022003

34 ft3/min at100 psi(0.94 m3/min at6.8 bar) com-pressed air1/2 inch pipe min.

sanitizer

hogbungdropper

1/2 inch8 ft max.vacuumhose1061297

drain

trolley

rail

balancer

balancer rail

1/4 turn ball valvereduced to 1/2 inchpipe thread

RAIL AND SANITIZER INSTALLATION

LOOKING DOWN ON PLATFORM

trolley railsanitizer

balancerrail

11 inch

operator

muffler/separator

oiler

filter

vacuum line 1 inchpipe minimum

61 -- 62inches

28inches

platform

platform

coupling

solenoidvalve

180°F82°Cwaterinlet⇒

All mechanical hook--upmaterial to be supplied bythe customer.

air hose1059002

Proper installation is the key to achievingmaximumproductivity from your system; and con-sequently, the maximum return on your investment. Jarvis servicemen are available to ad-vise you on the correct installation of your system, and to show you its correct operation.

Figure H

System Overview andInstallation Diagram

specifications andinstallation instructions


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SPECIFICATIONSModel VC

Drive Pneumatic

Motor Power 0.7 hp 522 W

Operating Pressure 100 psi 6.9 bar

Air Consumption 34 ft3/min 0.96 m3/min

Capacity 1200 / hour

Overall Length 14 in 356 mm

Weight 6.7 lbs 3.0 kg

Vibration 128.8 dB 2.78 m/sec2

Noise (one meter from tool) 94 dB

Sanitizer

Drive Electric

Power Required 7.5 W

Voltage 120 V, 1 phase, 60 Hz

Overall Dimensions (l x w x h) 14 x 10 x 18 in

355 x 254 x 457 mm

Weight 21 lbs 9.5 kg

Vacuum System

Drive Electric

Motor Power 2 hp 1491 W

Voltage 230/460 V, 3 phase, 60 Hz


711 x 660 x 1702 mm


Blade Sharpener

Drive Electric

Motor Power 0.2 hp 149 W

Voltage 120 V, 1 phase, 60 Hz


330 x 457 x 279 mm


INSTALLATION INSTRUCTIONS

ALLWIRINGMUSTBEDONEINACCORDANCEWITHNATIONAL, STATE AND LOCAL ELECTRICAL CODE.

Refer to the systems overview and installation diagram,FigureH, on page 11 as a general guide for installing thevacuum system. sanitizer and hog bung dropper.

Note: When choosing a location, take into considerationease of access, view of operating controls and gages,and exposure to spray from cleanup/wash downs.

1 VACUUM SYSTEM:

The vacuum tank is designed and intended to beused exclusively for vacuum service. Do not pres-surize the tank.

1.1 Bolt the vacuum tank into the floor securely.

1.1.1 Place the vacuum tank as close as is practical towhere the bung dropper will be used. Take intoaccount the location of drains, ease of access,etc.

1.2 Wire the motor.

1.2.1 Follow the directions located on the side of themotor (high or low voltage, as your situation re-quires).

1.2.2 Make sure that the pump rotates in the directionindicated by the arrow. Note: Incorrect rotationwill ruin the vacuum pump.

1.3 Fill the oiler.

1.3.1 Add 1 pint of SAE 10 high detergent oil( 200 S.U.S. at 100° F / 46 ISO at 40° C ).

2 SANITIZER:

2.1 Mount the sanitizer directly in front of the operatoras shown in the system overview and installationdiagram, Figure H on page 11.

2.2 Attach a drain hose to the outlet on the bottom ofthe sanitizer.

2.2.1 The inside diameter of the drain hose should beas large as is practical for optimal drainage.

2.3 Attach aminimum180° F (82°C), 40 psi (2.8 bar),10 gal/min (37.9 L/min) water supply to the sole-noid operated sanitizer valve.

installation andoperation instructionspage 13 of 20 Hog Bung Dropper

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2.3.1 The water supply requires a 1/2 inch -- 14 NPTconnection to the solenoid valve.

2.4 Wire the sanitizer as illustrated in Figure 1 below:

SOLENOIDBLUEWIRE

PROXIMITYSWITCH

BLACKWIRE

HOTWIRE

GROUND 120V -- 60 HZ220V -- 50 HZ

Figure 1Sanitizer Wiring Diagram

3 BUNG DROPPER:

3.1 Suspend the bung dropper from the balancer asshown in the installation diagram.

3.2 Make all the necessary air and vacuum connec-tions.

3.2.1 The required compressed air supply is 34ft3/min at 100 psi (0.96 m3/min at 6.9 bar).

3.2.2 An air filter/regulator/lubricator, Jarvis partnumber 3022003, must be installed in the airsupply line. Keep the lubricator filled at alltimes.

3.3 For hog bung dropper models with water, attach awater hose to the cold water inlet connector (item23, Figure A, page 4).

4 BLADE SHARPENER:

4.1 Place the blade sharpener in a convenient mainte-nance area.

4.2 Plug the 120 V/60 Hz (USA) models into a stan-dard 120 volt wall outlet. For models used outsidetheUSA, plug the 220V/50Hz into a standard 220volt wall outlet. Note: All wall outlets must begrounded.

OPERATION INSTRUCTIONS

Refer to FiguresA andBon pages 4 and 5 for referenceditems unless otherwise noted.

1 Each day, before you begin operation, go through thefollowing checklist:

1.1 Make sure that the vacuum system is operatingproperly and that there is vacuum at the bung drop-

per. The vacuum gage should register 17 -- 20 in-ches of mercury.

1.2 Make sure that the vacuum oiler is filled with theproper lubricant. (SAE 10 high detergent oil).

1.3 Make sure that the 180° F (82° C) water supply tothe sanitizer is adequate and that the sanitizerswitch and solenoid function properly. Before ac-tivating the sanitizer, fully insert the bung drop-per into the sanitizer housing to prevent splash-ing of the hot water.

1.4 Make sure that the compressed air supply is at theproper pressure and that the lubricator oil is up tothe full mark. (Use JarvisAirMist LubricatorOil;if using a conventional air mist lubricator: set thefeed rate at 8--10 drops perminute; if using amicrofog air mist lubricator*: set the feed rate at 100drops per minute). *Almost all air mist lubricatorsare micro fog air mist lubricators.

1.5 Make sure that the bung dropper moves freely onthe balancer.

1.6 For hog bung dropper models with water, makesure that the cold water supply to the inlet connec-tor (item 23) is turned on.

2 MAKING THE CUT:

2.1 Insert the pilot pin (item4) into the colon of the car-cass until the blade contacts the carcass.

2.2 Squeeze the trigger slowly to form a vacuum.

2.3 Depress the trigger fully to start the air motor andmake the cut. Alwaysuse twohandswhenmakingthe cut.

2.4 When the desired depth of cut is achieved, releasethe trigger. Thiswill stop the blade rotation and re-lieve the vacuum created in the blade. Continueholding the tool with two hands until the bladecomes to a complete stop.

2.5 Withdraw the blade with a steady, even pull.

3 SANITIZATION:

3.1 After each cut, place the blade (item 5) of the bungdropper into the hole in the top of the sanitizer cov-er (item 17, Figure D, page 7).

operation andmaintenance instructions


JARVIS6222003;::



3.2 Push the bung dropper down until the pilot pin(item4) places a light pressure against the valve ac-tuating plate (item 7, Figure D, page 7) inside thesanitizer. The bung dropper will be cleaned.

3.3 Squeeze the trigger (item 18) under the pistol han-dle. The cleaning water will be sucked through thevacuum hose.

3.4 For hog bung dropper models with water, depressthe cold water lever (item 2).

3.5 Remove the bung dropper from the sanitizer andvisually inspect the blade to insure that completesanitization has been achieved. Repeat sanitiza-tion steps and procedures if necessary.

4 EMPTYING THE HOLDING TANK:

Empty the vacuumholding tank at least twice daily, orbefore it becomes 3/4 full.

4.1 Turn the power to the vacuumpumpmotor “OFF”.

4.2 Open the gate valve (item 1, Figure C, page 6) onthe bottom of the vacuum tank (item 3, Figure C,page 6) and allow the tank to empty.

4.3 Close the valve.

4.4 Restart the vacuum pump motor.

5 EMPTYING THE HOLDING TANK AT THE END OFTHE DAY:

5.1 Follow steps and procedures outlined in section 4.

5.2 Insert the bungdropper into your standard cleaningsolution until the blade is submerged.

5.3 Squeeze the trigger and allow 8 to 10 gallons (30to 38 liters) of solution to be drawn into the holdingtank.

5.4 Turn the power to the vacuumpumpmotor “OFF”.

5.5 Open the gate valve (item 1, Figure C, page 6) onthe bottom of the tank and drain the tank.

5.6 Close the valve on the bottom of the tank.

MAINTENANCE INSTRUCTIONS

IMPORTANT: ALWAYS DISCONNECT THE POWERSUPPLY/AIRSUPPLYINACCORDANCEWITHOSHA’SLOCKOUT/TAGOUT PROCEDURES (29 CFR 1910.147)WHEN INSTALLING OR REMOVING A BLADE. AL-WAYS DISCONNECT THE POWER SUPPLY/AIR SUP-PLY IN ACCORDANCEWITHOSHA’S LOCKOUT/TAG-OUT PROCEDURES (29 CFR 1910.147) BEFOREPERFORMING ANY REPAIRS OR MAINTENANCE.

BUNG DROPPER MAINTENANCERefer to FiguresA andBon pages 4 and 5 for referenceditems unless otherwise noted.

1 DAILY:

1.1 Four (4) times per day, add Jarvis 1315 WhiteGrease to the fittings (item 9) on the shaft housingassembly (item 8) and adapter (item 17).

1.2 At end of shift/day, flush the air motor:

1.2.1 Remove the quick connect socket from quickconnect plug (item 47).

1.2.2 Put about ten (10) drops of Jarvis Air Mist Lu-bricatorOil in the inlet and run themotor for oneminute.

2 WEEKLY:

2.1 Disassemble, clean and re--lubricate the planetarygear assembly in the air motor. Refer to sections12 and 13 as a procedural guide.

3 QUARTERLY:

3.1 Disassemble, clean and inspect the air motor as-sembly forwear and replace parts if necessary. Re-fer to sections 10 and 11 as a procedural guide.

4 AS NECESSARY:

4.1 Inspect blade for wear and sharpen or replace asnecessary. Refer to sections 5--7 as a proceduralguide.

5 BLADE REMOVAL:

Always wear cut protective gloves when handlingblades.

5.1 Remove shaft locking screw(item 3) from the sideof the shaft housing (item 8).

5.2 Turn the shaft locking screw over and insert un-threaded end back into the hole in the shaft hous-ing.

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5.3 Rotate the blade until the shaft locking screw(item3) drops through the corresponding hole in the cut-ter shaft (item 6) and locks the blade.

5.4 Insert a 3/16 inch (4.5mm) diameter pin into thecross hole at the tip of the pilot pin (item4) and turncounterclockwise. Be very careful not to contactthe cutting edge of the blade during this part ofthe removal.

5.5 Finish unscrewing the pilot pin and remove theblade.

6 BLADE INSTALLATION:

6.1 Reverse steps and procedures outlined in section 5.Always remember to reinstall the shaft lockingscrew into its storage position.

7 BUNG BLADE SHARPENING:

Refer to Figures F and G on pages 9 and 10 for refer-enced items.

Always wear cut protective gloves while handlingblades. Always wear protective eye covering whileusing the Jarvis Bung Blade Grinder.

7.1 Remove the blade locking screw (item 7) from theblade spindle (item 51) with tee--handle wrench,part number 1061370.

7.2 Loosen the blade guard wing screw (item 33) andslide the blade guard (item 31) back to the end ofthe slots.

7.3 Place the blade onto the blade spindle (item 51).Grip thebladeon its outside diameter. Donot gripthe blade at anytime on its cutting edge.

7.4 Reposition the blade guard (item 31) so that itsback face is approximately 2 inches (51 mm) fromthe cutting face of the blade.

7.5 Tighten the wing screw (item 33).

7.6 Place the blade locking screw (item 7) onto the teehandle wrench, part number 1061370.

7.7 Insert the blade locking screw (item 7) through thecenter hole in the blade guard (item31) and into theblade spindle (item 51).

7.7.1 Turn the blade locking screw clockwise to tight-en.

7.8 To keep the blade from rotating while tightening:

7.8.1 Align the holes in the blade spindle housing(item 11) and the blade spindle (item 51).

7.8.2 Insert the stop pin (item 59) through the holes.

7.8.3 Tighten the blade locking screw firmly.

7.8.4 Remove the stop pin.

7.9 Turn the cam (item 79) counterclockwise.

7.10 Lower the motor housing (item 77) onto blade us-ing handle lever (item 75).

If the blade has a chip on the edge of it: follow steps 7.11through 7.11.4 only. If the blade is merely dull: skip tostep 7.12 and continue on to end of section 7.

7.11 Position the grinding wheel (item 83) by turningthe adjustment knob (item90) counterclockwise orclockwise until the flat edge of the grinding wheelclears the edge of the blade.

7.11.1 Turn the cam (item 79) fully clockwise.

7.11.2 Follow steps 7.13, 7.14, 7.14.1 and 7.15.

7.11.3 Grind edge of the blade until the chipped sectionhas been ground off. Turn the adjustment knobcounterclockwise slowly until the grindingwheel does not contact the blade.

7.11.4 Follow steps 7.18, 7.23 and 7.9.

7.12 Position the grinding wheel by turning the adjust-ment knob counterclockwise or clockwise untilthere is a clearance between the slanted edge of thegrinding wheel and the edge of the blade.

7.13 Start the blade motor by turning its switch to “on”.

7.13.1 Check to see that the cam (item79) is fully coun-terclockwise (to the left of the bladewhen facingtheBladeGrinder) and that there is clearancebe-tween the blade and the grinding wheel.

7.14 Start the grinding motor by turning its switch to“on”.

7.14.1 Allow ten (10) seconds for the grindingwheel toachieve full speed.

7.15 With both the blade and the grinding wheel rotat-ing, turn the adjustment knob (item 90) clockwiseslowly until the grinding wheel (item 83) contactsthe blade edge.

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7.16 Very slowly turn the adjustment knob clockwise,allowing sufficient time for the grinding wheel togrind.

7.16.1 Too fast a feed will burn the blade edge and willprobably damage the grinding wheel.

7.16.2 It is only necessary to grind the very edge of theblade and not the whole angle.

7.16.3 Stop turning the adjustment knob when you cansee a distinction between the newly ground di-ameter and the worn cutting edge.

7.17 Once the blade is sharpened, turn the adjustmentknob counterclockwise slowly until the grindingwheel does not contact the blade.

7.18 Turn the grinding motor “off”.

7.19 Lift up on the handle lever (item 75) and place themotor housing (item 77) against the stop bracket(item 101).

7.20 Place the diamond lapping steel, part number1003006, through the center hole of the bladeguard (item 31) and apply a light pressure to theblade’s inside edge.

7.20.1 Keep the diamond lap parallel to the inside ofblade.

7.21 Remove the diamond lap from the inside diameterof the blade and place it on the outside diameter ofthe blade. Apply a light pressure to the blade’s out-side edge at a 45 degree angle.

7.22 Remove the diamond lap.

7.23 Turn the blade motor “off”.

7.24 Remove the blade by reversing the procedures andsteps 7.1 -- 7.8.4.

8 BUNG DROPPER DISASSEMBLY:

Refer to Figures A and B on pages 4 and 5 for referenceditems.Always use a proper bearing puller to remove the bearings.

8.1 Remove the blade (item 5) and the pilot pin (item4) by following maintenance section 5.

8.2 Unscrew the housing coupling (item 10) and re-move the shaft housing assembly (item 8).

8.3 Inspect the o--rings (item 13) for wear and replacethem if necessary.

8.4 Insert a small screwdriver or awl through the holein the cutter shaft (item 6) and tap it in counter-clockwise direction with a mallet. The shaft willunscrew.

8.5 Unscrew the adaptor (item 17) from the motorhousing (item 44).

8.6 Hold motor housing assembly with the openingdownward and tap on the housing until both theplanetary gear assembly and the air motor assem-bly slide out of the housing.

8.7 Separate the planetary gear shaft (item 29) fromthe rotor (item 38).

9 BUNG DROPPER ASSEMBLY:

9.1 Reverse the steps and procedures outlined in sec-tion 8.

10 AIR MOTOR DISASSEMBLY:

10.1 Disassemble bung dropper. Follow steps and pro-cedures outlined in section 8.

10.2 Hold the air motor assembly in your hand with thespline end of the rotor (item 38) facing down andtap on the center of the rotor until the rear end plate(item 42) and bearing (item 43) separate from rotorsleeve (item 40).

10.3 Slide the rotor from the rotor sleeve.

10.4 Remove the vanes (item 39) from the rotor.

10.5 Hold the front end plate (item 36) (still attached tothe rotor) in your hand and tap on the center of therotor until the front end plate and the bearing (item25) separate from themotor. Be careful not to dam-age the spline of the rotor.

10.6 Remove the bearing (item 25) from the front endplate.

10.7 Remove the spacer (item 37).

10.8 Clean and inspect all parts for wear and replacethem if necessary.

11 AIR MOTOR ASSEMBLY:

11.1 Reverse the steps and procedures outlined in sec-tion 10. See notes on page 17.

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11.1.1 Spacer (item 37) must be assembled on rotor(item 38) before front end plate (item 36) is as-sembled.

11.1.2 The groove in the end of the rotor sleeve (item40) and the pin on rear end plate (item 42) mustbe aligned for the end plate to fit properly.

11.1.3 Place the complete assembly on a table and tapon the rotor shaft until the end plates touch therotor sleeve.

12 PLANETARY GEAR DISASSEMBLY:

12.1 Disassemble bung dropper. Follow steps and pro-cedures outlined in section 8.

12.2 Remove the ball bearings and the spacers (items24--28) from the planetary gear shaft (item 29).

12.3 Remove the needle bearings (item 32) and theplanetary idler gears (item 33) from the planetarygear shaft (item 29).

12.4 Inspect the parts for wear and replace them if nec-essary.

13 PLANETARY GEAR ASSEMBLY:

13.1 Reverse the steps and procedures outlined in step12.

VACUUM SYSTEMMAINTENANCE1 DAILY:1.1 Check that the oiler has lubricant twice per day ----

add some if necessary.

1.2 Clean the vacuum tank daily. See operationinstruction 4.

2 BI--MONTHLY:2.1 Clean the filter cartridges (item 29, Figure C, page

6) in the intake and exhaust filter assemblies.

3 YEARLY:3.1 Replace the filter cartridges (item 29, Figure C,

page 6) in the intake and exhaust filter assemblies.

SANITIZER MAINTENANCE1 The sanitizer requires nomaintenance aside from dai-ly cleaning.

BLADE SHARPENER MAINTENANCE1 Keep the sliding surfaces clear of grinding residue atall times to prevent scoring.

BALANCER MAINTENANCE1 Wipe the wire off at the end of each shift.2 Check for a worn or frayed cable. Replace if neces-sary.

AIR FILTER / REGULATOR / LUBRICATORMAINTENANCE1 Drain water bowl daily or as required.

2 Add oil daily or as required. Make sure the oil feedrate is adjusted properly. Refer to operation instruc-tions daily checklist, step 1.4 on page 13 for correctprocedure.

Troubleshooting

Symptom Check

bung dropper won’t run or runs slowly air supply not at 34 ft3/min at 100 psi(0.96 m3/min at 6.9 bar)

muffler plugged

disassemble and inspect air motorbung dropper cuts slowly blade sharpnesspoor vacuum in tank o--ring in shaft housing worn

check valve on vacuum tank clogged

vacuum pump dirty (see note below)

drain valve opensanitizer doesn’t function water supply pressure (min. 40 psi / 2.8 bar)

solenoid valve or proximity switch defectNote: (Refer to Figure C, page 6) Clean the air filters. Remove the pump cover (on item 15) opposite the vacuumpump drive motor (item 19) and clean the vanes and pump interior with a non petroleum solvent. If the air filtersand/or the bearings are worn, order Jarvis repair kit 1061276.

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notespage 19 of 20 Hog Bung Dropper

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PRODUCTS CORPORATION

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926UNITED STATES OF AMERICA E--MAIL [email protected]. 860--347--7271 • FAX. 860--347--6978 •WWW.jarvisproducts.com

®JARVIS6222003;::

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