Janman Precision Industry Ltd. · devices/consumables and electronics components. During production...

42
Janman Precision Industry Ltd. ISO 9001 - ISO 13485 - ISO 14001 Located in the Taipei suburb of Linkou which is nearby the Taiwan International Airport. We operate clean & modern factories which includes air showers, dust filters and thermo controlled environment. Technical innovation and provides customers with Joint Design or Original Design Manufacturing (JDM/ODM) services including research and development collaboration.

Transcript of Janman Precision Industry Ltd. · devices/consumables and electronics components. During production...

Page 1: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Janman Precision

Industry Ltd.ISO 9001 - ISO 13485 - ISO 14001

Located in the Taipei suburb of Linkou which is nearby the Taiwan International Airport.

We operate clean & modern factories which includes air showers, dust filters and thermo controlled environment.

Technical innovation and provides customers with Joint Design or Original Design Manufacturing (JDM/ODM) services including research and development collaboration.

Page 2: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Janman Precision designs and manufactures high quality, high precision plastic injection moulds and offers injection molding production. With JaCBaC PdecigiHC┘g マフ┮ ウeadg Hf eイaedieCce ュe haャe becHBe mhe gH-to eイaedmg fHd Agia┘g mech giaCmg ュheC mheウ Ceed BicdHC <eャe< adecigiHCプ The class 8 clean room is ISO 13485 certified production facility is equipped with temperature, humidity and contamination controls.

The engineers and production department work together as one team to create a product to the tightest of margins and with the highest quality. Janman Precision advises its customers with comprehensive know-how fdHB a giCg<e gHpdceプ UgiCg img <HcamiHC aCd CemュHd: aBHCg mhe ュHd<d┘g most advanced technology production facilities in Asia Janman Precision is also able to offer up- and down-stream services that your product requires.

Certified in ISO 9001 for Quality Management and 13485:2016 for Medical Devices Quality Management, operations in all areas are conducted according to strict guidelines ensuring great results results every time. In addition, we hold the standard for Environmental Management ISO 14001. 3

About Janman Precision

Page 3: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Mould development process

2

JaCBaC┘g eイaedieCced degigC meaB ig ab<e mH aggigm clients during early stage product design, potentially greatly reducing tool and product manufacturing costs. We have access to and experience with a wide variety of materials.

Using the latest Moldflow analysis software and other design tools we specialise in high precision complex parts. Designing moulds with up to 256 cavities and with micron level accuracy. Used in industries that require zero defect such as medical & micro electronics. Our high quality moulds have a 1 million shot cycle guarantee as standard.

From design to production we work according to the AQPQ process and when required Janman can provide a full PAPP package.

Page 4: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

4

Medical devices manufacturing

Device development support, Mold fabrication and optimization, design verification testing, Risk analysis and learn validation, clinical and full production manufacturing, Semi-finished and finished goods designing, assembly and packing

Designing medical devices for minimally invasive molding and non invasive. Complex medical molding, Insert molding of components, Micro-components & Micro-molding, All-in-one service for OEM to ODM and Medical mold design and fabrication

Medical devices, components and sub-assemblies with a part weight from 60 gram down to 0.001 gram , Integrated process with best competitiveness on quality, lead time & price

Class 8 cleanroom certified and carries out routine inspections every 2 hours. We are capable of molding various kinds of products with materials including PEEKᡯ and Ultemᡯ and much more

We specialize in complex small and micro-sized parts smaller than a sq. mm, and can hold tolerances up to +/- 0.005mm

Page 5: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

One stop injection molding/CNC services

Janman is the only true one stop shop in the degiHC gedャiCg cpgmHBedg┘ iCjecmiHC BH<diCgベ mold making & design, and full service machining needs.

By offering in house molding and machining services, eliminates hassle, costs, and excess time for its customers. With over 30 years of experience janman knows the industry and takes pride in the quality and experience it brings to the table.

Custom injection molding in low or high volumes with a press range from 30 to 300 tons are available. In addition, mold building services include new mold manufacturing, mold maintenance, and simple to complex molds ranging from single cavity prototypes to multi-cavity production tools.

Precision machining services include CNC milling, CNC turning, precision grinding, and Blanchard grinding. Metal stamping services are also available at janman.

Electrical Discharge Machining (EDM) services include Wire and Sinker EDM, precision hole drilling, and electrode manufacturing.

Full service tool and high precision metal machining capabilities include custom, prototype, and production tooling.

New component design and build, maintenance and repair, and single stage and progressive projects are available. 5

Page 6: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Parts Production

The class 8 clean room is ISO 13485:2012 certified production facility is ideally suited for high precision medical devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure optimal quality.

ISO 14001 Environmental Management certified Clamping force: 30~300 tonne Part size: 0.001 ~ 60 gram Pilot production to high volume Insert and Over-moulding (reel-to-reel) Hot runner PPAP file Kanban (just-in-time manufacturing) LHcamed ホフ BiCpmeg fdHB mhe ュHd<d┘g ユmh <adgegm aid cadgH

hubRoHS / REACH compliance and procedures for QA. Climate controlled manufacturing environment area in all department. Thermostat controlled factory equipped with air shower & dust filters

6

Page 7: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Micro moulding

JaCBaC PdecigiHC┘g eイaedmige dea<<ウ cHBeg mH <ighm ュheC we are asked to develop parts with features invisible to the naked eye and weight that can be in microgram range.

Micro moulding requires the latest computer guided machinery as well as experienced engineers with attention to detail who thoroughly check the tool at every step. Micro moulding is not only required for small parts but also when critical components require the smallest tolerances (5 micron part precision).

High precision injection molding machines pressing from 30 -300 tons for 24/7.Micro molding, Insert molding, Over molding, Precision molding & Reel to Reel molding capabilities.

Tool life warranties (fully harden) of up to 1,000,000 shot cycle. Material feeding system with dehumidifier/hopper dryer. Vertical and horizontal molding

7

Page 8: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Insert and Overmoulding

Janman has extensive experience moulding connectors and other small electronic parts. These products often require overmoulding with extreme precision.

Ɣ Medical devicesƔ (Nano) connectorsƔ ElectronicsƔ AutomotiveƔ Electromechanical components

Reel-to-reel moulding

Extremely small and complex as well as larger insert moulded parts can be economically and consistently produced in a continuous fashion from reel-to-reel ready for automated assembly. The reel ensures consistent alignment and orientation of parts. 8

Page 9: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Connectivity/electromechanical

components/in-house mold fabrication

Over-molding (PC Boards, Metals, Plastics) Multi-Pin Connectors, Terminals / Switches, PBT Connector, Micro-Optics. High volume connectors, Medical connectors, Harsh environment connectors, Circuit holes from round simple to complex geometry, Ultra small nano connector molding, Micro optics cable connectors.

MOLD DESIGN AND FABRICATION

High precision tooling(Part tolerance +/- 0.05mm & less) 2K/Double injection tooling, Complex tooling, pull core, multi movement, Insert mold tooling, Compression over molding, Multi duplicate tool, Sandwich molding tool

Design for Manufacturing Analysis

Moldflow Analysis, Mold Testing & Validation

9

Page 10: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Materials Selection

Janman has established relations with a wide variety of suppliers and in house expertise to be able to assist you in selecting the best resin for your project. The design of a mould depends on the material used. Material selections , OPTICAL GRADE, MEDICAL GRADE , ATTENUATED

MATERIAL, FILLED MATERIALS & MANY MORE PER CLIENT REQUEST

See some of our frequently used resins below:

Commodity plastics

PE, PP, PS, PMMA, PVC ,PET,EVA

Engineering plastics

ABS,PC/ABS, Nylon, PC, PBT,POM ,PPO,

Super engineering plastics

LCP, LNP,PA9.10.11.12,COP,PFA,PPA,PEI,

PEEK, PPS,PSU,PPSU,PES 10

Page 11: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Quality Assurance

As a global supplier of key components, Janman realizes the importance of shipping parts to-print and on-time. In addition to our Quality Assurance Department, we have strategically placed inspection equipment at each process phase of tool production, and have systemized practices for in-process inspection.

Our proprietary ERP system strictly adheres to the ISO 9001 standardized flow-process requirements, and our quality team and process engineers use this evolving system to ensure both continuous improvement and shipment of only conforming parts.

Our Injection Moulding production line allows for 100% camera inspection. ERP System can facilitate monitoring workflow from: Work order to operations, Starting time to End time, Quantity and Parts finished, End time and Expected shipping date

11

INSPECTION EQUIPMENTS

Tesa micro, Zeiss, Matutoyo,

Trimos, Nikon, Olympus, Akashi,

Webber, Sinko, Heideinhain,

Granite, Dorse, PMC, Vigor

Page 12: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

12

Product

examples

Page 13: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

13

Page 14: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Daniel Lameck KapesaSales Manager at Janman Precision Industry located in Taoyuan, Taiwan.

Reach me anytime on:Cell/skype: +886 902 305820

Off: +886 33277891 ext. 313

Email: [email protected]

Web: http://en.janman.net/14

THANKS!

Page 15: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

0 cm 1 2 3

Injection MoldingMold Design & BuildCritical Core / Cavity SteelProduction Machining

QUALITY

PRECISION

SERVICE

→←0.2 mm

www.janman.net

ISO 13485 • ISO 14001 • ISO 9001

Page 16: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Always Your Best PartnerAlways Your Best Partner

Page 17: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

03

Contents............................................. 03 ................................................................ 關於建名About Janman

業務團隊..................................................... 05 ...............................................................Sales Team

塑膠射出模具........................... 07 .......................................................Plastic Injection Molding

................................. 09 ................................................... 模具設計及製造Mold Design & Build

金屬零件複合加工.............................. 11 .............................................Machining Capabilities

...................................... 13 .............................................................Precision Grinding 研磨加工

CNC 線切割加工....................................................... 15 ................................................Wire EDM

CNC 放電加工................................................. 17 .......................................................Vertical EDM

CNC 高速铣削加工..................................... 19 ..............................................High Speed Milling

堅持品質.............................. 21 ................................................................Metrology Capabilities

品質管理....................................... 22 ................................................................Quality Assurance

JMLED 高效能燈具........................ 26 ..........................................JMLED Lighting Products

............................ 25 .......................................... 精密不鏽鋼永久磁盤Precision Stainless Steel Permanent Chuck

關於建名精密建名精密創立於 1985 年,專精於精密模具與精密工具之設計加工製造,我們不斷的創新求進,累積豐富的精密加工設計製造經驗,深知客戶的需求,設立一貫化廠房,引進各種先進機器儀器與 CAD / CAM 軟體,從接單→設計→加工製造→試模到量產等,建名全體團隊均秉持全力以赴,堅持品質、嚴守保密、優質服務、講求誠信、創造價值的核心價值,為客戶提供最好的品質與服務。

事業項目: 精密模具開發製造、塑膠射出成型 OEM / ODM、治工具製造販賣、精密部品零件全加工服務。

營業項目: 連接器、汽車零件、醫療零件、工業用治工具、LED 光學零件、機械、零子、半導體、家電關連製品。

About Janman Since its establishment in 1985, Janman has evolved from a small tooling operation to a full-service, high-precision machining, mold assembly, and plastic injection molding company. Today, Janman's quick lead times and reputation for reliable service have earned it the recurring business of many well-known companies, particularly in the electronics, automotive, and medical industries.

Core Segments: ■ Injection Molding ■ Mold Design & Build ■ Critical Core / Cavity Steel ■ Production Machining

Certificates & Awards

www.janman.net

Page 18: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Janman Leadership & Sales Team

Page 19: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

www.janman.net

05

Sales Team l 業務團隊Customer-oriented from its core. Located right at Janman’s one-and-only facility in Taiwan, our sales staff is a group of dedicated, bilingual representatives that work with our production departments to deliver upon the needs of each customer. Although our companies may be oceans apart in distance, we strive to provide “cross-town” service. Whether you need machined parts, turnkey injection molds, or injection molded parts, our sales team works around the clock to ensure we provide the best service possible. Besides processing RFQ’s and orders, we make sure that weekly reports, proper documentation, and technical requests are carried out to exact specification. We help our customers find the best options to broaden value and optimize supply chains.

堅持最好的品質與服務, 努力為客戶創造最佳的價值與利潤品質、資訊、速度、時間左右著致勝關鍵,為達客戶滿意目標,我們推行同步工程與 e 化,全體人員更是掌握時效服務快速,務使品質、交期與客戶滿意度臻於完善。

ISO 14001ISO 13485ISO 9001

Page 20: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Clean Room Injection Molding

Page 21: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

www.janman.net

07

連接器 醫療

Connectors ( LCP ) Medical ( PEEK ) Electronics ( PPSU, PPS, PEI )

追求卓越 與客戶共同成長擁有 30 年以上的資深技術團隊,豐富的技術傳承,並培訓頂尖人才,配合高精密機器儀器與恆溫控制乾淨工作環境,提供高品質,高效率的服務,務使我們的用心能讓客戶放心。

Molded parts with “built-in” quality. At Janman, we operate with the mindset that quality is built-in at every stage of production. All of our injection molding takes place in a state-of-the-art ISO Class 100,000 clean room. Located inside of our molding department, we have a team of dedicated inspectors that perform routine, in-process visual and dimensional inspections. Paired with scientific molding principles implemented from drying to packaging, we ensure consistently good-quality parts from lot to lot. With standardization centered around Sumitomo-Demag fully electric presses, Janman’s foundation of quality has won it the business of its world-class customer base. We specialize in micro parts and small parts with micro features. Automation in reel-to-reel molding, part extraction, and video inspection are just some of the ways that we have worked with our customers in establishing sustainable, fully-traceable production lines.

■ 12 Injection Molding Machines ranging from 30-150 tons. ■ 850m² (9,150 ft²) of ISO Class 8 Clean Room production area

l 塑膠射出成型Plastic Injection Molding

精密零件

0 cm123

0 cm123

Page 22: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 23: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

09

www.janman.net

PPS8 Cavities / 0.0068g

PPSØ 0.18

模具設計 微量射出

l 精密模具

可依客戶規格做客製化訂製加工在精密模具加工領域我們以經驗豐富技巧熟練技師,配合高精密機器儀器,從各類合金材料以至於熱處理材料,均能提供代料加工服務,我們垂直整合全加工製程,提供客戶全方位零件加工解決方案,以提升客戶在品質、效率、價格與價值的競爭優勢。

Excellence in Design, Quality in Build.

■ Solidworks■ Pro-E■ Moldflow®

Whether our customers are looking for molded parts or turnkey mold services, Janman has the expertise and equipment to bring parts to market - fast. Janman’s 30+ years of experience in micron-precision tooling, coupled with our experienced design team, empower Janman the with the ability to design molds for small and micro parts. Janman specializes in molds for tight-tolerance, thin-walled, highly complex parts that use highly engineered resins like LCP and PEEK. Our quality, lead times, and service have given us an unshakeable position in the supply chains of our global customers.

Mold Design & Build

微量多穴

Insert MoldingMicro PartsMold Design256 Pin Gate

Page 24: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 25: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

11

www.janman.net

精密零件

Prototype Parts

模具零件加工

Spare Tooling

精密模仁

Production Parts

Machining Capabilities l 金屬零件複合加工Machining the world's most complex parts. Janman has earned a key position in the supply chains of many well-known medical, electronics, & instrument companies. A large part of our business is machining spare critical core/cavity steel and medical prototype components to print within 2 to 3 weeks, allowing our customers to get products to market faster. Furthermore, our experience in process and fixture design allows us to provide competitive costing and accurate lead times for high volume production. Janman’s capabilities, process management & documented transparency from material inspections to final packaging are some of the main reasons our customers trust Janman with their most critical components. Our 55+ dedicated machinists operate over 3 shifts for 24-hour production. Designed-in quality and in-process checks allow us to meet promised lead times.For more information about our machining capabilities, please see pages 12 through 18, or visit us online at www.janman.net.

力求供貨效率. 品質與價格的完美平衡建名精密一直以來為機械與科技電子等產業提供全方位精密加工服務,包含從車、銑、磨、鑽、搪、CNC放電、CNC線割、CNC車銑複合加工等一系列服務,秉持品質第一,顧客第一,交期準時之經營理念為客戶服務。

Page 26: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 27: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

13

www.janman.net

Production Equipment

Number of Units Description Country/Brand Largest Work Piece (mm)

**All grinding machines equipped with Haidenhain measuring systems

TAIWAN

JAPAN (OKAMOTO)

400 x 250 x 150

600 x 400 x 450

32

7

Manual Surface Grinder

Automative Surface Grinder

Precision Grinding l 研磨加工

Experienced team, technical prowess. +/- .001mm [.000040"]

As the first established department of Janman Precision, our grinding personnel have established a legacy of world-class grinding. With an average grinding experience of 20 years, our team members possess the know-how to grind surfaces and complex shapes with micron-level accuracy. In addition to outfitting the facility with filtration systems and measuring systems, Janman also actively seeks and trains the best talent to continue its proud legacy.

經驗豐富的技術團隊我們擁有平均 20 年以上的資深技術團隊,豐富技術傳承,並延攬培訓人才,配合高精密度機器儀器與恆溫控制乾淨工作環境,提供客戶高品質,高效率的服務。

Page 28: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 29: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

15

www.janman.net

Wire EDM l CNC 線切割加工Proven accuracy, unmatched efficiency. +/-.002mm [.000080"] Janman possesses a selected line-up of oil-dielectric and water dielectric machines from Sodick and Seibu, which are all equipped with automatic threading systems and strategically placed in our planned, thermostat-controlled factory. We are scrupulous about every detail and we pay full attention to each process from programming, material preparation, starting holes, machining, and inspection. Moreover, we are constantly using smart data generated from our proprietary ERP system to design targeted improvement initiatives. These self-demands meet and exceed our customers’ requirements.Smallest Wire: < Ø 0.05mm [.002’’]Smallest Starting Hole: Ø 0.10mm [.004’’]

精密與效率的真實呈現CNC 線切割部門,我們設置超精密油割及水割兩種類型機台,全部搭配全自動穿線系統,廠內恆溫控制,從程式製作- 備料- 細孔放電到線割完成,至最終檢驗我們均戰戰兢兢、一絲不茍,並以ERP 製程管理系統配合 ISO9001 標準作業流程,務使自我要求能滿足客戶需求。

CNC Wire EDM Machines

No. of Units Brand Models Dielectric Fluid

AP400P (2), SL400P (1), AP330L (1), AP200L (2), AP250L (1), AG400L (1)

EW-A7S (1), C5S2 (2), EWP-B3S (2), EW-C35 (1), EW-300R3 (1)

Oil & Water

Water

8

6

SODICK

SEIBU

Small Hole EDM Machines (Hole Poppers)

No. of Units Brand Models

8

6

CASTEK

8 KOTON

OMEGA

MD20NC (1)

KTH-205 (1), KTH-305 (1)

CM 800 (1)

Page 30: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 31: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

17

www.janman.net

Vertical EDM l CNC 放電加工

Mastery in the pursuit of perfection. +/-.002mm [.000080"]

With EDM being a key factor in critical mold dimensions, Janman has equipped its EDM Department with an arrangement of CNC Sodick, Makino, and Agie-Charmilles models. Years of collaboration with these machine tool companies allow us to hold the tightest of corners and produce finishes that facilitate smooth demolding right after EDM. Our experienced technicians use high-powered toolmaker’s microscopes and other precision measuring instruments to ensure that workpieces meet every requirement before leaving the department.

Smallest Inner Corner: MAX R.010mm [.0004’’]Best Surface Finish: MAX Ra 0.10μm [VDI 8 or better]

工藝極致 追求完美於 CNC 放電加工部門,同時引進瑞士及日本製自動化頂尖機台,並設置高倍率工具顯微鏡與投影機及高度計等各種精密儀器,配合專業資深且訓練有素的工程師,絕對能符合客戶高精度,高效率及高穩定性的要求。

CNC EDM Machines

No. of Units Brand Models

10

1

SODICK

1 MAKINO

AGIE-CHARMILLES

AP1L (6), AP3L (1), AG40L (1), AQ55L (1), AQ35L (1)

EDAC1 (1)

Roboform 22 (1)

Page 32: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 33: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

19

www.janman.net

High Speed Milling l CNC 高速銑削加工

Micro milling for steel, copper, and plastics. +/-.002mm [.000080"] Janman’s milling department works around the clock to produce medical components, mold parts, and electrodes for EDM. Janman’s particular selection of Yasda, Makino, and Sodick machining centers comes with its 30 years of experience in making the most complex of parts for our customers. Using innovative fixturing and scientific process control, our milling department helps our customers make both prototype and production quantities of parts.

Smallest Milling Tip: < Ø 0.05mm [.002’’]Best Surface Finish: MAX Ra 0.1μm (VDI 8 or better)

配備最先進之超精密加工設備在高精度、高速度、自動化、微型化、複雜曲面等加工領域,我們除了投資高速 CNC 銑削加工機外,並搭配日本製尖端高精密機器設備及先進 CAD/ CAM 軟體,不斷吸收新知識,持續提供客戶高精度、高速度、高品質的服務。

CNC Machining Centers

No. of Units Brand Models Max Spindle Speed

2

3

MAKINO 45,000 rpm

2 SODICK 42,000 rpm

YASDA 24,000 rpm

iQ-300

MC-430L (2)

M640V2 Jigborer (2), YBM950V Jigborer (1)

3 AWEA (FANUC Controller) 15,000 rpmA+1020 (1), AF860 (1)

Page 34: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Quality Department

Page 35: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

www.janman.net

21

光學測量儀

Optical Gaging Multisensor

Metrology Capabilities l 堅持品質Integrity in inspection, certainty in quality.Quality Department Our Quality Department possesses the equipment and experience to inspect the most challenging of workpieces. As a Dock-to-Stock and JIT manufacturer, Janman adds value to its customers’ business through providing honest, stringent quality checks on all of the parts it produces. We perform 100% dimensional quality checks on pre-specified numbers of samples for our customers, and inspection data is provided with each shipment. Besides scheduled recalibrations, our team constantly re-evaluates current equipment and invests in the most applicable technology of tomorrow.

In-Process Quality Checks Designated in-process self-checks that are confirmed by the following department are just one example of how Janman has a culture of building quality into each process. All machining and molding departments are equipped to confirm & record dimensions before parts move to the next stage. Ensuring that only conforming parts continue in production saves on costs and maintains our reputation for quality.

品質檢驗為使達到不製造不良品及不流出不良品,在成品的最終檢驗更是鉅細靡遺,因為「品質與信譽」是我們對客戶永遠的承諾。

Company-wide Inspection Equipment

Number of Units Description Brand Models

1

1

Optical Gaging Multisensor

8 Optical Tool Microscope

3D CMM

OGP

NIKON, CURIO

ZEISS

23 2D Height Gauge TRIMOS, MITUTOYO, TESA, NIKON

SmartScope ZIP 250 (1)

Q-Q084 (7), VM-99(1)

10 Profile Projector NIKON, DORSEY, MITUTOYO V-12A (7), 16H BED (2), PJ311 (1)

1 Surface Roughness Gauge MAHR M300C (1)

2 Hardness Tester MITUTOYO-AKASHI HR-200 (2)

20 Microscope OLYMPUS, NIKON Various Models

Contura G2 (1)

TVA600 (6), LH-600 (4), Micro-Hite600 (1), MF-501 (12)

Page 36: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

22

www.janman.net

Quality Assurance l 品質管理Scientific management, validated quality. Extensive experience of working with top medical, automotive, and electronics companies has provided Janman with opportunities to grow its quality management system. Using the principles of Six-Sigma and Scientific Process Management, Janman’s executive team has tailored our practices to ensure transparent accountability throughout the company, with all data recorded in our proprietary ERP system. Focusing on controlled environments to ongoing R&D programs, Janman is intent on continuous growth. Our efforts have rewarded us with ISO 9001, ISO 14001, and ISO 13485 certifications. Janman routinely provides validation services for its customers to ensure smooth, long-term production processes. Below is a list of documentation and capability-study services offered by Janman:

● First Article Inspections● Process Validation● IQ, OQ, PQ● DOE● Gage R&R● FMEA / HAACP

在一貫化精密加工的每個製程中,我們擁有完善的檢驗設備做嚴密的品管自主檢驗,為產品嚴格把關務求滴水不漏。

國際 ISO 認證高效嚴密的品質

ISO 14001ISO 13485ISO 9001

Page 37: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 38: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure
Page 39: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

www.janman.net

25

Model Dimension ( H x D x L ) ( mm )

Magnetic pitch

Weight( kg )

53 x 150 x 150

45 x 100 x 350

45 x 100 x 300

53 x 100 x 100

Fine-Pole Permanent Magnetic Chuck 細目永久磁盤

48 x 150 x 200

51 x 200 x 250

45 x 150 x 450

JM-MG1010 0.5+1.0=1.5

JM-MG2025

JM-MG1530

JM-MG1520

JM-MG1535

JM-MG1515

JM-MG1545

0.5+1.0=1.5

0.5+1.0=1.5

0.5+1.0=1.5

0.5+1.0=1.5

0.5+1.0=1.5

0.5+1.0=1.5

4.0

20

51 x 200 x 450 JM-MG2045 0.5+1.0=1.5 37

16

11.5

19

9.5

25

Model Dimension ( H x D x L ) ( mm )

ApplicationSystem

Weight( kg )

55 x 100 x 100

82 x 150 x 200

52 x 75 x 75

System Application Magnectic Chuck 系統應用磁盤

82 x 150 x 150

JM-MG75SR 3R

JM-MG1010SE

JM-MG1010SR

JM-MG75SE

EROWA

3R

EROWA

2.3

4.1

4.1

2.3

Model Dimension ( H x D x L ) ( mm )

Magnetic pitch Weight( kg )

55 x 100 x 100

82 x 150 x 200

52 x 75 x 75

Fine-Pole Square Angle Permanent Magnetic Chuck (Stainless Steel Base)細目直角度永久磁盤 (不鏽鋼底座)

82 x 150 x 150

JM-LMG75 0.5+1.0=1.5

JM-LMG1520

JM-LMG1515

JM-LMG1010

0.5+1.0=1.5

0.5+1.0=1.5

0.5+1.0=1.5

2.5

20

15

4.5

Model Base Dimension ( H x D x L )( mm )

Dimension ( H x D x L )( mm )

Weight( kg )

36 x 150 x 200

30 x 120 x 150

Stainless Steel Comparator Platform 全不鏽鋼比測台座

JM-CT1526 290 x 120 x 150

JM-CT2032 356 x 150 x 200

7

12

Model Center Distance( mm )

Dimension ( H x D x L ) ( mm )

Base Structure

100

75

Fine-Pole Sine Permanent Magnetic Chuck 細目正弦永久磁盤

JM-SMG1010B 82 x 100 x 100

JM-SMG1515B 96 x 150 x 150

One-body formed

One-body formed

100 JM-SMG1530B 94 x 150 x 300 Combination Type

Base Materials

Weight( kg )

440C HRC60º

440C HRC60º

7

12

SKD11 HRC60º

Locking Types

Patented Screw Micro-adjusting

Patented Screw Micro-adjusting

Patented Screw Micro-adjusting 12

Janman has developed a series of process-specific accessories that our own departments use for high-precision machining.

Our stainless steel magnetic grinding chucks are extremely durable, which makes them environmentally sustainable. The magnetic design for efficiency makes our

grinding chucks the best choice for experts.

建名精密不銹鋼永久磁盤耐用、環保、效率是您最好的選擇。

Magnetic Grinding Chucks l 精密不鏽鋼永久磁盤

Page 40: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

Back PortMake sure lamp in correcthorizontal angle then lockwell.

lose out the screws fromholder set into the light pole.

LED Street Light GA Series & SK Series

Customized lighting design serviceCertified and qualified as registered DE Mechanical and Lighting Design Consultant classification by Technological Service Organization by Industrial Bureau, Ministry of Economic Affairs, Taiwan.

Lighting Contractor Management

LED Solar Light

Solar Power Street Light Features:

► Single Solar Panel module.► Best Water Proof Design: IP65 and above.► Smart Energy Management - Auto Setting► Aluminum Alloy air exhaust Battery control panel, Sealed colloidal Battery.► Unique heat dissipation management, LED lighting reliability reaches more than 50,000 hours.► Entire Housing / Structure are recyclable.► Products passed Environment Reliability Test, and function perfectly in heavy dust, high temperature environment.

Solar Charger Control

Battery Pack

Solar Module

www.jmled.tw

26

l 昇鈺光電 ~ LED 照明專家 Janman’s sister company and LED lighting expert JMLED provides our customers with LED products of optimum quality and unique value creation, while always using green and ecofriendly technology. Starting in Taiwan, we are moving towards achieving our goal to “Light up the world.”

建名集團子公司

Page 41: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

www.jmled.tw

27

ML-04ML-02

(Red) (Black) ML-03(Grey)

(Black)(White Black) ML-01(Silver White)

LED Flood Light MA Series

LED Moving Light ML Series

LED Bay Light VS Series & PJ Series

Light Weight:All products under 150W is less than 8Kg

Strong structure, light as feathers, easy to maintain.

Page 42: Janman Precision Industry Ltd. · devices/consumables and electronics components. During production ISO Quality Control processes such as IQC, IPQC and OQC are conducted to assure

2018.12_英中

JANMAN PRECISION INDUSTRY CO., LTD.

TEL +886 3 327 7891 FAX +886 3 327 7079EMAIL market @ janman.net

No. 1 Wenming 3rd St., Guishan District, Taoyuan City, Taiwan (R.O.C) 33383 www.janman.net

Core Values

Persisting Quality

Outstanding Service

Uncompromising Confidentiality

BroadeningValue

Unwavering Reputation

www.janman.net

Email: [email protected]