IUP Brochure
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Transcript of IUP Brochure
IUP Jindal Metals & Alloys Ltd., a joint venture of Jindal Saw & IUP Arcelor, is a leading manufacturer of High Quality Precision Stainless Steel strips and Soft Magnetic Nickel Alloys. It offers a wide choice of thin and ultra thin cold rolled strips. The precise properties of strips produced, meet the most stringent requirements. The Precision Stainless Steel & Nickel Alloys manufactured are used for manufacturing various products like textile machinery, clocks, watches & electrical equipments. The products are also widely used for Hoses, Shims & Gaskets, Optical Fibers, Capillary tubes, Thermo wares etc. It has been an endeavor, of the IUP Jindal team, to continually improve the level of customer satisfaction by providing high quality & cost effective products. The Company boasts of an inimitable, innovative and process driven business environment with the highest level of quality commitment. The same is reassured through the ISO 9001 and ISO 14001 certifications. The philosophy of achieving Customer Delight is embedded in the various levels of the organization. This is achieved by providing customized products to all the customers, along with “On Time” deliveries. The team of IUP Jindal has holistic understanding of its products and gives prompt replies to all the Customers’ Queries. There is a keen interest in developing & making available new products for its’ customers as per their requirements. Enjoying the best benefit of both worlds, i.e. cost competitiveness of Jindals along with technical supremacy of Arcelor, the company is truly a leader in its range of products. The company boasts of the latest technology equipments, which have been made available for the first time in the Indian stainless steel industry.
The Jindal Advantage The Arcelor Strength
Jindal Organization has 30 years of track record of
Stability, trust & growth. From mining of iron ore
to manufacturing value added steel products,
Jindal Organization has pre-eminent position in
Flat Steel segment in India. It is also the
undisputed leader in the Indian Stainless Steel
industry. Jindal operates 13 plants in India and 3
in United States with a group turnover of $ 4
billion. Jindal’s name is synonymous with stainless
steel. The corporate philosophy has remained ”We are the Future of Steel”.
Arcelor Group is an international leader in Steel
Industry with a turnover of $ 26 Billion. The name
of Arcelor is synonymous with Quality Steel. Its
subsidiary Imphy Ugine Precision is the world
leader in precision stainless steel and Nickel
alloys. Arcelor & IUP provide this joint venture unit
with continual technical Support in addition to the
high tech equipments.
Your trusted partner for Precision Stainless and Speciality Alloys
Infrastructure
20 – Hi Sendzimr Mills The facility is equipped with 3 Nos. of Hi-Tech. 20-Hi Sendzimer Mills of 18”, 24 “ and 25” mill width. The mill is capable of rolling all grades of Stainless Steel & Nickel alloys to the thinner most sections of 0.05mm for the first time in India. • Input Thickness – 1.5 mm (Maximum) • Output Thickness – 0.8mm – 0.05mm • Tempers - Full Hard, Half Hard & Quarter Hard • Surface Finish - 2 H • Coil Weight - 7 Kg / mm (Maximum) • Coil OD - 1270 mm (Maximum) • Line Speed - 150 MPM (Maximum) • Mill Tension - 20,000 Lbs (Maximum) • I2S Automatic Gauge Control with Vollmer Gauges
Annealing-Pickling Lines There are Three Numbers of A-P Lines in order to soften the Work-Hardened material after coldrolling & remove the internal stresses. The pickling agent duly removes any oxide formation on thesurface. A dull finish is achieved after the pickling operation.
• Thickness - 1.5 mm – 0.05 mm • Surface Finish - 2 D • Pickling Agent - Mixture of Nitric Acid & Hydro-Fluoric Acid
Bright annealing lines Bright Annealing of work-hardened material is carried out in an inert atmosphere of Cracked Ammonia (cracked in in-house Ammonia Cracking Plant) to provide a very bright finish. The internal stresses areremoved as in case of A-P process, but the strips have a brighter luster. There are 2 Nos. of BA line installed, which are capable of annealing the Nickel Alloys and Low Nickel Austenitic Steel for the first time in India. The equipment is also incorporated with Degreasing Line for removing any oil carry over from Rolling. • Maximum Temperature- 2100 0 F • Surface Finish - BA • Material - 200 & 300 Series Stainless Steels &
Skin Pass Mill Strips are passed through a pair of ground work rolls of the 2 Hi Skin Pass mill after Annealing in order to convert dull finish of the strip to a 2B finish. Certain flatness problems are also corrected
• Thickness Range - 0.8mm – 0.1 mm • Surface Finish - 2B
Infrastructure Tension Leveller Any residual waviness after BA or Rolling is corrected in the Hi-Techtension leveler (Brodeur Make), which has been introduced for the firsttime in Indian Stainless Steel Industry. The strips produced are ofTable Top quality and suitable for most critical applications.
• Flattness (H / L) o Input - 0.5 – 3.0 % o Output - 0.05 – 0.25 %
• Cross Bow (H / L) o Input - 0.4 – 4.0 % o Output - 0.05 – 0.5 %
• Coil Set (H / L) o Input - 2 – 12 % o Output - 1 – 6 %
• Camber (H / L) o Input - 6 mm / Metre o Output - 0.5 mm / Metre
• Line Speed - 120 MPM
Slitting lines IUP Jindal specializes in narrow slitting and is capable of slittingwidths as narrow as 1.5 mm Wide. For this purpose it is equippedwith 3 High tech stilling lines (Brodeur Make), which provideexcellent quality edges with low burr. The lines also facilitate thefinal inspection process and contain the flexibility of providingvarious Coil ID’s as per customer requirement. There is also afacility to provide interleaving paper in between the layers of coil.
• Input Width - 25 “ (635 mm) Maximum • Slit Width - 1.5 mm (Minimum) • Width Tolerance - + 0.05 mm (Minimum) • Coil ID’s - 150, 250, 304, 408, 508 mm
(6”, 10”, 12”, 16”, 20”) • Line Speed - 150 MPM
Auxiliary Equipments The facility of IUP Jindal is equipped with latest kinds of auxiliaryequipments to enable most cost-effective, high quality production. Theplant has 100 % in-house power generation through Natural Gas basedGensets, to avoid any dependence on outside agencies. Some of theequipments are
• Landis Roll Grinding Line with Vollmer VSS Gauge • Caterpillar Natural Gas based Generators • 100 % utilization of Exhaust Gases of generators for Internal
Air-conditioning • De-greasing line • Effluent Treatment Plant & Sewerage Treatment Plant
Quality Assurance at IUP Jindal starts with the understanding of customers’ requirement and is builtinto each stage of production process right from the procurement of Raw Material until dispatch ofthe material to customer. The input Cold Rolled Stainless steel / Nickel Alloys are primarily sourced from the associatedprincipal manufacturers e.g. Jindal Stainless Limited & Imphy Ugine Precision, to ensure bettercontrol over the properties required.
The product is verified at each stage through visual inspection and tested for required properties.The lab is equipped with
• Micro Vickers hardness tester • Vickers & Rockwell hardness tester • Erichsen cup tester • Computerised universal testing machine • Roughness tester • Microscope with image analyzer • Dew point meter • Flatness &camber testing tool • Inter-granular corrosion (IGP) testing as per ASTM A 262
Quality Assurance
Packaging
It is important for a quality product to
reach safely to its customer. Packaging
systems have been developed in order
to fulfill this objective. The packaging is
customized as per the requirement. IUP
Jindal provides an interleave paper
between the coil layers and ensures
that the coils are wrapped properly
with polythene & Hessian Cloth. The
bundles are stacked on wooden pallets
and placed in cardboard boxes.
CHEMICAL COMPOSITION (%) for Stainless Steels Grade C Mn P S Si Cr Ni Mo Nitrogen Cu/Others
(Max) (Max) (Max) (Max) (Max) 301 0.15 2.0 0.045 0.03 1.00 16.00 - 18.00 6.00 - 8.00 - 0.10 -
304 0.08 2.0 0.045 0.03 0.75 18.00 - 20.00 8.00 - 10.50 - 0.10 -
304L 0.03 2.0 0.045 0.03 0.75 18.00 - 20.00 8.00 - 12.00 - 0.10 -
316 0.08 2.0 0.045 0.03 0.75 16.00 - 18.00 10.00 - 14.00 2 - 3 0.10 -
316L 0.03 2.0 0.045 0.03 0.75 16.00 - 18.00 10.00 - 14.00 2 - 3 0.10 -
316Ti 0.08 2.0 0.045 0.03 0.75 16.00 - 18.00 10.00 - 14.00 2 - 3 0.10 Ti =5x (C+N) min. 0.70 max.
317L 0.03 2.0 0.045 0.03 0.75 18.00 - 20.00 11.00 - 15.00 3 - 4 0.10 -
321 0.08 2.0 0.045 0.03 0.75 18.00 - 20.00 9.00 - 12.00 - 0.10 Ti =5x (C+N) min. 0.70 max.
347 0.08 2.0 0.045 0.03 0.75 17.00 - 19.00 9.00 - 13.00 - - Cb = 10x C min. 1.00 max.
J1 (202) 0.08 7.0 - 8.0 0.070 0.01 0.70 14.50 - 15.50 4.00 - 4.20 - 0.10 1.5 - 2.0
J4 0.10 8.50 - 10.0 0.090 0.03 0.75 15.00 - 16.00 0.80 - 1.20 - 0.20 1.5 - 2.0
MECHANICAL PROPERTIES
Grade Tensile Strength Yield Strength % Elongation Hardness Kai Mpa Kai Mpa on 50mm gauge HRB BHN
301 75 515 30 205 40 95 217 304 75 515 30 205 40 92 201 304L 70 485 25 170 40 92 201 316 75 515 30 205 40 95 217 316L 70 485 25 170 40 95 217 316Ti 75 515 30 205 35 95 217 317L 75 515 30 205 40 95 217 321 75 515 30 205 40 95 217 347 75 515 30 205 40 92 201
J1 (202) 80 550 30 205 40 95 217 J4 100 700 50 350 40 97 222
Available as 1/4, 1/2, 3/4 & Full Hard The tolerance on the dimension shall adhere to ASTM A 480 specification. Grades and thickness can be customised to meet specific customer requirement.
Technical Specifications
A BROAD PRODUCT RANGE
ALLOYS DESIGNATION TYPICAL RELATED TYPICAL VALUES SOME USEFUL
MATERIAL FULL NAME ANALYSIS STANDARD (1) µi µm Hc (A/cm) Bs (Tesla) GUARANTEED VALUES
Mumetal 80 Ni - Mo - Fe A.D.I.J.M. 50 000 150 000 0.015 0.75 µm (dc) > 100 000
Permimphy R1 80 Ni - Mo - Fe D.I.J. 75 000 150 000 0.01 0.75 µi (1 kHz/0.10 mm) > 40 000 µi (10 kHz/0.10 mm) >10 000
soft magnetic
Ni - Fe alloys with
very high permeability
and low coercivity Supermimphy SP 80 Ni - Mo - Fe A.D.I.J.M. 250 000 350 000 0.005 0.75 µm (dc) > 300 000
Supranhyster 36 36 Ni - Fe D.I.J. 5 000 25 000 0.075 1.30 B (1 A/cm) > 0.9 T
µi (60 Hz/0.35 mm) > 5 000 µi (1 kHz/0.35 mm) > 4 000
Supranhyster 40 40 Ni - Fe J. 5 000 50 000 0.075 1.50 B (1 A/cm) > 1.1 T
Supranhyster 50 (ex Anhyster DS) 48 Ni - Fe A.D.I.J. 7 500 100 000 0.050 1.60 B (1 A/cm) > 1.2 T
Supranhyster 50 B 45 Ni - Fe A.D.J. 7 500 75 000 0.050 1.60 µi (60 Hz/0.35 mm) > 7 500 µi (1 kHz/0.35 mm) > 3 000
Supranhyster 50 SP 48 Ni - Fe A.D.I.J. 10 000 125 000 0.035 1.60 B (1 A/cm) > 1.2 T
µi (60 Hz/0.35 mm) > 10 000 µi (1 kHz/0.35 mm) > 2 500
soft magnetic
Ni - Fe alloys
with high permeability
combined with high saturation
flux density
Rectimphy 48 Ni - Fe I.J. - - 0.125 1.60 Squareness ration Br/Bs > 0.97
OTHER TYPICAL PROPERTIES
ALL
OY
DEN
SITY
RES
ISTI
VITY
C
UR
IE
TE
MPE
RA
TUR
E
THEM
AL
EXPA
NSI
ON
HARD TEMPER FOR BLANKING
SOFT TEMPER FOR BENDING, DEEP
DRAWING OR SPINING
SOME MECHANICAL VALUES ON PARTS AFTER FINAL HEAT-TREATMENT
(g/cm3) (µ Ω cm) (oC) (10 -6/oC) HV
TS (MPa) EL (%)HV
TS (MPa) EL (%)
MU 8.7 60 400 12 325 1000 3 160 700 40 HV = 125
TS = 550 MPa
PY R1 8.7 60 400 12 350 1100 3 160 700 40 HV = 150
TS = 600 MPa
SPY SP 8.7 60 400 12 325 1000 3 160 700 40 HV = 125
TS = 550 MPa
S 36 8.1 75 250 1 225 700 3 130 500 40 S 40 8.1 60 350 5 225 700 3 130 500 40 S 50 8.2 45 450 8 250 700 3 140 500 40
S 50 B 8.2 55 450 8 250 700 3 140 500 40 S 50 SP 8.2 45 450 8 250 700 3 140 500 40
RY 8.2 45 450 8 275 900 1 - - -
HV = 100 TS = 450 Mpa
Technical Specifications
Manufacturing Process
IUP Jindal has a well-organized marketing network. We are connected to all our customers through the various communication means. Customers can also contact us through our web site www.iupjindal.com. Alternatively therequirements can be sent to us on [email protected] along with the basic information as regards • Grade • Size (Thickness, Width) • Quantity • Surface Finish • End Application • Any other specific requirement The details of our various offices are as follows Registered & Corporate Office 28, Najafgarh Road, Moti Nagar New Delhi -110 015 INDIA Tel : +91-11-2592 8038 - 45 Fax : +91-11-2592 8118, 2592 8677 Email: [email protected]
International Marketing 28, Najafgarh Road, Moti Nagar New Delhi -110 015 INDIA Tel : +91-11-2592 8038 - 45 Fax : +91-11-2592 8118, 2592 8677 Email: [email protected]
Northern Region: Southern Region: IUP Jindal Metals & Alloys IUP Jindal Metals & Alloys 28, Najafgarh Road, 4B, Century Plaza, 560-562, Anna Salai
New Delhi -110 015 INDIA Teynempet, Chennai -600 018 INDIA
Tel: +91-11-2592 8038 - 45 Tel. & Fax:+91-44-5201 2633
Fax: +91-11-2592 8118 Email: [email protected]
+91-11-2546 3677
Email: [email protected]
Western Region Works: IUP Jindal Metals & Alloys 1st Floor, Jindal Mansion
Dehkora Road, Village Rohad, ( Bahadurgarh )
5A, G. Deshmukh Marg, Distt: Jhajjar,Haryana India
Mumbai -400 026 INDIA Tel: +91-127-621 0021 - 22
Tel: +91-22-2352 1300
Fax: +91-22-2352 6400
+91-22-2352 1887
Email: [email protected]
How To Order