Istruzioni Di Montaggio Mo457 203 01

CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION

REFERENCE DESCRIPTION

A LIGHT CHANNEL PROFILEB CIELING PANELC LATERAL SHEET METALD ASSEMBLED FLAPX RUBBER HINGE

2

PIC.00

PIC.00


REFERENC DESCRIPTION CODE AND LENGTH QTY

3

PIC.00


E A FRONT RIGHT Y203010202-05 L=5520mm 1

FRONT LEFT Y203010202-07 L=5520mm 1REAR RIGHT Y203010202-06 L=5573mm 1REAR LEFT Y203010202-08 L=5573mm 1

B STANDARD CIELING PANEL Y203010202-09 L=2400mm 3

REMOVEBLE A/C CIELING PANEL Y203010202-10 L=2400mm 1STANDARD CIELING PANEL Y203010202-11 L=1395mm 1

CDRAWING OF LATERAL SHEET METAL

SET G50600365S000 1 KIT

D COMPLETE PART Y203010202-01 L=1380mm 2COMPLETE PART Y203010202-02 L=2064mm 6COMPLETE PART Y203010202-03 L=1595mm 2COMPLETE PART Y203010202-04 L=1902mm 2

X RUBBER HINGE 3140030 25mt

STIRRUP G40900176-001 8

HEADER FRONT V50600366A002 2 HEADER CENTRAL V50600366A001 2 COVER FOR SCREWS 3420161 28 mt REAR HEADER A70400343A001 1 FRONT HEADER Y203010001-00 1

4PIC.00


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LIGHT PROFILE

LIGHT DIFFUSE

R

LIGHT PROFILE

REMOVE THE

LIGHT DIFFUSE

R

LIGHT PROFILE

HINGE PROFILE

PVC BLACK COD.31400

30

SLIDE THE PVC IN THE GUIDE

USING VASELINE

PIC.00 PIC.00

PIC.00PIC.00


6

LIGHT PROFILE

INSERT HINGE PVC BLACK

PROFILE COD.3140030 LIGHT

PROFILE

LEAVE 100mm

EXTRA ON BOTH SIDE

NOTE:

PIC.00

PIC.01


CODE AND LENGTH CODE AND FLAP LENGTH

QUANTITY 2Y203010202-01

L=1380mmQUANTITY 6 Y203010202-02

L=2064mmQUANTITY 2 Y203010202-03

L=1595mmQUANTITY 2 Y203010202-04

L=1902mm7

FLAPSASSEMBLED

FLAPSASSEMBLED

PIC.01

PIC.01

PARTICULAR THE CLOSED

PROFILE


8

REMOVE THE THREE

SCREWS

DETAIL OF THE SCREWS

REMOVE THE CLOSING PROFILE

PIC.01 PIC.01

PIC.01

PIC.01


LENGTH CLOSED PROFILE

QUANTITY 2 L=1372mmQUANTITY 6 L=2056mmQUANTITY 2 L=1587mmQUANTITY 2 L=1894mm

9

CLOSING PROFILE

PIC.01PIC.01

PIC.01


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CLOSING PROFILE

HINGE PVC

BLACK PROFILE

LIGHT PROFILE

CLOSING PROFILE

HINGE PVC

BLACK PROFILE

LIGHT PROFILE

PIC.02

PIC.02


DRIVE DIRECTION

11

SECTION PROFILE

LIGHT PROFILE L=5520m

m

1° CLOSING PROFILE L=1372m

m


m


m

SECTION PROFILE


m


m


m


m

PIC.02

PIC.02


DRIVE DIRECTION

12

SECTION PROFILE


m


m


m


m

SECTION PROFILE


m


m


m


m

PIC.02

PIC.02


13

PROFILES RESPONSBILITY CUSTOMERSG40900107-

001


001


001

START FOR THE INSTALLATION

OF THE LUGGAGE RACK ZERO

POINT(PAG.16)

PIC.02


14

FIXED ONLY THAT PROFILE

COD:Y203010202-

06

CHECK OUT THE DETAIL FOR THE

ASSEMBLY MESUREMENT

(PAG.15)

FIXED ONLY THAT PROFILE

COD:Y203010202-

07Y203010202-

08

PIC.02

PIC.02


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3 –USE SELF THREADING

SCREWS

LIGHT PROFILE CORRECT

POSITTION

2 - USE SELF THREADING SCREWS

1 - USE SELF THREADING SCREWS

PIC.02

PIC.02


LEFT

RIGHT

DRIVE DIRECTION

16

3° FIX THE PROFILE

COD:Y203010202-06

2° FIX THE PROFILE

COD:Y203010202-07

1° FIX THE PROFILE

COD:Y203010202-08

PIC.03

TO IMPROVE THE PROFILES COUPLING

COMPETENCE IRAN KHODRO

USE SELF THREADING

SCREWS (PAG.13)


17

FIXED SET LATERAL

SHEET METALG

PIC.03

PIC.03

FOR THE ZERO POINT

(PAG.19)


18

PIC.03


LEFT

DRIVE DIRECTION

RIGHT

19

POS. 001

POS. 004 POS. 003

POS. 002 POS. 005 POS. 006

PIC.03


STANDARD CIELLING PANNEL QUANTITY 3 Y203010202-09 L=2400mmMOVABLE CIELLING PANNEL A-C QUANTITY 1 Y203010202-10 L=2400mmSTANDARD CIELLING PANNEL QUANTITY 1 Y203010202-11 L=1395mm

20

PIC.03

PIC.03


21

CIELING PANEL

SLIDING IN THE GUIDE

CIELING PANEL INSERT

PIC.03

PIC.03


LEFT

RIGHT

22

CIELING PANEL COD.Y20301020

2-11


2-09

TO SLIDE

PAY ATTENTION TO THE CORRECT DIRECTION OF

THE PROFILE

PIC.03

PIC.04


DRIVE DIRECTION

23


2-11


2-09

PIC.04

PIC.04

PIC.04


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1°-PUT THE 2 CEILING PANELS

COD.Y203010202-09 IN THE LIGHT PROFILE

2°- INSERT THE 2 CEILING PANELS IN THE LIGHT

PROFILES COD. Y203010202-05

3°-FIX THE PROFILE (PAG.15)

RESULTCOD.Y203010202-09

PIC.04

PIC.04


DRIVE DIRECTION

25


2-11


2-09


2-09


2-09

PUT THE SPECIAL PANEL COD.Y203010202-10

PIC.04


26

PAGE 8 SCREW DETAILINSERT 3

SCREWS FOR EACH

FLAP

ASSEMBLE THE FLAPS TO THE

CLOSING PROFILE

ASSEMBLE THE FLAPS WITH

SCREWS REMOVED (PAG.8)

ASSEMBLE THE FLAPS WITH

SCREWS REMOVED (PAG.8)

PIC.04

PIC.04

PIC.04PIC.05

PIC.05


27

PIC.05

PIC.05 FINAL RESULT


-ATTENTION: THE GASKETS BETWEEN FLAPS MUST TOUCH THEM SELVES, BEFORE FIXING THE SCREWS OUT AND SLIDE THE PROFILE.

LEFT

DRIVING DIRECTION

RIGHT

RIGHT

28

FLAP COD.Y20301020

2-01

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-03

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-04

FLAP COD.Y20301020

2-01

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-03

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-04

WIRING HARNESS FRONT

WIRING HARNESS REAR

PIC.05 PIC.05

PIC.05


29

LIGHT PROFILE

LIGHT DIFFUSE

R

LIGHT PROFILE

ASSEMBLED THE LIGHT

DIFFUSER

GROUNDING

PIC.05

PIC.05 PIC.05


30

PUT THE FLAPS ON THE SIDE STIRRUP ACCORDING TO THE FLAP PROFILE HOLE

DRILL

PIC.05

PIC.06


31

DRILL ACCORDING WITH THE FLAP PROFILE HOLE

USE SELF THREATED SCREWS

PIC.06


32

FIX ALL THE FLAPS EXCEPT THE COD. Y203010202-01-

Y203010202-03

PIC.06


LEFT

DRIVING DIRECTION

RIGHT

33

FLAP FOR DOORCOD.Y203010202-01

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-02

FLAP FOR DOORCOD.Y20301020

2-03

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-04

FLAP COD.Y20301020

2-01

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-03

FLAP COD.Y20301020

2-02

FLAP COD.Y20301020

2-04

HEADER ASSEMBLING HOLE




PIC.06


34

USE SLOT SCREW FROM ELLAMP KIT COD.310062

PIC.06


35

USE SLOT SCREW FROM ELLAMP KIT PART NUMBER

COD.310062

FIX THE FLAP DOOR ON LATERAL SHEET METAL

AFTER THE FIXIN HEADER ON BOTH SIDES

PIC.06

PIC.06PIC.06


36

ALL FLAPS ASSEMBLED IN THE FINAL RESULT

PIC.06


37REAR HEADER COD.A70400343A0

01

PIC.06


38


PIC.07

PIC.07


39

FRONT HEAD COD.Y203010001-00

PIC.07

PIC.07 PIC.07


40

PIC.07


41


PIC.07

PIC.07


42

CEILING PANEL COD. Y203010202-10

PIC.07


43

PUT THE CEILING PANEL IN THE

LOCATION

CIELING PANEL FIXING HOLE

PIC.07


44

SIGN POSITION OF THE 6 HOLES(3EACH SIDE) ON

THE LIGHT PROFILE WITH A PANCIL

PIC.08

PIC.08


45

PIC.08

PIC.08

PIC.08

PIC.08

PIC.08

STIRRUPG40900176-

001

TO DRILL



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Istruzioni Di Montaggio Mo457 203 01

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