Iso 50001 & sep executive briefing 12 12 2012 dfm
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Transcript of Iso 50001 & sep executive briefing 12 12 2012 dfm
1
Energy ManagementISO 50001 & SEP
Driving Operational & Financial Performance
Don MacdonaldDirector of Sustainability & Energy [email protected]: http://www.linkedin.com/pub/don-macdonald-leed-ap-rabqsa/0/595/715/
2800 Staff / 2300 global Auditors, 76 offices in 55 countries Over 20,000 customers, 100 countries, many key Best Buy CE Vendors
UL DQS –Integrity, Competence and Trust in Management Systems
• Our IntentionProvide Clients with Integrated risk management verification via third party
review of sustainability implementations – energy, environment, responsible care, and safety.
• Communications
Communicate common needs, opportunities for improvement and encourage innovations through continuous improvement processes
• Our Core ServiceAssessment, Certification and Training of management systems with more than 100 national and international approved standards or customer specific self-defined programs.
• CultureSafety focused organization
• UL DQS References
Customer retention rate of 98%, as well as a recommendation rate of over 93%.
SustainabilityIntegrity, Competence and Trust
Building and Industrial Energy Benchmarkslack Common Metric & Continuous Improvement
Products
Buildings Systems
Components
STAR RATING FORBUILDINGS
Energy Performance Index:
Category of Building
:
Type
:
Climatic Zone
:
Connected Load
:
Build up Area
:
Name of the Building
:
kWh/ sq. m/ year
Source: Schneider
Manufactured Products Certification processes and designs lack common metric
Source: Schneider
Convergence of Management Systems + Energy Solutions
6
Source: Schneider
Market Adoption Indicators
ISO 9001ROI benchmarks 9-13%
• MNC’s mandated or implied Tier 1 & 2 adoption • Competitive advantage & supply chain drivers added
further incentives• Operational benefits realized but marginally
documented• No real performance metrics
ISO 14001ROI Benchmarks 7-12%
• Similar drivers as ISO 9001, plus• Environmental responsibility• Evolving into CSR & CSV• No real performance metrics
ISO 50001• Published ROI Data Suggests 6.5-17% range
expected within 1-2 yrs.• Performance metrics (self-defined) incorporated• Web-based & continuous performance tools• Measured benchmarking• Compatible with ISO 9001, 14001, & SEP, CSR
RiskMgmtQuality
Environ & GHG Mgmt
Energy Mgmt
LEED
CSR
Key Global Market Drivers
• EN 16001, other energy standards sunset 2012– ISO 50001, June 2012
• EU & Asia rebates & prescriptive requirements differential– $$ final decision maker– US business prefers self governance– Carbon & GHG surrogates for direct energy
• US market decision based on $$ ROI / IRR, CSR return to Shareholders
• ISO 50001 Rigor & Competency for staff is significantly deeper
ISO 50001 Certifications Worldwide Sept 2012
Global Adoption Rate – ISO 50001
Multi-Nationals Adopting ISO 50001 & SEP
• 3M• Coca-Cola• Alcoa• Allsteel - HON• Amcor PET• Bentley Prince Street• Cook Composites• Sikorsky• OLAM Spices• MedImmune• Cummins• Ingersoll Rand
ISO 50001• CNH / Fiat• Schneider• Siemens• ABB
• 3M• Coca-Cola• Alcoa• Allsteel - HON• Amcor PET• Bentley Prince Street• Cook Composites• Sikorsky• OLAM Spices• MedImmune• Cummins• Ingersoll Rand
ISO 50001• CNH / Fiat• Schneider• Siemens• ABB
• Didion Milling, Inc
• Dow Chemical
• Eaton
• General Dynamics
• Free scale Semi
• Haynes International
• Holcim
• Lockheed Martin
• Cooper Tire
• Republic Conduit
• Bridgestone Tire
• Didion Milling, Inc
• Dow Chemical
• Eaton
• General Dynamics
• Free scale Semi
• Haynes International
• Holcim
• Lockheed Martin
• Cooper Tire
• Republic Conduit
• Bridgestone Tire
• Kenworth Trucks
• Neenah Foundry
Company
• Nissan
• Owens Corning
• Schneider Electric
• Spirax Sarco
• Traco
• Volvo
• World Kitchen
• Harbec
• United States Mint
• Kenworth Trucks
• Neenah Foundry
Company
• Nissan
• Owens Corning
• Schneider Electric
• Spirax Sarco
• Traco
• Volvo
• World Kitchen
• Harbec
• United States Mint
Commercial Superior Energy Performance Pilots:
•Cleveland Clinic
•US GSA
•Grubb & Ellis Company
•Marriott International, Inc.
•MIT Campus’s
•Target Corporation
•Wal-mart Stores, Inc.
Benchmark your EnMS Maturity
Updated 2011, 7% Energy
Corporate Social Responsibility (CSR)
• Integrates & verify underlying Sustainability report data
• Process level validation critical to performance
• Continuous Improvement
• Root Cause vs. Symptom’s
Organizations That Measure ROI/IRR of CSR 2009 - 2011
• Proportion of clients reporting Program ROI / IRR increasing
• Internal resource constraints continue
• Breadth of adoption
Executive Leadership is critical to ‘Mind the Gap’Facility managers typical energy champions
Harnessing the Power of Process
Business processes for competitive advantage:
• Six Sigma• Lean Manufacturing• Continuous
Improvement
• ISO 9001• ISO 14001• Plan-do-check-act
Formal energy management standards (ANSI, BSI):
0%
5%
10%
15%
20%
25%
30%
35%
40%
Energy Management
Standard
Continuous Improvement
ISO 9001 or 140001
Six Sigma Lean
JCI Study - 83 Organizations surveyed…
State of the Art – Commercial & IndustrialInconsistent use of Management Processes
Result:
Lower ROI, Mixed Results0
5
10
15
20
25
30
35
40
0-2 3-4 5-6 7-8 9-10
Nu
mb
er
of O
rga
niz
atio
ns
Energy Management Score
JCI Study - 83 Organizations surveyed…
• Training for employees: 76%• Formal review of energy policy - CSR: 47%• Incentives for energy efficiency success: 45%• Effective & empowered energy team: 41%• Enterprise level energy data: 29%• Corporate reduction goal: 28%• Energy action plan for organization: 28%• Formal energy policy: 27%• C-level responsibility: 27%• Adopted energy standard: 27%
Management Systems Strategy
Focus EnMS on plants, buildings and operations above target.
•Drive Process Improvement
•Drive ROI/IRR
•Drive Integrated CSR
•Linkage to GHG
Focus EnMS on plants, buildings and operations above target.
•Drive Process Improvement
•Drive ROI/IRR
•Drive Integrated CSR
•Linkage to GHG
Superior Energy PerformanceSuperior Energy Performance
SEP & ISO 50001 Energy Management
Reduced operational and overhead costs → increased profitability
ISO 50001 is a foundational tool that any organization can use to manage energy.
ISO 50001 is a foundational tool that any organization can use to manage energy.
ISO 50001ISO 50001Components in place:• Baseline• Policy• Plan• Team/Leader
Components in place:• Baseline• Policy• Plan• Team/Leader
Facility/Building - level conformance to ISO 50001 with validated energy performance improvement
Facility/Building - level conformance to ISO 50001 with validated energy performance improvement
ISO 50001ISO 50001
DOE, 2011DOE, 2011
Benefits of an effectively implemented EnMS include:
4.2/4.2.1 Management Representative/ Top Management 4.4.1 Resources, Roles Responsibility and Authority
4.2.2 Management Representative 4.4.1 Resources, Roles Responsibility and Authority
4.3 Energy Policy 4.2 Environmental Policy
4.4.2 Legal Requirements and Other Requirements 4.3.2 Legal and Other Requirements
4.4.3 Energy Review 4.3.1 Environmental Aspects 4.4.4 Energy Baseline No Equivalent Element 4.4.5 Energy Performance Indicators No Equivalent Element
4.4.6 Energy Objectives, Energy Targets and Energy Management Action Plans 4.3.3 Objectives, Targets and Programs
4.5.2 Competence Training and Awareness 4.4.2 Competence Training and Awareness4.5.3 Communication 4.4.3 Communication
4.5.4.1 Documentation Requirements 4.4.4 Documentation
4.5.4.2 Control of Documents 4.4.5 Control of Documents4.5.5 Operational Control 4.4.6 Operational Control4.5.6 Design No Equivalent Element
4.5.7 Procurement of Energy Services, Products, Equipment and Energy No Equivalent Element
4.6.1 Monitoring , Measurement, and Analysis 4.5.1 monitoring and measurement
4.6.2 Evaluation of Compliance with legal Requirements and Other Requirements 4.5.2 Evaluation of Compliance
4.6.3 internal Audit of the EnMS 4.5.5 internal Audit
4.6.4 Nonconformities, Correction, Corrective Action and Preventive Action 4.5.3 Nonconformity, Corrective, Preventive Action
4.6.5 Control of Records 4.5.4 Control of Records4.7 Management Review 4.6 Management Review
Energy Management Best Practices
EnMS & SEP Best Practice MappingOrganizational
Barriers Best Practices
EnMS & SEP Best Practice MappingCapital
Barriers Best Practices
EnMS & SEP Best Practice MappingData
Barriers Best Practices
EnMS & SEP Best Practice MappingCommunication
Barriers Best Practices
EnMS & SEP Best Practice MappingThird Party Issues
Barriers Best Practices
Case Studies, Results
Name of FacilityEnergy Performance
Improvement*Year of
Certification
SEP PlatinumVolvo Trucks, NA: Dublin, VA 25.80% 2012Dow Chemical Company, manufacturing plant: Texas City, TX
17.10% 2011
3M Canada Company: Brockville, Ontario, Canada
15.20% 2012
SEP GoldCook Composites and Polymers Co.: Houston, TX
14.90% 2010
Allsteel: Muscatine, IA 10.20% 2012SEP SilverDow Chemical Company, energy systems plant: Texas City, TX
8.10% 2011
Owens Corning: Waxahachie, TX 9.60% 2010Nissan, NA: Smyrna, TN 7.20% 2012
Freescale Semiconductor Inc.: Oak Hill, TX 6.50% 2010
DOE Superior Energy Performance Program (SEP) Pilot Results
AU Optronics, Taiwan
City of Bad Eisenkappel
St. Mary’s Cement
Save Energy Now – Best Practice AlternativeData Center Assessment Summary Verizon
Save Energy Now – Best practice AlternativeData Center Assessment Summary Lucas film
Briggs & Stratton – Best Practice Alternative
Dahanu Power Station, India
Delta Electronics
Schneider Global HQ
CertifiedISO14001HQE ExploitationNF EN16001ISO 50001: first certified building in the world!
÷4Final energy consumption vs. previous sites in the area
80 kwh/m²/ anFinal energy consumptionROI in 5 to 7 years
Schneider Electric Smyrna, TNISO 50001 Certified, SEP Pathway
Haynes International
Pfizer Ireland – ISO 50001
The goal of the Program is to reduce energy and resource intensity, decrease CO2 emissions and minimize Pfizer's energy resource spend for business operations.
41
• SustainabilityCNH is part of Fiat Industrial
– fully integrating the environment and society with economic objectives. 2010 Fiat Sustainability Report.
.
• Certified Management Systems
Commitment to sustainability includes having our manufacturing activities performed in responsible facilities that are certified to meet environmental, quality, safety and now energy management system standards.
CNH / Fiat Certification – Building into CSRUL DQS Certified first plant
Volvo
• Absolute energy use and intensity - 38%, 2001 to 2010
• As part of U.S.-DOE’s Save Energy Now, accomplished 10-year goal of 25% improvement in energy intensity in 2010 (29.6%)
• Goals 2010 to 2012 reduce idling losses – or energy use outside of production – by 50 percent by 15% per unit produced against a 2008 baseline.
Energy Management within ISO 14001 Programs
Mass Transit Agency Leadership LA Metro, NY MTA
DOW
UL DQS Proprietary Client Engagement
Client Need
Issue(s), Goals, Scope,
Budget and decision makers
Solutions to solve the problem
eLearning
ISO 50001 or SEP
-Awareness -Intro / Internal Audit-Implementation
“How To”-Executive Business Case
eAssessment Tools
Self Assessments
Remotely completed, SWOT, GAP reports
eManagementCertification
Current processes
Revised QFDakks Table
eManagementSelf-Declaration / Best
Practices
Letter of Conformance (LOC)
In-Person GAP, Deep
Dive Assessment
ISO 50001 or SEP
Practitioner’s Guide & Self Assessment Scorecard
Self Assessment eTools
eLearning, eAssessment, & eManagement
eLearning
Occupational Health & SafetyOHSAS 18001
Energy - ISO 50001,SEP, GHG, CSR
Electronics
ESD S20.0, QC 080000
Risk Management,Due Diligence ISO 31000, Supplier Audits
Information Security ISO 27001 & 20000-1
QMS & EMS - ISO 9001 & 14001
Sustainability Program - Integrated Risk Management
Internal Audits & Auditor Training