Introduction to Technology Centers (TC) - MP | MSMEmpmsme.gov.in/mpmsmecms/Uploaded...

Introduction to Technology Centers (TC)

What?

• Common facilities for developing dies, moulds and

components

• Testing and prototyping

• Interface between product design and product manufacturing

Why?

• Right tools increase throughputs, reduce wastage, improves

quality

• Reduces time to market and thus improves competitiveness

• Greater relevance in fast changing technology paradigm

Current

Status

• Market size of the Indian tooling industry is approx. INR

14,640 cr.

• 83 % of supply of total tooling market comprises of Captive

and Commercial Tool Rooms in India (TAGMA 2016-17)

MSME TECHNOLOGY CENTER

INDO GERMAN TOOL ROOM, INDORE

Technology Center Systems Programme (TCSP) Inception Summary

► World Bank approved loan of USD 200 million in 2014

► Cabinet approved the Programme at a cost of Rs. 1,100 crore (GoI) + USD 200 million

(WB) in 2014

► Programme Steering Committee (PSC) under the Chairmanship of Secretary (MSME)

is in place to guide the Programme

► EY was appointed as the Programme Management Unit (PMU) in 2013

► Tata Consulting Engineers (TCE) was appointed as the Construction Management

Consultant (CMC) in 2015 on the advice of PSC

Design Phase

Nov, 2013 – Jan, 2015

Implementation Phase

Since Jan, 2015 for 72 months



Technology Center Systems Prog. Overview

Acc

ess

to

Bu

sin

ess

Ad

vis

ory

Acc

ess

to

Sk

ille

d W

ork

ers

Manufacturing Competitiveness of MSMEs

Acc

ess

to

Tech

no

log

y

Modernize existing TCs & Establish New TCs

Technology Cluster Manager

IT Infrastructure

Connected IT

TCs



TCSP Objectives

Upgrade

Existing TCs

Technology

development

for MSMEs

Skilled

Workers

Manufacturing

Competitiveness

Manufacturing to attain 25%

GDP Growth as per National

Manufacturing Policy

Employability

Better

employment

opportunities

Cluster

Development

Ecosystem

Output Outcomes Objectives

Establish New

TCs



Location of Existing & New TCs

Approved Locations

Location Sector

1 Durg General Engineering

2 Bihar TBD

3 Bhiwadi Auto & Components

4 Baddi General Engineering

5 Rohtak General Engineering

6 Bangalore ESDM

7 Puducherry ESDM

8 Imphal Fragrances and Flavors

9 Tamil Nadu TBD

10 Gr. Noida ESDM

11 Sitarganj Auto & Components

12 Vizag General Engineering

13 Bhopal General Engineering

14 Kanpur General Engg.

15 Kochi General Engg

KOLKATA

LUDHIANA

HYDERABAD

JALANDHAR

INDORE

AHMEDABAD

AURANGABAD

JAMSHEDPUR

MUMBAI

KANNAUJ

FEROZABAD

1

2

3 RAMNAGAR

7

6

4/5 AGRA

8

9

10

11 GUWAHATI

12

13

14

15

16

17

18 CHENNAI

Existing MSME TCs

BHUBANESHWAR

MEERUT

ROHTAK

1

DURG

2

BIHAR 3 BHIWADI

4 BADDI

5

6

BANGALORE

PUDUCHERRY

8

IMPHAL

9

TAMIL NADU

7

KOCHI 15

10 GREATER NOIDA

11 SITARGANJ

12 VIZAG

13 BHOPAL

Approved New MSME TCs

14 KANPUR

New TCs at Bihar and Tamil Nadu



Progress at Bhopal site



PRODUCTION BUILDING 1. Scaffolding to start for 1st floor slab in Office area. 2. R/F steel binding for grade slab in progress. RCC of grade slab to start soon. 3. Structural steel awaited. CWC to procure & send structural steel to site after payment release of their RA bill-4




Utility building 2(Pump house+ Water tank) 1. Water Tank Raft RCC completed. 2. Shuttering for 1st lift wall to start soon. New shuttering board making in progress. 3. Pump House floor PCC Completed.




UTILITY-1 (ESS Building) 1. 65% column RCC completed.

2. Cable trench RCC in progress .

3. 45% grade slab PCC completed.

Boys Hostel 1. All Column up to 1st Floor slab bottom completed.




Girls Hostel 1. RCC of columns in progress over 2nd floor slab 2. AAC Block works in progress in G.F 3. Slab de-shuttering in progress for 2nd floor slab.

Dining Building 1. All Column up to 1st Floor slab bottom completed.

2. Grade Slab RCC 60 % completed.




Admin Building 1. All Column up to 1st Floor slab bottom

completed.

2. Grade Slab RCC 90 % completed

Staff Accommodation 1. All Column up to 1st Floor slab bottom

completed.

2. Grade Slab RCC 80 % completed




Additional Site Activities 1. Care for Labour colony.

2. Weekly visit to Labour colony for checking the hygiene conditions and improvement if needed.

3. TCE have facilitated one NGO(Aide at Action) for education to Labour Children. 4. Medical Camp arranged by TCE for medical checkup of all labours.

Mother’s Day Celebration done by

NGO at Labour colony.

Medical Camp Child Education

Technology Centre Focus Key Service verticals planned for the Bhopal Technology Centre

Incubation Centre Prototyping, Testing

Lab Manufacturing Centre Training Centre

Concept Creation.&

Product Design Centre Prototyping /3D Printing

Tool and Die Design

Precision

Manufacturing

Tool & Die Design and

Manufacturing, CNC

Machining

Support in access to

finance, markets and

production support

Material Testing

Development and

Engineering solutions

for manufacturing

CAD/CAM CAE

Assistance & Guidance

for Patent Registration Metallurgical Testing

Advanced CNC

Machines, Presses &

Heat Treatment

facilities

Advanced Welding

Techniques

Technology Information

Centre

Testing, Calibration

Quality certification

Skilled manpower for

tool and die

manufacturing &

precision machining

Robotics, Industrial &

Process Automation

Consultancy Services (Design Support, Productivity Improvement etc.)



► Tool Room & CNC Manufacturing, CAD/ CAM

► CNC Manufacturing, CAD/ CAM

► Industrial and process Automation

► Welding Courses

► CNC milling Machines: 5 Axis, 3 axis

► Wire EDM, EDM Die Sinking

► Hydraulic and mechanical press

► Metrology Lab Equipment

► Testing and Certification Lab

Plant & Machinery

Plant & Machinery and Training Courses

Training



Financials

Start of Project 2016

Construction period (Months) 15

Commencement of operation, date 2018

Machine Life(as per depreciation rules) 10

Maximum days of operation in a year 300

Key Assumptions Financials

Total Capital Expenditure: INR 121.71 Cr

Training Machines: INR 26.80 Cr

Production Machines: INR 30.40 Cr

Building Infrastructure: INR 58.75 Cr

Other Infra. incl.

Pre –Operative Expenses : INR 5.76 Cr

IRR: 8.2%

Positive income after

depreciation is

projected to be

registered in 7th year

3.4

7.6

12

15.9 18.4

21.1 23.7

26.3 29.3

33.1

2016-17 2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 2023-24 2024-25 2025-26

Revenue (INR Cr)



Technology Centre Focus General engineering and Fabrication

Training

• Maintenance

• CNC Mfg.

• Tool Room courses

• Welding Courses

• Electrical and Electronic Course

Production

• Mould, Die & Tool making

• Advance CNC Machines

• Heat Treatment facilities

• Testing and Certification facilities

Consultancy

• Design Support

• Productivity improvement

• Support to training colleges

Other areas

• Rapid Prototyping Centre

• Incubation Centre & leveraging

schemes like AIC etc.

• Technology Information Centre

• TP and CNM support

1

2

3

4

Key role in TCSP - Leading Technology and Skill support to MSMEs in general engineering



RESOURCES WITH TOOL ROOM

• High Precision CNC machines

• Modern QC Lab with 3D CMM Machine

• Precision Conventional machines

• Modern Heat treatment shop & Welding lab.

• High End CAD/CAM/CAE Software Labs

• CNC Milling Machines DMG 100 V, DMG 70 V, Micron 52 D, LMW

• CNC EDM Charmles Robo Form 20, Robo Form 50, Elektra EMS 5535 R50

• CNC Wire Cut Machines Charmilles RFI 300, RFI 310, Electronic Super Cut

• CNC Lathe - DMG and Ace Designers

• Precision Jig Boring Machine Hauser - B3 DRO

• Precision Surface & Profile Grinder Jung.

• CNC Vertical Machining Center



PERFORMANCE

During last 05 years we have served more than 2200 services to MSME units

i.e., 88% our total service rendered to various units during the period.

Skill Development Programme from FY 2016-17 for Power Grid Corporation of

India New Delhi, where more than 200 candidates got training and working in

different Industries.

MSME-TC Indore is going to start following vocational courses which are

approval from AICTE and affiliation with RGPV, Bhopal. Diploma in vocational

education (Production Technology) -50 seats. Skill Diploma (Production

Technology) -50 seats



SKILL DEVELOPEMENT

• 76 courses with NSQF Compliance (Level 3 to Level 8)

• Approval for 2000 candidates under MMKVY in two sectors for 18 courses.

• Presently we are running two courses with 120 candidates.

• Completed TOT (Training of Trainer)

• Approval for training of 300 candidates under 10 courses through PMKVY.

• Training for 250 candidates is completed for 10 courses.

• Modules for PSUs been developed using facilities of MSME-TC, Indore

• Tailor made Training Programme as per the requirement of the Industries



TOOLINGS DEVELOPED



TOOLINGS DEVELOPED



► 12 Cavity Mould for Spoon

Single cavity injection mould for COVER of electronic panel

TOOLINGS DEVELOPED



Developed 06 cavity BFS Mould for 500ml Bottle

TOOLINGS DEVELOPED



Developed 02 Hot Runner Injection Mould for Neck Molding of 500

and 1000 ml I.V.Fluid bottle

TOOLINGS DEVELOPED



Quadrupole Magnets Developed For Vecc, Kolkata For K-500 Cyclotron

Beam Line

TOOLINGS DEVELOPED



12 Cavity electrode array Mould Electrode Array Component.

DESIGN AND MANUFACTURING OF 12-CAVITY INSERT MOULDED COMPRESSION MOULD USE FOR TERMINAL made

for Naval Science Technological Laboratory (NSTL) through M/S Shree Pacetronix Ltd., for DBS (Deep Brain Stimulation).

This device is to be used for implanting child hood deficiency of hearing impaired person.

PLACEMENT



Trg. Equipment and Placement



Training department is Equipped with Latest software and hardware like:

Unigraphics / Creo/ Solidworks / Solid edge / Eplan Catia/Delcam/

Mastercam / AutoCAD and others. Embedded Design/VLSI and PLC

programming Robotics lab etc.

We have dedicated placement cell for our passed out trainees. Almost

90% students passed from this institution get placed in different

industries. Placement cell also keep tracking of students for alteast 6

month after placement.

TOOLINGS DEVELOPED TOOL & MOULD DEVELOPED FOR VARIOUS COMPONENTS USED

BY MSMEs



Production Machines Advantages

1. 5 Axis CNC Milling

Machine

2. 3 Axis CNC High Speed

Milling

Enhanced productivity through increased

accuracy of job and reduced multiple set-up

Defense and Aerospace industries- production

of complex profiled components



► UNDER TCSP

Training Machines-Courses

CNC Turning & Milling -5 Nos.

CNC Vertical Machining Centre -05 Nos.

CNC Turning & Milling

CNC Milling

Programming &

Operation

CNC Technology Metrology Lab

Basic Inspection &

Met.

Basic Course on CMM

Certificate course on

Inspection & CMM

Certificate course in

reverse egg.

CNC Lathe -5 No.

Certificate Course in

CNC Machining

CNC Turning

Programming &

Operation

3D Printer -1 FDM & 1 Scanner

Certificate Course on

Additive

Manufacturing

3 D Printing

Advance Application

of 3D Printing

CNC Wire cut Programming & Operation

CNC Wire cut

Programming &

Operation

CNC Turn mill Centre -1 No.

CNC Turn Milll Course

CNC EDM Machine-02 Nos

CNC EDM

Programming &

Operation

Advance Welding Lab with Simulator

Certificate course in

welding tech. -1 year

Basic course in

welding -6 months

CNC Maintenance Lab

CNC System

Maintenance

Industrial Electrical

maintenance

Mechanical

Maintenance

Certificate Course in

Machine Maintenance

Automation Lab

:Workstation for Demo with Robotic Arm

Robotics Basics

Robotics Advance

SCADA

PLC Automation

Industrial Automation



► UNDER TCSP

Towards Model Tool Room Services to be Offered

MSME Tool Rooms act as

Center of Technology-Transfer to assist SMEs, in

the fields of:

Design and Manufacture using Latest Technology

Skill Development

Consultancy



RESOURCES CNC 5 Axis Machining Centre - HARMELE

CNC Turn Mill - HAAS

CNC High Precision Lathe - SCHAUBLIN

CNC Machining Centre – HARTFORD, DECKEL MAHO, HAAS

CNC Wire Cut Charmilles Robofil, Agie Charmilles, Electronica

CNC Spark Erosion – Mitsubishi, Charmilles RoboForm, Agietron Advance

Jig Boring Hauser

CNC Surface Grinding - BLOHM

CNC Cylindrical Grinding -STUDER

CMM -Carl-Zeiss, Brown & Sharp

Laser Calibration System



Latest Technology Under TCSP

3D MANUFACTURING (METAL)

Material name Material type Typical applications

Maraging Steel

MS1 18 Mar 300 / 1.2709

Die Casting Dies / Injection moulding

series tooling; engineering parts

Nickel Alloy

IN718

Inconel™ 718, UNS

N07718, AMS 5662,

etc.

Functional prototypes & series parts;

high temperature turbine parts etc.

Titanium

Ti64 Ti6Al4V light alloy

Functional prototypes and series

parts; aerospace, motor sport etc.

Aluminium

AlSi10Mg AlSi10Mg light alloy

Functional prototypes and series

parts; engineering, automotive etc.

• Manufacturing solution proven in Tooling , Aerospace

• Machine has open architecture, can run 3rd party materials as well.

• Building Volume 250 x 250 x 325 mm

• 400 W fibre Optic laser

EOSINT M 280 DMLS



LATEST TECHNOLOGY Under TCSP

3D MANUFACTURING (PLASTIC)

SLS Technology is useful for

• Polyamide like Nylon 11 & Nylon 12

• Glass filled polyamide

• Polystyrene material for investment casting

• Materials: P396

EOS ALUMIDE®

EOS PA 2200/2201

EOS PA 2202 black

EOS PA 2210 FR

EOS PA 3200 GF



LATEST TECHNOLOGY Under TCSP CNC Wirecut Machine :Model: Cut 400 Sp:

• Maximum Workpiece Dimensions: 1450 x 900 x 510 mm • X –Y-Z Travel: 800 x 550 x 510 mm • U X V Travel: 800 x 550 mm • Maximum work piece Weight:3000 Kg • Integrated Collision Protection

CNC Jig Grinding Machine: Model Hauser H 45: • Range of Adjustment X, Y: 700 x 500 mm. • Vertical Adjustment of Grinding Head: 500 mm • Clearance between upright columns 750 mm • Taper Grinding Max 90 deg. • Maximum work piece Weight:500 Kg • Integrated Collision Protection



LATEST TECHNOLOGY Under TCSP CNC 5 Axis Mill Turn: Model: C62 MT:

• Traverse path: 1200 x 1300 x 900 mm • Latest Controller: Heidenhain: iTNC 640 • Max Milling Table Load: 2500 Kg • Max Turning Table Load: 1500 Kg • Proposed Commissioning : May 2017

PRECISION CNC 5 Axis: Model: C32 U: • Traverse path: 650 x 650 x 500 mm • Body: dia. 650 / H 420 • Latest Controller: Heidenhain: iTNC

640 • Max Table Load: 1000 Kg • Proposed Commissioning : May 2017



CUSTOMER BASE



TOOLING EXPERTISE



TOOLING DEVELOPEMENT

Part name:-Shield Engine Cylinder head Heat Shield

CLUTCH PART TOOLINGS MANUFACTURED

CLUTCH COVER

DIPHRAGM SPRING

SPLINE HUB

CLUTCH STRAP RETAINING PLATE

DRIVING PLATE

CUSHIONING PLATE

FRICTION PLATE

COVER ASSEMBLY DRIVE PLATE ASSEMBLY




EXTENSION A PILLAR LOWER FRONT DOOR UPPER HINGE

BULK HEAD REAR RAIL UPPER FRONT

BRACKET BRAKE LINE LOWER

BULK HEAD REINF BRACKET

BULK HEAD COWL FRONT

BRACKET FRONT HEADER CENTER

BRACKET GRAB HANDLE

REINF REAR RAIL UPPER RIGHT REAR

BULKHEAD REAR RAIL UPPER FRONT

BRACKET REAR BUMPER

REINF REAR RAIL UPPER FRONT

BRACKET ABS CABLE

BREAK LINE BRACKET

BRACKET FIX HWB CONTROL MODULE

Parts Developed for Jeep Compass




PUMP HOUSING-BOSCH

GOV-Hsg GOV-Hsg GOV-Hsg

Project : LSC cover



MoU / TIEUP

MAHARASHTRA STATE RURAL LIVELIHOODS MISSION, MINISTRY OF RURAL

DEVELOPMENT UNDER DDU GKY SCHEME.

TWI - TRAINING WELDING INSTITUTE, UK

SHIVAJI UNIVERSITY, KOLHAPUR

SAVITRIBAI PHULE UNIVERSITY, PUNE

BAMU - DR. BABASAHEB AMBEDKAR MARATHWADA UNIVERSITY, A’BAD

NITTTR, BHOPAL

TDD - TRIBAL DEVELOPMENT DEPARTMENT, GOVT. OF MAHARASHTRA

MAPCET - MADHYA PRADESH COUNCIL OF EMPLOYMENT & TRAINING

INDUSTRIES & INSTITUTES



Training Areas

TOOL & DIE MAKING

TOOL DESIGN & MANUFACTURING

CAD/CAM/CAE

CNC PROGRAMMING &

MACHINING

ROBOTICS & MECHATRONICS

HYDRAULICS & PNEUMATICS

PLC & SCADA



RESOURCES

CAD / CAM LABS

CNC PROGRAMMING LAB

CNC MACHINING LAB

HYDRAULICS / PNEUMATICS LAB

PLC PROGRAMMING LAB

SCADA LAB

VLSI LAB

EMBEDDED SYSTEMS LAB

EMBEDDED ROBOTICS LAB

MECHATRONICS LAB

ROBOTICS LAB

NABL ACCREDITED CALIBRATION LAB

TOOL DESIGN LAB

3D PRINTING LAB

LANGUAGE LAB

COMP. HARDWARE MAINT. / NETWORKING LABS



ENTREPRENEURSHIP DEVELOPMENT

ENTREPRENEURE DEVLOPED: 140 NOS.

FORMED CONSORTIA OF 25 ENTREPRENEURS

CLUSTER DEVLOPMENT FOR THSES ENTREPRENEURS IN PROCESS

ENTREPRENEURSHIP DEVELOPMENT TRAINING PROGRAMME CONDUCTED

FOR THSES ENTREPRENEURS IN ASSOCIATION WITH WORLD BANK

FOR UPGRADATION OF THE CAPABILITIES OF CONSORTIA MEMBERS THE

CAPACITY ASSESSMENT STUDY IS CARRIED OUT WITH THE HELP OF GIZ.



FUTURE SKILL DEVELOPEMENT

In the following ares Skill Development needs to be done in the future

I. EXISTING ENTREPRENEURS

II. INCUBATEE ENTREPRENEURS

III. EXISTING WORKERS AT ENTERPRISES - THROUGH RPL ETC.

IV. NEW WORKERS AT ENTERPRISES



FUTURE DEVELOPEMENT

PRODUCT DESIGN & DEVELOPMENT

COMPUTER AIDED ENGINEERING

MECHATRONICS

ROBOTICS

PROCES AUTOMATION

AUTOTRONICS

CNC MICRO MACHINING

COMPUTER INTEGRATED MANUFACTURING

ADVANCE WELDING WITH AUTOMATION (LASER, SUB MERGE, SPOT)




INDO GERMAN TOOL ROOM , AURANGABAD

Introduction to Technology Centers (TC) - MP | MSMEmpmsme.gov.in/mpmsmecms/Uploaded...

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