INTRODUCTION TO S FRAME SYSTEM · A. Load/non load bearing steel framing wall panels B. Floor joist...
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Transcript of INTRODUCTION TO S FRAME SYSTEM · A. Load/non load bearing steel framing wall panels B. Floor joist...
S Frame Sdn Bhd
1
INTRODUCTION TO S FRAME SYSTEM
Head Office
S Frame Sdn. Bhd. (968362-T)
1st Floor, No. 196, Assyakirin Commerce Square,
Jalan Sultan Iskandar, 97000 Bintulu, Sarawak.
Tel: +6086 337191 Fax: +086 332181
Website: www.sframe.com.my
Factory
S Frame Sdn. Bhd. (968362-T)
Sublot 3, Sibiyu Industrial Estate,
Jalan Bintulu Tatau, 97000,
Bintulu, Sarawak.
Tel: +6086 332 330 Fax: +6086 317 958
S FRAME SDN BHD
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PROPOSAL OUTLINES
1.0 COMPANY BACKGROUND
2.0 INTRODUCTION
2.1 WHAT IS LIGHT GAUGE COLD-FORMED STEEL FRAMING (LGSF)?
2.2 WHAT IS S FRAME SYSTEM?
2.3 DESIGN CODE
2.4 RAW MATERIAL
2.5 S FRAME COMPONENTS
3.0 S FRAME SYSTEM MEMBER INFORMATION
4.0 S FRAME SYSTEM PRODUCT FEATURES
4.1 WALL FRAMING AND TRUSS CONNECTION
5.0 S FRAME ASSOCIATE BUILDING PRODUCTS
6.0 S FRAME SYSTEM ADVANTAGES AND BENEFITS
7.0 SAMPLE PHOTO OF S FRAME LOCAL PROJECTS
S FRAME SDN BHD
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1.0 COMPANY BACKGROUND
S Frame Sdn Bhd is an established company having its office and factory in Bintulu,
Sarawak, Malaysia. S Frame specialises in design, manufacture, installation and construction
of light gauge cold-formed steel framing solutions mainly for residential, commercial,
temporary and etc structures. S Frame solutions are light weight, flexible, cost effective, fast,
high quality and environmental friendly.
2.0 INTRODUCTION
2.1 WHAT IS LIGHT GAUGE COLD-FORMED STEEL FRAMING (LGSF)?
Light gauge cold-formed steel framing (LGSF) construction is referring to one type
of construction method which using steel framing made of relatively thinness steel sheets
formed into various shape. LGSF is usually cold-formed whereby the steel sheet is fed from
continuous coils through machines that fold it at room temperature into long members whose
shapes make them stiff and strong. Thus, these members are often referred to as cold-formed
steel components, to differentiate them from the much heavier hot-rolled shapes that are used
in structural steel framing.
LGSF is internationally recognized and accepted. It is commonly used in developed
countries such as US, Europe, Australia, New Zealand, etc.
2.2 WHAT IS S FRAME SYSTEM?
S Frame System is adopting the combination of LGSF and offsite construction
concepts. Generally in a residential construction, S FRAME System consists of the following
components:-
A. Load/non load bearing steel framing wall panels
B. Floor joist web trusses / C purlins
C. Roof trusses
D. Staircase structures
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All the S FRAME components will be designed with highly sophisticated proprietary
steel framing software with full integration to cold-forming machine. The steel
framing software is able to provide with engineering analysis as well.
CNC (Computer Numerical Control) files are produced by the steel framing software
for each component and these files are used for component production in the factory.
The component production is fully automated.
The component is normally assembled in the factory in panel form and in any
transportable size.
S FRAME System is able to construct up to 3 stories residential building with floor to
ceiling height up to 3500mm.
2.3 DESIGN CODE
There are many codes and specifications that govern the design of cold-formed steel
structures around the world. S FRAME System is in compliance with the following
Codes:-
BS 5950-5 Structural use of steelwork in building-Part 5. Code of practice for
design of cold formed thin gauge sections published by BSI in the UK.
AS/NZS 4600 Australian/ New Zealand Standard-Cold Formed steel structures
jointly published by Standards Australia and Standards New Zealand.
New Zealand National Association of Steel-Framed Housing Inc (NASH)
Standard.
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2.4 RAW MATERIAL PROPERTIES
All S Frame products shall be formed of mild steel or high tensile steel sheet that
accordance to the provision standard.
S Frame Product raw materials are as follows:-
Types Available Thickness (BMT)
Galvanised Steel Sheet conform to JIS
G3302 (SGCH) – Soft & Full Hard
Material
0.75mm up to 1.20mm
Galmaxx Alpha GI conform to JIS
G3317 (SZACH) – Soft & Full Hard
Material
0.75mm up to 1.20mm
S Frame System shall come with raw material mill certificates issued by steel mill
producer indicating compliance of the product to the appropriate standards.
This raw material is normally coated with protective coating for corrosion protection.
In the current market there are many different types and range of corrosion protection
coating. These includes but not limited to:-
Hot Dip Galvanised
Hot Dip Aluminium Zinc Alloy
Galmax Alpha and etc.
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2.5 S FRAME COMPONENTS
S FRAME System Components are illustrated below:-
Bottom Plate
Raised Floor Foundation
Fascia Board
Ceiling uses gypsum board,
plasterboard
Roof Panels
Roof cladding options: Metal tiles
and sheets Roof Flashing
Apron Slab
Wall Cladding Options: Fiber Cement Board, metal
decking, bricks, etc.
Aluminium Frame
Sliding Window
Bottom Plate
Stud
Top Plate
Wall Panel
Floor finishes options:
floor tiles, floorboard,
vinyl tiles, carpet, etc.
Steel Stair/RC Stair
Roof Battens
Top Chord Web
Bottom Chord
Roof Truss
Internal walls use fiber cement board,
gypsum board, plasterboard, etc.
Web Floor Joist
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3.0 S FRAME SYSTEM MEMBER INFORMATION
Product Data Specification
Thickness : 0.75mm-1.2mm (BMT)
Profile : Lipped or ‘’C’’ stud
Height (H) : 41mm
Width (W) : 75mm
Lip : 10mm
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4.0 S FRAME SYSTEM PRODUCT FEATURES
Swage
The swage crimps the section allowing it to fit inside a plate or
nogging, while maintaining the same overall external sizes for
both plates and studs. This allows the cladding or drywall to sit
completely flat against the framing and gives improved end
bearing between the stud and plate intersections.
Service Hole
Service holes can be punched into the studs and plates
wherever cabling or plumbing is required.
Service holes allow the horizontal and vertical
installation of electrical cabling and pipework.
Web Notch
The web is notched out to allow one stud to pass through
another. It can be used by itself or in conjunction with the lip
notch.
Lip Notch
The lips are notched out to allow stud to pass through, it can be
used by itself or in conjunction with the web notch. Lip and web
notching enables standard, offset and diagonal frame
intersections to be constructed.
Dimple
The dimple holes are punched in the centre of the flange. They
accurately locate the joining components and are recesses so
that the head of the screw sits flush and allows the drywall to fit
flat on the framing.
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End-bearing
The special crimp-cut feature produces a unique end bearing
stud with zero end clearance. This allows the direct transfer of
load from the stud end to the bottom plate rather than through
the fixings.
End-Truss
Notches chamfer on the flanges on both sides. It is used for
creating angular external intersections such as struts and ties
in trusses.
Inkjet Printer Component Information
Components information will be printed onto the stud,
including component number, customer name, Job
number/description, operator information and identify the
exact component orientation.
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4.1 WALL FRAMING AND TRUSS CONNECTION
NOG
STUD
STUD
NOG
NOG TO END STUD
NOG/HORIZONTAL BRACE
3. SWAGE (MULTIPLE)
4. DIMPLE
5. CUT
1. LIPCUT (MULTIPLE)
2. DIMPLE
BRACE-INTERNAL
STUD
BRACE
1. LIPCUT
2. DIMPLE
STUD
3. SWAGE
4. DIMPLE
5. CUT
3. Swage (Multiple)
4. Dimple
5. Cut
4. LIPCUT
5. DIMPLE
1. SWAGE
2. DIMPLE
3. CUT
STUD TO TRACK
TRACK
STUD
1. LIPCUT
2. NOTCH
3. DIMPLE
4. DIMPLE
5. SWAGE
LABEL PRINTING
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5.0 S Frame Associate Building Products
There are many other companies that provide pieces and parts and rely on others to
supply the overall finished products.
Therefore, S Frame is one of few construction companies that offers almost a whole
package on light gauge steel framing (LGSF) building in the market today. We are
able to offer a range of associate building products that have been engineered and
tested to work with our building system.
We supply up front assistance with quotation, and then we provide the engineering,
design, shop fabrication of wall panels, floor joists and trusses, exterior cladding, on
site erection with labour and supervision included provided that the job is within our
service perimeter.
S Frame associate building products:-
Steel coils
Fasteners and tooling
Wall Cladding
Flooring
Roofing
Insulation
i. Steel Coils
S Frame product shall be formed of mild steel or
high tensile steel sheet that in accordance to varies
international standard.
The bare metal thickness (BMT) of steel sheets is
available from 0.75mm up to 1.20mm.
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All S Frame Product raw materials shall be galvanised or coated with
protective coating in order to meet corrosion resistance requirements.
ii. Fasteners and Tooling
S Frame offers a range of screws that applicable for light gauge steel
construction. The range includes screw fasteners for steel frame wall panel &
truss assembly, exterior cladding, roofing, flooring and other applications.
All screws shall be of self-drilling, self-locking and coated to resist rust and
corrosion.
Screws Pictures
Screw Gun
Bracket and connectors – anchor, ‘L’ angle, Creeper bracket, apex plates, etc.
Apex
Plate
Creeper
Bracket
‘L’ Angle Anchor
Bolts
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iii. Wall Cladding
There is a bunch of wall cladding options that can be used for our building
system which includes:-
o Standard/Pre-painted Textured Fiber Cement Board
Gypsum board
Plywood
Bricks
Metal decking
Standard Fiber Cement Board
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Pre-painted Textured Fiber Cement Board
Gypsum Board
It is suitable to be used as internal cladding.
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Metal decking
Aside can be used as roofing sheets and temporary perimeter fencing for construction
sites, metal decks can also be used as wall cladding for both commercial and
residential applications.
They are more lightly compared to other cladding materials. They are available in a
range of sizes, colours, thickness and profiles.
iv. Flooring
S Frame offers an extensive range of quality flooring and floor covering products that
are fast & easy to install, strong & durable and certified to meet international
manufacturing standards.
S Frame flooring range includes:-
Standard Fiber Cement Board
Plywood
Concrete-topped corrugated deck
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S Frame Floor finishes range includes: -
Ceramic tiles
Porcelain tiles
Vinyl tiles
Carpets
Concrete-topped corrugated deck
Plywood
Fiber Cement Board
Plywood
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v. Roofing
Metal decking
S Frame has offered a bunch of roof products that are suitable for a wide array
of applications including commercial, residential and industrial. They are
available in range of size, colours, thickness and profiles.
vi. Insulation
Breathing Membrane/Paper
It is functioned as a weather-resistant barrier, preventing rain from getting into
the wall and allows water vapour to pass the exterior.
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Roof Insulation
There has a lot of insulation product in the market such as rock wool, aluminium foil,
etc.
Application area: They are applied under the roofing sheet and functioned as
insulation.
Rockwool Insulation
Aluminium Foil
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6.0 S FRAME SYSTEM ADVANTAGES AND BENEFITS
S FRAME product has a number of advantages and benefits over other construction
technique that includes:-
Lightweight with low requirements on foundation loads.
Light gauge steel (LGS) structure performs better than other structure types in
anti-seismic and wind resistance
100% recyclable, further enhancing longevity, thereby saving on energy and
resource use and reducing environmental pollution
All system members are pre-fabricated in our factory and easy to erect on site.
Therefore, it creates less material waste during construction, and also reducing
the air, soil, noise and water pollution as well as other environment impacts.
The strength, rigidity and reliability of steel – a versatile man made material
manufactured to high standards of quality control
Close dimensional tolerances in the members themselves, including a high
degree of straightness, resulting in a frame that is accurately square with dead
flat wall surfaces
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No shrinkage or warping, so that linings and cornices stay in place – no
unsightly cracks or ‘popping’ of nails
Freedom from attack by termites, dry rot, and borers
Non-combustibility, which may attract a lower insurance premium
A galvanised or Zincalume coating which provides protection from any
possible dampness under floors or in wall cavities
Complete freedom in floor layout and architectural style.
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7.0 SAMPLE PHOTO OF S FRAME LOCAL PROJECTS
1.
Project Name: Double Storey
Bungalow
Location: Taman Putera, Bintulu
Client: Individual Person
2.
Project Name: Samalaju Port Office
Location: Bintulu Port
Client: Bintulu Port Sdn Bhd
3.
Project Name: Parking Collection
Booth
Location: Park city Area
Client: Bintulu Development
Authority (BDA)
4.
Project Name: Benches
Location: Taman Kenena Raya,
Bintulu
Client: Methodist Church
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5.
Project Name: House Extension
Location: Sanctuary Villa, Bintulu
Client: Individual Person
6.
Project Name: Storage
Location: Bintulu Port
Client: Top Rewards Sdn Bhd
7.
Project Name: Floor Stage
Location: Taman Kemena Raya,
Bintulu
Client: Methodist Church
8.
Project Name: 24 rooms of staff
quarter
Location: Jepak Industrial Estate,
Bintulu.
Client: Grand Paragon Sdn Bhd
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9.
Project Name: Crew Change Office
Location: MPT, Bintulu Port,
Bintulu, Sarawak.
Client: Bintulu Port Sdn Bhd
10.
Project Name: Secret Recipe
Location: Park City Commerce
Square, Bintulu
Client: Green Interior Sdn Bhd
11.
Project Name: Samalaju Port
Modular Unit Cabin
Location: Samalaju, Bintulu
Client: Samalaju Properties Sdn
Bhd
12.
Project Name: Samalaju Port
Modular Unit Cabin
Location: MPT, Bintulu Port,
Bintulu, Sarawak.
Client: Bintulu Port Sdn Bhd
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13.
Project Name: Mooring Service
Building
Location: Bintulu Port
Client: Bintulu Port Sdn. Bhd.
14.
Project Name: Store
Location: Bintulu Port
Client: Biport Bulkers Sdn Bhd
For further information, please feel free to call, email or fax us at:
Telephone No : 086-337 191/332 330
Fax : 086-332 181/317 958
Email Address : [email protected]
Website :www.sframe.com.my