INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR...

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25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers responsibility to ensure all cabling meets the requirements as stipulated on page 6 of this installation manual to ensure a SAFE installation, particularly when upgrading with a higher capacity unit. Failure to comply with the supplied installation instructions will void the warranty.

Transcript of INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR...

Page 1: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

25 Amp, 3 Stage Switchmode

INTELLI-CHARGE

DC/SOLAR BATTERY CHARGER

P/No. IDC25

WARNING: This is a HIGH current device.It is the installers responsibility to ensure all cabling meets the

requirements as stipulated on page 6 of this installation manual to ensure aSAFE installation, particularly when upgrading with a higher capacity unit.�Failure to comply with the supplied installation instructions will void the warranty.

Page 2: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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WARNINGS• Explosive gases may escape from the battery during charging.

Prevent flames and sparks and provide adequate ventilation.

• Before charging, read the instructions.

• FOR CHARGING 12 VOLT LEAD ACID BATTERIES ONLY.

• Do not attempt to charge non-rechargeable batteries.

• Never charge a frozen battery.

• Corrosive substances may escape from the battery during charging and damage delicate surfaces. Store and charge in a suitable area.

• This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely.

• Young children should be supervised to ensure that they do not play with the appliance.

• Fit fuses as close to the batteries as possible to protect the cable in case of short circuit.

FEATURES The IDC25 DC-DC charger is purposely designed for charging 12V auxiliary batteries

from 12-24V vehicles. It includes all the features needed to maintain the auxiliary battery to its optimum condition and to prolong the battery life.

SWITCHMODE TECHNOLOGY The IDC25 converts your vehicle’s 12VDC/24VDC alternator power to the required

voltage level allowing your batteries to be fully charged, prolonging battery life and reliability. With the latest synchronous switching technology, efficiency of IDC25 exceeds 94% at full load condition.

DUAL INPUT OPERATION Allows two energy sources to power the IDC25 simultaneously. Solar input takes

precedence if solar and alternator inputs are present. When solar input cannot provide enough energy to the load, the IDC25 will draw power from solar and the alternator simultaneously.

SOLAR MPPT The IDC25 utilises sophisticated MPPT (Maximum Power Point Tracking) solar

regulator technology. MPPT maximises the power generated from the solar panels to the auxiliary battery.

SUPERIOR 3 STAGE CHARGING Using high speed microcontroller and proprietary charging algorithm, the IDC25

delivers a sophisticated 3 stage charging process resulting in a faster and more powerful charge, ideal for deep cycle batteries. The first stage, bulk (constant current), charges the battery faster while the second stage, absorption (constant voltage), ensures the battery is thoroughly charged. The final stage, float, maintains the battery at a safe voltage allowing it to be maintained and ready for use indefinitely.

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MULTI-CHEMISTRY SUPPORT The IDC25 supports GEL, AGM, WET and CALCIUM batteries. If the calcium battery

mode is selected, periodic equalisation will be provided to the calcium battery for removing acid stratification.

IGNITION CONNECTION The ignition connection activates the lower input voltage operation to suit vehicles

with smart (variable voltage) alternators. For vehicles without a smart alternator, no ignition wire sensing is required.

VOLTAGE DROP COMPENSATION The IDC25 overcomes the problem of voltage drop associated with long cables

commonly used with input and auxiliary battery installations. By ‘stepping up’ the dropped voltage using switch mode technology, the IDC25 delivers a full three stage charge to your auxiliary battery.

TEMPERATURE COMPENSATION The IDC25 is supplied with a 2 metre temperature sensor. The sensor monitors the

battery temperature and adjusts (compensates) the charger’s output to prevent overcharging. This is ideal for batteries used in warmer climates or environments.

REMOTE CHARGER STATUS INDICATION A pink wire is provided for driving an external panel mount LED indicator (Eg Narva

P/No. 62090BL) to show the status of the charger. It shows whether the auxiliary battery is on charge (Solid Colour) or the charger is in a fault condition (Flashing).

PROTECTIVE FEATURES Spark-Free Protection The IDC25 will not start charging the battery (no output) unless the load is securely

connected. It prevents the output leads from sparking due to accidental short circuit making the charger safer to use around batteries.

Reverse Connection Protection Reverse connection on input and output terminals does not damage IDC25 internal

circuit. The IDC25 detects reverse connection condition and indicates whether input or output connection is reversed.

Over and Under Voltage Protection The charger will automatically shut down if there is an over voltage or under

voltage problem.

Over Temperature Protection The charger will lower its output current if the temperature of the unit begins to

overheat.

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SPECIFICATIONS

Operating Conditions

Alternator Input Voltage 11.9 – 32Vdc Maximum Solar Input Voltage 28Vdc Maximum Input Current 40A Input Current (No Load) 20mA Back Drain on Auxiliary Battery 9.5 – 10.5mA External LED Output – Constant Current 4 mA Maximum Output Current Input 9–11Vdc: 20A Input 11V-32dc: 25A Input Fuse Rating 50A (Not supplied) Output Fuse Rating 50A (Not supplied) Maximum Output Power 385W Solar Input Turn On Voltage 11V Size 149 x 122 x 42 mm Weight 800g Operating Temperature (Derated from 55oC) -10 to +80oC (Ambient Temperature) Charge Control Charge Type 3 Stage Bulk *20A at 9-11Vdc, 25A at 11-32Vdc *Constant Current up to: GEL AGM WET CALCIUM 14.1V 14.4V 14.7V 15.4V Absorption Constant Voltage until current drop to 3.8A GEL AGM WET CALCIUM 14.1V 14.4V 14.7V 15.4V Float Keep Constant Voltage at 13.7V Equalisation 3.8A Constant Current Charge up to 16V (Calcium mode and periodic use only) then hold for 1 hour (5 hour timeout) Battery Range Battery Capacity 75-300Ah Type of Batteries Supported GEL, AGM, WET & CALCIUM Operating Mode 12V Vehicle 24V Vehicle VSR Mode – Default (Ignition Override Turn on Turn off Turn on Turn off Not Connected) 13.4-20V <12.8V 26.8-32V < 25.6V Low Voltage Mode – Ignition Override cable Turn on Turn off Turn on Turn off connected to ignition switch (ignition on) 12.2-20V <11.9V 24.4-32V <24V Standards EMC C-Tick, AS/NZS CISPR11:2011 Class B IP Rating IP67

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PRODUCT OVERVIEW

Mounting Slots

Charging LED Indicates charging status

Solar LEDIndicates solar input status

Alternator LED Indicates alternator input status

LED Battery Chemistry DisplayIndicates selected battery chemistry type

DC Leads

Temperature Sensing Cable

Battery Chemistry Selection (Mode) Button

Ø5.3

123

122

63.5

40

113

150

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INSTALLATION MOUNTING The rugged design of the IDC25 affords it to be mounted wherever best suits the

application. By using advanced potting technology the unit is resistant to shock, vibration, dust and water allowing for under-bonnet or in-vehicle installation. Clever ‘side extrusions’ incorporated within the enclosure allow the unit to be mounted to flat surfaces as close to the auxiliary battery as possible. It is advisable however to keep the charger as far away as possible from exhausts, turbos or any other high temperate components to ensure improved performance.

WIRING To make sound electrical connections, battery cables will need to be made to the

correct length. Cable lugs should be crimped or soldered to the stripped battery cable and then protected with the supplied heatshrink. Butt splices should be used for cable extension.

Minimal cable size for wiring up to 12m:

Cable Size Alternator Input Cable (Red) 8mm2 (8 B&S) Solar Input Cable (Green) 8mm2 (8 B&S) Output Cable (Brown) 8mm2 (8 B&S) Common Ground (Black) 8mm2 (8 B&S) Ignition Override (Blue) 1-1.5mm2

External LED (Pink) 1-1.5mm2

Beyond 12m increase cable size as required. Contact Technical Support for assistance on 1800 422 422.

1. Disconnect the negative battery cable (Earth) from the vehicle’s starting battery or disconnect power to the trailer. Note: To prevent the loss of vehicle electronic memories, radio presets & security codes, it is recommended that an “Electrical System Memory Protector” be used.

2. Connect the Auxiliary Battery positive (+) terminal to the Output Cable (brown colour) from IDC25. Fit a 50A fuse to the cable as close as possible to the Auxiliary Battery positive (+) terminal.

3. Connect the Auxiliary Battery negative (-) terminal to the IDC25 Common Ground cable (black colour). Alternatively connect both Auxiliary Battery negative (-) terminals and IDC25 Common Ground cable to vehicle chassis ground.

4. Connect the Starter Battery positive (+) terminal to the IDC25 Alternator Input cable (red colour). Fit a 50A fuse to the cable as close as possible to the Starter Battery positive (+) terminal.

5. If your vehicle has a fixed voltage or temperature compensating alternator installed, leave the Ignition Override cable (blue colour) disconnected and taped.

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If your vehicle has a smart (variable voltage) alternator installed, the Ignition Override cable must be connected to the vehicle’s ignition. The IDC25 will only operate when the vehicle’s ignition is turned on (may take up to two minutes to start charging). Fit a 1-2A fuse to the cable as close as possible to the vehicle’s ignition.

However, if solar panels are connected to IDC25, the IDC25 will operate and only draw power from solar panels (assuming vehicle’s ignition is turned off). Consult the vehicle manufacturer for type of alternator installed in your vehicle.

6. When 12V solar panels are present, connect the solar panel positive terminal (+) to the IDC25 Solar Input cable (green colour). Fit a fuse to the cable as close as possible to the Solar Panel positive (+) terminal (refer to the table below for fuse size).

Note: No Solar Controller is required with IDC25. If using portable solar panels that include a solar controller, the controller will need to be bypassed.

Then, connect the Solar Panel negative (-) terminal to the IDC25 Common Ground cable (black colour). Alternatively connect both Solar Panel negative (-) terminals and IDC25 Common Ground cable to vehicle chassis ground.

Solar Panel Size Fuse Size120W 15A160W 15A 200W 20A240W 30A360W 50A

7. The external LED wire provides 4mA constant current output. It can power an LED panel mount indicator with or without an internal resistor.

Leave External LED cable open if you do not need the external LED indication. If external LED indication is required, connect the positive (+) terminal of a LED Indicator to the External LED cable.

Then, connect the negative terminal of LED Indicator to the vehicle chassis ground.

8. Cut/remove Temperature Sensing cable if temperature compensated battery charging is not needed. Use supplied heatshrink to insulate the open end of Temperature Sensing cable.

If temperature compensated charging is required, attach the ring terminal of the Temperature Sensing cable to the auxiliary battery negative terminal. For best results, attach the ring terminal to the auxiliary battery plastic surface with thermal conductive adhesive such as 3M T8820 or equivalent.

Temperature Sensing Cable

Heatshrink

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SELECTION OF AUXILIARY BATTERY TYPE Press the Mode button on the front panel until one of the Battery Chemistry LEDs

is flashing (indicating the current chemistry selection), then repeatedly press the Mode button until the desired Battery Chemistry LED is flashing. There are 4 battery chemistries available: Gel, AGM, Wet and Calcium. After you release the button, your selection is entered and saved. Your selection will be restored automatically even after the IDC25 is fully disconnected and reconnected. The default Battery Chemistry is AGM.

Charging profile for each selection:

Bulk *Constant Current up to: *20A at 9-11Vdc, GEL AGM WET CALCIUM 25A at 11-32Vdc 14.1V 14.4V 14.7V 15.4V Absorption Constant Voltage until current drop to 3.8A GEL AGM WET CALCIUM 14.1V 14.4V 14.7V 15.4V Float Keep Constant Voltage at 13.7V Equalisation 3.8A Constant Current Charge up to 16V (Calcium mode Only) then hold for 1 hour (5 hour timeout)

Calcium Chemistry mode is good for charging Optima batteries or deeply discharged calcium-calcium lead acid batteries (e.g Delkor DC31).

Please consult the battery manufacturer if you are unsure of your battery’s chemistry.

Page 9: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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TYPICAL WIRING INSTALLATION 1. Full System

12V Solar Panel

* Optional

*

*

*

For vehicles fitted witha Smart Alternator only

LED PanelMount Indicator

Earth/Chassis

Alte

rnat

or/S

tarte

r Bat

tery

– R

ed (8

mm

2 )

Gro

und/

Chas

sis –

Bla

ck (8

mm

2 )

Igni

tion

over

ride

– Bl

ue (1

.5m

m2 )

Exte

rnal

LED

– P

ink

(1.5

mm

2 )

Sola

r – G

reen

(8m

m2 )

Out

put/A

uxili

ary

Batte

ry –

Bro

wn

(8m

m2 )

Tem

pera

ture

Sen

sing

– Bl

ack

(twin

cor

e)

Temp Sensor mountto battery casing

conn

ects

to ig

nitio

n fe

ed

if sm

art a

lt.

Earth/Chassis

Earth/ChassisGround/Chassis

FuseFuse

Battery 2(Aux Battery)

Battery 1(Starter Battery)

Fuse

Fuse

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2. Alternator/Starter Battery Input Only

For vehicles fitted witha Smart Alternator only

LED PanelMount Indicator

Earth/Chassis

Alte

rnat

or/S

tarte

r Bat

tery

– R

ed (8

mm

2 )

Gro

und/

Chas

sis –

Bla

ck (8

mm

2 )

Igni

tion

over

ride

– Bl

ue (1

.5m

m2 )

Exte

rnal

LED

– P

ink

(1.5

mm

2 )

Out

put/A

uxili

ary

Batte

ry –

Bro

wn

(8m

m2 )

Tem

pera

ture

Sen

sing

– Bl

ack

(twin

cor

e)

Temp Sensor mountto battery casing

conn

ects

to ig

nitio

n fe

ed

if sm

art a

lt.

Earth/ChassisGround/Chassis

FuseFuse

Battery 2(Aux Battery)

Battery 1(Starter Battery)

* Optional

*

*

*

Fuse

Page 11: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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3. Solar Battery Input Only

12V Solar Panel

LED PanelMount Indicator

Earth/Chassis

Gro

und/

Chas

sis –

Bla

ck (8

mm

2 )

Exte

rnal

LED

– P

ink

(1.5

mm

2 )

Sola

r – G

reen

(8m

m2 )

Out

put/A

uxili

ary

Batte

ry –

Bro

wn

(8m

m2 )

Tem

pera

ture

Sen

sing

– Bl

ack

(twin

cor

e)

Temp Sensor mountto battery casing

Earth/Chassis

Earth/Chassis

Fuse

Battery 2(Aux Battery)

* Optional

*

*

Fuse

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HOW TO READ LED DISPLAY

Charging LED Battery Type LED Charging Stage

GREEN Flashing Solid BLUE Bulk Charge

GREEN Flashing BLUE Flashing Absorption Charge

Solid GREEN BLUE Flashing Equalization Charge

Solid GREEN Solid BLUE Float Charge

Charging Solar Alterator Battery Fault Remedy LED LED LED Type LED

Solid RED The unit is faulty Check if there is any output current from the unit

Amber Bulking charging time out Auxiliary battery may be Flashing faulty or heavy load is connected to the battery for long time

Solid RED BLUE Output battery is reversely Check output cable Flashing Connected connection

RED BLUE Overvoltage is detected Check auxiliary battery Flashing Flashing at output voltage

Solid AMBER BLUE Output open circuit or Check auxiliary battery Flashing dead Battery voltage & cable connections

Solid RED Solar Input is reversly Check Solar input connected connection

RED Overvoltage is detected at Check solar panel open Flashing Solar Input circuit voltage

Solid RED Alternator Input is Check Alternator input reversly connected connection

RED Overvoltage is detected at Check vehicle battery Flashing Alterantor voltage

GEL AGM WET CALCIUMMODE

12V 25A DC 3-Stage

ALTERNATOR

CHARGING

SOLAR

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Fault LED Indicators

Power Saving Mode IndicatorsAlternator LED Solar LED Battery Type LED Operating condition

Flashing every 8-10s Off Flashing every 8-10s Unit on power saving mode. Input is out of operation range

Off Flashes every 8-10s Flashing every 8-10s Unit on power saving mode. Input is out of operation range

Flashing every 8-10s Flashing every 8-10s Flashing every 8-10s Unit on power saving mode. Input is out of operation range

LED Charge Indicators

Page 13: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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FREQUENTLY ASKED QUESTIONS Q. Is the IDC25 waterproof? A. The Projecta IDC25 is designed to be dust and weather proof. Normal use

including river crossings and light engine washing will not pose any problems. Direct high pressure washing of the IDC25 unit may cause some water damage and will not be covered under warranty.

Q. Why do the positive cables from the batteries need to be fused?

A. High Capacity batteries can produce large amounts of power and are capable of melting cable insulation and catching fire in the case of a short circuit. Each positive (+) cable connected to the battery must be protected by a fuse located in close proximity to the battery.

Q. Is the charger safe to use with modern ‘electronic’ vehicles?

A. The Projecta IDC25 has been designed to work with all vehicles, including new vehicles with EFI and computer management systems. The charger utilises sophisticated electronics that ensures complete safety for you and your vehicle.

Q. How do I know if the battery is charged?

A. When Charging LED is in Solid Green and one of the Battery types LED is in Solid Blue, it indicates the auxiliary battery is fully charged (refer to page 12).

Q. I have connected the charger properly but the ‘INPUT LED’ does not come on?

A. Check the cable size. The IDC25 is designed to power on and charge from an input source as little as 9V. If small size cables are used for wiring, the voltage might drop below 9V when IDC25 is attempting to start up. Please refer to Installation – wiring section for recommended cable size.

Q. I have connected the charger properly but the ‘OUTPUT LED’ does not come on?

A. In some cases batteries can be discharged to the point where they have very little or no voltage. This can occur if a small amount of power is used for a long time, for example a map reading light is left on for a week or more. The IDC25 is designed to charge an auxiliary battery from as little as 5 Volts. If the voltage is lower than 5 Volts use a pair of booster cables to connect between two batteries to provide more than 5 Volts to the battery being charged. The IDC25 can then start to charge the battery and the booster cables can be removed.

Q. Why does the ‘FULLY CHARGED’ LED come on straight away?

A. There are three possible reasons why the ‘FULLY CHARGED’ LED may come on straight away.

1. The battery is fully charged. 2. The battery has taken a surface charge. 3. The battery has a faulty cell.

Page 14: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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Q. What is Surface Charge?

A. Batteries unused or left discharged for some time build up a resistance to being recharged. When the charger is first connected, these batteries will take a surface charge, and the ‘FULLY CHARGED’ LED will illuminate within a short period of time. The battery however is not fully charged. The charger is voltage sensitive and cannot differentiate between a surface charge and a fully charged battery. After a few hours the battery may start to accept some charge but most batteries with this condition may not recover.

Q. What is a Faulty Cell?

A. 12 Volt batteries contain 6 cells and one faulty cell is enough to ruin your battery. If after twelve hours of charging your battery is still accepting charge, you should test the cells using a hydrometer. If one reading is lower than the rest it indicates a faulty cell. It is pointless to continue charging; the battery needs replacing.

Q. Why is there no output at the charger’s terminals?

A. The charger incorporates short circuit protection that makes it much safer to use. For this reason the charger will only output power when properly connected to a battery. To check if the charger is functioning, follow the instructions to connect and operate the charger as normal on a flat battery. While the battery is charging measure the battery voltage with a volt or multi-meter. Charging can be confirmed if the voltage is increasing (within the voltage parameters set out in the specifications).

Page 15: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

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NOTES

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Distributed by

AUSTRALIABrown & Watson International Pty. Ltd.1500 Ferntree Gully RoadKnoxfield Victoria 3180Phone: (03) 9730 6000National Toll Free: 1800 113 443Fax: (03) 9730 6050Email: [email protected]

NEW ZEALANDGriffiths Equipment Ltd22-24 Olive RoadP.O. BOX 12556 PenroseAuckland NZPhone: (09) 525 4575 Fax: (09) 579 1192www.narva.co.nz

IS296Issue 2 16.1.19

WARRANTY STATEMENTApplicable only to product sold in Australia

Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic., telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of one (1) year (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice. This warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer.

To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim.

In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure isdetermined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage.

This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation.

IMPORTANT NOTEOur goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Page 17: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

New from Projecta, the Intelli-Charge IDC25 is the toughest and most advanced dual battery management system available on the market today. Allowing you to charge your 12V second/auxiliary deep cycle battery on the go, the IDC25 is shock, vibration and dust proof. The unit is also water resistant, making it suitable for both in-vehicle and under-bonnet installation.

Able to charge simultaneously from both solar and alternator (9–32V) inputs, IDC25 can also function as an MPPT solar controller and features dual charging modes for compatibility with both smart and conventional alternators. Loaded with a host of safeguard features, the easy to install unit includes over/under voltage, anti-sparking, reverse connection and over temperature protection systems to ensure peace of mind.

The IDC25 sets a new benchmark for DC-DC battery management.

www.projecta.com.au www.projecta.co.nz

Ideal for under bonnet installation

Pre-wired cabling, labelled for ease of installation

PART No. IDC25Description 9–32V 25A DC ChargerBarcode 9315219252517Availability Ex StockCarton Qty Box (1)

INTELLI-CHARGE 25A 9–32V, 3 STAGE DC/SOLAR BATTERY CHARGER

Over Temperature Protection

IDC25 will automatically adjust its output based on battery temperature, preventing overcharge and overheating in small batteries and hotter climates

Reverse Connection Protection

The charger will detect and indicate a reversed connection on the input and output terminals, preventing damage to the internal circuitry of the unit

Over and Under Voltage Protection

IDC25 will automatically shut down if it detects an over voltage or under voltage problem, preventing damage to the battery

Spark-Free Protection

IDC25 will not begin charging unless the load is securely connected, preventing output leads from sparking due to accidental short circuit

DEEP CYCLE BATTERIES

SIMULTANEOUS SOLAR AND ALTERNATOR CHARGING

TEMPERATURE COMPENSATION

25A SOLAR MPPT

MULTI-CHEMISTRY

DUAL CHARGING MODES FOR SMART/CONVENTIONAL ALTERNATORS

NEW PRODUCT RELEASE OCTOBER 2015IDC25 FOR SAFER CHARGING

SPECIFICATIONS

SIZE

OPERATING TEMPERATURE

BATTERY CAPACITY

ALTERNATOR INPUT VOLTAGE

149 x 122 x 42mm

-10°C to +80°C

75–300Ah

9–32Vdc

SOLAR INPUT 23Vdc, 400W

OUTPUT CURRENT Input 9–11Vdc 20AInput 11V–32dc 25A

CHARGE CONTROL Gel: 14.1VAGM:14.4VWET: 14.7VCalcium: 15.4V

SMART ALTERNATOR 12V VEHICLETurn On: 12.2–20VTurn Off: <11.9V24V VEHICLETurn On: ≥24.4–32VTurn Off: <24V

VSR ALTERNATOR 12V VEHICLETurn On: ≥13.4–20VTurn Off: <12.8V24V VEHICLETurn On: ≥26.8–32VTurn Off: <25.6V

Page 18: INTELLI-CHARGE DC/SOLAR BATTERY CHARGER · 25 Amp, 3 Stage Switchmode INTELLI-CHARGE DC/SOLAR BATTERY CHARGER P/No. IDC25 WARNING: This is a HIGH current device. It is the installers

INTELLI-CHARGE 25A 9–32V, 3 STAGE DC/SOLAR BATTERY CHARGER

MULTI-CHEMISTRY SUPPORTSupporting GEL, AGM, WET and CALCIUM batteries, IDC25 features periodic equalisation to remove acid stratification from calcium batteries

SWITCHMODE TECHNOLOGYFeaturing the latest synchronous switching technology, IDC25’s efficiency exceeds 94% at typical full load conditions, converting your vehicle’s 12V DC / 24V DC alternator power to a more complete charge and prolonging battery life

CLASS LEADING FEATURES

• DUAL INPUT OPERATION Simultanous dual battery charging

from both solar and alternator inputs, no manual switching required

• DUST, SPLASH & SHOCK PROOF Sealed to IP67, IDC25 will resist dust,

water and shock damage, making it ideal for under bonnet installation

• 80 DEGREES CELSIUS IDC25 can safely operate (at a

reduced charge rate) in extreme temperatures up to 80° C, as found in engine bays in hotter climates

• TEMPERATURE COMPENSATION IDC25 will continually adjust its charge

rate to suit the battery temperature, protecting it from overcharge and overheating

• PUSH BUTTON CHEMISTRY Adjust battery chemistry at the touch

of a button for optimum charging

Caravan Installation 4WD Installation

REMOTE STATUS INDICATIONAn additional wire is provided for driving an external L.E.D indicator, in-cabin for example, to remotely display charging and fault status

Attractive retail presentation

25A SOLAR MPPTUsing sophiscated MPPT (Maximum Power Point Tracking) solar regulator technology, IDC25 operates as a solar controller, maximising the power generated from panels

IDC25 FOR SMARTER CHARGINGDEEP CYCLE BATTERIES

IGNITION CONNECTION / VSRIDC25 can be wired to the vehicle ignition, allowing it to operate only when ignition is turned on. This ignition connection also enables a “low input operation” mode, for compatibility with smart (variable voltage) alternators found in modern vehicles

1. BULK CHARGING 2. ABSORPTION 3. CONSTANT VOLTAGE FLOAT

Automatically stops when battery is full

Ensures a full charge to the battery without overcharging

AN ADVANCED 3 STAGE CHARGING PROCESS ENSURES A SAFE AND COMPLETE CHARGE

Maintains constant voltage keeping the battery fully charged

3 STAGE CHARGE

CURRENT(AMPS)

VOLTAGE

Combines your solar and vehicle’s power to deliver a 3 Stage charge ensuring longer battery life and performance

A sophisticated dual battery charger engineered for in-vehicle or under bonnet installation on vehicles fitted with traditional or smart alternators