Integrating Disparate Systems Todd Davis, M.Sc., CISSP Business Development Manager, Government...
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Transcript of Integrating Disparate Systems Todd Davis, M.Sc., CISSP Business Development Manager, Government...
Integrating Disparate Systems
Todd Davis, M.Sc., CISSPBusiness Development Manager, Government SolutionsSchneider Electric, [email protected]: +1 (404) 906-9287
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Agenda
●Integration Issues Introduction●A Typical Building vs. An Intelligent Building●Principles of Integrated Solutions●Four Case Studies●Service & Support●Q&A
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A Typical Building Setup
●Systems operate in isolation●Information not shared
across platforms●Asset data is often duplicated
Natural Gas Meters
Water Meters
Compressed
Air Meters
Occupancy Sensors
Light Sensors
Temperature Sensors
Humidity Sensors
Pressure Sensors
Electric Meters
Security
HVAC Equipment
SCADA
Lotus Notes
Weather Data
Renewable Power
Maintenance System
BMS
Lighting
Steam Meters
Metering System
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The Intelligent Building
● Systems share information through a central, unifying system
● An interconnected smart building enables advanced control and a higher level of automation to save energy and improve productivity
Natural Gas Meters
Water Meters
Compressed
Air Meters
Occupancy Sensors
Light Sensors
Temperature Sensors
Humidity Sensors
Pressure Sensors
Electric Meters Security
HVAC Equipment
SCADA
Lotus Notes
Weather Data
Renewable Power
Maintenance System
BMS
Lighting
Steam Meters
Metering System
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Integrated Solutions for Energy Security & Energy Efficiency
●SCADA: Security & Interoperability●Open Protocol Energy monitoring and utility control Systems●Leveraging Existing Systems Investments
Each UI and application have a single connection to the Middleware.
SCADA-Based Real Time Middleware – Pub-Sub Engine
Clients
Servers
HVACUI
SCADAUI
MESUI
EEMUI
ISX-C PowerNet EEM Security MetaSys
Facilities AMI AMR WAGES GIS
GISUI
BASUI
SQL
ODBC
XML
COMX
CORBA
OLEDB
J2EE
Dedicated connectors required to pass data between applications.
Clients
Servers
HVACUI
SCADAUI
MESUI
EEMUI
ISX-C PowerNet EEM Security MetaSys
Facilities AMI AMR WAGES GIS
GISUI
BASUI
Potential Problems Desired State
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Campus: Integration Issues Compound
Legacy Equipment, Policies, Administration, and Competing approaches Legacy equipment is easy to integrate compared to multiple
buildings & telecommunications infrastructures. Some are open, others are proprietary and/or obscure.
Differing telecommunications infrastructures Transaction-based middleware can’t provide consistent
performance or reliability
Differing densities of Measurement Instrumentation Some buildings have a sufficient number of sensors & meters to
provide sufficient data for an energy efficiency play. Others have little to nothing at all.
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Integration Requirements:
1. Real-time Middleware Integration Platform
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Moving from Intelligent Buildings toThe Intelligent Campus
The Nuremberg Germany Convention Center Campus
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Communications and Protocols
Connectivity
BAS Security Safety Access Control
BIM HVAC MicroGrid Fire Systems
“WAGES” Water Air Gas
Electric Steam
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Multiple Platforms = Multiple Protocols
Open Standards OPC Modbus LONWorks SNMP ASCII C-Bus BACNet EIB / Konnex DNP 3.0 IEC870-5 Profibus
Industry Standards SAIA Siemens Mitsubishi Satt Moeller ABB Danfoss Exomatic Landis & Staeffa TA9000 M-Bus S-Bus Allen Bradley
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Multiple Protocols = Multiple Disciplines
Intuitive Technologies Johnson Controls Kaye Instruments Keyence LG Industrial Systems Matsushita Mauell Mettler Toledo Mitsubishi Moore Motorola MOX Products MTL Instruments National Instruments Nematron NJ International Omnitronics Omron Optimation Optilogic Opto 22 Philips Phoenix Contact PLC Direct Preferred Instruments Reliance Electric
Rockwell Automation Rosemount RTP SAAB Samsung Satt Control Schlage Electronics Schlaps & Partner Schneider Electric Serck Sisco SIXNET Softing AG Sprecher & Schuh Square D Steeplechase Telefrang Telemecanique Thermo Westronics Tibco Toshiba Transmitton Triconex Corporation Unidata Universal Instruments
Valmet Vikingegaarden VIPA Wago* Weidmuller West Instruments* Westinghouse Willowglen Woojin Yaskawa* Yokogawa ZWorld
Action Controls Advantech Air Liquide Ampcontrol Anybus April Aromat Aspen Technology B&R Industrial Baker Hughes Barber Coleman Beckhoff Bosch Bristol Babcock Busware Campbell Scientific Inc. Cegelec Cimetrics Clipsal Colby Demag Contemporary Control
Systems Contrec Systems Control Microsystems Cutler Hammer
Data Electronics Detroit Diesel Eberle Elpro Technologies Elsag Bailey Emerson Engage Networks Enron Eurotherm International Facon Fischer & Porter Fisher Rosemount Fluke Foxboro Fuji Electric Gantner GE GEC Harris Controls Hewlett Packard Hima Gmbh Hitachi Honeywell Idec Izumi Intech (NZ)
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Integration Requirements:
1. Real-time Middleware Integration Platform
2. Support Multiple Protocols with Open Interfaces
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ORNL WAGES Metering & Integration
●Hundreds of Buildings●A Pilot Project made more sense fiscally and logistically●Only a few buildings to start
●Networking Technologies dating back to 1950s●Questionable Conduits & Quality
●Politics Consistent with any Institute of Higher Learning or Government Laboratory, or Department
●Competing objectives and agendas inextricably tied to the overarching Energy Efficiency play
●Variable Measurement Capabilities●Everything from Manual Entry to Completely Automated Report
Generation
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Integration Requirements:
1. Real-time Middleware Integration Platform
2. Support Multiple Protocols
3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
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Mori Towers Solution Overview
User Support Features Visualizations Reporting Metrics Reliability / Scalability Integration Remote Access
Flexible and strong web server architecture
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Solution Overview
Multi-Function Operations HVAC Lighting Energy management and reporting Fire and Security Equipment / Activity scheduling
Requires strong communication capabilities to the Building Automation sub-systems, and an integrated scheduler
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Solution Synopsis Facility-wide Monitoring
Role based security Multi-protocol support Open communications Flexible clients Zero administration clients Secure remote access Cloud Computing
SQL, MES, Reports
Control Layer
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Reliability
Communication Redundancy Automatic Failover Automatic Recovery Automatic Client Switchover Multiple Servers Multiple Communication Paths
● Client Services
● Communications
● Alarm and Event notification
● Data logging and Storage
● reporting
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Reliability
Scalable Virtually unlimited expansion Clustered distribution Installations with over 2 million devices Installations with over 200 locations Installations with over 100 CALs
You know a system is reliable when it is used to control runway lights on airports, and shuttle facilities for NASA!
Multi-threaded Multi-CPU Multi-Cluster
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Visualization Easily identify poor tenant behaviour
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VisualizationStatus ‘hot-spots’ to display details
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Visualization Status ‘hot-spots’ to access equipment details and controls
Manage HVAC parameters
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NASA’s KCCS System Architecture
Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.
KCCS Utility
Network
Display Client
SGS EMOHQ
KSC IT Business Network
Kennedy Complex Control SystemPower Subsystem Control and Monitoring Architecture Diagram
Firewall
Secure KSCIndustrial EthernetBackbone-Power
(Fiber)
Sec
ure
KS
C In
dust
r ial E
ther
net
Bac
kbon
e ( F
iber
)
PrimaryController
KCCS Standard FIC
Secure KSC Industrial Ethernet Backbone (Fiber)
File Server/ADSP
TrendServer
I/O Server1
I/O Server2
I/O Server3
Primary Servers (LCC 1P9)
File Server/ADSR
TrendServer
I/O Server1
I/O Server2
I/O Server3
Redundant Servers (LCC 1P9)
Display Client
NASA PHOSB 5th
LOAD LOAD
Smart Substation Interface
UPS
ATS
Generators
Analogs
Contacts
Contacts/Analogs
Secure KSC Industrial Ethernet Backbone (Fiber)
Display Client
SGS ShopK61446
Display Client
USA Shopk7569
Power Meter SrvC5 Substation
C5 EPPWonderware Workstation
O2 Deficiency Monitors
PowerLinkControllable
Breakers(Lighting and Small Motors)
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Power System HMI
Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.
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UPS System HMI
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Chilled Water System HMI
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Air Handler System HMI
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Utility Shop Overview HMI
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Integration Requirements:
1. Real-time Middleware Integration Platform
2. Support Multiple Protocols
3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency
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Second Line of Defense (SLD)
●Mission● Strengthen the capabilities of partner countries to deter, detect, and interdict
illicit trafficking of special nuclear and other radioactive materials at international border crossings including airports, seaports, and other points of entry/exit.
●Strategy● Develop cooperative efforts to mitigate the risk of illicit trafficking through:
●Search, detection, and identification of nuclear and other radioactive materials
●Development of response procedures and capabilities
●Deterrence of future trafficking in illicit nuclear and nuclear-related materials
●Goal● Deliver an effective and sustainable global capability to deter, detect, and interdict illicit trafficking in special nuclear and other radioactive materials
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SLD: Two Primary Programs
● Equip more than 450 points of entry: airports, border crossings, and small feeder seaports
● Bolster detection capabilities of foreign border officials or affiliated agencies
● Partner with International or multilateral organizations (IAEA, EU)
● Equip 100 international seaports
● Bolster detection capabilities of foreign customs officials and port authorities
● Partner with other U.S. federal agencies
● CBP/ICE: Container Security Initiative (CSI)
● CBP: Secure Freight Initiative (SFI)
● DHS: ASP deployment
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Reach & Impact of SLD Program
● SLD scans a variety of traffic types at borders & seaports globally
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SLD Monitoring In Action
Vehicle Monitors
Secondary Inspection
Rail Monitors
Border crossings, seaports & airports
Puerto Cortes, Honduras
RPMs
OCRCameras
OtherDevices & Sensors
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Other Integrated Systems & Components●The Following Additional Components are part of the
COMMS Solution● TOS (Terminal Operations System)
●Software to manage the movement of containers at a port or border crossing
● Telecommunications systems
●Fiber, CAT5e, Wireless WAN, Wireless LAN links, VoIP Phone Systems
● CSI Workstation (Container Security Initiative)—FBI Operatives, mostly
● NII (Non-Intrusive Imaging)—big Container X-Ray Machine
● Handheld RIIDs (Radio Isotope Identification Devices)
● Backup Power (usually just UPSs) for most components listed above
● Gate Control, Traffic Light Control
● Security System Interface
● Large Traffic Management Displays
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Sample Alarm Station Screen
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Integration Requirements:
1. Real-time Middleware Integration Platform
2. Support Multiple Protocols
3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency
5. Multiple System Interoperability
Service & Support
The Long-Term Differentiator for Successful Projects
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Support as a Success Factor(See Frost & Sullivan, March 2011)
Maximizing Return on Automation Solution Investments through Effective Technical Support People, Process, Product
The order is important
Average Cost of 24 hours of Downtime: $6.3MIn some industries, $6.4M is the average cost for 1 hour of Downtime
Key Customer Criteria for Solutions Providers in Order:
1.Quality
2.Support3.Price
4.Delivery Time
5.Vendor Flexibility
6. Reputation & Expertise
7. Product Innovation
8. Warranty
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Innovative Support Models
●Comprehensive Solutions Level Support Models & Agreements●Without regard to the mix of vendor components
●Global Consistency with Local Availability●One model for all locations with local resources familiar with site specific needs
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Integration Requirements:
1. Real-time Middleware Integration Platform
2. Support Multiple Protocols
3. Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
4. Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency
5. Multiple System Interoperability
6. Support for the Customer, not merely the Products
Summary
What We’ve Learned….
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Integrating Disparate Systems Requires…
Hardware Agnosticism from Sale to Service & Support Even Greenfield projects are best served by multiple providers
Realtime Middleware as the Glue for Integration Transaction-based middleware can’t provide consistent
performance or reliability
A Service & Support Offering for the Real World Not just a support offering for a single vendor’s offerings.
A Solutions Oriented Approach Making The Most of Your Energy Requires more than a mere
Collection of Components. It Requires A Big-Picture Solutions Mind-set.
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Conclusions Facility Managers need solutions that can assist them to keep
operational costs low, Energy Efficiency high, and their facility in top working order, such as
Building Systems that can work together to extend beyond
their individual capabilities and enable a truly intelligent building
Top tier solutions for Facilities Monitoring that can scale from small buildings to large scale commercial enterprises and close the gap between Building Automation and Facilities Management.
Solutions are currently deployed in Hospitals, Universities, Airports, High-rise offices, and Exhibition Centers. All of the power used in these systems is available and can be applied
to your facility today.
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Make the most of your energy™
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Questions / Discussion