Instrument - Tpe3000 Thermal Oil Heate

8/12/2019 Instrument - Tpe3000 Thermal Oil Heate

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TPE3000 THERMAL OIL HEATER IOM PROJECT: CO-O 750K TPA CIL GOLD PLANT April 11, 2012

SECTION 9

INSTRUMENT DATA


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TPE3000 THERMAL OIL HEATER IOM PROJECT: CO-O 750K TPA CIL GOLD PLANT April 11, 2012

CONTENT:

UNITED TEMPERATURE SWITCH F100-8BS UNITED DIFFERENTIAL SWITCH J21K-357 HARWILL FLOW SWITCH Q5SS/5/S/B STACK OVERTEMP PRESSURE GAUGE TEMPERATURE GAUGE


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GENERAL

Types B100 and C100 (Immersion Stem)

Temperature variations are sensed by a liquid filled sensor which expandsor contracts against a bellows which actuates a snap-action switch at apredetermined set point.

Types E100 and F100 (Bulb & Capillary)

Temperature variations of a liquid filled sensing bulb are hydraulicallytransmitted to a bellows which actuates a snap-acting switch at apredetermined set point.

MAXIMUM TEMPERATURE IS THE HIGHEST TEMPERATURE TO WHICH A SENSING ELEMENT MAY BE OCCASIONALLY EXPOSED TO WITHOUT ADVERSELY AFFECTING SET POINT CALIBRATION AND

REPEATABILITY. MAXIMUM TEMPERATURE LIMITS STATED IN LITERATURE AND ON NAMEPLATE MUST NEVER BE EXCEEDED, EVEN BY TEMPERATUREOVERSHOOTS IN THE SYSTEM. OCCASIONAL OPERATION OF UNIT UPTO MAX. TEMPERATURE IS ACCEPTABLE (E.G., START-UP, TESTING).CONTINUOUS OPERATION SHOULD BE RESTRICTED TO THE DESIGNATED ADJUSTABLE RANGE.

Please refer to product bulletin for product specifications. Productbulletins may be found at www.ueonline.com.

Tools Needed

Adjustable wrenchFlathead screwdriver

Hammer (for alternate wire knockouts)

MOUNTING

INSTALL UNIT WHERE SHOCK, VIBRATION AND TEMPERATUREFLUCTUATIONS ARE MINIMAL. DO NOT MOUNT UNIT IN AMBIENTTEMPERATURES EXCEEDING PUBLISHED LIMITS. 100 SERIES

TEMPERATURE SWITCHES CAN BE MOUNTED IN ANY POSITION, PROVIDEDTHE ELECTRICAL CONDUIT IS NOT FACING UP. ORIENT UNIT SO THATMOISTURE IS PREVENTED FROM ENTERING THE ENCLOSURE.

For remote mounting, mount the unit via the (2) 1/4 screw clearance holeson the enclosure (See Dimensions on back page.) Fully immerse the bulband 6 capillary in the control zone. It is generally desirable to place thebulb close to the heating or cooling source in order to sense temperature

fluctuations quickly. Be sure to locate the bulb so that it will not be exposedto temperatures beyond the instrument range limits.

FOR LOCAL MOUNTING, ALWAYS HOLD A WRENCH ON THETEMPERATURE HOUSING HEX WHEN MOUNTING UNIT. DO NOTTIGHTEN BY TURNING ENCLOSURE. THIS WILL DAMAGE SENSOR

AND WEAKEN SOLDERED OR WELDED JOINTS.

WIRING

UNITED ELECTRICCONTROLS

Installation and MaintenanceInstructions

IMT100-04

100 Series Temperature Switch

Types B100, C100, E100, F100

Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of RecommendedPractices, Liabilities and Warrantees.

Part I - Installation

Remove the two screws retaining the cover and cover gasket. A 1/2 NPTconduit connection is located on the left side of the enclosure. Two cast-in7/8 diameter knockouts for electrical conduit are located on the side andrear of enclosure. These can easily be knocked out by placing the bladeof a screwdriver in the groove and tapping sharply with a hammer.

Connect conduit to the enclosure and wire directly to the switch terminalsaccording to local and national electrical codes. Bring the wires up toterminals from the rear of the enclosure allowing enough slack so as notto affect switch movement when making setting adjustments. The threeswitch terminals are clearly labeled common, norm open, and normclosed. If lead wires are supplied, color coding is as follows:

SPDT Common (COM) VioletNormally Open (NO) BlueNormally Closed (NC) Black

A grounding screw and clamp (cast in symbol) is provided which meets a35 lb. pull test. Keep the wire as short as possible to prevent interferencewith the plunger and, when provided, the adjustable deadband switchwheel (option1519).

Tools Needed3/16 open end wrench

NOTE: For set point adjustments and recalibration, immerse sensor(immersion stem or bulb and 6" of capillary) in a calibrated temperaturesource and stabilize unit.

Types C100 and F100

Remove cover. Switch has a hex adjustment screw inside enclosure (SeeFigure 1). If switch transfer point differs from actual temperature, adjustsetting. To raise the temperature setting, turn the hex towards the left(clockwise). To lower the temperature setting, turn the screw towards theright (counter-clockwise). When making adjustments, do not exceed themaximum temperature rating on nameplate.

Types B100 and E100 (with reference dial)

Controls are factory calibrated for maximum accuracy at the midpoint of

Part II - Adjustments


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Dimension A Models Inches mm

120,121 9.38 238,2 Immersion stem1B-8B 8.75 222,23 Bulb & capillary

COM. N.C.N.O.

HEX ADJUSTMENT

SCREW

COM. N.C.N.O.

DIAL

HEX ADJUSTMENT

SCREW

Types B100, C100, E100, F100

Dimensions

Dimensional drawings for all models may be found at www.ueonline.com.

C100, F100

B100, E100

4

2 4" WITH COVER1132

(59.4mm)

732

(107.2mm)

1 58(41.4mm)

(101.6mm)

1/2 NPT

.895 (22.7mm) DIA.KNOCK-OUT 2 PLACES

CLEARANCE FOR1/4 (6.35mm) SCREW2 MT'G. HOLES.

(69.9mm)432

CONDUIT.

A

KNOCK OUT

Figure 1

Figure 2

RECOMMENDED PRACTICES AND WARNINGS

United Electric Controls Company recommends careful considerationof the following factors when specifying and installing UE pressureand temperature units. Before installing a unit, the Installationand Maintenance instructions provided with unit must be read andunderstood.

To avoid damaging unit, proof pressure and maximum temperaturelimits stated in literature and on nameplates must never beexceeded, even by surges in the system. Operation of the unit up tomaximum pressure or temperature is acceptable on a limited basis(e.g., start-up, testing) but continuous operation must be restrictedto the designated adjustable range. Excessive cycling at maximumpressure or temperature limits could reduce sensor life.

A bac -up unit is necessary for applications where damage toa primary unit could endanger life, limb or property. A high orlow limit switch is necessary for applications where a dangerousrunaway condition could result.

The adjustable range must be selected so that incorrect,inadvertent or malicious setting at any range point cannot resultin an unsafe system condition.

Install unit where shoc , vibration and ambient temperaturefluctuations will not damage unit or affect operation. Whenapplicable, orient unit so that moisture does not enter theenclosure via the electrical connection. When appropriate, thisentry point should be sealed to prevent moisture entry.

Unit must not be altered or modified after shipment. Consult UEif modification is necessary.

Monitor operation to observe warning signs of possible damageto unit, such as drift in set point or faulty display. Chec unitimmediately.

Preventative maintenance and periodic testing is necessary forcritical applications where damage could endanger property orpersonnel.

Electrical ratings stated in literature and on nameplate mustnot be exceeded. Overload on a switch can cause damage, evenon the first cycle. Wire unit according to local and nationalelectrical codes, using wire size recommended in installationsheet.

Do not mount unit in ambient temp. exceeding published limits.LIMITED WARRANTY

Seller warrants that the product hereby purchased is, upon delivery,free from defects in material and wor manship and that any suchproduct which is found to be defective in such wor manship ormaterial will be repaired or replaced by Seller (Ex-wor s, Factory,Watertown, Massachusetts. INCOTERMS); provided, however, that thiswarranty applies only to equipment found to be so defective withina period of 36 months from the date of manufacture by the Seller.Seller shall not be obligated under this warranty for alleged defectswhich examination discloses are due to tampering, misuse, neglect,improper storage, and in any case where products are disassembledby anyone other than authorized Sellers representatives. EXCEPT FOR

THE LIMITED WARRANT Y OF REPAIR AND REPLACEMENT STATED ABOVE, SELLER DISCLAIMS ALL WARRANTIES WHATSOEVER WITHRESPECT TO THE PRODUCT, INCLUDING ALL IMPLIED WARRANTIESOF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

LIMITATION OF SELLERS LIABILITY

SELLERS LIABILITY TO BUYER FOR ANY LOSS OR CLAIM, INCLUDINGLIABILITY INCURRED IN CONNECTION WITH (I) BREACH OF ANYWARRANTY WHATSOEVER, EXPRESSED OR IMPLIED, (II) A BREACH OFCONTRACT, (III) A NEGLIGENT ACT OR ACTS (OR NEGLIGENT FAILURE

TO ACT) COMMITTED BY SELLER, OR (IV) AN ACT FOR WHIC HSTRICT LIABILITY WILL BE INPUTTED TO SELLER, IS LIMITED TO THELIMITED WARRANTY OF REPAIR AND/OR REPLACEMENT AS SOSTATED IN OUR WARRANTY OF PRODUCT. IN NO EVENT SHALL THESELLER BE LIABLE FOR ANY SPECIAL, INDIRECT, CONSEqUENTIALOR OTHER DAMAGES OF A LIkE GENERAL NATURE, INCLUDING,WITHOUT LIMITATION, LOSS OF PROFITS OR PRODUCTION, OR LOSSOR EXPENSES OF ANY NATURE INCURRED BY THE BUYER OR ANY

THIRD PARTY.

UE specifications subject to change without notice.


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IMJ21K-05www.ueonline.com

Type J21KDifferential Pressure Switch

U N I T E D E L E C T R I C

C O N T R O L S

Installation and MaintenanceInstructions

IMJ21K-05

WIRING

DISCONNECT ALL SUPPLY CIRCUITS BEFORE WIRING UNIUNITS ACCORDING TO NATIONAL AND LOCAL ELECTRICAMAXIMUM RECOMMENDED WIRE SIZE IS 14 AWG.

ELECTRICAL RATINGS STATED IN LITERATURE AND ON NAM

MUST NOT BE EXCEEDED, OVERLOAD ON A SWITCH CANFAILURE ON THE FIRST CYCLE.

Remove the four (4) screws retaining the cover and gasket. Remove cover.Connect conduit to the enclosure using a conduit fitting that is suitable for yourinstallation. A watertight conduit fitting (option M900 or equivalent) must beused for NEMA 4 protection. Wire directly to the switch terminals in accordancewith local and national electrical codes. Bring the wires up to the terminalsfrom the rear of the enclosure to prevent interference with the mechanism.

Part II - AdjustmentsTools Needed

- 5/16" open end wrenchFor set point adjustment and re-calibration, connect the "High" pressure portto a calibrated pressure source.

Set point adjustment is achieved by varying the gap between the mechanicalactuator and the plunger on the electrical switch

To raise the differential pressure setting, turn the 5/16" hex head screw left(clockwise).

To lower the differential pressure setting, turn the 5/16" hex head screw right(counter-clockwise).

Adjustable Deadband OptionJ21K models with option code 1520 incorporate a snap-switch with integraladjustment wheel. Turning this wheel raises or lowers the pressure riseset point. The fall set point remains constant. Consult factory for additionalinformation.

GENERAL

BEFORE INSTALLING, CHECK THE SENSOR MODEL SELECTED FORCOMPATIBILITY TO THE PROCESS MEDIA IN CONTACT WITH THESENSOR AND WETTED PARTS.

The J21K Differential Pressure Switch utilizes opposing metal bellows to detectpressure differences between two pressure sources. When the pressure at thehigh port exceeds the pressure at the low port by a pre-determined amount(set point), the mechanism operates a single snap-action electrical switch.Control set point may be adjusted by turning the internal adjustment hex screw(see Part II - Adjustments).

DIFFERENTIAL PROOF PRESSURE* LIMITS STATED IN THE LITERATURE AND ON NAMEPLATE MUST NEVER BE EXCEEDED, EVEN BYSURGES IN THE SYSTEM. OCCASIONAL OPERATION OF UNIT UP TODIFFERENTIAL PROOF PRESSURE IS ACCEPTABLE (E.G., START-UP,

TESTING). CONTINUOUS OPERATION SHOULD NOT EXCEED THEDESIGNATED MAX WORKING PRESSURE.

*Differential Proof PressureThe maximum differential pressure to which a pressure sensor may beoccasionally subjected, which causes no permanent damage (e.g., start-up,testing). The unit may require calibration.

THESE PRODUCTS DO NOT HAVE ANY FIELD REPLACEABLE PARTS.

Please refer to product bulletin for product specifications. Product bulletinmay be found at www.ueonline.com.

Part I - InstallationTools Needed

- Adjustable wrenches (2)- Flat blade screwdriver

MOUNTING

INSTALL UNIT WHERE SHOCK, VIBRATION AND TEMPERATUREFLUCTUATIONS ARE MINIMAL. MOUNT UNIT SO THAT MOISTUREIS PREVENTED FROM ENTERING THE ENCLOSURE. DO NOT MOUNTUNIT IN AMBIENT TEMPERATURES EXCEEDING PUBLISHED LIMITS.

Surface mount in any position via two mounting ears. Never turn this unit bygrasping enclosure. Always hold a wrench on the bellows housing (or fitting)when connecting pressure joints.

Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of RecommendedPractices, Liabilities and Warranties.


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IMJ21K-05www.ueonline.com

SP09085K

DimensionsDimensional drawings for all models may be found at www.UEonline.com

Dimension AModels Inches mm NPT

127-150 8.06 204.7 1/4S127B 8.94 227.1 1/2S140B-S150B 8.86 225.0 1/2232 6.53 165.9 1/4254 6.50 165.1 1/4357 6.88 174.8 1/4

Models 127-150 Models S127B-S150B

Model 232 Model 254

Model 357

U N I T E D E L E C T R I C

C O N T R O L S

180 Dexter Avenue, P.O. Box 9143 Watertown, MA 02471-9143 USATelephone: 617 926-1000 Fax: 617 926-2568http://www.ueonline.com

RECOMMENDED PRACTICES AND WARNINGS

United Electric Controls Company recommends careful consideration of thefollowing factors when specifying and installing UE pressure and temperature units.Before installing a unit, the Installation and Maintenance instructions providedwith unit must be read and understood. To avoid damaging unit, proof pressure and maximum temperature limits statedin literature and on nameplates must never be exceeded, even by surges in thesystem. Operation of the unit up to maximum temperature is acceptable on alimited basis (i.e., start-up, testing) but continuous operation must be restricted tothe designated adjustable range. Excessive cycling at maximum temperature limitscould reduce sensor life.

A back-up unit is necessary for applications where damage to a primary unitcould endanger life, limb or property. A high or low limit switch is necessary forapplications where a dangerous runaway condition could result. The adjustable range must be selected so that incorrect, inadvertent ormalicious setting at any range point cannot result in an unsafe system condition. Install unit where shock, vibration and ambient temperature fluctuations willnot damage unit or affect operation. Mount the unit so that moisture does notenter the enclosure via the electrical connection. When appropriate, this entrypoint should be sealed to prevent moisture entry. Unit must not be altered or modified after shipment. Consult UE ifmodification is necessary. Monitor operation to observe warning signs of possible damage to unit, suchas drift in set point or faulty display. Check unit immediately. Preventative maintenance and periodic testing is necessary for criticalapplications where damage could endanger property or personnel. For all applications, a factory set unit should be tested before use. Electrical ratings stated in literature and on nameplate must not be exceeded.Overload on a switch can cause damage, even on the first cycle. Wire unitaccording to local and national electrical codes, using wire size recommended ininstallation sheet.

Do not mount unit in ambient temp. exceeding published limits.

LIMITED WARRANTY

Seller warrants that the product hereby purchased is, upon delivery, free fromdefects in material and workmanship and that any such product which is found tobe defective in such workmanship or material will be repaired or replaced by Seller(Ex-works, Factory, Watertown, Massachusetts. INCOTERMS); provided, however, thatthis warranty applies only to equipment found to be so defective within a period of24 months from the date of manufacture by the Seller. Seller shall not be obligatedunder this warranty for alleged defects which examination discloses are due totampering, misuse, neglect, improper storage, and in any case where products aredisassembled by anyone other than authorized Sellers representatives. EXCEPT FOR

THE LIMITED WARRANTY OF REPAIR AND REPLACEMENT STATED ABOVE, SELLERDISCLAIMS ALL WARRANTIES WHATSOEVER WITH RESPECT TO THE PRODUCT,INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR

ANY PARTICULAR PURPOSE.

LIMITATION OF SELLERS LIABILITY

Sellers liability to Buyer for any loss or claim, including liability incurred inconnection with (i) breach of any warranty whatsoever, expressed or implied,(ii) a breach of contract, (iii) a negligent act or acts (or negligent failure to act)committed by Seller, or (iv) an act for which strict liability will be inputted to seller,is limited to the limited warranty of repair and/or replacement as so statedin our warranty of product. In no event shall the Seller be liable for any special,indirect, consequential or other damages of a like general nature, including, withoutlimitation, loss of profits or production, or loss or expenses of any nature incurred bythe buyer or any third party.

UE specifications subject to change without notice.


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316 STAINLESS STEEL - TEFLON - VITON - WETTED SURFACES

For Use in Mildly Corrosive ChemicalsGenerally accepted for use with 316 Stainless SteelFor instance, mildly corrosive uids such as:

Plus

Special Features

Fluid Flow Switch Model Q-5SS10 to 102,000+ GPM

for pipes 1-48+

AluminumSulfate

Crude Oil Diluted Sulfuric

Acid Ethyl Chloride

Hydrochloric Acid

Lactic Acid Magnesium

Hydroxide Nickel Sulfate

Nitric Acid Phenol Potassium

Dichromate Zinc Sulfate

Alcohols Filtered Sewage Water Gasoline Glycols

Oils Pure Water Soap Solutions Tap Water

541 Kinetic Drive, Oxnard, CA 93030Tel (805) 988-6800 Fax (805) 988-6804

Email. [email protected]

www.harwil.com

Wetted surfaces of 316 stainlesssteel, Teon and Viton

Responds to ow only,independent of pressure andtemperature

Continuously adjustable whileoperating

Mount in any position Line pressure to 300 psig Temperature to 180F continuous

No damage or calibration changewhen subjected to reasonablehydraulic hammer or surge pulses

Maintenance and checkout is asnap for your present personnelusing an uncomplicated standardtest meter

Extensive Chemical CorrosiveList On Page 50

Limited Warranty

MOUNT IN

ANY POSITION

TURBULENT FLOW

REDUCTION

Reliable,Inexpensive


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Q - 5SS / 3 / 2 / B

Basic Model #

Drag Disk Size

Model Q-5SSModel Selection Chart

Pipe Flow LimitsPar Number

SizeNPT

Switch Point MayBe Set GPM Model

PivotShaft No.

TargetNo.

ElectricCable 1 or 2

10-20 Q-5SS 2 2 ---20-60 Q-5SS 2 1 ---

14-42 Q-5SS 3 3 ---

1 1/2 20-60 Q-5SS 3 2 ---30-90 Q-5SS 3 1 ---

21-63 Q-5SS 3 4 ---2 30-90 Q-5SS 3 2 ---

60-180 Q-5SS 3 1 ---

36-108 Q-5SS 3 4 ---

2 1/2 90-150 Q-5SS 3 2 ---90-270 Q-5SS 3 1 ---

45-135 Q-5SS 5 4 ---3 75-225 Q-5SS 5 2 ---

130-390 Q-5SS 5 1 ---

56-168 Q-5SS 5 4 ---

3 1/2 85-285 Q-5SS 5 2 ---180-540 Q-5SS 5 1 ---

77-231 Q-5SS 5 4 ---4 130-390 Q-5SS 5 2 ---

235-705 Q-5SS 5 1 ---

84-252 Q-5SS 5 5 ---5 200-600 Q-5SS 5 2 ---

350-1050 Q-5SS 5 1 ---

103-309 Q-5SS 5 6 ---125-375 Q-5SS 5 5 ---300-900 Q-5SS 5 2 ---

550-1650 Q-5SS 5 1 ---

189-567 Q-5SS 5 6 ---232-696 Q-5SS 5 5 ---

550-1650 Q-5SS 5 2 ---950-2850 Q-5SS 5 1 ---

292-876 Q-5SS 5 6 ---358-1074 Q-5SS 5 5 ---850-2550 Q-5SS 5 2 ---

1450-4350 Q-5SS 5 1 ---

LARGE PIPE SIZE I NFORMATI ION AVAILAB LE BY REQU EST.

Hysteresis (% Flow Changeto Activate / DeactivateSwitch)

" 10% at upper end of owrange" 30% at lower end of owrange

Differential Pressure DropsAcross Unit (NormalOperating Conditions)

1" - 3" Pipe, less than 1 psi4" - 48" Pipe, Negligible

Working Line Pressure300 psig max. @ 180F Max(Proof tested to 1200 psig @room temperature)

Materials316 Stainless steel body, Norylcover, 316 stainless steelhardware.

Working uid sees 316stainless, Teon gasket andViton elastomer seal.

Electrical SwitchCharacteristics

SPDT, 15 amp, 1/2 hp @ 125 or250 VAC,1/2 amp @ 125 VDC, 1/4 amp @250 VDC,5 amp @ 125 VAC (tungsten

lamp load)UL and CSA Listed10,000,000 Operations Median

Model Q-5SS can also betted with a SPDT GoldCross Bar Switch forcomputer/PLC interface.

Weight: 3.5 lb.

Target (Drag Disk/Strip) Number

Installation drawing and anumbered parts list issupplied with each unit.

Current Price Information isListed on Separate Sheet.

Special One Day DeliveryAvailable.

Input Power Cable Interface Options

O.D.

1/2 STRAIGHT F

1/2 90F90

Grommet Sizepg. 9

Option No. 1Basic Model #

Sample Part #

Drag Disk SizeDrag Disk FeedthruShaft Length

# Flexible ConduitFitting

Option No. 2 Sample Part #

Drag Disk FeedthruShaft Length

Q - 5SS / 3 / 2 / F

See grommet size chart on page 9.

PLAN VIEW

1" NPT

4 3/16

SIDE VIEW

1 5/8

OPTION1 OR 2

Q-5/3 = 1 1/4Q-5/5 = 3 1/4Q-5/7 = 5 1/4

2 1/16

FRONT VIEW

2 7/16

3 15/16

1 5/32Installation Dimensions


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Instrument - Tpe3000 Thermal Oil Heate

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