1. 1. Submitted By: Assignment on Textile Testing Instruments Name ID Shahedul Islam shahed 120103006
2. 2. Introduction The economy of Bangladesh mainly depend on textile sector. There is a huge competition in textile market. To stable in this market the quality of product must be ensure. For this reason there is no alternative of quality test of product. Now a days it become a major part of textile. There are various type of textile testing instrument for testing such as spectrophotometer, color matching cabinet, pH meter, light fastness tester etc. To taste by those equipment it is necessary to know about those instrument and there testing method.
3. 3. Reasons for Textile Testing 1. Checking Raw Materials 2. Monitoring Production 3. Assessing the Final Product 4. Investigation of Faulty Material 5. Product Development and Research
4. 4. Different test Mechanical Tensile Strength and Elongation Breaking Strength Bursting Strength of Paper Tear Strength Elmendorf Tear Strength Air permeability of Paper Pilling Test Dry and Wet Rubbing (Crock Meter) Ether Soluble Matter Water Absorbency Lead and its compounds Scouring loss Flammability
5. 5. Physical GSM Fiber Diameter Ends per inch Linear Density
6. 6. Chemical PCP Blend composition Identification of Fiber Identification of Dyes Solvent Extractable matter Chloride Content Sulphate Content pH value of water extract Moisture Content Shrinkage to Water Color Fastness Tests
7. 7. Product Tests HDPE bags/Jute Bags Crepe Paper Filter Paper Writing/Printing paper Coated paper Corrugated Box Carpet Filament Yarn Fabric Congo red Dye Vinyl Coated Fabric Socks Jersey Various Leather Products
8. 8. Standard Methods adopted American Society of Testing &Materials (ASTM) American Association of Textile Chemists and Colorists (AATCC) International Organization for Standardization (ISO) European Norms (EN) British Standards (BS) British Standards for European Nations (BSEN) Deutsches Institut fur Normung (DIN) Japanese Industrial Standards (JIS) Bureau of Indian Standards (BIS)
9. 9. Crimp Rigidity Tester crimp is an important property that determines processing behavior in carding, drafting and fault incidences in yarn. Crimp frequency, amplitude, crimp stability, crimp elongation, decrypting point are some of the important properties that determine crimp.
10. 10. Feature of Crimp Rigidity Tester The instrument is based on test method. The tester can be used for both polyamide and polyester texturized yarns. Instrument mounted on a sturdy metal base. Compact and portable. Heating arrangement for measurement of hot Crimp contraction. Use: Crimp Rigidity Tester can be used for both polyamide and polyester texturized yarns. Crimp frequency and amplitude may be determined by projecting a magnified image of fiber on screen.
11. 11. GSM Cutters GSM cutters are used to determine accurately the GSM(Grams per square meter) of any type of fabrics. This GSM Cutter is circular fabric sample cutter with which uniform circular fabric is cut without measuring. The specimen which is cut with the help of fabric GSM cutter is 100 cm2 areas. The instrument is equipped with a set of four replaceable blades and normal cutting pads. Accessory of GSM Cutter: GSM Pad GSM Weighing Scale
12. 12. Features of GSM Cutter Reliable rapid, and easy to use. 100 Square Centimeters cutting area. Depth of cutting up to 5mm. Special finishes for contacting surfaces to avoid of specimen slippage.
13. 13. Use GSM cutter are not just use in textile industry, they are use in various other industries like acrylic sheets, aluminum and foils, bags and luggage of cotton, plastic, paper and leather, beach wear, blankets, belts, foot ware, paper industry, package material, machines, boxes, polyester & BOPP films, hand tuffed carpets, home furnishing items Teflon products, thermal paper & thermo sol and various other endless things.
14. 14. Martindale Abrasion cum Pilling Tester Martindale Abrasion cum pilling tester is used to check the abrasion as well as pilling resistance of the fabric.
15. 15. Features of Martindale Abrasion cum Pilling Tester: Effective speed ratio of outer pegs to inner pegs 4 specimen can be tested simultaneously. Maximum load (corresponding to pressure of 12KN/m2): 790g Comprise of stainless steel balls. Acrylic Top Plate for safety. The Abrasion of the fabric can be tested through two methods.
16. 16. Stiffness Tester Stiffness Tester is used to determine the Stiffness of fabrics. Stiffness Tester provides a quick and accurate method of determining stiffness properties such as flexural rigidity of most textile fabrics and other flexible materials. The principle of Cantilever Test method is used in it.
17. 17. Features of Stiffness Tester It has a solid aluminum base with nylon foot-rest to keep the base horizontal. The equipments parts are made of stainless steel. It has a calibrated scale.
18. 18. Water Repellency Tester Water Repellency Tester measures the resistance of fabrics to wetting by water. Water Repellency Tester is used to check the water repellency of the fabric by spray test in textile testing laboratory. Suitable for Table cloth, tapestry, flooring material fabric manufacturer or processors.
19. 19. Features of Water Repellency Tester The tester is suitable for measuring the water-repellent efficiency of finishes applied to fabrics, particularly plain woven fabrics. Evaluation is accomplished by comparing the wetted pattern with pictures on a standard chart.
20. 20. Crease Recovery Tester: Crease Recovery Tester determines the property of textiles to recover from creases by measurement of the recovery angle. The specimen is first creased under specified load for fixed time and is then transferred to the measurement device, where one end of the specimen is held in a spring loaded clamp and other is allowed to fall free under its own weight. Now one need to read the scale fixed to moving clamp to know the deflection of the clamped end from the horizontal. This angle gives the measure of the Crease Recovery
21. 21. Features of Crease Recovery Tester: Made of heavy caste base with all parts of stainless steel Imported Acrylic Sheet used for making the Rotating Dial. To make the movement smooth the Dial moves in a Brass bush. The same base has both the Steel Creasing Load and two Round Steel Plates for pressing the specimen.
22. 22. Digital Yarn Tension Meter Digital Yarn Tension Meter, popularly known as Yarn Tension Meter is used to determine tension of moving yarn in knitting & weaving machines. Features of Digital Yarn Tension Meter: This instrument is manufactured in an easy to handle design, size and weight. Gives accurate results.
23. 23. Specifications of Digital Yarn Tension Meter: Size of the Instrument: 182 mm x 36 mm x 26 mm Load Capacity: 300 gm., 0.1gm Accuracy. Weight : 112 gm. Battery: LR 44, Button cell
24. 24. Package / Shore Hardness Tester Package / Shore Hardness Tester are used to check the hardness of yarn packages such as cone, beam, etc. Hardness may be defined as a material's resistance to permanent indentation. The tester is typically used to measure the hardness in polymers, elastomers and rubbers.
25. 25. Features of package/ shore hardness tester: Feature: Very useful for spinning mills Latest design with elegant look. Handy, easy to operate. Duly packed in a wooden case for safety. With calibrated precision dial for direct reading in degree shore. Smooth precision-engineered components for exceptional performance. Supplied with calibration & inspection certificates Easy access to sample table. Range of sample table available Specification: Measuring Range: 0-100HS Instruments weight: 320 gm.
26. 26. Perspirometer Perspirometer is used for determining the resistance of the color of textiles of all kinds and in all forms to the action of human perspiration. B-Tex Engineering brings most reliable Perspirometer at best price. Color fastness of dyed or printed fabrics, against perspiration, is determined by exposing the fabric to the action of both alkaline and acidic reagents, while in contact with undyed adjacent fabrics on both sides.
27. 27. Features of Perspirometer Can also be used for testing color fastness against sea water and water. Made of stainless steel frame. A different load for AATCC standards is available on request. User friendly and corrosion resistant. Smooth precision engineered components for excellent performance.
28. 28. Specifications of Perspirometer: Frame Construction: Stainless steel Load on the Test Specimen: 5 kg. Size of Test Specimen: 100 mm x 40 mm Size of Acrylic Separator Plates: 115 mm x 60 mm Number of Separator Plates: 21 Nos. Dimensions of the Unit: 225 mm (L) x 72 mm(W) x 182 mm(H) Net weight of the Unit: 8.3kg
29. 29. Tensile Testing / Lea Strength Tensile Testing / Lea Strength is to determine the tensile strength and elongation of metal threads, metal wire, ropes, lea & fabric. Tensile Testing / Lea Strength consists of lower stationary base plate, a fixed cross tie on two supporting columns and a movable crosshead using a lead screw and nut mechanism. The Tensile Testing Machine has been designed in such way that one testing space is suitable for extra-long test sample, having long elongation.
30. 30. Features of Tensile Testing / Lea Strength: The facility of controlling the test via Microcontroller with Max-force, Tenacity & elongation. Data safety facility is also available. Max hold test can be carried very effectively. Extremely powerful internal software makes the machine versatile.
31. 31. Specifications of Tensile Testing / Lea Strength: Force Rating: 000.0 - 9.999, 00.00 - 99.99 & 100.0 - 999.9 Kg Force Resolution: 1gm below 10 Kg, 10 gm upto 100 Kg & 100 gm up to 1000 Kg Force measurement accuracy: 0.5% of FSD Minimum Crosshead stroke: 500 approx Crosshead displacement Measurement Resolution: 1mm 2 Grips included: Pneumatic Grip, Mechanical grip Crosshead speeds: 300mm fixed speed Options: Other testing speeds on special request Power Supply: 230 V AC, 50Hz, Single Phase Size & Weight: 18" x 18" x 48", 100 Kg
32. 32. Moisture Meter Moisture Meter is used to measure the percentage of water in a given textile material. Moisture Meter is widely used in textile industry for numbers of applications, like, to check moisture of dyed yarn, as well as to check moisture in Rolls, Beams, Cops, Cones, etc.
33. 33. Features of Moisture Meter: It carries powerful 1pc 9V battery The instrument also has 2 x Extra Pins Comprehensive Instruction Manual Protective Carrying Bag
34. 34. Specifications of Moisture Meter: Measuring Range: 5% ~ 40% Temperature: 0-40 C Resolution: 1% Accuracy: 1% Operation Temperature: 0C to 40C (32F to 104F), 0 to 70%RH Case Color: Dark grey & Orange Power: 9V (6F22) X 1 Dimension: 126mm x 70mm x 29mm Weight: Approximately 150g (including battery) High resolution and response quickly Data Hold (memory function) and can hold value Low Battery Indicator Large LCD display
35. 35. Count Wrap Reel Count Wrap Reel is a Automatic Wrap Reel used to prepare 6 lea for checking the denier and count of yarn, etc. Count Wrap Reel is used to prepare 6 lea for rapid preparation of accurate lengths of yarn, in hank form, for subsequent weighing and determination of count and strength of the yarn.
36. 36. Features of Count Wrap Reel: The equipment consists of solidly constructed swift/wheel. It has traverse mechanism. Wrap reel is fitted with a digital counter. It is powered by a special geared motor. It is automatic.
37. 37. Specifications of Count Wrap Reel: Swift Perimeter: 1.5 yards Number of leas made at a time: 6 Spread of each lea: 20 mm Overall Dimensions of the main Unit: 450mm (L), 260mm (W), 360mm (H). Net Weight of the main Unit: 20.000 Kg. Overall Dimensions of the cone Unit: 280mm x 260mm x 500mm Net Weight of the cone Unit: 10.000 Kgs (approx.). Controls: MAIN, ZERO/RESET.
38. 38. Color Matching Cabinet Color Matching Cabinet measures the color difference between two samples. Color Matching Cabinet booth is used for visual assessment of color under 6 standard lights and comes with doors. Color Matching Cabinet, Light Box, is suitable for yarn, fabric dyeing plant, and garment manufacturer and exporters. Suitable for staining, change in color test by using grey scales during color fastness test.
39. 39. Features of Color Matching Cabinet: Cabinet is made of Teakwood, Ply Board & Sun mica, with strict adherence to international standards. Supplied with major tube lights & bulbs for quick and accurate color assessment. Fitted with Electronic/ballasts for Instant start & power saving to safeguard the expensive & sensitive tube lights & bulbs No warm-up; No flick; No heat emission; Elapsed Time displaying of each light source. Energy saving; Efficient illumination. Compact; High quality with low price. Button Switches
40. 40. Specifications of Color Matching Cabinet Overall Dimensions of the Instrument: 71010 (L) x 41410 (W) x 62810 (H) mm Overall Dimensions of the Viewing Cavity: 68510 (L) x 40810 (W) x 38010 (H) mm Net Weight of the Instrument: 25.480 Kg. LIGHT SOURCES Artificial Daylight Fluorescent Lamps (D-65): 01 Nos. (18 W) Tungsten Filament Lamps : 04 Nos. (40 W) Cool White Fluorescent Lamp (CWF): 01 No. (18 W) Triphosphor Fluorescent Lamp (TL-84): 01 No. (18 W) Ultra-Violet Black Lamp: 01 No. (8 W) Warm White: 01 No. (18 W)
41. 41. Light Fastness Tester Light Fastness Tester is used to determine the color fastness of textiles against sunlight Features of Light Fastness Tester: An effective and essential fabric & garment testing equipment. It is used to determine the color fastness and degradation of textiles to Sunlight. This standard model comes with a 500 watt MBTL lamp. Automatic voltage stabilizer. Stainless steel clamps. Gray scale for assessing change in color & L-4 standard @ extra cost.
42. 42. Specifications of Light Fastness Tester: Light Source: 500W, MBTL Fading Lamp Test Chamber Temperature: Ambient to 50 C Temperature Range Control: By Water Circulation in Type A rectangular cells. Maximum Number of Type: 12 Nos. A Rectangular Cells Maximum Number of Type: 50 Nos. C Cylindrical Cells Maximum Space per Type: 110 x 50 mm A Rectangular Cells Specimen Thickness: Up to 15 mm Specimen size: 100 x 50 mm Maximum Number of Specimen:10 Nos.
43. 43. Cont. Working Life of Lamp: 2000 Hours Power: 220 Volts, single Phase, 50 HZ, A.C. Supply. Power Consumption: Maximum 1 KW. Water: Use of Distilled Water only in the water circulation Unit. Dimension of the Unit: 700 mm(W) x 500 mm(D) x 850 mm(H) Net Weight: 25 kg. Recommended Ambient: 20-24C Temperature Operating Conditions: 50%-65% Relative Humidity Humidity Control: Inserting Saturated Solution in the type A & C Cells.
44. 44. The New Standard in Light fastness Testing Designed specifically to meet ISO 105 B02 The new rotating rack Q-Sun Model B02 Tester uses the latest technology to provide precise control of the critical test parameters, including 1. Spectrum 2. Irradiance 3. Relative Humidity 4. Chamber Temperature 5. Black Standard Temperature.
45. 45. Cont The Q-Sun B02 meets many test specifications, including: ISO 105 B02 ISO 105 B06 AATCC TM 16 AATCC TM 169, Option 2 & 3
46. 46. Advantage The revolutionary Q-Sun B02 Tester was specifically designed to be an affordable light fastness tester that meets the requirements of ISO and AATCC. The new Q-Suns surprising low purchase price and operating costs set a new standard for light fastness testing. The new Q-Sun is easy to install, easy to use and practically maintenance-free. The Model B02 is completely automated and can operate continuously,24 hours a day, 7 days a week.
47. 47. Q-Sun B02 Light fastness Tester Overview Spectrum. Together, the long life xenon lamps and special filter lantern produce the spectrum required for textile testing. Solar Eye Irradiance Control. Precise monitoring and control of irradiance ensures maximum repeatability, reproducibility and ease of use. Calibration is quick and easy with the patented Auto Cal system. Humidity Control. The electronic humidity sensor provides precise control of relative humidity.
48. 48. Cont Temperature Control: Both Chamber Air Temperature and Black Standard Temperature are simultaneously controlled to close tolerances. Capacity: Specimen capacity is significantly larger than comparable testers. Exterior Dimensions: The Q-Sun B02 is the perfect size for textile labs. Height 166cm (65.5"); Width 91 cm (36"); Depth 62cm (24.5").
49. 49. Spectra: Lamps, Filter Lantern Lamps: The Q-Suns xenon arc lamp produces the most realistic reproduction of full spectrum sunlight, including- UV visible and infrared radiation. Exposure to the full spectrum is critical for light fastness testing of most textiles.
50. 50. Cont Filter Lantern: The Q-Suns Optical Filter Lantern is designed to produce the spectra specified in ISO and AATCC test methods It is equivalent to sunlight coming through window glass. The Q-Sun B02 lantern consists of an outer borosilicate cylinder and two sets of 7 inner filters Arranged in a two-tier heptagon. For ISO 105 B02,the inner filters are Window IR (heat reducing). For AATCC TM16, the inner filters are Window B/SL.
51. 51. Lamp & Lantern Specifications Quantity Description Lamp 1 1800W Xenon, Air- Cooled Inner Filters 14 Window IR (ISO) or Window B/SL (AATCC) Outer Filter Cylinder 1 Borosilicate
52. 52. Lamp & Lantern Advantages Low Cost Lamps Easy Lamp Replacement Long Lamp Life Indefinite Filter Life Easy-Change Filters
53. 53. Irradiance The Q-Suns Solar Eye Irradiance Control system allows maximum repeatability and reproducibility of test results. The Solar Eye is a patented, precision light control system that automatically monitors and maintains the programmed light intensity. Irradiance is controlled at either TUV (300-400 nm) or 420 nm. The patented Auto cal system uses a special calibration radiometer that measures the light intensity of the lamp and electronically transfers the data to the controller. The Solar Eye sets a new standard in calibration. It takes only seconds and there is little chance for operator error.
54. 54. Irradiance Control Specifications Item Description Description Control Point 420 nm TUV (300-400 nm) Irradiance 1.10 W/m2/nm 42 W/m2 /300-400nm Calibration Radiometer CR20
55. 55. Solar Eye Advantages Precision Irradiance Control Quick & Easy Calibration ISO Compliance
56. 56. Temperature and Humidity Temperature is critical because it influences the rate of degradation. In the Q-Sun, temperature is precisely maintained by a system that simultaneously controls both Black Standard Temperature and Chamber Air Temperature. The relative humidity in the chamber governs the moisture content of the surface of the test specimen during exposure. The Q-Suns electronic humidity sensor provides precise control of relative humidity.
57. 57. Advantages Precise Control of Specimen Temperature Choice of Black Standard or Black Panel Temperature Sensors Simultaneous Control of Black Panel & Chamber Air Temperature Precise Control of Relative Humidity
58. 58. Specimen Capacity & Mounting The Q-Sun Model B02 sets the standard with significantly higher specimen capacity than competitive testers. Q-Sun specimen holders are very easy to install and remove. ISO and AATCC textile masks are available.
59. 59. Specimen & Chamber Capacity Item Quantity Holders 16 Specimens (excluding Black Standard Sensor) 31
60. 60. Cont Item Inches Centimeters Exposure Size/Specimen (unmasked) 1.8 x 4.9 4.6 x 12.4 Exposure Area/Specimen (unmasked) 8.8 in 2 57 cm2 Total Specimen Exposure Area (unmasked) 273 in2 1,768 cm2 Rack Circumference 30.8 78.2 Rack Diameter 9.8 24.9 Rack Height 11.9 30.2 Total Possible Capacity 367 (in2) 2,362 (cm2)
61. 61. Advantages Easy To Mount Specimen Holders Large Specimen Capacity ISO & AATCC Textile Masks