Installing BBS 6101 -...
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Installing BBS 6101
INSTALLATION INSTRUCTIONS
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Copyright
© Ericsson AB 2010–2015. All rights reserved. No part of this document may bereproduced in any form without the written permission of the copyright owner.
Disclaimer
The contents of this document are subject to revision without notice due tocontinued progress in methodology, design and manufacturing. Ericsson shallhave no liability for any error or damage of any kind resulting from the useof this document.
Trademark List
All trademarks mentioned herein are the property of their respective owners.These are shown in the document Trademark Information.
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Contents
Contents
1 Introduction 1
1.1 Target Groups 1
2 Prerequisites 2
2.1 Conditions 2
2.2 Documents 2
2.3 Tools and Equipment 2
2.4 Space Requirements for Installation 3
3 Work Process for Installing the Cabinet 4
4 Health and Safety Information 5
4.1 Batteries 5
4.2 Damages 6
4.3 Electrical Equipment 6
4.4 In Case of Fire 7
4.5 Refrigerant 8
5 Unpacking and Checking the Equipment 10
6 General Torques During Assembly 12
7 Preparing the Site 13
7.1 Cabinet Bottom Inlets 16
8 Moving Cabinet 18
8.1 Using a Lifting Device to Move the Cabinet 18
9 Securing Cabinet 20
10 Fastening the Cabinet to the Foundation 21
11 Opening Drainage Holes 23
12 Changing Door Position (Optional) 24
12.1 Changing Door Position 24
12.2 Locking System 27
13 Cable Preparation 31
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Installing BBS 6101
13.1 Cable Lug Insulation 31
13.2 DC Cable Routing 31
13.3 Battery Cable Routing 32
13.4 Connecting Cables and Fuses to the DCCU 32
13.5 Connecting CLU DC Power Cable to External EricssonPower System 34
14 Installing Cable Inlet 35
15 Grounding 37
16 Connecting Alarm Cables 38
17 Installing Battery 41
17.1 Work Process for Installing Battery 42
17.2 Attaching Securing Straps (EQ Kit) 44
17.3 Installing an Adapter Frame (100 Ah Battery) 45
17.4 Preparing Battery Temperature Sensor Cables 46
17.5 Attaching Interblock Spacers and Temperature SensorHolder 48
17.5.1 EnerSys Battery Blocks 4817.5.2 NorthStar Battery Blocks 48
17.6 Preparing Battery Blocks with Interblock Connectors 49
17.7 Preparing Battery Blocks with Gas Ventilation Tubes 4917.7.1 Preparing NorthStar Battery Blocks 4917.7.2 Preparing EnerSys Battery Blocks 51
17.8 Installing Battery Blocks 5217.8.1 General Installation Method (Alternative 1) 5217.8.1.1 Placing Battery Blocks on a Shelf 5317.8.1.2 Attaching Gas Ventilation Tubes 5517.8.1.2.1NorthStar Battery Blocks 5517.8.1.2.2EnerSys Battery Blocks 5917.8.1.3 Connecting Battery Blocks 6117.8.1.4 Attaching Pole Connectors 6317.8.2 Installing Battery Blocks in Limited Space (Alternative 2) 6317.8.2.1 Installing Battery Block 1 6317.8.2.2 Installing Battery Block 2 6417.8.2.3 Installing Battery Block 3 6517.8.2.4 Installing Battery Block 4 6617.8.2.5 Attaching Gas Ventilation Tubes 6617.8.2.6 Attaching Pole Protectors 66
17.9 Testing Gas Ventilation Tubes in NorthStar Battery 67
17.10 Attaching the Front Bar (100 Ah Batteries, no EQ Kit) 70
17.11 Securing Straps (EQ Kit) 70
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Contents
18 Connecting BBS to an SSC 72
19 Startup Procedure 73
20 Disconnecting and Reconnecting System Power 74
20.1 Disconnecting the System Power 74
20.2 Reconnecting the System Power 75
21 Third-Party Installations 77
22 Completing the Installation 78
22.1 Environment 78
23 Concluding Routines 80
23.1 Updating the Customer Site Documentation 80
Glossary 81
Reference List 82
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Installing BBS 6101
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Introduction
1 Introduction
This document describes how to install the BBS 6101 Cabinet, an outdoorvariant Battery Backup System (BBS).
1.1 Target Groups
The target groups for these instructions are the personnel involved in the radiosite installation engineering process and those responsible for the installation,integration, and maintenance of Radio Base Station (RBS) sites.
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Installing BBS 6101
2 Prerequisites
This section contains information on the tools, documentation, and conditionsrequired before starting the installing procedure.
2.1 Conditions
The following conditions must be fulfilled before work starts:
• Site access is granted.
• The following are available:
� Customer Site Documentation
� Batteries and optional cabinet equipment specified for the site
� Lifting eye bolts
� Plugs and bolts to fasten the cabinet according to Customer SiteDocumentation
� The set of material included with the cabinet
� Tools needed for the installation
2.2 Documents
Ensure that the following documents are read and understood:
• Battery Guidelines
Note: It is mandatory to read the document Battery Guidelines beforeinstalling batteries in the cabinet.
• Personal Health and Safety Information
• System Safety Information
See Reference List on page 82 for more documents that may be needed.
2.3 Tools and Equipment
Table 1 lists the tools required for the installation.
Ericsson recommends the use of insulated tools when working with batteries.
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Prerequisites
Table 1 Tools and Equipment
Product Description
Battery ventilation test tool set Contains: pump, manometer, andT-connector
Crimping tool for grounding
Hammer drill 230 V AC or cordless
Lifting eye bolts M8 (4)
Personal tool set large
Torque set 3–8 Nm
Torque set 5–25 Nm
Torque set 20–100 Nm
ESD wrist wrap
Electrical insulating tape
2.4 Space Requirements for Installation
Refer to BBS 6101 Description, Reference [4].
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Installing BBS 6101
3 Work Process for Installing the Cabinet
Figure 1 shows the cabinet installation process.
P028018B
Fastening cabinet to the foundation
Start
Grounding
Performing Startup Procedure
Performing
End
A
Installing battery blocks
Moving cabinet
Securing cabinet
Changing doorposition
Preparing Cable
Installing cableinlet
A
Connecting alarm cables
ConcludingRoutines
Figure 1 Installation Process
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Health and Safety Information
4 Health and Safety Information
Technicians working on Ericsson products or systems must have the necessaryskills and training required to perform their work correctly.
The following sections contain warnings and information about:
• Batteries
• Damages
• Electrical Equipment
• In case of fire
• Refrigerant
4.1 Batteries
Danger!
Explosion risk. Connect Lead-acid batteries in enclosed cabinets to gasventilation tubes that lead flammable gas out of the cabinet.
Caution!
Improper handling of batteries can result in the batteries short-circuiting, whichcan result in serious injury due to high energy levels. Exercise the necessarycare when working with batteries.
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Installing BBS 6101
Caution!
Batteries can leak electrolyte if improperly handled. Electrolyte in contactwith skin or eyes can cause injury. In the event of electrolyte injuries, rinsethe affected area with water and seek medical attention immediately. Useprotective equipment when replacing batteries.
Caution!
Excessive heat can cause battery casing to soften and warp, potentially allowingacid to escape. In contact with the skin, acid can cause injury, and if breathedin, can affect the airways. Use protective equipment when replacing batteries.
Note: Explosion risk. Overheated batteries can cause a high hydrogen gascontent in a cabinet that can lead to an explosion. Install batterytemperature sensor(s) according to instructions.
It is mandatory to use a battery temperature sensor. In case the batterytemperature exceeds +60�C (+140�F), the power system must shutoff the charging.
4.2 Damages
If the cabinet gets a dent as big as the size of a hand, with a depth of 10 mm,the cabinet strength is reduced and the cabinet must be replaced.
If the door has been warped so much that it cannot be closed securely, it mustbe replaced.
4.3 Electrical Equipment
• Installation personnel should exercise care when working on or aroundelectrical equipment.
• In addition to this safety information, the specific safety instructions for allproducts involved in the installation procedure should be adhered to.
• When work is being done in a power cabinet, the power supply systemmust be switched off. The AC power and, if applicable, all batteries mustbe disconnected.
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Health and Safety Information
• Installation personnel must have competence for electrical installationaccording to local regulations.
Danger!
Electric shock risk. Avoid both direct and indirect contact with parts connectedto AC power as this is likely to be fatal. Switch off the AC power before startingwork.
Danger!
Improper electrical installation may cause fire or electric shock that is likely tobe fatal. Only a qualified and authorized electrician is permitted to install ormodify electrical installations.
Do!
Always use an approved ESD wrist strap when working with sensitiveequipment. Damage to components mounted on printed board assemblies canoccur if an ESD wrist strap is not used.
Note: AC power installation must be carried out according to local regulations.
4.4 In Case of Fire
Warning!
In the event of a fire, evacuate the building or equipment site and raise the firealarm at the closest alarm point, or call the emergency number. Do not enteragain a burning building under any circumstances.
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Installing BBS 6101
Note: In the event of a fire, toxic and corrosive gases are formed.
In case of fire, do the following:
• Take care of the injured persons.
• Call for help.
• Try to extinguish the fire. Use only an approved fire extinguisher toextinguish fire on electrical equipment.
• Open the cabinet door carefully. If the cabinet insulation is damagedbecause of fire, the cabinet strength is considerably reduced, which cancause the cabinet to collapse when opening the door.
4.5 Refrigerant
Caution!
The unit contains liquid refrigerant. Inhalation of high concentration ofrefrigerant vapor can damage airways and cause drowsiness and dizziness. Athigh levels, it can cause breathing difficulties. Skin contact or splashing in theeyes of the liquefied gas can cause frostbite. Avoid inhalation and contact onthe skin or in the eye.
The equipment contains 90 gram of Fluorocarbon R134a, CH2FCF3 (HFC134a)with a Global Warming Potential (GWP) of 1300.
The refrigerant is banned to emit to air.
It is required to recover the refrigerant when the equipment is disposed of.
In case of fire, the refrigerant, R134a, develops toxic and corrosive gases.
To avoid equipment damages, make sure that the cabinet has been in anupright position for at least an (1) hour before it is powered on.
Hazards
• Inhalation of high concentrations may irritate air pipes and causedrowsiness and dizziness. At very high levels, there is a risk of breathingdifficulties
• Skin contact or splashing in the eyes of the liquefied gas may cause frostbite
Take the following precautions:
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Health and Safety Information
• All handling must take place so that inhalation and skin and eye contactis avoided.
• Avoid the steam coming into contact with the welding arcs.
• Avoid the steam coming into contact with hot surfaces (decomposition).
• If there is a suspicion of leakage from the cooling system, ventilate andleave the place. Call for a competent cooling technician.
.
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Installing BBS 6101
5 Unpacking and Checking the Equipment
This section describes how to unpack and check the BBS.
Note: Handle the cabinet with care. The edges and corners must not beknocked against hard surfaces.
Ge8814B
Examine the packaging for damage. If it is damaged,immediately register a complaint with the transportcompany. It is recommended that a photo of thedamages be taken to improve the claims process. Referto Data Collection Guidelines for information on takingphotographs of damages and faults.
Check that the delivered items correspond to thepackaging list.
Ge8814B
Unpack the cabinet.
The top cover of the package contains the drillingtemplate. Be careful when dismantling and disposing thepackage so that the drilling template is not damaged.
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Unpacking and Checking the Equipment
Position the cabinet according to the floor plan in theCustomer Site Documentation. See Section 8 on page18 for lifting instructions.
Ge8582A
Hazardous Plastic Metal Paper
Dispose of the packaging in accordance with localregulations. For more information, see Section 14 onpage 35.
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Installing BBS 6101
6 General Torques During Assembly
See the table below for general torques to use, unless otherwise specified,when assembling the cabinet.
Table 2 General Torques
Dimension Torque (Nm) Note
ST 3.5 1 Self-tapping screws
End torque. Start torque is higher at firsttime tapping.
ST 4.8 4 Self-tapping screws
End torque. Start torque is higher at firsttime tapping.
R6B 4.2 2.5 Self-drilling and self-tapping screws
End torque, start torque is higher.
M4 2
M6 6
8 For battery poles and cable connectionsin the DCCU
15 For ground bolts in bottom plate
M8
18 For general use
M12 80
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Preparing the Site
7 Preparing the Site
This section describes the preparing of the foundation for the cabinet.
The foundation on which the cabinet is to be installed, must withstand a loadof 1000 kg.
Prerequisites
The following requirements must be fulfilled before the floor can be prepared:
• The level of the floor must be within ±3 mm vertically per two metershorizontally with a maximum slope of 0.1º
• The floor must not slope toward the BBS 6101 because water may getcollected under the cabinet.
Preparing the Floor
Note: Fastening materials for anchoring the cabinet to the foundation arenot supplied with the cabinet. They must be specified and purchasedlocally.
If the site must be prepared before the cabinet is available, then the holepositions shown in Figure 2 or Figure 3, depending on cabinet variant, mustbe used.
A drilling template is provided with every cabinet.
Note: The top cover of the package contains the drilling template. Be carefulwhen dismantling and disposing of the package so that the drillingtemplate is not damaged.
Table 3 Drilling Templates
Expansion BoltsValid For: Figure
EQ(1) Zone 4
BBS 6101 COH 109 397/33R1A
Figure 2 M8 N/A
BBS 6101 COH 109 397/33R2A and later.
Figure 3 M12 M12
(1) Earthquake (EQ)
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Installing BBS 6101
P028000AUnits of measurement: mm
FRONT
555
520
51.5
26.35
Figure 2 Drilling Template Hole Pattern for M8
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Preparing the Site
P028382AUnits of measurement: mm
FRONT
540
490
59
26.25
Figure 3 Drilling Template Hole Pattern for M12
Do the following:
1. Mark the positions of the four holes using the drilling template hole patterndescribed in Table 3.
2.
��������
Drill holes in the floor and insertexpansion bolts into each holeaccording to Table 3.
Note: Follow the recommendationsof the bolt supplier for the dimensionsof the holes.
Use the drilling gauge fitted to thehammer drill to regulate the depthof each hole.
Use an industrial vacuum cleanerto remove the dust and debrisproduced during drilling.
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Installing BBS 6101
3.
Ge8933A
The support points must be leveledto within ±3 mm per 2000 mm andthe floor gradient must be within±0.1�.
Use a spirit level to check thatthe support points are in level inall directions. If necessary, usestainless-steel washers to makeminor changes.
7.1 Cabinet Bottom Inlets
If the cabinet is to be installed on a cable ditch, the ditch has to correspond tothe cable inlets at the bottom of the cabinet. Figure 4 and Figure 5 show thecabinet bottom inlets.
P028384A
178
520
2794
367.570555 52.5
34.2553 380.5 53
263.
2520
6
Four holes for M8Cabinet outline Front
Units of measurements: mmFigure 4 Cabinet Bottom Inlets, BBS 6101 Variant R1A
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Preparing the Site
P028385A
178
490
57.2
564
36070540 60
26.7553 380.5 53
233
206
Four holes for M12Cabinet outline Front
Units of measurements: mmFigure 5 Cabinet Bottom Inlets, BBS 6101 Variant R2A and Later
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Installing BBS 6101
8 Moving Cabinet
This section provides the procedure for moving the cabinet into position forinstallation.
Caution!
The equipment is heavy. Lifting the equipment without the aid of a lifting devicecan cause injury.
Caution!
Tip risk! Unsecured equipment can tip over if not secured properly, causinginjury to personnel. Secure products with a high center of gravity as soon aspossible to avoid accidents.
Note:
• Be careful when lifting and lowering the cabinet. Risk of personalinjury and property damage.
• Never lift the cabinet underneath the bottom plate. Do not use ahandcart to position the cabinet. Risk of property damage.
• Handle the cabinet with care when moving and installing. Makesure the edges and corners are not knocked against hard surfaces.
8.1 Using a Lifting Device to Move the Cabinet
Do the following to move the cabinet to the installation location:
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Moving Cabinet
1.
P028160A
Remove the roof.
2.
P028032A
Carefully attach the four eyeboltsinto the cabinet roof. Tighten themfinger-tight.
3.
P028004A
Maximum angle = 90°
Attach lifting straps to the eyeboltsand lift the cabinet to the installationlocation.
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Installing BBS 6101
9 Securing Cabinet
Caution!
Tip risk! Unsecured equipment can tip over if not secured properly, causinginjury to personnel. Secure products with a high center of gravity as soon aspossible to avoid accidents.
Opening the door when the cabinet is not secured to the foundation, tips it over.Secure the cabinet so that it does not tip over.
Following are some examples of how the cabinet can be secured to thefoundation.
1.
P028160A
Remove the roof of the cabinet.
The roof bolt positions are used tosecure the cabinet to the foundation.
2.
P028161A
The illustration shows an example ofsecuring a free standing cabinet.
Someone must hold the door whilethe bolts on top of the cabinet arefitted.
3.
P028175A
The illustration shows an exampleof securing cabinets standingback-to-back.
Someone must hold the doors whilethe bolts on top of the cabinet arefitted.
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Fastening the Cabinet to the Foundation
10 Fastening the Cabinet to the Foundation
Do the following to fasten the cabinet to the foundation:
1. Use four fasteners according to Table 3 with washers.
2. Assemble the cabinet to the foundation by tightening the four screws.
Note: When tightening the screws with the correct torque, (shown inTable 4) the space between the bracket and the bottom plate isclosed. The sealing is then waterproof.
Table 4 Torque Values for Fastener
Fastener Dimension Torque
M8 18 Nm
M12 80 Nm
P028033B
Figure 6 Fastening the Standard Cabinet to the Foundation
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Installing BBS 6101
P028368B
Figure 7 Fastening the EQ Zone 4 Cabinet to the Foundation
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Opening Drainage Holes
11 Opening Drainage Holes
The cabinet is configured in the factory to fulfill IP55 classification accordingto IEC 60 950-22.
For the cabinet to fulfill NEMA 3R in UL requirement zones, the adhesive tapeson the bottom plate have to be removed, and the IP55 certification label has tobe covered with the enclosed sticker.
Note: The IP55 classification is no longer fulfilled when the adhesive tapesare removed
Do the following:
1.
Ge7229A
Drainage holes (diameter 3,5 mm)
Remove the protective adhesivetapes from the bottom plate drainageholes.
2.
Ge7297A
IP55Type 3R Enclosure
BBS 6101/COH 109
Cover the IP55 certification labelmarked IP55 with the enclosedsticker.
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Installing BBS 6101
12 Changing Door Position (Optional)
The cabinet can be equipped with different doors depending on theconfiguration of the specific cabinet.
At delivery, the door is closed and locked.
By default, the door is hinged on the left side.
12.1 Changing Door Position
Caution!
The equipment is heavy. Lifting the equipment without the aid of a lifting devicecan cause injury.
To lift the door, two persons are needed.
To change the position of the hinge from the left to the right side of the cabinet,do the following:
1.
P028035A
Arrange a support for the door.
2.
P028036A
Disconnect the alarm cable from theClimate Control Unit (CCU).
Disconnect the grounding cable fromthe bottom.
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Changing Door Position (Optional)
3.
P028037A
1
2
3
4
5
6
Unscrew the hinge from the cabinet.
Start with screw (1) and follow theorder shown in the illustration.
4.
P028038A
Remove the door.
5.
P028039A
Remove the vertical safety beamfrom the right side, and install it onthe left side of the cabinet.
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Installing BBS 6101
6.
Ge7908A
Remove the hinge from the door,and fit it on the right side of thecabinet.
Tighten the screws to a torque of 2Nm.
7.
P028041A
Remove the lock taps from the rightside and place them on the left side.
8.
Ge7909B
1
2
3
4
5
6
Attach the door on the right side ofthe cabinet.
Start with screw (1) and follow theorder shown in the illustration.
9.
P028122A
Reconnect the alarm cable to theClimate Control Unit (CCU).
Reconnect the grounding cable tothe bottom.
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Changing Door Position (Optional)
10.
P022697A
Secure the cables with cable ties.
12.2 Locking System
The locking system is factory installed at the right side of the door. If the dooris to be hinged on the right side of the cabinet, move the locking system tothe left side of the door.
Do the following to move the locking system to the opposite side:
1.
P028042B
Unscrew the lock protection.
2.
Ge7910A
Unscrew the 14 screws that hold thedoor cover.
3.
P028044B
Tip the cover and lift it off.
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Installing BBS 6101
4.
P028045B
Remove the lock hole cover from theleft side of the door.
5.
P028047C
A
B
C
To remove the espagnolette lock,remove the four nuts, A and B, andthe two screws, C.
6.
P028048C
Turn the espagnolette lock upsidedown and reinstall it at the left sideof the door.
7.
P022699A
1
2
Turn the locking tube so that thelocking screw M5×6 with washer (1)is turned downwards (2).
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Changing Door Position (Optional)
8.
P028049C
A
B
C
Fit the four nuts, A and B, and thetwo screws, C.
9.
P028052B
Reinstall the lock hole cover at theright side.
10.
P028053C
Lift the cover on to the edge of thecompressor shelf.
Tip the cover into position.
11.
Ge7910A
Reattach the 14 screws that hold thecover.
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Installing BBS 6101
12.
P028054B
Reinstall lock protection.
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Cable Preparation
13 Cable Preparation
This section describes the cable preparations that have to be done beforeinstalling and connecting the rest of the equipment.
13.1 Cable Lug Insulation
Ensure that cable lugs are insulated before routing any cables.
Note: There is a risk for short-circuiting if the cable lugs are not insulatedwhen routing the cables.
P028179A
Figure 8 Cable Lug Insulation
13.2 DC Cable Routing
Note: Make sure that the -48 V DC cables (feed and return cables) are tiedtogether all the way to the load.
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Installing BBS 6101
Bonding Signal DC DC-returnGe0411B
13.3 Battery Cable Routing
Route the battery cables through the cable ducts at each side of the cabinet.
13.4 Connecting Cables and Fuses to the DCCU
Note: Improper handling when connecting the cables can result inshort-circuiting, which can result in serious injury because of highenergy levels. Exercise the necessary care when connecting cables.
Connect cables and fuses to the DCCU as shown in Figure 9.
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Cable Preparation
F1
Batt. string 3
–48 V fromRBS, or SSC,or PBC
Batt. string 2
Batt. string 1
Batt. string 3
Bat
t. st
ring
1
Bat
t. st
ring
2
Bat
t. st
ring
3
0 V from RBS,or SSC, or PBC
0 V DC
–48 V DC
Interblock connectors 1-2P028279G
Figure 9 Connecting Cables and Fuses to the DCCU
Cable lug connection
A Cable lug
B Washer
C Nut
P028282A
C
B
A
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Installing BBS 6101
13.5 Connecting CLU DC Power Cable to External EricssonPower System
The Climate Unit (CLU) DC power cable must be connected to an externalEricsson power system, that is, an RBS, an SSC, or a PBC.
The 15 meter long CLU DC power cable is rolled up inside the cabinet atdelivery. One end of the cable is connected to the DCCU at the factory. Routethe other end of the cable out of the Roxtec, and connect it to the externalEricsson power system, an RBS, an SSC, or a PBC, to power the CLU in theBBS.
Be careful when routing the CLU DC cable to an external Ericsson powersystem, so that it is not accidentally detached from the CB terminal in the BBS.
Gray = 0 V
Black = –48 V
BBS 6101
CLU DC Cable
INO
UT P
E
Pow
er S
uppl
y S
PD
DOORCLUTEMPCOM
I/ON
0/O
FF20
A
01
TRIP
Cab
1
Figure 10 Connecting CLU DC Power Cable to RBS, SSC, or PBC
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Installing Cable Inlet
14 Installing Cable Inlet
The cabinet is equipped with cable inlets in the Connection Field (CF).
Route and seal the cables passing through the cabinet opening and the Roxtecinlet before installing the Roxtec inlet into the cabinet.
Do the following to route and seal cables passing through the Roxtec inlet andinstalling the Roxtec inlet into the cabinet:
1.
�������
Pass all cables through the cableentries; adapt the modules to thecables by peeling away layers.
2.
P009996B
Ø2 = Ø1 + X mm
Ø1
Use gas tube samples to ensure thatthe diameter of the module cableinlet is 0.5–1 mm (X) more than thediameter of the gas tube.
Note: The gas tube routed throughthe module cable inlet needs 0.5–1mm clearance, so that it is notsqueezed when the Roxtec framecompression unit is tightened.
3.
�������
��� � ��
Use cable samples to ensure thatthe gap between the two halves ofeach module is 0.1–1 mm.
Note: Before inserting the Roxtecmodules, ensure that enough cablelength is available to route the cableinside the cabinet.
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Installing BBS 6101
4.
P028263A1
2
Route the cables through themodules. Insert the modules fromthe back of the Roxtec inlet andpress them against the opposite sideto the compression unit.
Connect cables to their designateddestination before installing theRoxtec inlet into the cabinet.
5.
P028389D
Install the Roxtec inlet with thecables into the cabinet.
6.
P028264A
Tighten the compression unitaccording to the instructionsdelivered with the Roxtec inlet.
Refer to the Roxtec instructions delivered with the inlet for further information.
Do the following to fit a Roxtec inlet into another position:
1.
Ge7956B
Unscrew the eight screws that holdthe dummy plate at the alternativeposition, and remove the dummyplate.
2.
P028389C
Install the Roxtec inlet into the newposition.
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Grounding
15 Grounding
Do!
Products not connected to ground risk being damaged by overvoltage orovercurrent. Always connect products to ground according to instructions.
This section describes how to connect the cabinet to the Main EarthingTerminal (MET).
1.
P028043A
When installing the cabinet, connectit to the grounding bolt and tightenthe nut to a torque of 15 Nm.
2.
P028151D
A BC
D
• A: frame
• B: cable lug
• C: star washer
• D: nut
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Installing BBS 6101
16 Connecting Alarm Cables
The alarm cables are connected to the terminal block at the bottom of the CF.
P028211A
C
A
B
Figure 11 Terminal Block
Key to Figure 11
A Alarm Terminal
B Circuit Breaker (CB) 20 A (for CLU)
C DC Surge Protection Device (DC SPD) (for CLU)
Connect the alarm cables to the terminal block as follows:
Table 5 External Alarm Cable
Terminal Alarm
1 Ground
2 Door, BBS 6101 door open
3 CLU, CLU fail, fan fail(1)
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Connecting Alarm Cables
Terminal Alarm
4 High or low temperature
5 COM, CLU
6 Not used
7 Not used
8 Not used
(1) CLU triggers an undervoltage alarm if the voltage drops to 49 V, and it clears the alarm whenthe voltage reaches 49.5 V. The fan fault is triggered when the fans are disconnected.
The alarms from the climate system are also available on the D-sub 9 connectorat the bottom of the door; see Figure 12 and Table 6.
P028638A
1 5
6 9
2 3 4
7 8
Figure 12 D-sub Alarms
Table 6 External Alarm 9-pol D-SUB
Alarm Pin
Common 2
CLU 3, Normally closed
Door 5, Normally closed
Temp 6, Normally closed
DC power fail All relays open
Figure 13 shows the alarm terminal. The connection to the CCU is alreadydone at the factory.
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Installing BBS 6101
P028212A
1 (GND)2345
CCU
Figure 13 Connecting Alarm Cables
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Installing Battery
17 Installing Battery
Note: It is mandatory to read the document Battery Guidelines, Reference[3], before installing the battery in the cabinet.
The document contains important safety precautions to be taken whenhandling batteries, and general information about batteries.
For a list of approved battery types, battery dimensions, and battery weights,refer to Spare Parts Catalog, Reference [6].
Up to three battery strings, each consisting of four battery blocks, can beinstalled in the cabinet. Figure 14 shows the battery block positions.
P028281B
1 2 3 4
1 2 3 4
Battery String 1
Battery String 2
Battery String 3 1 2 3 4
Figure 14 Battery Block Positions
For the Installing Battery section, the following applies:
• Some section headings contain information in parentheses. Those sectionsapply only to the battery size and cabinet variants given in the parenthesis.For example, (EQ Kit) in a heading means that the section applies only tocabinets with EQ zone 4 kits.
• Section headings that contain no information in parentheses apply to allbattery sizes and cabinet variants.
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Installing BBS 6101
Danger!
Explosion risk. Connect Lead-acid batteries in enclosed cabinets to gasventilation tubes that lead flammable gas out of the cabinet.
Caution!
Improper handling of batteries can result in the batteries short-circuiting, whichcan result in serious injury due to high energy levels. Exercise the necessarycare when working with batteries.
Warning!
High energy levels are present in this unit. Improper handling of the unit canlead to short-circuiting that can result in serious injury. Exercise care whenworking with this unit.
17.1 Work Process for Installing Battery
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Installing Battery
Ge9051B
Begin battery installation
Battery capacity= 100 Ah?
Battery capacity= 100 Ah?
EQ zone 4 kit and Battery capacity ≥ 140 Ah?
N
Y
Y
Y
YY
N
N
N N
Prepare all battery blocks with gas ventilation tubes
Prepare battery temperature sensor cable
Attach interblock spacers & temperature sensor holder
Prepare interblock connectors on battery blocks
Install battery blocks in normal cabinet (Alt. 1)
Install battery blocks in limited space (Alt. 2)
Attach gas ventilation tubes to battery strings
Connect battery blocks
Test gas ventilation tubes
Secure straps Attach front bar
EQ zone 4 kit is used?
End of battery installation
Install adapter frame
EQ zone 4 kit is used?
Attach securing straps
Figure 15 Work Process for Battery Installation
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Installing BBS 6101
17.2 Attaching Securing Straps (EQ Kit)
This section applies only to cabinets with an EQ zone 4 kit.
In a cabinet with the EQ zone 4 kit, straps must be attached to the cabinetbefore the battery blocks can be installed. The straps, used to secure batteryblocks, are shown in Section 17.11 on page 70.
Install the long straps to the slots in the rear brackets of each shelf wherebattery blocks are to be installed.
Install the short straps to the slots on the front brackets of each shelf wherebattery blocks are to be installed.
The brackets used depend on the battery block type to be installed. See Figure16.
P021911A
170/190 Ah
170/190 Ah 100/170/190 Ah 170/190 Ah
100 Ah
100 Ah 100 Ah
Figure 16 Slot Positions for the Different Battery Block Types
To install the straps, do the following:
1.
P028373A
Slide the shackle into the slot.
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Installing Battery
2.
P028374A
Make sure that the shackle issecured inside the slot.
3.
P028375A
Flip the shackle upwards.
17.3 Installing an Adapter Frame (100 Ah Battery)
This section applies only to cabinets with 100 Ah battery blocks.
One adapter frame is needed for each battery shelf to be used.
To install an adapter frame, do the following:
1.
P028188D
Assemble the adapter kit.
Do not attach the front bar.
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Installing BBS 6101
2.
P028171C
Install the adapter kit into thecabinet.
17.4 Preparing Battery Temperature Sensor Cables
Note: To avoid the risk of overheated batteries causing a high hydrogen gascontent in the cabinet, which can lead to an explosion, it is important toinstall the battery temperature sensor correctly.
Table 7 Battery Temperature Sensor Placement
Number of RBS,SSC-02, or PBCconnected to theBBS 6101
Number of BatteryStrings for EachRBS, SSC-02, orPBC
Battery Temperature Sensor Placement
1 1–3 One sensor on battery block 2 of battery string1; see Figure 14.
Figure 17 shows that the temperature sensor cable can be routed throughthe left or the right cable inlet.
P028281A
Figure 17 Routing Battery Temperature Sensor Cables
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Installing Battery
To route the battery temperature sensor cable, do the following:
1.
P028281C
Route the cable to the right side ofthe cabinet, through the cable ductin the shelf.
2.
P028306C
Connect the cable to the groundingpoint at the bottom of the CF.Remove the protection strip, if thereis one, and re-attach it after the cablehas been connected. The groundingpoint bracket may be temporarilyremoved to simplify installation.
3.
P028281E
Route the cable through the left orthe right cable inlet.
Note: How the temperature sensor is connected to the battery block isdescribed in Section 17.8 on page 52.
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Installing BBS 6101
17.5 Attaching Interblock Spacers and Temperature SensorHolder
Interblock spacers must be attached to battery blocks to provide some distancebetween the battery blocks. A temperature sensor holder must be attached tobattery block 2 in battery string 1; see Figure 14. The positions of the spacersand the temperature sensor holder depend on the battery type.
17.5.1 EnerSys Battery Blocks
This section describes how to attach interblock spacers and temperature sensorholder on a EnerSys battery block.
1.
P021845B
0.5×H0.5×H
Front
This step applies to the followingbattery blocks (see Figure 14 forbattery block positions):
• Battery string 1: battery blocks 1and 3
• Battery string 2 and 3: batteryblocks 1, 2, and 3
Attach two 7 mm thick interblockspacers to the right-hand side at halfthe height of the battery block.
Note: The interblock spacers mustbe placed just left to the verticalridges of the battery block.
2.
P021844B
0.5×H0.5×H
Front
This step applies only to batteryblock 2 in battery string 1.
Attach the temperature sensorholder and a 7 mm thick interblockspacer to the right-hand side at halfthe height of the battery block.
Note: The interblock spacer and thetemperature sensor holder must beplaced just left to the vertical ridgesof the battery block.
17.5.2 NorthStar Battery Blocks
This section describes how to attach interblock spacers and temperature sensorholder on NorthStar battery blocks.
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Installing Battery
1.
P028071A
This step applies to the followingbattery blocks (see Figure 14 forbattery block positions):
• Battery string 1: battery blocks 1and 3
• Battery string 2 and 3: batteryblocks 1, 2, and 3
Attach two 7 mm thick interblockspacers to the right-hand side at halfthe height of the battery block.
2.
P021910A
0,5×H0,5×H 3030
This step applies only to batteryblock 2 in battery string 1.
Attach the temperature sensorholder and a 7 mm thick interblockspacer to the right-hand side at halfthe height of the battery block.
17.6 Preparing Battery Blocks with Interblock Connectors
Before the battery blocks are installed in the cabinet, it is recommended toattach interblock connectors to the battery blocks. Do the following:
1.
P021924A
Attach an interblock connector tobattery blocks 2, 3, and 4 for batterystring 1, 2, and 3. Tighten the boltsloosely by hand.
17.7 Preparing Battery Blocks with Gas Ventilation Tubes
Before the battery blocks are installed in the cabinet, it is recommended toattach gas ventilation tubes to the battery blocks.
One gas ventilation tube kit is always provided with the cabinet.
17.7.1 Preparing NorthStar Battery Blocks
Do the following to prepare NorthStar battery blocks with gas ventilation tubes:
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Installing BBS 6101
1.
1
2
3
4
6
5
Gas Ventilation Tube Kit
Ge7283E
Check that the gas ventilation tubekit contains the parts shown in theillustration.
The numbers next to the parts areused in the instructions to refer to, oridentify, the parts.
2.
4×
1
2
5
Ge7285B
Insert one end of the long gasventilation tube (5) into the Roxtecand pull it to the front of the cabinetto attach later. It might, otherwise,be difficult to route the long gasventilation tube to the front after thebattery blocks have been installed.
Attach an end-stop (2) to the righthole of all battery blocks (see notebelow).
Attach a short tube (1) to the lefthole of all battery blocks (see notebelow).
Note:
If the long gas ventilation tube isrouted out of the cabinet from the leftside of the cabinet instead, attachthe end-stop to the left hole on allbattery blocks, and attach shorttubes (1) to the right hole on allbattery blocks.
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Installing Battery
17.7.2 Preparing EnerSys Battery Blocks
Do the following to prepare EnerSys battery blocks with gas ventilation tubes:
1.
1
2
3 4
Gas Ventilation Tube Kit
Ge7283F
Check that the gas ventilation tubekit contains the parts shown in theillustration.
The numbers next to the parts areused in the instructions to refer to, oridentify, the parts.
The parts crossed out are deliveredwith the gas ventilation tube kit, butnot used with EnerSys batteries.
2.
1
4
Ge7291B
Insert one end of the long gasventilation tube (4) into the Roxtecand pull it to the front of the cabinetto attach later. It might, otherwise,be difficult to route the long gasventilation tube to the front after thebattery blocks have been installed.
Attach short tubes (1) to all batteryblocks.
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Installing BBS 6101
17.8 Installing Battery Blocks
The following two battery installation methods, depending on the batterycapacity and EQ zone 4 kit, are used:
• General installation method (alternative 1)
• Limited space installation method (alternative 2)
See Table 8 to choose the correct installation method.
Table 8 Installation Methods
Battery
Capacity
EQ zone 4
Kit Used?
InstallationMethod tobe Used
BatteryStrapsUsed?
Front BarUsed?
100 Ah no Generalinstallationmethod (alt.1)
no yes
100 Ah yes Generalinstallationmethod (alt.1)
yes no
≥ 140 Ah no Generalinstallationmethod (alt.1)
no no
≥ 140 Ah yes Limited space installationmethod (alt.2)
yes no
17.8.1 General Installation Method (Alternative 1)
After preparing the battery blocks with interblock spacers, gas ventilation tubes,end-stops (for NorthStar battery blocks only), and interblock connectors, thefollowing is done:
• Placing battery blocks on a shelf
• Attaching gas ventilation tubes
• Connecting battery blocks
• Attaching pole connectors
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Installing Battery
17.8.1.1 Placing Battery Blocks on a Shelf
Note: The following instructions apply to each shelf of the cabinet. The fourbattery blocks to be installed on one shelf are referred to as batteryblocks 1, 2, 3, and 4 respectively. Figure 14 shows how battery blocksare placed on the shelves.
The figures in this section are schematic and do not show the exactpositions of the interblock spacers or temperature sensor holder. Fordetails, see Section 17.5 on page 47.
To install the battery blocks on each shelf, do the following:
1.
P021880A
Place battery block 1 in the leftmostposition on the shelf.
2.
P021880D
This step applies only to cabinetswith EQ zone 4 kit.
Route the rear strap to the front ofthe battery block for easy accesslater on.
Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.
3.
P021881A
Temperaturesensor
Place battery block 2 next to batteryblock 1.
If this is battery string 1, attach thetemperature sensor to the holder onbattery block 2.
Note: It is important to attach thesensor so that the text is visible,which means that the sensitive sideof the sensor is facing the batteryblock.
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Installing BBS 6101
4.
P021881B
Temperaturesensor
This step applies only to cabinetswith EQ zone 4 kit.
Route the rear strap to the front ofthe battery block for easy accesslater on.
Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.
5.
P021913A
Place battery block 3 next to batteryblock 2.
6.
P021913B
This step applies only to cabinetswith EQ zone 4 kit
Route the rear strap to the front ofthe battery block for easy accesslater on.
Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.
7.
P021885A
Place battery block 4 in the rightmostposition on the shelf.
8.
P021885B
This step applies only to cabinetswith EQ zone 4 kit.
Route the rear strap to the front ofthe battery block for easy accesslater on.
Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.
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Installing Battery
17.8.1.2 Attaching Gas Ventilation Tubes
This section describes how to attach gas ventilation tubes to NorthStar andEnerSys battery blocks.
Each battery block must be ventilated from gas which otherwise can cause anexplosion inside the cabinet. All battery blocks must be connected to eachother through gas ventilation tubes. One connection from the battery string(s)transports the gases out of the cabinet.
17.8.1.2.1 NorthStar Battery Blocks
1.
3
Ge7284C
Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 1.
2.
3
Ge7284E
Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 2.
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Installing BBS 6101
3.
3
Ge7284B
Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 3.
4.
4
Ge7286B
Attach L and T-connectors (4).
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Installing Battery
5.
5
Ge7287B
Attach the long tube (5) between theconnectors.
Push the excess length of the longtubes inside the cabinet along thebattery block.
6.
5
Ge7289B
Attach the long tube (5) routed out ofthe cabinet to the T-connector.
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Installing BBS 6101
7.
6
Ge7290B
6
Ge8337B
Strap the long tubes to the batteryhandle.
The illustrations show the samethree battery strings from differentangles.
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Installing Battery
17.8.1.2.2 EnerSys Battery Blocks
1.
2
Ge7292C
Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 1.
2.
2
Ge7292D
Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 2.
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Installing BBS 6101
3.
2
Ge7292B
Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 3.
4.
3
Ge7293B
Attach L and T-connectors (3).
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Installing Battery
5.
4
Attach the long tube (4) between theconnectors.
Push the excess length of the longtubes inside the cabinet along thebattery block.
6.
4
Ge7295B
Attach the long tube (4) routedin through the cabinet to theT-connector.
17.8.1.3 Connecting Battery Blocks
Note: The instructions below are illustrated with EnerSys 100 battery blocksbut the principle of the electrical connections applies also to theNorthStar battery block.
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Installing BBS 6101
To connect the battery blocks into a battery string, do the following:
1.
P021939B
Connect the minus (�) battery cableto the minus (�) pole of the batteryblock 1 using a washer and M8 bolttightened to the torque given on thebattery front label.
2.
P021939C
Connect the free end of eachinterblock connector to the batteryblock to its left. Put the washer andbolt to the plus-pole of the left batteryblock. Tighten both the bolts of theinterblock connector to the torquegiven on the battery front label.
3. Note: All connections to the connection field have to be made beforeproceeding with this step.
P021939D
Connect the plus (+) battery cableto the plus (+) pole of battery block4 using a washer and M8 bolttightened to the torque given on thebattery front label.
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Installing Battery
17.8.1.4 Attaching Pole Connectors
1.
P028339B
Attach pole protectors to the batteryblocks.
17.8.2 Installing Battery Blocks in Limited Space (Alternative 2)
A cabinet with EQ zone 4 kit limits the space for battery installation. Forlarge-size battery blocks, the space between the battery poles and the shelf orthe ceiling above the battery block is limited.
Note: The following instructions apply to each shelf of the cabinet. The fourbattery blocks to be installed on one shelf are referred to as batteryblocks 1, 2, 3, and 4 respectively. Figure 14 shows how battery blocksare placed on the shelves.
To install battery blocks in a limited space, do the following:
17.8.2.1 Installing Battery Block 1
1.
P021880C
Place battery block 1 in the leftmostposition on the shelf, but leave a partof the battery block outside the shelf.
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Installing BBS 6101
2.
P021939E
Connect the minus (�) battery cableto the minus (�) pole of batteryblock 1, using a washer and M8 bolttightened to the torque given on thebattery front label.
3. Lift up the rear battery block handle and push in the battery blockcompletely into its position on the shelf.
If the battery block handle is not lifted up, it prevents the battery block frombeing pushed in all the way.
4.
P021880D
Route the rear strap to the front ofthe battery block for easy accesslater on.
Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.
17.8.2.2 Installing Battery Block 2
1.
P021862A
Temperaturesensor
Push battery block 2 next to batteryblock 1 on the shelf, but leave a partof the battery block outside the shelf.
If this is battery string 1 (bottomshelf), attach the temperature sensorto the holder on battery block 2.
Note: It is important to attach thesensor so that the text is visible,which means that the sensitive sideof the sensor is facing the batteryblock.
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Installing Battery
2.
P021929B
Push in battery block 2 completelyinto its position on the shelf.
3. Route the rear strap to the front of the battery block for easy access later on.
Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.
4.
P021930A
Connect the interblock connector tothe plus (+) pole on battery block 1.Tighten both the bolts to the torquegiven on the battery front label.
17.8.2.3 Installing Battery Block 3
1.
P021931B
Push battery block 3 next to batteryblock 2 on the shelf, but leave a partof the battery block 3 outside theshelf.
2. Route the rear strap to the front of the battery block for easy access later on.
Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.
3.
P021932B
Push in battery block 3 completelyinto its position on the shelf.
4.
P021940A
Connect the interblock connector tothe plus (+) pole on battery block 2.Tighten both the bolts to the torquegiven on the battery front label.
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Installing BBS 6101
17.8.2.4 Installing Battery Block 4
1.
P021938B
Push battery block 4 next to batteryblock 3 on the shelf, but leave a partof the battery block 4 outside theshelf.
2. Route the rear strap to the front of the battery block for easy access later on.
Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.
3.
P021937A
Push in battery block 4 completelyinto its position on the shelf.
4.
P021936F
Connect the interblock connector tothe plus (+) pole on battery block 3.Tighten both the bolts to the torquegiven on the battery front label.
5.
P021936E
Note: All connections to the CFhave to be done before proceedingwith this step.
Connect the plus (+) battery cableto the plus (+) pole of the batteryblock 4 using a washer and M8 bolttightened to the torque given on thebattery front label.
17.8.2.5 Attaching Gas Ventilation Tubes
To attach gas ventilation tubes, see Section 17.8.1.2 on page 55.
17.8.2.6 Attaching Pole Protectors
To attach the pole protectors, do the following:
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Installing Battery
1.
P028339B
Attach pole protectors to the batteryblocks as shown in the illustration.
17.9 Testing Gas Ventilation Tubes in NorthStar Battery
Note: Test only NorthStar battery blocks. Do not test EnerSys battery blocksbecause they are not designed to withstand external over-pressure andcan get damaged during the test.
The general principle for testing gas ventilation tubes in NorthStar batteryblocks is as follows:
1.
2
1
Gas Pressure Kit
Ge7636B
3
One gas pressure kit is alwaysprovided with the cabinet.
2.
Ge7637C
3
Attach the T-connector (3) to the gastube that is routed out of the cabinet.
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Installing BBS 6101
3.
Ge7637B
1
2
Attach the pump (1) and themanometer (2) to the T-connector.
4.
Ge7865C
Tighten the pressure release knob.
5.
Ge7865A
Ge7863A
20mmHg
40
60
80
100
120140
160 180200
220
240
260
280
300
Pump to a maximum pressure of160 mmHg.
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Installing Battery
6.
Ge7640B
1 minuteWait for one (1) minute.
7.
Ge7864C
20mmHg
40
60
80
100
120140
160 180200
220
240
260
280
300
If the pressure decreasessignificantly, there is a leak inthe gas ventilation system.
Maximum allowed pressure drop =20 mmHg.
8.
Ge7866A
Release the pressure using the knobon the pump.
9.
Ge7638D
Remove the pump (1) and themanometer (2).
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Installing BBS 6101
10.
Ge7637D
Remove the T-Connector (3).
17.10 Attaching the Front Bar (100 Ah Batteries, no EQ Kit)
This section applies only to 100 Ah battery blocks in cabinets without EQ zone4 kit.
1.
P028280A
Attach and tighten the adapter framefront bar using two M6 screws (9Nm).
17.11 Securing Straps (EQ Kit)
This section applies only to cabinets equipped with EQ zone 4 kit.
To secure the battery blocks, do the following:
1.
P028203A
1
2
3
5
4
Tighten the securing straps firmly instages.
Note: Do not let the metal bucklestouch any metal parts of the batteryblocks.
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Installing Battery
Ge8993CWithout EQ Zone 4 Kit With EQ Zone 4 Kit
Figure 18 BBS 6101 with Battery Blocks Installed
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Installing BBS 6101
18 Connecting BBS to an SSC
When the BBS is connected to an SSC-02, the following units, delivered withthe BBS, must be installed in the SSC-02 to make sure that BBS gets powerfrom the SSC-02:
• Circuit breaker (16 A)
• DC-SPD
• Internal cable connecting the circuit breaker and the DC-SPD.
The CLU DC power cable between the circuit breaker in the BBS and the SPDin the SSC-02, shown in Figure 10, must be attached to the SSC-02.
Figure 19 shows an overview of the connection between the BBS and SSC-02.
Ge8994A
CB CB
SPD
BBS 6101
SSC-02
CLU DC cable
Internal cable
Figure 19 Connection Overview BBS 6101–SSC-02
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Startup Procedure
19 Startup Procedure
This section contains information on how to start up the system. The BBS mustbe started up within 24 hours of the installation.
Do the following to start up the BBS:
1. Check that all cables (batteries, AC, and alarm, if applicable) are connectedaccording to the instructions in this document.
2. Check that the CLU is powered from the external Ericsson power system,that is, an RBS, an SSC, or a PBC; see Figure 10.
3. Check that the gas ventilation tube is connected to all battery blocks.
Note: Ensure that the gas ventilation tube in the chain is routed out ofthe cabinet.
4. Check the installation and the configuration of the battery temperaturesensor. Do the following:
• Check that the battery temperature sensor is correctly attached to thebattery.
• Check that the battery temperature sensor is correctly connected toits external cabinet.
• If the cabinet is connected to SSC-02, check for the correct setup ofthe temperature sensor connection, as specified in Installing SSC-02,Reference [8].
• Check that the battery temperature reading is within the normal range.
5. Switch on the Circuit Breaker (CB), "B" in Figure 11.
6. The startup sequence is as follows.
If the door is open at startup, a self test is performed.
If the door is closed and the ambient temperature is above 15�C at startup,a factory test is initiated.
Refer to BBS 6101 Description, Reference [4], for further information aboutthe test sequences.
7. Check that the DCCU cover is properly fit.
8. Check that the CCU optical indicators do not indicate any alarms.
9. When everything is working as it should, close and lock the door.
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Installing BBS 6101
20 Disconnecting and Reconnecting SystemPower
If, after an installation, the BBS is not put into operation, the battery systemmust be disconnected to protect it from discharging.
This section describes the measures to be taken when disconnecting andreconnecting the loads from the BBS.
20.1 Disconnecting the System Power
This section describes how to disconnect the system power in the BBS.
1. Check that the battery blocks are fully charged by measuring the chargingcurrent, using the control system.
• If external loads are connected, do not proceed further if the current ismore than 1 A.
• If only internal loads are connected, proceed even if the current is morethan 1 A.
2. Switch off the corresponding circuit breaker for each battery string at thepower supply in the external unit. The unit can be an RBS, an SSC ora PBC.
3.
P021939D
Disconnect the battery blocks byremoving the plus (+) cables fromthe battery strings.
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Disconnecting and Reconnecting System Power
4.
P028179A
Insulate the cable lugs with electricaltape.
5. Remove the fuses in the DCCU.
20.2 Reconnecting the System Power
This section describes how to reconnect the system power in the BBS.
1. Place the fuses in the DCCU.
2.
P021939D
Reconnect the battery blocks byconnecting the plus (+) cables to thebattery strings.
3. Switch on the corresponding circuit breaker for each battery string at thepower supply in the external unit. The unit can be an RBS, an SSC ora PBC.
4. Check that the battery blocks are fully charged by measuring the chargingcurrent, using the control system.
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Installing BBS 6101
• If external loads are connected, do not proceed further if the current ismore than 1 A.
• If only internal loads are connected, proceed even if the current is morethan 1 A.
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Third-Party Installations
21 Third-Party Installations
Installations made by third party must comply with safety legislation in thecountry or region of installation.
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Installing BBS 6101
22 Completing the Installation
To complete the installation, do the following:
1. Check if all the cables are correctly routed and connected and, whereapplicable, cables are strapped to the top or sides of the cabinet.
2. Check if all covers are fastened.
3. Check if the site is clear of waste materials and the cabinet is clear of thetools listed in Table 1.
4. Check the CLU optical indicators to make sure that the cooling system isfunctioning properly.
5. Close and lock the BBS 6101 door.
6. At site commissioning and start of operation, switch on the power fromthe RBS. (The power cabinet must be powered up within 24 hours of theinstallation).
22.1 Environment
Note: Ericsson strongly recommends paying careful attention to theenvironment when cleaning a site after installation. In particular,recycle all waste that can be recycled and sort the rest so that it can bedisposed of in accordance with local regulations.
Table 9 Waste Sorting and Recycling
Item Recycle or Sort
Bubble plastic
Cable insulation from crimping,brazing, or welding
Cable pieces, low metallic content
Cable tie clippings
Foam
Packing chips
Polystyrene
Recycle or sort as plastic.
Paper Recycle or sort as paper.
Wood Recycle or sort as wood.
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Completing the Installation
Item Recycle or Sort
Cable pieces, high metallic content
Metal from cable ladders
Nuts, bolts, washers, and screws
Recycle or sort as metal.
Batteries
Refrigeration fluids
Dispose of in accordance with localregulations.
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Installing BBS 6101
23 Concluding Routines
It is strongly advised, that when cleaning after installing the cabinet, thepersonnel performing the installation pay particular attention to the environment.Primarily, recycle all waste materials that can be recycled and sort waste sothat it can be disposed according to local regulations.
Recycle or dispose of all packing in accordance with local recycling regulations.
23.1 Updating the Customer Site Documentation
Note: Any deviations from the information in the Customer Site Documentationthat have occurred during the installation phase, for example, floorplans or site configurations, must be documented and sent to theperson responsible for site installation engineering.
1. Check the Customer Site Documentation for deviations from the installation.
2. Update the documents with the changes that apply.
3. Send the updated documents to the person responsible for site installationengineering.
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Glossary
Glossary
BBSBattery Backup System
CBCircuit Breaker
CCUClimate Control Unit
CFConnection Field
CLUClimate Unit
DCCUDC Connection Unit
EQEarthquake
GWPGlobal Warming Potential
METMain Earthing Terminal
RBSRadio Base Station
SELVSafety Extra Low Voltage
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Reference List
Reference List
Safety
[1] Personal Health and Safety Information, 124 46-2885
[2] System Safety Information, 124 46-2886
General
[3] Battery Guidelines, 1/154 43-LZA 701 6009
[4] BBS 6101 Description, 8/1551-LZA 701 6009
[5] BBS 6101 Maintenance, 6/1541-LZA 701 6009
[6] Spare Parts Catalog, 1/154 11-LZA 701 6011
[7] SSC-02 Maintenance, 8/1541-LZA 701 6009
[8] Installing SSC-02, 2/1531-LZA 701 6009
[9] Data Collection Guideline, 1/1553-LZA 701 6001
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