Installation Manual13

36

Installation Manual

P150 - Lamination Sequence (see Butt & Wrap Joints section 2 above for preparatory steps, including coating edges with catalyzed resin)

PIPE 1 1 1/2 2 3 4 5Paste + Catalyst MEKP 4 oz. + 2.5 cc 4 oz. + 2.5 cc 4 oz. + 2.5 cc 4 oz. + 2.5 cc 4 oz. + 2.5 cc 4 oz. + 2.5 ccApply Paste Apply Paste Apply Paste Apply Paste Apply Paste Apply Paste Apply PasteCure Cure Cure Cure Cure Cure Cure

Resin + Catalyst MEKP 0.25 lb. + 2 cc 0.25 lb. + 2 cc 0.25 lb. + 2 cc 0.38 lb. + 3 cc 0.50 lb. + 4 cc 0.25 lb. + 2 ccApply Reinforcement 2 x 7 NV 2 x 9 NV 2 x 10 NV 2 x 13NV 2 x 17 NV 2 x 19 NV 2 x 7 M 2 x 9 M 2 x 10 M 3 x 13 M 2 x 17 M 2 x 19 MMat = M 3 x 7 M 3 x 9 M 3 x 10 M 3 x 13 M 3 x 17 M 3 x 19 MWoven Roving = WR 3 x 7 M 3 x 9 M 3 x 10 M 4 x 13 M 3 x 17 M Nexus Veil = NV 3 x 7 M 3 x 9 M 3 x 10 M 4 x 13 M 3 x 17 WR 4 x 17 M Cure Cure Cure Cure Cure Cure Cure

Resin + Catalyst MEKP 0.75 lb. + 6 ccApply Reinforcement 3 x 21 M 3 x 21 WR 4 x 21 M 4 x 21 WR 5 x 21 MCure Cure

Resin + Air Dry 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.25 lb. + 11 cc + Catalyst MEKP + 2.5 cc + 2.5 cc + 2.5 cc + 2.5 cc + 2.5 cc + 2.5 ccApply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply BrushcoatCure Cure Cure Cure Cure Cure Cure

Kit Material: Liner Paste 4 oz. 4 oz. 4 oz. 4 oz. 4 oz. 4 oz.Resin 0.5 lb. 0.5 lb. 0.5 lb. 0.63 lb. 0.75 lb. 1.25 lbs.Air Dry Solution 11 cc 11 cc 11 cc 11 cc 11 cc 11 ccCatalyst MEKP 0.25 oz. 0.25 oz. 0.25 oz. 0.28 oz. 0.32 oz. 0.46 oz.Nexus Veil 0.01 lb. 0.01 lb. 0.01 lbs. 0.01 lbs. 0.01 lbs. 0.01 lbs.1 oz. Mat 0.05 lb. 0.07 lb. 0.07 lb. 0.12 lb. 0.13 lb. 0.23 lb.Woven Roving 0.06 lb. 0.17 lb.

SP-2720-012 Rev. A Pg. 8 SP-2720-012 Rev. A Pg. 9

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PIPE SIZE 6 8 10

Paste + Catalyst MEKP 4 oz. + 2.5 cc 4 oz. + 2.5 cc 4 oz. + 2.5 cc Apply Paste Apply Paste Apply Paste Apply Paste Cure Cure Cure Cure Resin + Catalyst MEKP 0.25 lb. + 2 cc 1.38 lbs. + 10.5 cc 1.75 lbs. + 13.5 cc Apply Reinforcement 2 x 23 NV 3 x 30 NV 2 of 3 x 19 NV 2 x 23 M 4 x 30 M 2 of 4 x 19 M Mat = M 3 x 23 M 4 x 30 M 2 of 4 x 19 M Woven Roving = WR 5 x 30 M 2 of 5 x 19 M Nexus Veil = NV 5 x 30 WR 2 of 5 x 19 WR 6 x 30 M 2 of 6 x 19 M Cure Cure Cure Cure Resin + Catalyst MEKP 0.88 lb. + 6.5 cc 1.5 lbs. + 11.5 cc 2.25 lbs. + 17 cc Apply Reinforcement 3 x 24 M 6 x 31 M 2 of 6 x 20 M 3 x 24 WR 6 x 31 WR 2 of 6 x 20 WR Mat = M 4 x 24 M 7 x 31 M 2 of 7 x 20 M Woven Roving = WR 4 x 24 WR 8 x 31 M 2 of 7 x 20 WR 5 x 24 M 2 of 8 x 20 M Cure Cure Cure Cure Resin + Catalyst MEKP Apply Reinforcement Mat = M Woven Roving = WR Cure Resin + Air Dry 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.25 lb. + 11 cc 0.38 lb. + 17 cc 0.5 lb. + 23 cc 0.63 lb. + 28 cc + Catalyst MEKP + 2.5 cc + 2.5 cc + 2.5 cc + 3.5 cc + 4.5 cc + 5.0 ccApply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply BrushcoatCure Cure Cure Cure Cure Cure CureKit Material: Liner Paste 4 oz. 4 oz. 4 oz. 4 oz. 6 oz. 0.75 lb.Resin 1.38 lbs. 3.13 lbs. 4.25 lbs. 6.63 lbs. 9.13 lbs. 14.26 lbs.Air Dry Solution 11 cc 11 cc 11 cc 17 cc 23 cc 27 ccSIZE Catalyst MEKP 0.48 oz. 0.95 oz. 1.25 oz. 1.90 oz. 2.70 oz. 4.04 oz.Nexus Veil 0.01 lb. 0.01 lb. 0.01 lbs. 0.01 lbs. 0.01 lbs. 0.01 lbs.1 oz. Mat 0.26 lb. 0.79 lb. 1.02 lbs. 1.58 lbs. 2.45 lbs. 3.46 lbs.Woven Roving 0.19 lb. 0.39 lb. 0.82 lb. 1.49 lbs. 1.69 lbs. 3.05 lbs.

12 14 16

4 oz + 2.55 cc 6 oz. + 3.5 cc 0.75 lb. + 7 cc Apply Paste Apply Paste Apply Paste Cure Cure Cure 0.75 lbs. + 6cc 2.25 lb.s + 17 cc 1.50 lbs + 11.5 cc 2 of 3 x 22 M 2 of 4 x 25 M 2 of 4 x 29 M 2 of 4 x 25 M 2 of 4 x 25 M 2 of 4 x 29 M Cure 2 of 5 x 25 M 2 of 5 x 29 M 2.25 lbs. + 17 cc 2 of 5 x 25 WR Cure 2 of 5 x 22 M 2 of 6 x 25 M 3.38 lbs. + 25.5 cc 2 OF 5 X 22 WR Cure 2 of 6 x 29 M 2 of 6 x 22 M 3.25 lbs. + 24.5 cc 2 of 6 x 29 WR 2 of 6 x 22 WR 2 of 6 x 26 M 2 of 7 x 29 M 2 of 7 x 22 M 2 of 6 x 26 WR 2 of 7 x 29 WR Cure 2 of 8 x 26 M 2 of 8 x 29 M 3.25 lbs. + 25 cc 2 of 8 x 26 WR Cure 2 of 8 x 23 M 2 of 9 x 26 M 4.88 lbs. + 36.5 cc 2 of 8 x 23 WR Cure 2 of 9 x 30 M 2 of 9 x 23 M 3.63 lbs. + 27 cc 2 of 9 x 30 WR 2 of 9 x 23 WR 2 of 9 x 27 M 2 of 10 x 30 M 2 of 10 x 23 M 2 of 9 x 27 WR 2 of 10 x 30 WR Cure 2 of 10 x 27 M 2 of 11 x 30 M 2 of 11 x 27 M Cure Cure 3.88 lbs. + 29 cc 2 of 12 x 30 M 2 of 12 x 30 WR 2 of 13 x 30 M Cure


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Installation Manual


PIPE SIZE 18 20 24 30 36

Paste + Catalyst MEKP 0.88 lb. + 7.5 cc 1.13 lb. + 10 cc 1.5 lb. + 13.0 cc 2.13 lb. + 18.5 cc 3 lb. + 26.5 ccApply Paste Apply Paste Apply Paste Apply Paste Apply Paste Apply PasteCure Cure Cure Cure Cure CureResin + Catalyst MEKP 1.13 lbs. + 8.5 cc 1.25 lbs. + 9.5 cc 2.13 lbs. + 16.0 cc 1.63 lbs. + 12.0 cc 2.13 lbs. + 16.0 ccApply Reinforcement 2 of 3 x 32 NV 3 of 3 x 24 NV 3 of 3 x 28 NV 3 of 3 x 34 NV 4 of 3 x 31 NV 2 of 4 x 32 M 3 of 4 x 24 M 3 of 4 x 28 M 3 of 4 x 34 M 4 of 4 x 31 MMat = M 2 of 4 x 32 M 3 of 4 x 24 M 3 of 4 x 28 M 3 of 4 x 34 M 4 of 4 x 31 MCure Cure Cure 3 of 5 x 28 M Cure 4 of 5 x 31 M 3.38 lbs. + 25.5 cc 3.50 lbs. + 26.5 cc Cure 4.75 lbs. + 40.5 cc CureWoven Roving = WR 2 of 5 x 33 M 3 of 5 x 24 M 4.88 lbs. + 36.5 cc 3 of 5 x 35 M 7.38 lbs. + 55.5 ccNexus Veil = NV 2 of 5 x 33 WR 3 of 5 x 24 WR 3 of 6 x 28 M 3 of 5 x 35 WR 4 of 6 x 31 MResin + Catalyst MEKP 2 of 6 x 33 M 3 of 6 x 24 M 3 of 6 x 28 WR 3 of 7 x 35 M 4 of 6 x 31 WR 2 of 6 x 33 WR 3 of 6 x 24 WR 3 of 7 x 28 M 3 of 7 x 35 WR 4 of 8 x 31 M 2 of 8 x 33 M 3 of 8 x 24 M 3 of 7 x 28 WR 3 of 8 x 35 M 4 of 8 x 31 WRCure Cure Cure 3 of 9 x 28 M Cure 4 of 9 x 31 MResin + Catalyst MEKP 5.0 lbs. + 37.5 cc 5.63 lbs. + 42.0 cc Cure 8.38 lbs. + 63 cc CureApply Reinforcement 2 of 8 x 33 M 3 of 8 x 25 M 7.25 lbs. + 54.5 cc 3 of 9 x 35 M 10.88 lbs. + 81.5 ccCure 2 of 8 x 33 WR 3 of 8 x 25 WR 3 of 9 x 29 M 3 of 9 x 35 WR 4 of 10 x 31 MResin + Catalyst MEKP 2 of 9 x 33 M 3 of 10 x25 M 3 of 9 x 29 WR 3 of 10 x 35 M 4 of 10 x 31 WRMat = M 2 of 9 x 33 WR 3 of 10 x 25 WR 3 of 11 x 29 M 3 of 10 x 35 WR 4 of 11 x 31 MWoven Roving = WR 2 of 10 x 33 M 3 of 11 x 25 M 3 of 11 x 29 WR 3 of 12 x 35 M 4 of 11 x 31 WRCure Cure Cure 3 of 12 x 29 M Cure 4 of 13 x 31 MResin + Catalyst MEKP 7.0 lbs. + 52.5 cc 7.38 lbs. + 55.5 cc Cure 11.75 lbs. + 88.5 cc CureApply Reinforcement 2 of 11 x 34 M 3 of 11 x 25 M 9.75 lbs. + 73.5 cc 3 of 13 x 35 M 15.25 lbs. + 114.5 ccCure 2 of 11 x 34 WR 3 of 11 x 25 WR 3 of 13 x 29 M 3 of 13 x 35 WR 4 of 14 x 32 MResin + Catalyst MEKP 2 of 13 x 34 M 3 of 13 x 25 M 3 of 13 x 29 WR 3 of 14 x 35 M 4 of 14 x 32 WRMat = M 2 of 13 x 34 WR 3 of 13 x 25 WR 3 of 14 x 29 M 3 of 14 x 35 WR 4 of 15 x 32 MWoven Roving = WR 2 of 14 x 34 M 3 of 14 x 25 M 3 of 14 x 29 WR 3 of 16 x 35 M 4 of 15 x 32 WRCure Cure Cure 3 of 16 x 29 M Cure 4 of 17 x 32 MResin + Catalyst MEKP 5.88 lbs. + 44.0 cc Cure 14.88 lbs. + 112.0 cc CureApply Reinforcement 3 of 15 x 26 M 12.5 lbs. + 94.0 cc 3 of 16 x 36 M 18.63 lbs. + 140.0 ccCure 3 of 15 x 26 WR 3 of 16 x 30 M 3 of 16 x 36 WR 4 of 17 x 32 M 3 of 16 x 26 M 3 of 16 x 30 WR 3 of 18 x 36 M 4 of 17 x 32 WR 3 of 18 x 30 M 3 of 18 x 36 WR 4 of 19 x 32 M 3 of 18 x 30 WR 3 of 19 x 36 M 4 of 19 x 32 WRCure Cure 3 of 19 x 30 M Cure 4 of 20 x 32 MResin + Catalyst MEKP Cure 18.38 lbs. + 138.0 cc Cure 3 of 20 x 36 M 22.75 lbs. + 171.0 ccApply Reinforcement 3 of 20 x 36 WR 4 of 21 x 32 M 3 of 22 x 36 M 4 of 21 x 32 WR 3 of 22 x 36 WR 4 of 23 x 32 M 3 of 23 x 36 M 4 of 23 x 32 WRCure Cure 4 of 24 x 32 M Cure


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Installation Manual

PIPE SIZE 18 20 24 30 36

PIPE SIZE 18 20 24 30 36

Resin + Catalyst MEKP 18.38 lbs. + 138.0 cc 22.75 lbs. + 171.0 cc 3 of 20 x 36 M 4 of 21 x 32 MApply Reinforcement 3 of 20 x 36 WR 4 of 21 x 32 WR 3 of 22 x 36 M 4 of 23 x 32 M 3 of 22 x 36 WR 4 of 23 x 32 WR 3 of 23 x 36 M 4 of 24 x 32 MCure Cure CureResin + Catalyst MEKP 27.25 lbs. + 205.0 cc 4 of 25 x 33 MApply Reinforcement 4 of 25 x 33 WR 4 of 26 x 33 M 4 of 26 x 33 WR 4 of 28 x 33 MCure CureResin + Catalyst MEKP 1.63 lbs. + 12 cc 1.88 lbs. + 14 cc 2.25 lbs. + 17 cc(Inside lay-up when 4 of 4 x 20 M 4 of 4 x 24 M 5 of 4 x 23 Maccessible) 4 of 5 x 20 M 4 of 5 x 24 M 5 of 5 x 23 M 4 of 6 x 20 NV 4 of 6 x 24 NV 5 of 6 x 23 NVCure Cure Cure CureResin + Air Dry 0.75 lb. + 34 cc 0.88 lb. + 40 cc 1.25 lb. + 57 cc 1.88 lbs. + 85.0 cc 2.63 lbs. + 120 cc + Catalyst MEKP + 7.0 cc + 8.0 cc + 11 cc + 16.5 cc + 23 ccApply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply Brushcoat Apply BrushcoatCure Cure Cure Cure Cure CureKit Material: Liner Paste 0.88 lb. 1.13 lb. 1.5 lb. 2.13 lb. 3 lb.Resin 17.26 lbs. 24.52 lbs. 39.39 lbs. 63.53 lbs. 109.2 lbs.Air Dry Solution 34 cc 40 cc 57 cc 85 cc 120 ccCatalyst MEKP 4.88 oz. 6.90 oz. 11.0 oz. 1.2 lbs. 1.8 lbs.Nexus Veil 0.01 lbs. 0.01 lbs. 0.04 lbs. 0.05 lbs. 0.06 lbs.1 oz. Mat 4.04 lbs. 6.11 lbs. 9.78 lbs. 15.82 lbs. 27.36 lbs.Woven Roving 4.03 lbs. 5.92 lbs. 9.58 lbs. 16.55 lbs. 28.96 lbs.



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Installation Manual


PIPE SIZE 42 42 (Contd) 48 48 (Contd)

Paste + Catalyst MEKP 4.13 lb. +36 cc 5.38 lb. + 48 cc Apply Paste Apply Paste Apply PasteCure Cure Cure Resin + Catalyst MEKP 5.13 lbs. + 38.5 cc 37.25 lbs. + 280 cc 6.13 lbs. + 46 cc 43.5 lbs. + 327 ccApply Reinforcement 5 of 3 x 29 NV 5 of 29 x 31 M 5 of 3 x 33 NV 5 of 30 x 35 M 5 of 4 x 29 M 5 of 29 x 31 WR 5 of 4 x 33 M 5 of 30 x 35 WR 5 of 4 x 29 M 5 of 31 x 31 M 5 of 5 x 33 M 5 of 32 x 35 MMat = M 5 of 5 x 29 M 5 of 31 x 31 WR 5 of 5 x 33 M 5 of 32 x 35 WRCure 5 of 6 x 29 M 5 of 32 x 31 M 5 of 6 x 33 M 5 of 33 x 35 M Cure Cure Cure CureResin + Catalyst MEKP 9.63 lbs. + 72 cc 10.88 lbs. + 81.5 cc 49.88 lbs. + 375 ccApply Reinforcement 5 of 7 x 30 M 5 of 7 x 34 M 5 of 34 x 36 MMat = M 5 of 7 x 30 WR 5 of 7 x 34 WR 5 of 34 x 36 WRWoven Roving = WR 5 of 8 x 30 M 5 of 8 x 34 M 5 of 35 x 36 M 5 of 8 x 30 WR 5 of 10 x 34 WR 5 of 35 x 36 WRCure 5 of 10 x 30 M 5 of 10 x 34 M 5 of 37 x 36 M Cure Cure CureResin + Catalyst MEKP 13.63 lbs. + 103 cc 16.25 lbs. + 122 cc Apply Reinforcement 5 of 10 x 30 M 5 of 11 x 34 M Mat = M 5 of 10 x 30 WR 5 of 11 x 34 WR Woven Roving = WR 5 of 12 x 30 M 5 of 12 x 34 M 5 of 12 x 30 WR 5 of 12 x 34 WR Cure 5 of 13 x 30 M 5 of 14 x 34 M Cure Cure Resin + Catalyst MEKP 18.38 lbs + 138 cc 21.625 lbs. + 163 cc Apply Reinforcement 5 of 14 x 30 M 5 of 15 x 34 M Mat = M 5 of 14 x 30 WR 5 of 15 x 34 WR Woven Roving = WR 5 of 16 x 30 M 5 of 16 x 34 M 5 of 16 x 30 WR 5 of 16 x 34 WR Cure 5 of 17 x 30 M 5 of 18 x 34 M Cure Cure Resin + Catalyst MEKP 22.63 lbs.+ 170 cc 26.38 lbs. + 198 cc Apply Reinforcement 5 of 18 x 30 M 5 of 18 x 34 M Mat = M 5 of 18 x 30 WR 5 of 18 x 34 WR Woven Roving = WR 5 of 19 x 30 M 5 of 20 x 34 M 5 of 19 x 30 WR 5 of 20 x 34 WR Cure 5 of 21 x 30 M 5 of 22 x 34 M Cure Cure Resin + Catalyst MEKP 28.25 lbs. + 213 cc 32.38 lbs. + 243 cc Apply Reinforcement 5 of 22 x 31 M 5 of 22 x 35 M Mat = M 5 of 22 x 31 WR 5 of 22 x 35 WR Woven Roving = WR 5 of 23 x 31 M 5 of 24 x 35 M 5 of 23 x 31 WR 5 of 24 x 35 WR Cure 5 of 25 x 31 M 5 of 25 x 35 M Cure Cure


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Installation Manual

PIPE SIZE 42 42 (Contd) 48 48 (Contd)

Resin + Catalyst MEKP 32.38 lbs. + 243 cc 38 lbs. + 285.5 cc Apply Reinforcement 5 of 25 x 31 M 5 of 26 x 35 M Mat = M 5 of 25 x 31 WR 5 of 26 x 35 WR Woven Roving = WR 5 of 27 x 31 M 5 of 28 x 35 M 5 of 27 x 31 WR 5 of 28 x 35 WR Cure 5 of 28 x 31 M 5 of 29 x 35 M Cure Cure Resin + Catalyst MEKP 2.75 lbs. + 21 cc 3.13 lbs. + 23.5 cc(Inside lay-up when 6 of 4 x 23 M 7 of 4 x 23 Maccessible) 6 of 5 x 23 M 7 of 5 x 23 MCure 6 of 6 x 23 NV 7 of 6 x 23 NV Cure CureResin + Air Dry 3.63 lb. + 165 cc 4.75 lb. + 216 cc + Catalyst MEKP + 32 cc + 42 ccApply Brushcoat Apply Brushcoat Apply BrushcoatCure Cure CureKit Material: Liner Paste 4.25 lb. 5.38 lb. Resin 173.66 lbs. 252.29 lbs. Air Dry Solution 165 cc 216 cc Catalyst MEKP 3lb 4lb 5 oz. Nexus Veil 0.07 lbs. 0.08 lbs. 1 oz. Mat 43.14 lbs. 62.81 lbs. Woven Roving 46.22 lbs. 68.24 lbs.



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