installation manual Activa+ op. single - manusa.parkan.ua · manusa i 100 ACTIVA+ SINGLE SLIDE...

installation manual

Activa+ op. single

i

manusafragil

fragil

GV

Ref.

Ref.

* BRCVLT

* KEGV15LT

CJGV03

Ref.

CACV04

Ref.

APGV04

Ref.

Packaging

DTMJOVL101EN - v1 - ENGLISH ACTIVA+ SINGLE SLIDE OPERATOR INSTALLATION S1

Installation Step#1Activa+ single slide operator

1- BOX #1: DRIVE UNIT & ACCESSORIES

OPT

OPT

Activa+ leaf trolleys Box #1

Description Location

Activa+ automatic lock


Box #1


CO-48 mechanical fail-safe Box #1


Box #1

OPT

Inside this box you will find all the necessary

elements to assemble the drive unit and the

main accessories to operate and control the

door.

These elements are optional, and will

be found inside this box as per the configuration

of the automatic door.

Activa+ motor group


Box #1

Box #1

* Only one reference will be delivered

Box #1

01 M s1

Activa+ SS dragging arm

Activa+ SS extension kit

EDFM01

Ref.

EDFE01

Ref.

EDDP01

manusa

Ref.

EDRM04

Ref.

EMPA01

Ref.

EMSR03

Ref.

manusa

EMSM03

Ref.

EMMD04

Ref.

EMLL01

Ref.

EDAA01

Ref.

....------------

Ref.

EDRM05

Ref.

ACTIVA+ SINGLE SLIDE OPERATOR INSTALLATION S1

OPT

OPT

Key switch Box #1


Opening push button Box #1


OPT

Touch-less switch Box #1


Optima selector Box #1


OPT

Manusa infrared sensor IR-2 Box #1


OPT

Remote control for Optima sel. Box #1


OPT

Buzzer Box #1


OPT

Manusa photocell. Complete Box #1


OPT

Key operated rotative selector Box #1


OPT

Other optional elements Box #1


OPT

Photocell housing Box #1


OPT

02 M s1

Manusa planar radar


Box# 1

OPT

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PACVPC29

Ref.

CSPR

Ref.

KSCVPC01

Ref. Ref.

KSCVPC03

Ref.

JF06

PACVPLP2

Ref.

KSCVPC02

Ref.


2- Box #2: HEADER FRAME

Activa+ header frame: mainprofile

CVPC29

Activa+ front suspension pack Box #2

03 M s1

Track rail



Activa+ pack of accessories


Box #2


Wool pile seal 7x8 E20 Box #2

Activa+ clear width profile


Box #2

Activa+ main profile Box #2


OPT

Inside this box you will find the aluminium profiles

and all necessary accessories to build the

header frame.

These elements are optional, and will be

found inside this box as per the configuration


Box #2

Description

Box #2

OPT

OPT

Activa+ iron caps pack Box #2


OPT

KSCVCC02

Ref.

PACVCI29

Ref.

KSCVCC01

Ref.

JUCI

Ref.

PACVCFPS29

Ref.


04 M s1

Activa+ plastic end caps Box #2


Rubber hinge for bottom cover Box #2


Bottom cover Box #2


Front cover Box #2


Activa+ cover suspension pack Box #2


CVCC29Activa+ header frame:cover

OPT

ii

PAPD01

Ref.

PAPD02

Ref.

KCSPD1

Ref.

CSPDManusa goal posts

OPT

OPT

Goal post strut Box #3

05 M s1

Goal post cover Box #3

Description LocationDescription Location

Pack of access. for goal post Box #3


Box #3

Inside this box you will find the aluminium profiles

and all necessary accessories used to fix and

secure the header frame, when required.

These elements are optional, and will be

found inside this box as per the configuration


3- Box #3: STRUCTURAL ELEMENTS


PACVPC29

Ref.

CSPR

Ref. PACVPLP2

Ref.

JF06

Ref.

KSCVPC03

CJGV03

Ref.

GV

Ref.

KSCVCC01

Ref.

01 M s2

Track rail Box #2




Box #2

Activa+ clear width profile




Wool pile seal 7x8 E20

Box #1

Box #2

Box #2Activa+ main profile Box #2


Activa+ motor group


Box #1

Installation Step #2

1- WHERE TO FIND THE NECESSARY ELEMENTS

Main profile assembly


Activa+ single slide operator

OPT

OPT



25

25

a

a

a

a

32

R5.

520

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2- PREPARATION OF THE ALUMINIUM PROFILES

Tools

Saw

Tools

drill diam 10

IMPORTANT: All aluminium profiles (main profile, track rail and clear width profile)

must be cut down to size, as per the cutting dimensions shown on point no. 6

of Step S2 in this manual.

1.- Front fixing only: Drill 5 holes as shown on Pic 2.1 / 2.2

IMPORTANT: Drill only on the indicated area of the main profile Pic 2.1

Clean and remove all rests of aluminium chips after drilling the holes, preferibly

using an air compressor gun.

1.- Cut the clear width profile as shown on Pic 2.3

Profile length = Clear width + 100 mm

Pic 2.2

Pic 2.3

Pic 2.1

Tools

Saw


CW+ 50

02 M s2

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A

B

15mm

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3- FIX THE ALUMINIUM TRACK RAIL

4- SLIDE THE NUTS AND HANDRAILS

03 M s2

1.- Detach the double side tape Pic 2.4

2.- Stick the track rail to the main profile Pic 2.5

IMPORTANT: Stick firmly and avoid air gaps. To stick properly, start fixing

one end of the track rail on point A (at 15 mm from the edge), and continue

fixing slowly in the opposite direction (towards B) until you reach the other

end..

1.- Slide the rail nuts as shown on Pic 2.6.

2.- On Pic 2.7/2.8 you will see the right number of rail nuts and square

nuts to slide on the main profile, and its correspondance with all the

elements.

Pic 2.4

Pic 2.6

Pic 2.5


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manusa

1

2

3

4

5

2

3

2


List of elements and accessories to be fixed on the main profile:

1- Motor group

2- Cover suspension brackets

3- Fixed leaf suspension brackets

4- Clear width profile

5- Central steel stopper (default) or Activa+ automatic lock(optional)

04

M s

2

Pic 2.7

LIST OF RAIL NUTS TO SLIDE ON THE MAIN PROFILE (SINGLE SLIDE WITH LEFT SIDE OPENING ONLY)

i

2

manusa

4

5

2

1

3

2

3


List of elements and accessories to be fixed on the main profile:

1- Motor group

2- Cover suspension brackets

3- Fixed leaf suspension brackets

4- Clear width profile

5- Central steel stopper (default) or Activa+ automatic lock(optional)

05

M s

2

Pic 2.8

LIST OF RAIL NUTS TO SLIDE ON THE MAIN PROFILE (SINGLE SLIDE WITH RIGHT SIDE OPENING ONLY)

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a

5- FIX THE CLEAR WIDTH PROFILE

Pic 2.11

Pic 2.9

Pic 2.11

1.- Fix the clear width profile to the main profile as shown on Pic 2.9 / 2.10

2.- Once the clear width profile has been fixed in place, slide the woolpile seal as shown on Pic 2.11


Pic 2.10

Pic 2.10

Pic 2.10

06 M s2

CW+ 50

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manusa

2900

2900

2900

-------

2900

2900

-------

PACVPC41

CSPR

PACVPLP2

JF06

PACVCFPS

PACVCIPS

JUCI


07 M s2

( CW X 2 ) + 50

CW

6- CUTTING DIMENSIONS

In the following chart we display the minimum cutting dimensions of all the

aluminium profiles and other elements for an Activa+ single slide operator.

All dimensions depend on the clear opening width (CW).

The maximum dimensions displayed correspond to the maximum

recommended dimension for a single sliding door.

MAXIMUM LENGTH = 2900

L1 = ( CW x 2 ) + 50

L2 = ( CW x 2 ) + 20

L3 = CW + 50

L4 = CW + 50

L5 = ( CW x 2 ) + 40

L6 = ( CW x 2 ) + 40

L7 = ( CW X 2 ) + 40

PART NO. DESCRIPTION MAX. LENGTH MINIMUM LENGTH

ACTIVA+ MAIN PROFILE

TRACK RAIL

ACTIVA+ CLEAR WIDTH PROFILE

WOOL PILE SEAL 7x8 E20

ACTIVA+ FRONT COVER

ACTIVA+ BOTTOM COVER

RUBBER HINGE

CACV04

Ref.

Ref.

* BRCVLT

* KEGV15LT

Ref.

KSCVPC03

GV

Ref.

01 M s3


Installation Step #3Activa+ single slide operator



Box #2Activa+ leaf trolleys Box #1


Activa+ motor group


Box #1


Leaf trolleys assembly and installation


Description

Rigth side opening:

trolley A trolley B

Left side opening:

trolley B trolley A

Box #1

Location

Box #1



terms

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02 M s3


Pic 3.1

Tools

nº10-11/nº12-13

On all both trolleys (A and B):

1.- Assemble the leaf suspension brackets as

shown on Pic 3.1 / Pic 3.2 / Pic 3.3

2.- Put on the screws and nuts, but do not tighten

fully yet. Attach the central bolt as shown on Pic 3.2 / Pic 3.3

2- LEAF TROLLEYS ASSEMBLY

Pic 3.3Pic 3.2

Tools

nº10-11

Pic 3.4 Pic 3.5

Pic 3.6 Pic 3.7

On the trolley A:

1.- Fix the screws, dragging arm and nuts as shown on Pic 3.4 / Pic 3.5

/ Pic 3.6 / Pic 3.7

2.- Assemble as shown on Pic 3.4 / Pic 3.6 if the door opens to the right

3.- Assemble as shown on Pic 3.5 / Pic 3.7 if the door opens to the left

manusa

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1.- Fix the trolleys on the track rail Pic 3.8 / 3.9

2.- Slide the middle wheel to the top until the trolley is well

adjusted to the main profile. Pic 3.9

3.- Tighten the middle wheel firmly and check that trolleys slide

smoothly and securely (without bouncing) on the track rail .

Pic 3.8 / 3.10

4.- Insert the rubber stops on one end of the trolley B as shown on

Pic 3.8 / 3.9

5.- Insert the steel stopper on the opposite end of the trolley A as shown on

Pic 3.8 / 3.10

3- FIX THE TROLLEYS TO THE MAIN PROFILE

Tools

nº4

Pic 3.8

Pic 3.10

Pic 3.9 Pic 3.9

Pic 3.9

03 M s3

Pic 3.10

Pic 3.9

3a- OPERATOR WITH RIGHT SIDE OPENING

manusa

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1.- Fix the trolleys on the track rail Pic 3.11 / 3.12

2.- Slide the middle wheel to the top until the trolleys are well

adjusted to the main profile. Pic 3.12

3.- Tighten the middle wheel firmly and check that trolleys slide

smoothly and securely (without bouncing) on the track rail .

Pic 3.11 / 3.13

4.- Insert the rubber stops on one end of the trolley B as shown on

Pic 3.11 / 3.12

5.- Insert the steel stopper on the opposite end of the trolley A as shown on

Pic 3.11 / 3.13

Tools

nº4

Pic 3.11

Pic 3.13

Pic 3.12

Pic 3.12 Pic 3.12

Pic 3.12 Pic 3.13

04 M s3

3b- OPERATOR WITH LEFT SIDE OPENING

manusa

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100


Tools

nº10

IMPORTANT: the central steel stopper is supplied with every

Activa+ motor group. If the door is equipped with an Automatic

Lock (optional), the central steel stopper must NOT be installed.

Please refer to step S6 for installation instructions of the automatic

lock.

4- ASSEMBLE THE END STOPS

Pic 3.14

Pic 3.15

Pic 3.16

Pic 3.16

Pic 3.15

05 M s3

4a- OPERATOR WITH RIGHT SIDE OPENING

1.- Fix the central steel stopper to the rail nut supplied, ant

secure it at 100 mm from the left end of the main pofile. Pic

3.14 / 3.15

2.- Fix the side stopper on the right end of the track rail as

shown on Pic 3.14 / 3.16 but do not t ighten yet .

100

manusa

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Tools

nº10

IMPORTANT: the central steel stopper is supplied with every

Activa+ motor group. If the door is equipped with an Automatic

Lock (optional), the central steel stopper must NOT be installed.

Please refer to step S6 for installation instructions of the automatic

lock.

ACTIVA+ SINGLE LEAF OPERATOR INSTALLATION S3

Pic 3.17

Pic 3.19

Pic 3.18

06 M s3

Pic 3.18 Pic 3.19

1.- Fix the central steel stopper to the rail nut supplied, and

secure it at 100 mm from the right end of the main pofile. Pic

3.17 / 3.19

2.- Fix the side stopper on the left end of the track rail as shown

on Pic 3.17 / 3.18 but do not tighten yet

4b- OPERATOR WITH LEFT SIDE OPENING

Ref.

* BRCVLT

* KEGV15LT

i

GV

Ref.


Description

Activa+ motor group


Box #1

Box #1

Location


Assembly of the motor group

01 M s4

Box #1


Tools

nº10

2.1- MOUNT THE MOTOR GROUP ONTO THE MAIN PROFILE




2- DOORS WITH CLEAR WIDTH (CW) 1000 mm

1.- Fix the motor group at 250 mm of one end of the main profile, observing the opening

direction of the sliding leaf:

- If the door opens to the right: fix at 250 mm of the left end of the main profile Pic 4.1

- If the door opens to the left: fix at 250 mm of the right end of the main profile Pic 4.2

<

manusa

manusa

250

250

02 M s4

Pic 4.1

Pic 4.2


2.1a- OPERATOR WITH RIGHT SIDE OPENING

2.1b- OPERATOR WITH LEFT SIDE OPENING

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manusa

manusa


Tools

nº3

Pic 4.3 Pic 4.4

03 M s4

2.2- FIX THE DRAGGING ARM TO THE BELT

1.- Fix the dragging arm of the outer trolley to the drive belt Pic 4.3 / 4.4

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04 M s4

Pic 4.5

Tools

Saw

Tools

nº10

3- DOORS WITH CLEAR WIDTH (CW) BETWEEN 1001 AND 1400 MM

If the clear opening width (CW) is bigger than 1000 mm, an extension kit ref. KEGV15LT

is required. Should this be the case, please read carefully the following instructions:

a.- Drive belt: the standard 2350 mm belt must be replaced with a 3120 mm belt, which

can be found in the extension kit KEGV15LT.Pic 4.5

b.- Motor group: must split in two parts. Use a metal saw to cut the steel base on the

left side of the motor group (it is marked from origin), no matter the opening direction

of the operator or the number of motors. Pic 4.5

1.- Mount the two parts of the Activa+ motor group onto the main profile observing the

distance to one end of the main profile as shown on Pic 4.6 / 4.7. Leave the screws

still loose to let both parts slide on the main profile until the corect position is found.

3.1- MOUNT THE MOTOR GROUP ONTO THE MAIN PROFILE

manusa

manusa

250

250


Pic 4.6

Pic 4.7

05 M s4

3.1a- OPERATOR WITH RIGHT SIDE OPENING

3.1b- OPERATOR WITH LEFT SIDE OPENING

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06 M s4


Tools

nº3

Pic 4.8

Pic 4.10

Pic 4.9

Pic 4.11

Tools

nº10

3.2- FIX THE DRAGGING ARM TO THE EXTENSION BELT

1.- Fix and secure both ends of the drive belt to the dragging armPic

4.8 / 4.9.

3.3- ADJUST AND SECURE THE MOTOR GROUP

1.- Slide the opposite end of the motor group until the drive belt has the

right tension. Secure the motor group to the main profile, tightening the

screws to the rail nuts. Pic 4.10 / 4.11

Slide until it has the right tension

Slide until it has the right tension

KSCVCC02

Ref.

PACVCI29

Ref.

JUCI

Ref.

Caja 1GV

Ref.

KSCVCC01

Ref.

PACVCFPS29

Ref.

i



Activa+ plastic end caps Box #2




Bottom cover Box #2


Front cover


Box #2

Rubber hinge for bottom cover Box #2



Cover assembly

2- PREPARE THE BOTTOM COVER

Activa+ motor group


Box #1

Tools

Saw

01 M s5

IMPORTANT: All aluminium profiles (bottom and front covers)

as well as the rubber hinge must be cut down to size, as per the

cutting dimensions shown on point no. 6 of Step 2 in this manual.

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02 M s5


Pic 5.1

Pic 5.2

1.- Slide 6 nuts through the rail on the bottom

cover. 3 nuts are used to fix the suspension

brackets. 1 pc is used to fix the central steel

stopper or the automatic lock (optional). Pic

5.1. The 2 nuts on both ends are used to fix

the plastic end caps. Pic 5.14

2.- Assemble the steel suspension brackets

to the bottom cover profile using the screws

supplied. Pic 5.2 / 5.3 The position of these

brackets is determined by the type of operator,

hence we suggest to assemble them only

when fixing the cover to the operator.

Pic 5.3

Tools

nº10

i


Pic 5.4

1.- Insert a M6x10 screw into the cover clips. Pic 5.4

2.- Fix 3 clips to the steel brackets Pic 5.5 / 5.6

3- ASSEMBLE THE COVER CLIPS

03 M s5

Fig 5.6Pic 5.6

Pic 5.6

Pic 5.5

Tools

nº10

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Pic 5.7

1.- Screw the central steel stopper or the

automatic lock to the bottom cover.

Pic 5.7 / 5.8

2.- Mount the bottom cover onto the main profile

using the suspension brackets as shown on

Pic 5.7 / 5.9

Tools

nº10

Pic 5.8

04 M s5

Pic 5.8 Pic 5.9

Pic 5.9

4- ASSEMBLY OF THE HEADER FRAME

manusa

i


1.- Slide the rubber hinge into the bottom cover. Pic 5.12

2.- Fix the plastic end caps on both ends as shown on Pic

5.13 / 5.14

3.- Use the 2 clips on both ends to attach the plastic end

caps to the header frame Pic 5.13 / 5.14

Pic 5.13

Pic 5.14

Pic 5.12

Tools

nº10 star

Pic 5.14 Pic 5.14

05 M s5

5- SLIDE THE RUBBER HINGE AND MOUNT THE END CAPS

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06 M s5

1.- Assemble the front cover to the header frame, sliding the rubber hinge

into the front cover.

2.- To close the operator, lift the cover and tighten it to the main profile using

the 8 clips supplied Pic 5.15 / 5.16

Pic 5.15

Pic 5.16

Pic 5.16 Pic 5.16

6- ASSEMBLE THE FRONT COVER TO THE HEADER FRAME

CJGV03

Ref.

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manusa




OPT

2- BEFORE INSTALLING THE AUTOMATIC LOCK

Automatic lock CJGV03

Tools

nº10

01 M s6



Box #1

1.- If the operator is equipped with a cover, remove the bottom cover before

installing the automatic lock.

2.- If the operator is equipped with a central steel stopper, it must be removed

prior to installing the automatic lock. Pic 6.1

Important:If a central steel stopper is being used, it must be removed prior to

installing the automatic lock.

It is recommended to remove the front and bottom covers before

assembling the automatic lock. On a new installation, fix the lock

before assembling the cover.

TECHNICAL FEATURES

1.- Operation by step motor

2.- Two positions: Open / Close, bi-stable in the event of a power failure.

Pic 6.1

manusa manusa

3 mm100 mm

3 mm100 mm

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4- INSTALL AND CENTRE THE AUTOMATIC LOCK

manusa

02 M s6


3- INSTALL THE AUTOMATIC LOCK

1.- Dettach the manual handle from the lock Pic 6.2

Pic 6.2

Pic 6.5Pic 6.4

Pic 6.3

Tools

nº10

1.- Fix the lock onto the main profile using the screws and rail nut supplied, but leaving the screws

still loose to let the lock slide on the main profile until the final position is found. Pic 6.3

2.- Fix the lock at 100 mm of the left end of the main profile if the operator opens to the right;

or at 100 mm of the right end, if the operator opens to the left Pic 6.4 / 6.5. Make sure you leave a

3 mm gap between the steel stopper and the lock hook. Adjust the steel stopper right or left until

the right position is found. Pic 6.6

3.- Secure the lock to the main profile tightening the fixing screws to the rail nut. Then assemble

the manual handle Pic 6.7

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Pic 6.15

Pic 6.16

Pic 6.15 Pic 6.16

05 M s6

Pic 6.14

1.- Connect the automatic lock to the control board using the

extension cable. Slide the cable through the bottom cover and

secure it using the clips supplied. Connect the white connector

on one end to the control board. Pic 6.14 / 6.15

2.- Connect the black connector to the automatic lock Pic 6.14

/ 6.16

KSCVPC01

Ref.

- - - - - - -

Ref.

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DTMJOVL101EN - v1 - ENGLISH ACTIVA+ SINGLE SLIDE OPERATOR - INSTALLATION MANUAL S7

Fixing the operator to the wall



01 M s7

Activa+ front suspension pack Box #2


Assemblied Activa+ operator - - - - - - -


Pic 7.1

IMPORTANT: It is easier to install the operator in its final position if its front and bottom covers are removed.

2- PREPARATORY STEPS BEFORE INSTALLATION

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25 25= == =

50 100

ACTIVA+ SINGLE SLIDE OPERATOR - INSTALLATION MANUAL S7

Operator

02 M s7

Plumb line

A vertical referenceline to guide installationof the door.

The plumb line shall be used as a reference line throughout the

installation process. Its position corresponds to the rear face of

the main profile of the operator, whichever type of suspension is

used (front or side suspension).

Interior and exterior

For these doors, the side where the operator is located, which is

also the side where the sliding leaves are placed, is considered to

be the interior side.

INTERIOREXTERIOR

Pic 7.2

3- FRONT SUSPENSION

lead

Tools

drill dia 10

CW

1.- Drill 5 holes at the positions indicated in Fig. 7.2, in the surface

on which the operator is to be suspended.

OW (min) = (2xCW)+100

CH

OHCH

FW left

HW

20

50 50

44

03 M s7

ACTIVA+ SINGLE SLIDE OPERATOR - INSTALLATION MANUAL S7

Front suspension to a wall



Front suspension to a 80 mm C-beam

The drawing shows the basic measurements required to attach the

operator frontally to the 80 mm C-beam.

IMPORTANT: Mark the reference line shown both vertically and on

the floor. To determine the position of the reference line, consult the

door-leaf installation manual, since the position will vary, depending

on which type of profile is used.

The drawing shows the basic measurements required to attach the

operator frontally to the wall.

IMPORTANT: Mark the reference line shown both vertically and on

the floor. To determine the position of the reference line, consult the

door-leaf installation manual, since the position will vary, depending

on which type of profile is used.

CH + 50

CH

OH=CH+100

CH

OH=CH+100

CH + 50

Edif. TESTA-10, 4ºAvda. Vía augusta, 71-7308174 Sant Gugat del VallésBarcelona - EspañaTel. +34 902 321 400Fax +34 902 321 450

Polígono Industrial Km. 1,243800 Valls - Tarragona (España)Tel.+34 902 321 700Fax+34 902 321 750

www.manusa.com

NOTE: The technical specifications described in this manual are given for information purposesonly, and do not represent any contractual obligation for Manusa.

Manusa reserves the right to modify in any moment and without prior notice the technicalspecifications displayed in this manual, whenever it is considered to improve the product.

Last revision: May 2006

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installation manual Activa+ op. single - manusa.parkan.ua · manusa i 100 ACTIVA+ SINGLE SLIDE...

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Transcript of installation manual Activa+ op. single - manusa.parkan.ua · manusa i 100 ACTIVA+ SINGLE SLIDE...