Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch...
Transcript of Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch...
![Page 1: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/1.jpg)
InstallationGuide
Roof Lantern
![Page 2: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/2.jpg)
![Page 3: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/3.jpg)
Cordless Screwdriver
Rafter Outer End Cap
Rafter Inner End Cap
Hip Outer End Cap
Hip Inner End Cap
Boss Top CapEaves Beam Corner Bracket
Ball Finial
Tapered Washers
M8x20mm Isolating Collar Bolts
4.8x63mmEaves Beam Screws
Fir Tree Clips
Tie-Wrap
M8x60mm Rafter Bolts
M8x70mm Hip Bolts
PACKAGING CONTENTS
TOOLS REQUIRED
5mm Hex Bit (Supplied)
Soft Mallet
WireCutters
Sealant
Eaves Beams Ridge Hips Rafters
5mm Hex Bit
SupportBlock
![Page 4: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/4.jpg)
EAVES BEAM
1
1 2Slide together using corner brackets Temporarily secure corners with tie-wraps
Ensure corner is closed up tightly
![Page 5: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/5.jpg)
APPLYING SEALANT
2Apply sealant generously ONLY where shown
Corner position of sealant
• DO NOT screw down yet• Only apply sealant where indicated
![Page 6: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/6.jpg)
Boss variations
SPIDER ASSEMBLY
3
Recommended torque 10Nm
1:170mm
Secure hips to boss using 70mm bolts and tapered washers.
Secure rafters using 60mm bolts and tapered washers.
1
2
Ensure correct size bolts and tapered washers are used
Notch denotes correct rafter for ridge
1:160mm
![Page 7: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/7.jpg)
Recommended torque 10Nm
4JACK RAFTERS (OPTIONAL)
Raise hip if needed Rotate into position1
Secure using 60mm bolts and tapered washers.
2
Ensure correct size bolts and tapered washers are used
1:160mm
2
1
2
![Page 8: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/8.jpg)
5 1:120mm
Recommended torque 10Nm
Loosely fit all 20mm bolts Tighten bolts fully Remove tie wraps1 2 3
BEWARE not to cross thread bolts when fastening
ATTACHING SPIDER
![Page 9: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/9.jpg)
FIXING DOWN
6
Fasten down through pre-drilled holes2
Position if supplied1
• USE packers under eaves beam to support each screw• CHECK eaves beams are fully sealed to upstand
OPTIONAL
![Page 10: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/10.jpg)
GLASS RETAINER
7Slide glass into retainer
Set spacings as shown
1
2
Dimensions shown approx 15mm
![Page 11: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/11.jpg)
GLAZING
8
Locate top edge and rotate into position
Ensure retainer is seated as shown
![Page 12: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/12.jpg)
HIP LOWER ENDCAP
9Adjust glass retainer1 Rotate into position2 Use mallet to fit clips3
1
2
3
3
![Page 13: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/13.jpg)
LOWER RAFTER ENDCAPS
10Adjust glass retainer1 2 Rotate into position
1
1
2
![Page 14: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/14.jpg)
RIDGE TOP CAP
11Clip top cap on to ridge and space centrally
Leave gaskets overlong
![Page 15: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/15.jpg)
HIP TOP CAPS
12Clip top caps on to hips
Ensure top cap lower end aligns with the lower end of hip
![Page 16: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/16.jpg)
RAFTER TOP CAP
13Clip top caps on to rafters Tap up into position1 2
12
Ensure top cap lower end aligns with lower end of rafter
![Page 17: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/17.jpg)
BOSS TOP CAPS
14Clip in to position
Variations
![Page 18: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/18.jpg)
HIP UPPER END CAPS
15Fit fir tree clips to end caps Push end caps onto ends of hips1 2
16
![Page 19: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/19.jpg)
RAFTER UPPER END CAPS
16Fit fir tree clips to end caps Push end caps onto ends of rafters1 2
![Page 20: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/20.jpg)
COMPONENTS LIST
RAFTER RIDGE LUGKLC-100
RAFTER EAVES LUGKLC-101
RAFTER OUTER END CAPKLC-102
RAFTER INNER END CAPKLC-103
HIP OUTER END CAPKLC-105
HIP INNER ENDCAPKLC-106
HIP EAVES LUGKLC-107
2 WAY BOSS TOP CAPKLC-108
2 WAY BOSS TOP CAP FOR FINIALKLC-108/F
3 WAY BOSS TOP CAPKLC-109
3 WAY BOSS TOP CAP FOR FINIALKLC-109/F
BOSS TOP CAP PINKLC-110
EAVES BEAM CORNER BRACKETKLC-111
ISOLATING COLLARKLC-112
TWO WAY END BOSSKLC-113
THREE WAY END BOSSKLC-114
JACK RAFTER LUG LEFTKLC-115
JACK RAFTER LUG RIGHTKLC-116
BALL FINIALKLC-117
B2B FOUR WAY BOSSKLC-119
B2B EIGHT WAY BOSSKLC-120
B2B FOUR WAY BOSS TOP CAPKLC-121
B2B FOUR WAY BOSS TOP CAP FOR FINIALKLC-121/F
B2B EIGHT WAY BOSS TOP CAPKLC-122
B2B EIGHT WAY BOSS TOP CAP FOR FINIALKLC-122/F
RAFTER SUPPORT BLOCKKLC-123
CHIMNEY NUT M8KLF-300
EAVES BEAM SCREWKLF-301
BOLT M8 X 70KLF-303
FIR TREE CLIPKLF-306
TAPERED WASHER M8KLF-304
BOLT M8 X 60KLF-305
BOLT M8 X 20KLF-307
SERRATED FLANGE NUT M8KLF-311
TIE WRAPKLF-315
EAVES BEAM / T-BAR QLON GASKETKLG-200
TOP CAP QLON GASKETKLG-201
BOSS CENTRAL GASKET W/CENTER RAFTER KLG-202
BOSS RIGHT GASKETKLG-205
BOSS CENTRAL GASKETKLG-203
BOSS LEFT GASKETKLG-204
HEX TOOLKLT-01
![Page 21: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/21.jpg)
COMPONENTS LIST
RIDGE BODYKLP-01
HIP BODYKLP-02
RAFTER BODYKLP-03
GLASS RETAINERKLP-04
EAVES BEAMKLP-05
RIDGE TOP CAPKLP-06
HIP TOP CAPKLP-07
RAFTER TOP CAPKLP-08
THERMAL T BARKLP-09
87mm 82mm 71mm
![Page 22: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS](https://reader030.fdocuments.in/reader030/viewer/2022040919/5e94cdd44900033cdb53567a/html5/thumbnails/22.jpg)