Inspector de Etiquetas in-laber

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In-LabelerInstallation and Setup Guide

for Models FT-50 and FT-70

Document 3671-0598


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Industrial Dynamics Company, Ltd.Document 3671-0598 Copyright. All rights reserved.

No part of this publication may be reproduced or used in any form or by any means (graphic,electronic, or mechanical including photocopying, recording, taping, or information storageand retrieval system) without written permission of Industrial Dynamics Company, Ltd.

Filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company,Ltd. All other trademarks are the property of their respective owners.

Contact Information

Corporate Headquarters: 3100 Fujita Street,Torrance, California90505-4007U.S.A.Telephone:(310) 325-5633FAX: (310) 530-1000Internet: www.filtec.com

Mailing Address: P.O. Box 2945,Torrance, California90509-2945U.S.A.

Shipping Address: 3100 Fujita Street,Torrance, California90505-4007U.S.A.

Customer Service: (800) 733-5173

http://www.filtec.com/http://www.filtec.com/http://www.filtec.com/http://www.filtec.com/


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Con tents

Introduction ........................................................... 1Installation Procedure ................................................... 1Learn In -Labeler Offsets ................................................. 2 Learn the T.R.P to Trigger Distance ....................................... 4 Fine Tune the In -Labeler Setup ........................................... 5 System Sensor Connections .............................................. 5 Label Sensor Connections ................................................ 6

Variable Strings ......................................................... 6 L.E.D. Assignments on BANK 2, Section 2 ................................. 7 Settingsand Display Values ............................................ 8

Button 2 (Optional Inspections) ........................................... 8 Button 3 (Counters) .................................................... 13 Button 5 (System) ...................................................... 14

Dlagnostic Messages ................................................. 15

options ............................................................... 1

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System DescriptionThe In -Labeler can be configured to perform up to five labelinspections on one machine. The specific label names and input/

output assignments are not user programmable and must beprogrammed in the software by the factory. If changes need to bemade in the label names new software is required. The selection ofthe label names is optional and must be included with the machineorder. Otherwise default names are used. All label names shown inthis manual are default names.

Special software is also available that allows the user to set analarm if a specific number of rejects occur within a set number ofinspections. This feature is called the X out of Y Alarm. Thisfeature is an option that must be selected at the time of order or itwill not be programmed into the machine.

Installation ProcedureBefore proceeding with this installation, all other FT -50 inspectionsmust be set up, and the FT -50/70 rejector timing must be set andverified. Perform the FT -50/70 inspection setup according to theinstructions in your inspection system manual.

1. Watch bottles as they past through the labeler. Find a locationto install each label sensor so that the label is facing outside oflabeler (as much as possible).

2. Install the Container Present sensor upstream of all labelsensors, or at the same centerline as the label sensor mountedfurthest upstream.

Install the System Timing sensor to detect an object on thelabeler that will generate a consistent single pulse for eachlabeler pocket.

4. Jog the labeler until the System Timing sensor just t u r n s ON,then continue to Jog the labeler an additional one half pocketwidth.

3.

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5. Adjust the Container Present sensor from downstream toupstream until it just turns on or detects the container.

6. Adjust each label sensor from downstream to upstream untilthey just turn on or detect a label. Make sure that the label is inthe position and orientation that will be seen in production.

Learn InLabeler Offsets1. On the FT -50/70 display, select the LEARN INLABELER OFFSET

function under button 2.

2. Be prepared to run a single bottle through the labeler that willhave all labels applied that need their offsets learned.

3. Press either arrow key to start the LEARN INLABELEROFFSET function.

4. Run the single bottle through the system and stop the labelerwhen the bottle has reached the Tangent Release Point (T.R.P.)of the labeler outfeed star.

5. The container should be free to continue onto the outfeedconveyor. Five seconds after the labeler has stopped, all labelsdetected will have their offsets set, and the CNTR PRST TOT.R.P OFFSET will also be set.

The Flow chart below shows the display on the FT -50/70 controlpanel:

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Learn the T.R.P. to Trigger Distance

1. Select the LEARN T.R.P. TO TRIG DIST under button 2.

2. Run a second container through at a speed that maintains a slip

rate of less than 50% at the outfeed start.

3. Allow the single container to go all the way through the FT-50inspection tunnel.

4. The system will then set the T.R.P. TO TRIG DIST inmillimeters.

The Flow chart below shows the display on the FT-50/70 controlpanel



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Fine Tune the In - Labeler Setup

1. Fine tune T.R.P. TO TRIG DIST at production speeds. Seedescription of setting. The optimum setting will give anaverage position of 25% -50%.

2. Verify that the average signal positions of all label sensors andthe Container Present sensor are within 25% -75% duringnormal production. Make any minor sensor adjustments asneeded. Optimum average position is 50%.

Setup Series Alarms as required. Alarm setup is under buttonnumber 5.

3.

4. Enable label rejection by setting UPSTM LBL INSP RJ ENABLEto ON.

5. Verify that each label inspection rejects the proper containers atdifferent speeds. The MAXIMUM SLIP RATE may need to beadjusted to define the stable track speeds.

System Sensor ConnectionsThe connections below are the default connections. The connectionis configured at the time the software is compiled. The connectionmay be different than shown if certain options were requested atthe time the machine was built.

System Name Connectlon Description

STPIN TB1-8 SYSTEM TIMING sensor input

CNTRPIN TB1-20 CONTAINER PRESENT sensorinput



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Label Sensor Connections

The name shown on the t w o line display is configured at the timethe software is compiled. All settings shown are for the standardconfiguration. The name displayed may be different than shown ifcustom names were requested at the time the machine was built.The system name and connection are always set as shown.

System Name Connection Name Displayed

LB1PIN

LB2PIN

LB3PIN

LB4PIN

LB5PIN

Variable Strings

TB1-14 MISSING BODY LBLTB1-17 MISSING NECK LBLTB1-20 MISSING BACK LBLTB1-11 MS. SHOULDER LBL

TB1-5 MISSING FOIL LBL

(Default text, max 17 characters)

The name shown on the two line display is configured at the timethe software is compiled. All settings shown are for the standardconfiguration. The name displayed may be different than shown ifcustom names were requested at the time the machine was built.The system name is always set as shown.

System NameINLB1DEF

INLB2DEF

INLB3DEF

INLB4DEF

INLB5DEF

Display Name'MISSING BODY LBL'

'MISSING NECK LBL'

'MISSING BACK LBL'

'MS. SHOULDER LBL'

'MISSING FOIL LBL'



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L.E.D. Assignments on BANK 2, Section 2

The signal name shown on the two line display is configured at thetime the software is compiled. All settings shown are for thestandard configuration. The name displayed may be different thanshown if custom names were requested at the time the machinewas built..

L.E.D. #

1

2

3

4

56

7

8

Signal Name

MISSING BODY LBL

MISSING NECK LBL

MISSING BACK LBL

MS. SHOULDER LBL

MISSING FOIL LBL

CONTAINER PRESENT

SYSTEM TIMING

TRIGGER



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SETTINGS AND DISPLAY VALUES All option setting screens are shown but will only appear onmachines that have the option installed.

Button 2: Optional Inspection Functions

Name

MISSING BODYLBL STATUS

MISSING NECKLBL STATUS

MISSING BACKLBL STATUS

MS. SHOULDERLBL STATUS

MISSING FOILLBL STATUS

LEARNINLABELEROFFSET

MISSING BODYLBL OFFSET

Range

ON or OFF

ON or OFF

ON or OFF

ON or OFF

ON or OFF

(EXECUTE)

xxx BOTTLE(s)

Description

Enables or disables In -Labeler Label inspectionusing LB1PIN





This function is used to learn all offsets in thesystem. Before executing this function beprepared to run a single bottle through thelabeler that will have all labels applied that needtheir offsets learned. After either arrow key ispressed, run the single bottle through the systemand stop the labeler when the bottle reaches theT.R.P. of the labeler outfeed star. The containershould be free to continue onto the outfeedconveyor. Five seconds after the labeler hasstopped, all labels detected will have theiroffsets set, and the CNTRPRST TO T.R.POFFSET will also be set. If more than onecontainer is detect during the execute of thefunction the system will automatically abort.

Defines the number of containers from theContainer Present sensor to the LB1PIN sensor

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Name

MISSING NECKLBL OFFSET

MISSING BACKLBL OFFSET

MS. SHOULDERLBL OFFSET

MISSING FOILLBL OFFSET

CNTR PRST TOT.R.P. OFFSET

LEARN T.R.P TOTRIGGER DIST

T.R.P. TOTRIGGER DIST.

Range

xxx BOTTLE(s)

Description

Defines the number of containers from theContainer Present sensor to the LB2PIN sensor

xxx BOTTLE(s) Defines the number of containers from theContainer Present sensor to the LB3PIN sensor



xxx BOTTLE(s) Defines the number of containers from theContainer Present sensor to the Tangent ReleasePoint (T.R.P.)

(EXECUTE)

xxxxx mm,POS=xxx%, xxx%

The function is used to automatically setup theT.R.P TO TRIGGER DIST. All offsets must beproperly set before running this function. Afterpressing either arrow key, run a containerthrough at a speed that maintains a slip rate atthe outfeed star of less than 50%. Allow thesingle container to go all the way through theFT-50 inspection tunnel. The system will then setthe T.R.P TO TRIG DIST in millimeters. If theslip rate is greater than 50%, this function willautomatically abort. If more than one containeris detected during the execution of the functionthe system will automatically abort.

Defines the number of millimeters from theTangent Release Point (T.R.P.) to the inspectionhead trigger. The position percentage(POS=xxx%) is the position of the trailing edgeof the inspection trigger relative to the delayedsystem timing signal for the last container. The

position of the last 16 containers. The T.R.P. TOTRIGGER DIST. should be fine tuned in normalproduction until the average position is within

second percentage displayed is the average

25% -50%.


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Name Range

PITCH AT xxx mmOUTFEED STAR

MAXIMUM SLIP xxx%, CUR=xxxRATE

UPSTM LBL INSPRJ ENABLE

ON or OFF

SYSTEM WIDTH=xxx ms,TIMING SIGNAL AVG=xxx ms

MIN=xxx ms,MAX=xxx ms

CONTAINER POSITION=xxx%,PRESENT AVG=xxx% xxx%,SIGNAL MIN=xxx%,

MAX=xxx%

Description

Defines the number of millimeters for onecontainer pitch in the outfeed star of the labeler.

This value defines the maximum allowed sliprate before the secondary tracking method isenabled. The primary tracking system assumesthat the bottle does not slip on the conveyormore than ± one half a container pitch. Typicalvalue is 25%. First value displayed is theMAXIMUM SLIP RATE setting, second value(CUR=) is the current measured slip rate at theoutfeed star.

This setting is used to disable rejection of allupstream label inspections. The label inspectionwill still detect and alarm when missing labelsoccur. Default is OFF.

This function displays the width of the lastSystem Timing Period and a running average ofthe last 16 samples. Pressing either arrow keywill toggle the display to the MIN and MAXvalues. The minimum and maximum values areused to help troubleshoot missing or extrasystem timing signals. The MIN and MAXvalues are reset when you return to the WIDTHand AVG screen.

This function displays the position of the activeedge of the Container Present signal relative tothe System Timing Period. The normal operatingrange for the active edge is 25 -75%. The sensorwill have to be adjusted upstream ordownstream relative to the bottle flow until the

AVG, MIN and MAX values are within thisrange when the labeler is running at normalproduction speeds. Pressing either arrow keywill toggle the display to the MIN and MAXvalues.

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Name

MISSING BODYLBL SIGNAL

MISSING NECKLBL SIGNAL

Range

POSITION=xxx%, AVG=xxx% XXX%,MIN=xxx%,

MAX=xxx%

POSITION=xxx%, AVG=xxx% xxx%,

MIN=xxx%,MAX=XXX%

Description

This function displays the position of the activeedge of the In -Labeler 1 Sensor signal relative tothe System Timing Period. The normal operating

range for the active edge is 25-75%. The sensorwill have to be adjusted upstream or

downstream relative to the bottle flow until the AVG, MIN and MAX values are within thisrange when the labeler is running at normalproduction speeds. Pressing either arrow keywill toggle the display to the MIN and MAXvalues.

This function displays the position of the activeedge of the In -Labeler 2 Sensor signal relative to

the System Timing Period. The normal operatingrange for the active edge is 25 -75%. The sensorwill have to be adjusted upstream ordownstream relative to the bottle flow until the

AVG, MIN and MAX values are within t h i srange when the labeler is running at normalproduction speeds. Pressing either arrow keywill toggle the display to the MIN and MAXvalues.



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Name

MISSING BACKLBL SIGNAL

MS. SHOULDERLBL SIGNAL

MISSING FOIL

LBL SIGNAL

Range

POSITION=xxx%, AVG=xxx% xxx%,MIN=xxx%,

MAX=xxx%

POSITION=xxx%, AVG=xxx% xxx%,

MlN=xxx%MAX=xxx%

POSlTION=xxx%,

AVG=xxx% xxx%,MIN=xxx%,MAX=xxx%

Description

This function displays the position of the activeedge of the In -Labeler 3 Sensor signal relative tothe System Timing Period. The normal operating

range for the active edge is 25 -75%. The sensorwill have to be adjusted upstream ordownstream relative to the bottle flow until the


This function displays the position of the activeedge of the In -Labeler 4 Sensor signal relative to

the System Timing Period. The normal operatingrange for the active edge is 25-75%. The sensorwill have to be adjusted upstream ordownstream relative to the bottle flow until the


This function displays the position of the active

edge of the In-Labeler 5 Sensor signal relative tothe System Timing Period. The normal operating

range for the active edge is 25 -75%. The sensorwill have to be adjusted upstream ordownstream relative to the bottle flow until the


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Button 3: The Counters

Name

TOTAL MISSING BODY LBL

TOTAL MISSING NECK LBL

TOTAL MISSING BACK LBL

TOTAL MS. SHOULDER LBL

TOTAL MISSING FOIL LBL

RESET MISSING BODY LBL

RESET MISSING NECK LBL

RESET MISSING BACK LBL

RESET MS. SHOULDER LBL

RESET MISSING FOIL LBL

Description

Displays total number of In-LabelerLabel 1 rejects.

Displays total number of In -LabelerLabel 2 rejects.




Resets or clear the total number ofIn -Labeler Label 1 rejects counter.

Resets or clear the total number ofIn-Labeler Label 2 rejects counter.






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DIAGNOSTIC MESSAGES The data on the left side is shown as it appears on the systemLCD . The information on the right side shows specialconditions that will change the wording of the diagostic displays.

DIAGNOSTIC 136 Additional Explanation

Consecutive

Consecutive or Time

X out of Y window

MISSING BODY LBL Reject

Alarm. Number of

containers in series

alarm was exceeded.

(if ALRMSRTM = YES) or

(if INLB_X_Y = YES)

DIAGNOSTIC 137 Additional Explanation

Consecutive

Consecutive or Time

X out of Y window

MISSING NECK LBL Reject

Alarm. Number of


alarm was exceeded.


(if INLB_X_Y = YES)



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DIAGNOSTIC 138

Consecutive

Consecutive or Time X out of Y window

MISSING BACK LBL Reject

Alarm. Number of


alarm was exceeded.

DIAGNOSTIC 139

Consecutive

Consecutive or Time

X out of Y window

MS. SHOULDER LBL Reject

Alarm. Number of


alarm was exceeded.

DIAGNOSTIC 140

Consecutive

Consecutive or Time

X out of Y window

MISSING FOIL LBL Reject

Alarm. Number of


alarm was exceeded.

Additional Explanation

(if ALRMSRTM =YES) or(if INLB_X_Y =YES)



(if INLB_X_Y = YES)


(if ALRMSRTM =YES) or

(if INLB_X_Y = YES)



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DIAGNOSTIC ERROR NUMBER 143

Missed System Timing

sensor signal. Time ofthe System Timing Period

doubled from one period

to the next. Use SYSTEM

TIMING SIGNAL display;

LED 7, BANK 2, SECTION 2

or SYSTEM TIMING TB1-8

LED OFF >17W, LED ON 17W, LED ON


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DIAGNOSTIC ERROR NUMBER 145

Extra system timing

sensor signal. Checksignal using SYSTEM

TIMING SIGNAL display;

LED 7 , BANK 2, SECTION 2

or SYSTEM TIMING TB1 -8LED OFF >17V, LED ON 17V, LED ON 17V, LED ON


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