innovations” XLXLXLXLXLXLXLXL LXLXLXLXLXLXLXLX ...A320/B737 1.7 MJ/p-km Energy needed for...
Transcript of innovations” XLXLXLXLXLXLXLXL LXLXLXLXLXLXLXLX ...A320/B737 1.7 MJ/p-km Energy needed for...
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“Certification as an obstacle for innovations”
13 Februari 2020
Prof. dr. ir. Rinze Benedictus
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• “Mostly the promised improvements of 20a30% are reproducible, but when we built an aircraft with those improvements only a 1% maximum remains, at a multitude of the costs, because it has to fit the current certification rules…”
• “Most of that improvements we can’t even get on aircrafts, because we don’t know how to certify those” Quotes from a high level manager (OEM) responsible for scouting and implementing new technologies on all current and future platforms
“If all promises in FP4-FP8 projects were realised, we would fly climate neutral today”
“Horizon Europe is about realisation, Realisation = Manufactured + Certified”
Quotes from a high level EU official
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Examples: • Self writing software
• Self learning software
• Decision making software
• Multi functional materials
• Bio-inspired materials
• Artificial intelligence
• …
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• ‘Market”: maybe doable for an innovative aircraft in
2050 or later
• EU: realise zero environmental impact in 2050 for
aviation
• Ambitious climate goals need innovative solutions
• Solutions = Manufactured + Certified
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Lightweight Structures
Increasing demand for
sustainable transport:
i. Reduce the weight of ‘vehicles’ to:
• Reduce fuel consumption
• Reduce emissions
• Enable transition to electrical mobility.
ii. Reduce the cost of ‘vehicles’:
• Scale-up production
• Increase efficiencies
Manufacturing: Automation, Robotization, Digitization
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Materials or Climate ? Choice: High speed train or aircraft?
1. Source: https://www.ovmagazine.nl/wp-content/uploads/2018/04/gerben-scheepmaker.pdf 2. Source: Frederici et al, Energy 34 (2009), p1493-1503
Energy (fuel) needed for transport (AMS-PAR) HS train 0.26MJ/p-km A320/B737 1.7 MJ/p-km
Energy needed for transport & infrastructure (AMS-PAR) HS train 2.0 MJ/p-km A320/B737 1.8 MJ/p-km
Energy Infrastructure Fuel HS Train 85% 15% A320/B737 10% 90%
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Departure point: Automotive
Demand for Automation
Experience with Automation
Strong baseline, but cannot copy 1-on-1
Hardware is the same, but the required AI (software, programming, intelligence) is significantly different!
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Lightweight Structures
• Production: Low Volume + High Variation
• Products: Large size + Tight tolerances
• Materials: Exotic materials + Processes
• Framework: Safety + Quality Assurance
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Connect …………..Accelerate!!!
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Chemistry & Advanced Materials
Structural Engineering & Design Advanced Manufacturing Process Qualification & Certification
Digitization Robotization Advanced Sensor Technology Human-Machine Interfaces
Advanced Manufacturing
Smart Industry / Industry 4.0
Physical World Expertise
Digital World Expertise
Community & Participation Model
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Handshake for Collaboration
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Projects • Automated manufacture, assembly and inspection
• Design for automated manufacture
• Business case development for automation
• 21st Century Skills Development
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SAM|XL infrastructure
• Develop and Demonstrate Flexible Manufacturing & AI
• Open Source, No BlackBoxes: All data is accessible
• Scale Up: Relevant large-scale infrastructure
• In-House Expertise and training
Table Mounted
Mobile Pedestal Mounted
Floor Mounted
5m-long Track Mounted
3m-high Pillar
Mounted
5kg 0.9m
100kg 1.1m/s
40kg 2.5m
165kg 2.5m
210kg 2.7m
2x300kg 7x11m
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21st Century Skills Development
1. Classroom Training
2. Gain experience on small equipment
3. Industrial-scale projects on large
equipment
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Day-to-Day Business
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SAM|XL
• Founded by:
• With support of:
Defence & Space Netherlands
Contact: www.samxl.com [email protected]
Follow us:
http://www.samxl.com/mailto:[email protected]
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SAM|XL Participants
Defence & Space Netherlands
SAM|XL Technology Partners
AWE|SAM Partners
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IP: …