Innovations of Great Value. - Mixer & Plant Parts Mfg. · The experience of more than 300,000 mixer...

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Innovations of Great Value. Transmission Technology for Transport Mixers

Transcript of Innovations of Great Value. - Mixer & Plant Parts Mfg. · The experience of more than 300,000 mixer...

Innovationsof Great Value.

Transmission Technology for Transport Mixers

In driveline technology for concrete mixers ZF isextending its lead in the world’s market. Vehicle manu-facturers from the USA to China put their trust in thehigh quality of ZF mixer transmissions. ZF fulfills thisdemand through continual product innovation.

ZF has developed the new generation of the ECOMIXrange type CML (Concrete Mixer Lowspeed) for trans-port mixers up to 10 m³ drum capacity and an outputtorque up to 62,000 Nm. Mixer transmissions ECOMIXII are based on the achievements of the first Ecomixgeneration, however, they are smaller, lighter, tougher,more flexible, quieter, more noise reduced and easier toservice.

The Ecomix II transmission CML 10 in comparison to previous models is approx. 24 % lighter and 50 %shorter. However, the special design of the new mixertransmission range Ecomix II also offers a wide range offurther advantages. Thanks to a tough bearing concept itwas possible to significantly increase the output bearingstrength, which leads to less sensibility at off-road oper-ation. The use of patented Elastomerunits from ZF Boge Elastmetall allow an increase of theaxial runout at drum bottom and an increase of mis-alignment of the drum. With the new bearing conceptthe installation angle is no longer dependent on drumsize and drum filling. An installation angle up to 20° isalways possible. Acoustic and mechanic descoupling of

drum and vehicle frame leads to considerablenoise reduction during operation andimproved driving comfort.

The service-friendliness has been improvedby an adapted, weight-optimized slow run-ning radial-piston motor and a separate oilvolume for the transmission, as well as betteraccessibility. Instead of the previous sealingcollar, a cassette seal is used, making thetransmission more robust and increasing theservice life. The transmission is fitted withlifetime oil lubrication.This saves costs and preserves the environ-ment. The compact lightweight constructionalso offers the vehicle manufacturer moredesign freedom.

ECOMIX II: The new generation of ZF transmissions for transport mixers

The new ECOMIX IIThe Ecomix II transmission CML 10 in compari-son to previous models is approx. 24 % lighterand 50 % shorter.

Compact power packs from ZF for the world of concreteThe experience of more than 300,000 mixer gearboxes in the roughand tough concrete mixer market, led ZF to their newest gearboxdevelopment, the ECOMIX II family. With the CML 8 and the CML 10ZF designed a new gearbox range, which fulfills with the revolution-ary design all the requests, OEM and enduser expect from a moderndrive. Weight saving, low noise, increased life time, easier maintenanceand assembly and eco friendliness are all features of the new range.In addition to the new range, ZF continues to offer the well proven P-Series which has been continuously upgraded in design and spec-ifications.

ZF-ECOMIX IP-3301

ZF-ECOMIX IPK-7500

ZF-ECOMIX IICML 8CML 10

ZF-ECOMIX IP-4300P-5300P-7300

ZF-ECOMIX – Transmission Technology for Transport Mixers

420 (16.535)

477.2 (18.8)

Ø 500 (19.685)

451.5 (17.776)

374.5 (14.744)77 (3.032)

Ø 5

30 h

9 (2

0.86

6 h9

)

Ø 4

56 (

18)

381.4 (15)15°

371.9 (14.642)

67 (2.638)

67 (2.638)

63.7 (2.5)

Measures in mm (inches)

Weight savings, combined with low noise and environ-mental protection as well as easier maintenance aremain aspects required by modern markets.

n QuieterLow noise because of decoupling of drum and vehicleframe via elastomer unit and low-speed motor.

n Vibration isolationVibration absorbtion via elastomer unit, whichimproves the driving comfort.

n Easier maintenanceWeight optimized hydromotor and life time oil filling offer considerable advantages and cost savings.

n Improved installation conditionsThe handling of the gearbox is much easier (sincesmaller and lighter), accessibility for pedestal andwatertank bolt connection is improved, and the welding of stop bars can be avoided.

Key measures of ZF-ECOMIX II

Main product advantages of ZF-ECOMIX IIn Smaller

The new drives are up to 554 mm (21.8“) shorterthan comparable systems.

n LighterSignificant weight reduction up to 24 % due to the revolutionary design.

n TougherImproved robustness in off-road operation becauseof the new tough bearing concept.

n More flexible (installation)The compact design offers different options in the entire truck design as well as flexibility on the drum installation angle up to 20°.

For various requirements and numerousclasses of transport mixers, ZF offers a finely graded range of transmissions.

ZF-ECOMIX IICML 8 / CML 10

ApplicationsTransport Mixer

Product featuresn For 6-10 m³ mixing capacity

n With elastomer bearing

n With adapted low-speed radial piston motor

n With life time oil filling

ZF-ECOMIX IP-3301 / P-4300 / P-5300 / P-7300

ApplicationsTransport Mixer

Product featuresn For 6-12 m³ mixing capacity

n Two planetary stages

n To be driven by high-speed hydro motor

n Without oil filling

ZF-ECOMIX IPK-7500

ApplicationsTransport Mixer

Product featuresn For up to 12 m³ mixing capacity

n With input via angle drive 90°

n To be driven by high-speed hydro motor

n Without oil filling

Mixingcapacity (m3)

Outputtorque (Nm)

70,000

60,000

50,000

40,000

30,000

20,000

10,000

14

12

10

8

6

4

2

P-3301 PK-7500CML 8 P-4300 P-5300 CML 10 P-7300

Nm m3

Technichal data ZF-ECOMIX series

Drum capacity (mixing capacity)

Output torque

Max. installation angle of drum

Max. input speed of hydro motor

Displacement hydro motor

Total ratio

Transmission weight without oil

Oil volume

P-3301 CML 8 P-4300 P-5300 CML 10 P-7300 PK-7500Model

m3

yd3

Nmlb-ft

1/min

cm3/revin3/rev

i=

kgpound

dm3

gallon

79.2

48,00035,400

15°

2,500

141.0

242532

7.51.95

810.5

52,00038,400

20°

120

1,12068.32

7.77

280616

7.51.95

911.8

54,00039,800

12°

2,500

135.3

335737

11.53.0

1013.1

60,00044,300

11°

2,500

135.3

340748

11.53.0

1013.1

62,00045,700

20°

120

1,34081.74

7.77

285627

7.51.95

1215.7

72,00053,100

10°

2,500

144.3

350770

11.53.0

1215.7

72,00053,100

10°

2,500

138.6

370814

16.54.3

Driveline and Chassis Technology

ZF Passau GmbHConstruction Machinery SystemsD-94030 PassauGermanyPhone +49 851 494-2732Fax +49 851 [email protected]

www.zf.com

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