Innovations of Great Value. - Mixer & Plant Parts Mfg. · The experience of more than 300,000 mixer...
Transcript of Innovations of Great Value. - Mixer & Plant Parts Mfg. · The experience of more than 300,000 mixer...
In driveline technology for concrete mixers ZF isextending its lead in the world’s market. Vehicle manu-facturers from the USA to China put their trust in thehigh quality of ZF mixer transmissions. ZF fulfills thisdemand through continual product innovation.
ZF has developed the new generation of the ECOMIXrange type CML (Concrete Mixer Lowspeed) for trans-port mixers up to 10 m³ drum capacity and an outputtorque up to 62,000 Nm. Mixer transmissions ECOMIXII are based on the achievements of the first Ecomixgeneration, however, they are smaller, lighter, tougher,more flexible, quieter, more noise reduced and easier toservice.
The Ecomix II transmission CML 10 in comparison to previous models is approx. 24 % lighter and 50 %shorter. However, the special design of the new mixertransmission range Ecomix II also offers a wide range offurther advantages. Thanks to a tough bearing concept itwas possible to significantly increase the output bearingstrength, which leads to less sensibility at off-road oper-ation. The use of patented Elastomerunits from ZF Boge Elastmetall allow an increase of theaxial runout at drum bottom and an increase of mis-alignment of the drum. With the new bearing conceptthe installation angle is no longer dependent on drumsize and drum filling. An installation angle up to 20° isalways possible. Acoustic and mechanic descoupling of
drum and vehicle frame leads to considerablenoise reduction during operation andimproved driving comfort.
The service-friendliness has been improvedby an adapted, weight-optimized slow run-ning radial-piston motor and a separate oilvolume for the transmission, as well as betteraccessibility. Instead of the previous sealingcollar, a cassette seal is used, making thetransmission more robust and increasing theservice life. The transmission is fitted withlifetime oil lubrication.This saves costs and preserves the environ-ment. The compact lightweight constructionalso offers the vehicle manufacturer moredesign freedom.
ECOMIX II: The new generation of ZF transmissions for transport mixers
The new ECOMIX IIThe Ecomix II transmission CML 10 in compari-son to previous models is approx. 24 % lighterand 50 % shorter.
Compact power packs from ZF for the world of concreteThe experience of more than 300,000 mixer gearboxes in the roughand tough concrete mixer market, led ZF to their newest gearboxdevelopment, the ECOMIX II family. With the CML 8 and the CML 10ZF designed a new gearbox range, which fulfills with the revolution-ary design all the requests, OEM and enduser expect from a moderndrive. Weight saving, low noise, increased life time, easier maintenanceand assembly and eco friendliness are all features of the new range.In addition to the new range, ZF continues to offer the well proven P-Series which has been continuously upgraded in design and spec-ifications.
ZF-ECOMIX IP-3301
ZF-ECOMIX IPK-7500
ZF-ECOMIX IICML 8CML 10
ZF-ECOMIX IP-4300P-5300P-7300
ZF-ECOMIX – Transmission Technology for Transport Mixers
420 (16.535)
477.2 (18.8)
Ø 500 (19.685)
451.5 (17.776)
374.5 (14.744)77 (3.032)
Ø 5
30 h
9 (2
0.86
6 h9
)
Ø 4
56 (
18)
381.4 (15)15°
371.9 (14.642)
67 (2.638)
67 (2.638)
63.7 (2.5)
Measures in mm (inches)
Weight savings, combined with low noise and environ-mental protection as well as easier maintenance aremain aspects required by modern markets.
n QuieterLow noise because of decoupling of drum and vehicleframe via elastomer unit and low-speed motor.
n Vibration isolationVibration absorbtion via elastomer unit, whichimproves the driving comfort.
n Easier maintenanceWeight optimized hydromotor and life time oil filling offer considerable advantages and cost savings.
n Improved installation conditionsThe handling of the gearbox is much easier (sincesmaller and lighter), accessibility for pedestal andwatertank bolt connection is improved, and the welding of stop bars can be avoided.
Key measures of ZF-ECOMIX II
Main product advantages of ZF-ECOMIX IIn Smaller
The new drives are up to 554 mm (21.8“) shorterthan comparable systems.
n LighterSignificant weight reduction up to 24 % due to the revolutionary design.
n TougherImproved robustness in off-road operation becauseof the new tough bearing concept.
n More flexible (installation)The compact design offers different options in the entire truck design as well as flexibility on the drum installation angle up to 20°.
For various requirements and numerousclasses of transport mixers, ZF offers a finely graded range of transmissions.
ZF-ECOMIX IICML 8 / CML 10
ApplicationsTransport Mixer
Product featuresn For 6-10 m³ mixing capacity
n With elastomer bearing
n With adapted low-speed radial piston motor
n With life time oil filling
ZF-ECOMIX IP-3301 / P-4300 / P-5300 / P-7300
ApplicationsTransport Mixer
Product featuresn For 6-12 m³ mixing capacity
n Two planetary stages
n To be driven by high-speed hydro motor
n Without oil filling
ZF-ECOMIX IPK-7500
ApplicationsTransport Mixer
Product featuresn For up to 12 m³ mixing capacity
n With input via angle drive 90°
n To be driven by high-speed hydro motor
n Without oil filling
Mixingcapacity (m3)
Outputtorque (Nm)
70,000
60,000
50,000
40,000
30,000
20,000
10,000
14
12
10
8
6
4
2
P-3301 PK-7500CML 8 P-4300 P-5300 CML 10 P-7300
Nm m3
Technichal data ZF-ECOMIX series
Drum capacity (mixing capacity)
Output torque
Max. installation angle of drum
Max. input speed of hydro motor
Displacement hydro motor
Total ratio
Transmission weight without oil
Oil volume
P-3301 CML 8 P-4300 P-5300 CML 10 P-7300 PK-7500Model
m3
yd3
Nmlb-ft
1/min
cm3/revin3/rev
i=
kgpound
dm3
gallon
79.2
48,00035,400
15°
2,500
–
141.0
242532
7.51.95
810.5
52,00038,400
20°
120
1,12068.32
7.77
280616
7.51.95
911.8
54,00039,800
12°
2,500
–
135.3
335737
11.53.0
1013.1
60,00044,300
11°
2,500
–
135.3
340748
11.53.0
1013.1
62,00045,700
20°
120
1,34081.74
7.77
285627
7.51.95
1215.7
72,00053,100
10°
2,500
–
144.3
350770
11.53.0
1215.7
72,00053,100
10°
2,500
–
138.6
370814
16.54.3
Driveline and Chassis Technology
ZF Passau GmbHConstruction Machinery SystemsD-94030 PassauGermanyPhone +49 851 494-2732Fax +49 851 [email protected]
www.zf.com
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