Innovations in Storage Silo Floor Design and Operation Christopher Toomey FLSmidth Inc.
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Transcript of Innovations in Storage Silo Floor Design and Operation Christopher Toomey FLSmidth Inc.
Background Information• Plant Constructed in 1956• Modernization Commissioned in 1999– New dry pyro line with 5-stage precalciner– 40,000 tons of clinker storage– New 3,000 tpd cement grinding mill– New 7,500 ton cement storage silo
• Plant Capacity, Design: 1,000,000 tpy• Plant Capacity, Optimized: 1,150,000 tpy
Task in 2005• New Storage Required– Cement– Fly ash
• Required Solution– Meet the design constraints of the plant– Promote corporate sustainability … GO GREEN
Cement Silo Design Constraints• 10,000 tons Required– Accommodate additional production– Load larger barges in fleet
• Flexible Discharge Capability– Bulk truck trailers to local market– Railcars to United States– Barges to United States
Fly Ash Silo Design Constraints• 4,000 tons Required– Accommodate demand of local concrete
market
• Bulk Truck Loading Capability
Additional Silo Design Constraints• Low Height to Diameter Ratio– Poor site soil conditions
• Common Foundation for Both Silos– Limited space
• Complete Silo Extraction (Cleanout)– Avoid cement contamination
Promote Corporate Sustainability• Minimize Energy Consumption• Improve Logistics/Minimize Truck Traffic
Silo Ideas Considered• Conventional 60 Degree Cone• Central Inverted Cone• Fully Fluidized Random Flow
Fully Fluidized Random Flow• Small Aeration Area– Low energy
consumption– Smaller venting
requirement– Less fluid, denser
material discharge
• Maximum Storage, Lower Height
Silo Extraction Design• 18.5 kW aeration
blower• 5.5 kW discharge
blower• Random selective
aeration• 1/10 energy
consumption versus standard design
Was the Project Successful?1/10th energy consumption40% more material in each truckLess air to filterBetter product uniformityAlmost 100% extraction